CN111394862A - Novel summer sleeping mat fabric manufacturing process - Google Patents
Novel summer sleeping mat fabric manufacturing process Download PDFInfo
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- CN111394862A CN111394862A CN202010217719.6A CN202010217719A CN111394862A CN 111394862 A CN111394862 A CN 111394862A CN 202010217719 A CN202010217719 A CN 202010217719A CN 111394862 A CN111394862 A CN 111394862A
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- summer sleeping
- sleeping mat
- mat fabric
- ramie
- tencel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
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- 238000009941 weaving Methods 0.000 claims abstract description 10
- 238000009999 singeing Methods 0.000 claims abstract description 9
- 108010059892 Cellulase Proteins 0.000 claims abstract description 6
- 229940106157 cellulase Drugs 0.000 claims abstract description 6
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Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/04—Singeing by contact with heated elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/828—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/08—Ramie
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a manufacturing process of novel summer sleeping mat fabric, belonging to the field of summer sleeping mat fabric, and the manufacturing process of the novel summer sleeping mat fabric comprises the following steps: s1, selecting 14 yarns of ramie and 16 yarns of tencel; s2, twisting the ramie and tencel separately; s3, weaving the ramie and the tencel into the summer sleeping mat fabric; s4, edge trimming is carried out on the summer sleeping mat fabric, and then singeing treatment is carried out on the front surface and the back surface of the summer sleeping mat fabric; s5, after the summer sleeping mat fabric is padded with the cellulase liquid, stacking for 1-2 hours at 40-50 ℃. The summer sleeping mat fabric made of ramie fibers has the characteristics of sweat absorption, air permeability, quick heat dissipation, coolness, deodorization, antibiosis and durability, is popular in the market, adopts tencel fibers, is softer and good in skin-friendly performance, has better wet strength and shrinkage rate control compared with rayon, is better in matching consistency with ramie, and can be combined with the ramie.
Description
Technical Field
The invention relates to the field of summer sleeping mat fabrics, in particular to a novel manufacturing process of summer sleeping mat fabrics.
Background
The produced summer sleeping mat fabric is made of ramie fibers, has the characteristics of sweat absorption, air permeability, quick heat dissipation, coolness, deodorization, antibiosis and durability, and is popular in the market.
However, with the improvement of living standard of people, many merchants use ramie summer sleeping mat fabrics for infants, and because ramie fibers have high rigidity and are hard to contact with skin, the requirement for improving skin friendliness is provided for people, so that a novel manufacturing process of the summer sleeping mat fabrics is provided to solve the problems.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a manufacturing process of a novel summer sleeping mat fabric, which has the advantage of improving the skin-friendly property and solves the problem that ramie fibers are hard to contact with the skin due to high rigidity.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A production process of novel summer sleeping mat fabric comprises the following steps:
s1, selecting 14 yarns of ramie and 16 yarns of tencel;
s2, twisting the ramie and tencel separately;
s3, weaving the ramie and the tencel into the summer sleeping mat fabric;
s4, edge trimming is carried out on the summer sleeping mat fabric, and then singeing treatment is carried out on the front surface and the back surface of the summer sleeping mat fabric;
s5, after the summer sleeping mat fabric is padded with the cellulase solution, stacking for 1-2 hours at 40-50 ℃;
s6, boiling the summer sleeping mat fabric at high temperature;
s7, tentering and setting the summer sleeping mat fabric, and mechanically preshrinking the summer sleeping mat fabric into a whole;
s8, rolling and packaging the prepared summer sleeping mat fabric.
Preferably, in step S1, the ramie and tencel are divided into four strands, and the ramie and tencel are colored with reactive dyes.
Preferably, in step S2, the ramie and tencel are twisted separately, the twisting speed is 245 twists/m, and the ramie is sized.
Preferably, in step S3, warp ramie and weft tencel are used for weaving, and the specific ratio is 50% respectively.
Preferably, in the step S4, the singeing process is to bring the surface of the mat fabric into rapid contact with a hot metal plate, and the temperature of the metal plate is 800 ℃.
Preferably, the ramie yarn is boiled and refined by concentrated alkali in the dyeing process, the tencel is dyed by adopting low-concentration sodium carbonate, the pH value is 10.5 and the temperature is 98 ℃, and the tencel is neutralized by washing.
Preferably, the gram weight of the summer sleeping mat fabric is 375 grams per square meter.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) the summer sleeping mat fabric made of the ramie fibers has the characteristics of sweat absorption, air permeability, quick heat dissipation, coolness, deodorization, antibiosis and durability, is popular in the market, adopts the tencel fibers, is softer and has good skin-friendly performance, has better wet strength and shrinkage rate control compared with rayon, has better matching consistency with the ramie, and can integrate the advantages of the tencel fibers and the ramie.
(2) This scheme, by adopting 16S/4 strands of the fabric enable the stereoscopic impression of the fabric to be stronger, and the gram weight is preferably 375 g/m 2, so that the fabric is smoother.
Drawings
FIG. 1 is a schematic process flow diagram of the present invention;
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, a production process of a novel summer sleeping mat fabric includes the following steps:
s1, selecting 14 yarns of ramie and 16 yarns of tencel, and selecting materials to ensure the thickness of the raw materials so as to produce the summer sleeping mat fabric;
s2, twisting ramie and tencel, twisting the raw materials, and changing the winding form and linear density of the raw materials to meet the requirements of post-processing and use;
s3, the ramie and the tencel are woven into the summer sleeping mat fabric, and the advantage of the ramie and the tencel can be neutralized and used by the summer sleeping mat fabric formed by weaving the ramie and the tencel, so that the skin affinity of the fabric is greatly improved;
s4, edge trimming is carried out on the summer sleeping mat fabric, then singeing treatment is carried out on the front surface and the back surface of the summer sleeping mat fabric, fibers can generate a plurality of fuzzes on the surfaces of yarns and fabrics through textile processing, the dyeing and finishing process effect is influenced, and redundant fuzzes can be effectively removed through trimming and singeing treatment;
s5, after the summer sleeping mat fabric is padded with cellulase liquid, stacking the fabric at 40-50 ℃ for 1-2 hours, wherein warps of fabrics such as cotton, viscose and synthetic fibers are mostly subjected to slashing before weaving, the slashing is carried out on the size during dyeing and finishing, the wettability of the fabric is influenced, chemicals are prevented from contacting the fibers, desizing of cotton fabrics has the function of removing partial impurities in the fibers, and because the cellulase is difficult to purify, the fabric generally contains hemicellulase and other related enzymes such as amylase (amylase), Protease (Protease) and the like in practical application;
s6, scouring the summer sleeping mat fabric at high temperature, and removing the size and most of impurities from the fabric after washing;
s7, tentering and setting the mat fabric, and mechanically preshrinking the whole, wherein the fabric is subjected to warp tension in the dyeing and finishing process, the warp buckling wave height is reduced, so that the elongation phenomenon can occur, when the hydrophilic fiber fabric is soaked in water and soaked thoroughly, the fiber is swelled, the diameters of warp yarns and weft yarns are increased, so that the warp buckling wave height is increased, the fabric length is shortened, shrinkage is formed, the percentage of the length reduction to the original length is called as shrinkage rate, the mechanical preshrinking is that the fabric is firstly wetted by steam spraying or mist spraying, then warp mechanical extrusion is carried out, the buckling wave height is increased, and then loose drying is carried out, the shrinkage rate of the preshrinked cotton cloth can be reduced to below 1%, and the softness of the fabric hand feeling can be improved due to mutual extrusion and rubbing between the fiber and the yarn;
s8, rolling and packaging the prepared summer sleeping mat fabric, and facilitating transportation of the summer sleeping mat fabric.
Furthermore, in the step S1, the ramie and the tencel are respectively divided into four strands, and the ramie and the tencel are colored by the reactive dye, so that the color richness of the summer sleeping mat fabric is enhanced, and the produced summer sleeping mat fabric is more attractive.
Further, in step S2, the ramie and tencel are twisted together at a speed of 245 twist/m, the ramie is sized, the purpose of the raw yarn twisting is to increase the compactness, the purpose of the twisted together twisting is to change the package form and the linear density of the raw yarn, in addition to increasing the compactness, so as to meet the requirements of post-processing and use, and the sizing is applied to the warp yarn to improve the weavability, which means that the warp yarn can bear the repeated friction, stretching, bending and other actions of stop, heald, reed and the like on a loom without a large amount of fuzz or even breakage, the unsized single yarn fibers are not firmly bound with each other, the surface hairiness is more, the weaving is difficult, and a part of the sized slurry penetrates into the fibers, and the other part adheres to the surface of the warp yarn.
Furthermore, in step S3, warp ramie and weft tencel are used for weaving, the ratio of each tencel to the warp ramie is 50%, and since the ramie fibers have high rigidity and are in hard contact with the skin, the tencel fibers are selected through a plurality of fiber comparison tests, and have the advantages of softness, good skin-friendly performance, better wet strength, better control of shrinkage and better matching consistency with the ramie compared with the rayon.
Further, in step S4, the singeing process is to bring the surface of the mat fabric into rapid contact with a hot metal plate, and the metal plate is at a temperature of 800 degrees centigrade, so as to effectively remove fuzz.
Furthermore, the ramie yarns are boiled and refined by concentrated alkali in the dyeing process, the dyeing rate is enhanced, the tencel is dyed by adopting low-concentration sodium carbonate, the pH value is 10.5, the temperature is 98 ℃, the tencel is neutralized by washing, and different dyeing processes are adopted to ensure that the colors and the color fastness of the yarns of the two materials are consistent.
Furthermore, the preferable gram weight of 375 grams per square meter is adopted as the gram weight of the summer sleeping mat fabric, so that the fabric is smoother.
The working principle is as follows: mixing ramie with tencelThe production method comprises the steps of four strands, then stranding and twisting, dyeing the ramie by using an over-active dye and warping and sizing, weaving the ramie and tencel threads by using a warp-wise ramie and weft-wise tencel mode to form a fabric, wherein the proportion of the two materials accounts for 50 percent, the fabric is preferably weighed at 375 g/m 2, then the fabric is trimmed, singeing, desizing, enzyme treatment (cellulase), scouring, tentering and setting, and preshrinking to manufacture the finished product mat fabric, and finally rolling and packaging are carried out to finish the production, the mat fabric made of the ramie fibers has the characteristics of sweat absorption, air permeability, heat dissipation, coolness, deodorization, antibiosis and durability, is popular in the market, and the tencel fibers are selected, are softer, have good skin-friendliness, have better wet strength and better control over rayon, have better matching with the ramie, the two are combined to combine the advantages of the two, and 16 is adoptedS/4 strands of the fabric enable the stereoscopic impression of the fabric to be stronger, and the gram weight is preferably 375 g/m 2, so that the fabric is smoother.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (7)
1. A production process of novel summer sleeping mat fabric is characterized by comprising the following steps:
s1, selecting 14 yarns of ramie and 16 yarns of tencel;
s2, twisting the ramie and tencel separately;
s3, weaving the ramie and the tencel into the summer sleeping mat fabric;
s4, edge trimming is carried out on the summer sleeping mat fabric, and then singeing treatment is carried out on the front surface and the back surface of the summer sleeping mat fabric;
s5, after the summer sleeping mat fabric is padded with the cellulase solution, stacking for 1-2 hours at 40-50 ℃;
s6, boiling the summer sleeping mat fabric at high temperature;
s7, tentering and setting the summer sleeping mat fabric, and mechanically preshrinking the summer sleeping mat fabric into a whole;
s8, rolling and packaging the prepared summer sleeping mat fabric.
2. The manufacturing process of the novel summer sleeping mat fabric according to claim 1, characterized in that: in step S1, the ramie and tencel are respectively divided into four strands, and the ramie and tencel are colored with reactive dyes.
3. The manufacturing process of the novel summer sleeping mat fabric according to claim 1, characterized in that: in step S2, the ramie and tencel are twisted together at a speed of 245 twists/m, and the ramie is sized.
4. The manufacturing process of the novel summer sleeping mat fabric according to claim 1, characterized in that: in step S3, warp ramie and weft tencel are used for weaving, and the specific ratio is 50%.
5. The manufacturing process of the novel summer sleeping mat fabric according to claim 1, characterized in that: in the step S4, the singeing treatment is to bring the surface of the mat fabric into rapid contact with a hot metal plate, and the temperature of the metal plate is 800 ℃.
6. The manufacturing process of the novel summer sleeping mat fabric according to claim 2, characterized in that: the ramie yarns are boiled and refined by concentrated alkali in the dyeing process, the tencel is adjusted by low-concentration sodium carbonate, the pH value is 10.5, the temperature is 98 degrees, and the tencel is washed and neutralized by the moisture control agent.
7. The manufacturing process of the novel summer sleeping mat fabric according to claim 1, characterized in that: the gram weight of the summer sleeping mat fabric is 375 g per square meter.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010217719.6A CN111394862A (en) | 2020-03-25 | 2020-03-25 | Novel summer sleeping mat fabric manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010217719.6A CN111394862A (en) | 2020-03-25 | 2020-03-25 | Novel summer sleeping mat fabric manufacturing process |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150071978A1 (en) * | 2013-09-06 | 2015-03-12 | Alice Chang | Clothing and covering system with various functions |
| CN104947286A (en) * | 2015-07-10 | 2015-09-30 | 吴江邦得纺织科技有限公司 | Tencel and linen fabric |
| CN206284729U (en) * | 2016-09-21 | 2017-06-30 | 江西省东辰农业发展有限公司 | Ramie summer sleeping mat |
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