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CN111378319A - Production process and processing equipment of TPR (thermal Plastic rubber) ink - Google Patents

Production process and processing equipment of TPR (thermal Plastic rubber) ink Download PDF

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Publication number
CN111378319A
CN111378319A CN202010391044.7A CN202010391044A CN111378319A CN 111378319 A CN111378319 A CN 111378319A CN 202010391044 A CN202010391044 A CN 202010391044A CN 111378319 A CN111378319 A CN 111378319A
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CN
China
Prior art keywords
grinding
ink
printing ink
filter plate
box
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Pending
Application number
CN202010391044.7A
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Chinese (zh)
Inventor
匡仁灯
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Zhejiang Jinfeng New Material Technology Co ltd
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Zhejiang Jinfeng New Material Technology Co ltd
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Priority to CN202010391044.7A priority Critical patent/CN111378319A/en
Publication of CN111378319A publication Critical patent/CN111378319A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/102Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
    • C09D11/104Polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/20Disintegrating by grating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/42Driving mechanisms; Roller speed control
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/106Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C09D11/107Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

The invention relates to a production process and processing equipment of TPR printing ink, which is characterized in that: the method comprises the following steps: (1) adding polyester resin and styrene acrylic resin into ethylene glycol monobutyl ether, heating to 55-70 ℃, and stirring at constant temperature until the resin is completely dissolved to obtain a resin solution; (2) adding a dispersing agent, a defoaming agent and castor oil into the resin solution, and dispersing for 30-45min at a stirring speed of 400-800 r/min; (3) continuously adding the filler and the pigment 2, 4-dihydroxy benzophenone, fully mixing, dispersing for 40-50min at the stirring speed of 800-1200r/min, grinding for 3-5 times on a three-roller machine, discharging, filtering and packaging to obtain the product when the required fineness is reached.

Description

Production process and processing equipment of TPR (thermal Plastic rubber) ink
Technical Field
The invention relates to the technical field of ink preparation, in particular to a production process and processing equipment of TPR ink.
Background
Ink is an important material for printing, and it represents patterns and characters on a printing material by printing. The printing ink comprises main components and auxiliary components, which are uniformly mixed and repeatedly rolled to form a viscous colloidal fluid, along with the continuous and stable development of national economy and the full-length progress of printing industry in China, the printing ink industry in China is continuously and rapidly reported in recent years and continuously and stably developed, the innovation is high in successive years, the growth potential of being integrated with the global economy integration vigor is further displayed, meanwhile, the national higher requirement and control on environmental protection production are realized, the same yield of the printing ink industry in China is continuously increased, the product quality, the grade and the variety are continuously improved, and the TPR printing ink widely used at present is prepared from the following raw materials in parts by weight: 35-50 parts of polyester resin, 10-15 parts of styrene acrylic resin, 20-35 parts of ethylene glycol butyl ether, 10-25 parts of pigment, 8-15 parts of filler, 0.5-3 parts of dispersing agent, 0.5-3 parts of defoaming agent, 1-3 parts of 2, 4-dihydroxy benzophenone and 0.5-2 parts of castor oil.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a production process and processing equipment of TPR printing ink with good adhesive force, high grinding quality and high product quality.
The technical scheme of the invention is realized as follows: a production process of TPR printing ink is characterized in that: the method comprises the following steps:
(1) adding polyester resin and styrene acrylic resin into ethylene glycol monobutyl ether, heating to 55-70 ℃, and stirring at constant temperature until the resin is completely dissolved to obtain a resin solution;
(2) adding a dispersing agent, a defoaming agent and castor oil into the resin solution, and dispersing for 30-45min at a stirring speed of 400-800 r/min;
(3) continuously adding the filler and the pigment 2, 4-dihydroxy benzophenone, fully mixing, dispersing for 40-50min at the stirring speed of 800-1200r/min, grinding for 3-5 times on a three-roller machine, discharging, filtering and packaging to obtain the product when the required fineness is reached.
By adopting the technical scheme, the TPR ink disclosed by the invention has the characteristics of good adhesiveness, clear picture and text, no sticky back, no moisture regain, no dyeing after being rubbed and abraded and the like, and particularly has excellent printing fluidity and glossiness under the environment conditions of high temperature, high humidity or low temperature and low humidity.
The invention is further configured to: the filler is formed by mixing antimony oxide, zirconium oxide, silicon carbide, magnesium carbonate, aluminum hydroxide and calcium silicate according to the mass ratio of 1:0.6-1:1-2:1-3:0.3-0.5:0.3-0.5, wherein the antimony oxide, the zirconium oxide, the silicon carbide, the magnesium carbonate, the aluminum hydroxide and the calcium silicate are all powder, and the particle size of the powder is 5-10 microns.
By adopting the technical scheme, the filler is added into the raw materials, so that the wear resistance of the silk-screen printing ink can be improved, the 2, 4-dihydroxy benzophenone is added, the silk-screen printing ink has an adsorption effect on ultraviolet rays, and the ultraviolet resistance of the silk-screen printing ink can be improved.
The invention also discloses processing equipment suitable for the production process of the TPR ink, which is characterized by comprising the following steps: the power distribution box comprises a box body, the upper surface of box is provided with the feed inlet, the bottom of box is provided with the discharge gate, from top to bottom arrange in proper order in the box and be provided with the first grinding component who is used for tentatively grinding printing ink, be used for the second grinding component who grinds printing ink again and be used for the third grinding component of finish grinding printing ink.
Through adopting above-mentioned technical scheme, at the in-process that uses processing equipment, printing ink carries out the preliminary grinding to printing ink through first grinding component after getting into the box, and second grinding component regrinding the printing ink after the preliminary grinding, and the third grinding component carries out the finish grinding to the printing ink after the regrinding, and printing ink is being ground fully after the cubic continuous grinding through preliminary grinding, regrinding and finish grinding to the grinding efficiency and the grinding quality of printing ink have been improved.
The present invention is preferably: the first grinding assembly comprises a driving motor, a stirring rod, a first grinding table and a second grinding table, the driving motor is arranged on the upper surface of the box body, one end of the stirring rod is fixedly connected with the output end of the driving motor, the other end of the stirring rod vertically extends downwards and is arranged in the box body, the first grinding table and the second grinding table are fixedly arranged on the inner side wall of the box body, the vertical cross sections of the first grinding table and the second grinding table are in two symmetrical triangular shapes, the side wall of the stirring rod is fixedly provided with a first grinding block and a second grinding block, the vertical cross sections of the first grinding block and the second grinding block are in two symmetrical triangular shapes, the lower surface of the first grinding block is the same as the upper surface inclination of the first grinding table and is mutually abutted, the upper surface of the second grinding block is the same as the lower surface inclination of the first grinding table and is mutually abutted, the lower surface of the second grinding block is the same as the inclination of the upper surface of the second grinding table and is mutually abutted, and the lower surface of the first grinding block, the upper surface of the second grinding block and the lower surface of the second grinding block are all provided with grinding convex patterns.
By adopting the technical scheme, in the process of using the processing equipment, after the printing ink enters the box body, the printing ink falls on the upper surface of the first grinding table, the driving motor drives the stirring rod to rotate so that the first grinding block rotates, the printing ink on the first grinding table is ground under the matching of the grinding convex patterns on the lower surface of the first grinding block and the upper surface of the first grinding table along with the rotation of the first grinding block, then the printing ink continuously falls on the upper surface of the second grinding block downwards, the second grinding block rotates along with the rotation of the stirring rod, the printing ink is further ground under the matching of the grinding convex patterns on the upper surface of the second grinding block and the lower surface of the first grinding table, then the printing ink continuously falls on the upper surface of the second grinding table and is further ground under the matching of the grinding convex patterns on the lower surface of the second grinding block and the upper surface of the second grinding table, compared with the prior art, the printing ink grinding effect can be improved by the invention, thereby improving the product quality.
The present invention is preferably: the second grinding component comprises a left mounting table and a right mounting table which are symmetrically arranged on the left inner side wall and the right inner side wall of the box body, the left mounting table and the right mounting table are both positioned below the second grinding table, a vibration motor is arranged in the left mounting table, the output end of the vibration motor is horizontally arranged outside the left mounting table towards the right, a mounting groove is arranged on the outer wall of one side of the right mounting table opposite to the left mounting table, a movable cutting and grinding plate is horizontally arranged on the left mounting table and the right mounting table, one end of the movable cutting and grinding plate is fixedly connected with the output end of the vibration motor, the other end of the movable cutting and grinding plate is slidably inserted in the mounting groove, a spring is arranged in the mounting groove, one end of the spring is connected with the movable cutting and grinding plate, the other end of the spring can be connected with the inner wall of the mounting groove, a fixed cutting and grinding plate is horizontally arranged below the movable cutting and grinding plate, and two ends of, the upper surface of surely grinding the board and the lower surface butt of moving surely grinding the board surely, move and surely to be provided with a plurality of first hourglass material holes on the grinding board, surely be provided with a plurality of second hourglass material holes on the grinding board surely, a plurality of first hourglass material holes and a plurality of second hourglass material hole dislocation set.
By adopting the technical scheme, in the process of using the processing equipment, after the printing ink is ground by the first grinding component, the second grinding table falls downwards on the movable cutting and grinding plate, the vibrating motor drives the movable cutting and grinding plate to vibrate back and forth, one end of the movable grinding plate, which is far away from the vibrating motor, repeatedly extrudes a spring in the mounting groove in the vibrating process, the spring can play a role in protection, the movable cutting and grinding plate is prevented from colliding with the mounting groove at a high speed, when the movable cutting and grinding plate vibrates, the first material leaking hole on the movable cutting and grinding plate and the second material leaking hole on the fixed cutting and grinding plate which is arranged in a staggered way with the first material leaking hole are continuously matched and separated, and when the printing ink passes through the first material leaking hole and the second material leaking hole, the first material leaking hole and the second material leaking hole are continuously matched and separated to be cut and ground, and compared with the prior art, the grinding effect of the printing ink is further improved, so that the product quality is improved.
The present invention is preferably: the third grinding assembly is located between the right mounting platform and the left mounting platform, the third grinding assembly comprises a driving grinding roller and a plurality of driven grinding rollers, the driving grinding roller and the driven grinding rollers are horizontally arranged in the box body and located below the fixed cutting grinding plate, the driving grinding roller and the driven grinding rollers are mutually abutted, a second driving motor is arranged on the outer side wall of the box body, the driving grinding roller is fixedly connected with the output end of the second driving motor, a first transmission gear is arranged at one end of the driving grinding roller in series, a second transmission gear is arranged at one end of the driven grinding roller in series, the first transmission gear is mutually meshed with the second transmission gear, and the diameter of the second transmission gear is smaller than the first transmission gear.
By adopting the technical scheme, in the process of using the processing equipment, after the printing ink is ground by the second grinding assembly, the printing ink falls onto one driving grinding roller and a plurality of driven grinding rollers downwards by the fixed cutting grinding plate, the second driving motor drives the driving grinding roller to rotate, the driving grinding roller drives the driven grinding rollers to rotate through the first transmission gear and the second transmission gear, and the driving grinding roller and the driven grinding rollers rotate in a differential mode under the matching of the first transmission gear and the second transmission gear which are different in diameter, and the printing ink is extruded and ground between the driving grinding roller and the driven grinding rollers which are different in rotating speed in the falling process, so that the printing ink is further ground under the matching of the driving grinding roller and the driven grinding rollers.
The present invention is preferably: the lower surface of right side mount table is provided with first filter plate, the one end fixed connection of first filter plate extends in the lower surface of right mount table, the slope of other end below left side, be provided with first filtration pore on the first filter plate, the below of first filter plate is provided with the second filter plate, second filter plate and box inner wall fixed connection, the slope of second filter plate below right side sets up, be provided with the second filtration pore on the second filter plate, the right side of box is provided with the circulating pump, the feed inlet of circulating pump just is located the right-hand member of second filter plate with the inside intercommunication of box, the discharge gate of circulating pump sets up the upper portion at the box, the discharge gate of circulating pump just is located first grinding component's top with the inside intercommunication of box.
By adopting the technical scheme, in the process of using the processing equipment, the printing ink continuously falls on the first filter plate after being ground by the third grinding component, the part of the printing ink which is ground fully falls on the second filter plate through the first filter hole and then falls on the bottom of the box body through the second filter hole and flows out from the discharge hole of the box body, the printing ink which flows out of the discharge hole of the box body is collected and packaged, the printing ink which is not ground fully slides to the second filter plate along the first filter plate and downwards slides to the feed hole of the circulating pump from the second filter plate, enters the circulating pump from the feed hole of the circulating pump and is pumped out by the circulating pump, and the printing ink which is pumped out by the circulating pump returns to the box body from the discharge hole of the circulating pump and is ground by the first grinding component, the second grinding component and the third grinding component again until being ground fully, compared with the prior art, the invention can fully grind the printing ink, thereby improving the product quality.
The invention also discloses an operation method of the processing equipment suitable for the TPR ink production process, which is characterized by comprising the following steps: the method comprises the following steps:
firstly, feeding materials: firstly, ink to be ground is added into the box body from a feed inlet on the box body, and the driving motor, the vibrating motor and the second driving motor are started simultaneously.
II, primary grinding: after the printing ink got into the box, printing ink dropped on the upper surface of first grinding stage, driving motor drives the puddler and rotates and make first grinding piece rotate, along with the rotation of first grinding piece, printing ink was ground under the grinding burr of first grinding piece lower surface and first grinding stage upper surface are mutually supported on the first grinding stage, then printing ink continues to drop on the upper surface of second grinding piece downwards, the second grinding piece rotates along with the rotation of puddler, printing ink is further ground under the cooperation of the grinding burr of second grinding piece upper surface and first grinding stage lower surface, then printing ink continues to drop on the upper surface of second grinding stage downwards, and further ground under the cooperation of the grinding burr of second grinding piece lower surface and second grinding stage upper surface.
Thirdly, regrinding: ink is in the grinding back through first grinding component, by the second grinding table drop down on moving cutting grinding plate, vibrating motor drives and moves cutting grinding plate vibration back and forth, make on the first small opening that makes on the cutting grinding plate and decide cutting grinding plate with the second small opening constantly cooperate the separation again of first small opening dislocation set, ink is at the in-process through first small opening and second small opening, along with the constantly cooperation in first small opening and second small opening separate again and cut the mill.
Fourthly, fine grinding: the printing ink is after the grinding of second grinding component, by surely cut the grinding board and drop down on a initiative grinding roller and a plurality of driven grinding roller, the second driving motor drives the initiative grinding roller and rotates, the initiative grinding roller drives driven grinding roller through first drive gear and second drive gear and rotates to carry out the differential rotation under the cooperation of the different first drive gear of diameter and second drive gear, the printing ink is further ground under the cooperation of initiative grinding roller and driven grinding roller.
Fifthly, filtering and screening: ink continues to drop on first filter plate after the grinding of third grinding component, has ground abundant part in the ink and drops on the second filter plate through first filtration pore downwards rethread second filtration pore downwards and flows in bottom of the case portion and by the discharge gate of box, will flow out the printing ink of box discharge gate and collect the packing, fail to grind abundant printing ink and slide to the second filter plate along first filter plate downwards to by the feed inlet department of second filter plate lapse to circulating pump.
Sixthly, circularly grinding: the ink which is not fully ground enters the circulating pump from the feed inlet of the circulating pump and is pumped out by the circulating pump, and the ink pumped out of the circulating pump returns to the box body from the discharge outlet of the circulating pump and is ground by the first grinding assembly, the second grinding assembly and the third grinding assembly again until the ink is fully ground.
Through adopting above-mentioned technical scheme, at the in-process that uses processing equipment, carry out preliminary grinding to printing ink through first grinding subassembly, the second grinding subassembly regrinds the printing ink after preliminary grinding, the third grinding subassembly carries out the finish grinding to the printing ink after regrinding, printing ink is through preliminary grinding, regrinding and finish grinding are fully ground after the cubic grinds in succession, thereby make the printing ink of producing have fine adhesion, the picture and text are clear, do not re-adhere, do not regain moisture, rub characteristics such as dyeing, especially under high temperature, high humidity or low temperature, low humidity environment condition, there are good printing mobility and glossiness.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of the first transmission gear and the second transmission gear.
Fig. 3 is a partially enlarged view of a portion a in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, the present invention discloses a production process of a TPR ink, in the embodiment of the present invention: the method comprises the following steps:
(1) adding polyester resin and styrene acrylic resin into ethylene glycol monobutyl ether, heating to 55-70 ℃, and stirring at constant temperature until the resin is completely dissolved to obtain a resin solution;
(2) adding a dispersing agent, a defoaming agent and castor oil into the resin solution, and dispersing for 30-45min at a stirring speed of 400-800 r/min;
(3) continuously adding the filler and the pigment 2, 4-dihydroxy benzophenone, fully mixing, dispersing for 40-50min at the stirring speed of 800-1200r/min, grinding for 3-5 times on a three-roller machine, discharging, filtering and packaging to obtain the product when the required fineness is reached.
By adopting the technical scheme, the TPR ink disclosed by the invention has the characteristics of good adhesiveness, clear picture and text, no sticky back, no moisture regain, no dyeing after being rubbed and abraded and the like, and particularly has excellent printing fluidity and glossiness under the environment conditions of high temperature, high humidity or low temperature and low humidity.
In a specific embodiment of the invention: the filler is formed by mixing antimony oxide, zirconium oxide, silicon carbide, magnesium carbonate, aluminum hydroxide and calcium silicate according to the mass ratio of 1:0.6-1:1-2:1-3:0.3-0.5:0.3-0.5, wherein the antimony oxide, the zirconium oxide, the silicon carbide, the magnesium carbonate, the aluminum hydroxide and the calcium silicate are all powder, and the particle size of the powder is 5-10 microns.
By adopting the technical scheme, the filler is added into the raw materials, so that the wear resistance of the silk-screen printing ink can be improved, the 2, 4-dihydroxy benzophenone is added, the silk-screen printing ink has an adsorption effect on ultraviolet rays, and the ultraviolet resistance of the silk-screen printing ink can be improved.
The invention also discloses processing equipment suitable for the production process of the TPR ink, and in the specific embodiment of the invention: including box 1, the upper surface of box 1 is provided with the feed inlet, the bottom of box 1 is provided with the discharge gate, from top to bottom arrange in proper order in box 1 and be provided with the first grinding component who is used for tentatively grinding printing ink, be used for the second grinding component who regrinding printing ink and the third grinding component who is used for the finish grinding printing ink.
Through adopting above-mentioned technical scheme, at the in-process that uses processing equipment, carry out the preliminary grinding to printing ink through first grinding component, the second grinding component regrinding the printing ink after the preliminary grinding, the third grinding component carries out the finish grinding to the printing ink after the regrinding, and printing ink is being ground fully after grinding in succession through preliminary grinding, regrinding and finish grinding cubic to the grinding efficiency and the grinding quality of printing ink have been improved.
In a specific embodiment of the invention: the first grinding assembly comprises a driving motor 2, a stirring rod 3, a first grinding table 4 and a second grinding table 5, the driving motor 2 is arranged on the upper surface of the box body 1, one end of the stirring rod 3 is fixedly connected with the output end of the driving motor 2, the other end of the stirring rod extends vertically downwards and is arranged in the box body 1, the first grinding table 4 and the second grinding table 5 are fixedly arranged on the inner side wall of the box body 1, the vertical sections of the first grinding table 4 and the second grinding table 5 are in two symmetrical triangular shapes, a first grinding block 6 and a second grinding block 7 are fixedly arranged on the side wall of the stirring rod 3, the vertical sections of the first grinding block 6 and the second grinding block 7 are in two symmetrical triangular shapes, the lower surface of the first grinding block 6 is the same as the upper surface of the first grinding table 4 in inclination and mutually abutted, the upper surface of the second grinding block 7 is the same as the lower surface of the first grinding table 4 in inclination and mutually abutted, the lower surface of second grinding piece 7 is the same with the upper surface inclination of second grinding table 5 and mutual butt, the lower surface of first grinding piece 6, the upper surface and the lower surface of second grinding piece 7 all are provided with grinds burr 8.
By adopting the technical scheme, in the process of using the processing equipment, after the printing ink enters the box body 1, the printing ink falls on the upper surface of the first grinding table 4, the driving motor drives the stirring rod 3 to rotate so as to enable the first grinding block 6 to rotate, along with the rotation of the first grinding block 6, the printing ink on the first grinding table 4 is ground under the mutual matching of the grinding convex patterns 8 on the lower surface of the first grinding block 6 and the upper surface of the first grinding table 4, then the printing ink continuously falls downwards on the upper surface of the second grinding block 7, the second grinding block 7 rotates along with the rotation of the stirring rod 3, the printing ink is further ground under the matching of the grinding convex patterns 8 on the upper surface of the second grinding block 7 and the lower surface of the first grinding table 4, then the printing ink continuously falls downwards on the upper surface of the second grinding table 5, and is further ground under the matching of the grinding convex patterns 8 on the lower surface of the second grinding block 7 and the upper surface of the second grinding table 5, compared with the prior art, the invention can improve the grinding effect of the printing ink, thereby improving the product quality.
In a specific embodiment of the invention: the second grinding component comprises a left mounting table 9 and a right mounting table 10 which are symmetrically arranged on the left inner side wall and the right inner side wall of the box body 1, the left mounting table 9 and the right mounting table 10 are both positioned below the second grinding table 5, a vibration motor 11 is arranged in the left mounting table 9, the output end of the vibration motor 11 is horizontally arranged outside the left mounting table 9 towards the right, a mounting groove 12 is arranged on the outer wall of one side of the right mounting table 10 opposite to the left mounting table 9, a movable cutting and grinding plate 13 is horizontally arranged on the left mounting table 9 and the right mounting table 10, one end of the movable cutting and grinding plate 13 is fixedly connected with the output end of the vibration motor 11, the other end of the movable cutting and grinding plate is slidably inserted in the mounting groove 12, a spring 14 is arranged in the mounting groove 12, one end of the spring 14 is connected with the movable cutting and grinding plate 13, the other end of the spring can be connected with the inner wall of the mounting groove 12, a fixed cutting and, the both ends of surely grinding plate 15 are respectively with left mount table 9 and right mount table 10 fixed connection, surely grind the upper surface of plate 15 and move the lower surface butt of grinding plate 13 surely, move and be provided with a plurality of first hole 16 that leaks on the grinding plate 13 surely, surely be provided with a plurality of second hole 17 that leak on the grinding plate 15 surely, a plurality of first hole 16 and a plurality of second hole 17 dislocation set that leak.
By adopting the technical scheme, in the process of using the processing equipment, after the ink is ground by the first grinding component, the ink falls on the movable cutting and grinding plate 13 downwards by the second grinding table 5, the vibration motor 11 drives the movable cutting and grinding plate 13 to vibrate back and forth, one end of the movable grinding plate, which is far away from the vibrating motor, repeatedly extrudes the spring 14 in the mounting groove 12 in the vibrating process, the spring 14 can play a role of protection to prevent the movable cutting and grinding plate 13 from colliding with the mounting groove 12 at a high speed, the first leakage hole 16 on the movable cutting and grinding plate 13 and the second leakage hole 17 on the fixed cutting and grinding plate 15, which are arranged in a staggered manner with the first leakage hole 16, are continuously matched and separated in the vibrating process of the movable cutting and grinding plate 13, the ink is cut and ground along with the continuous matching and separation of the first leakage hole 16 and the second leakage hole 17 in the vibrating process of the movable cutting and grinding plate 13, compared with the prior art, the invention further improves the grinding effect of the ink, thereby improving the product quality.
In a specific embodiment of the invention: the third grinding assembly is located between right mount table 10 and left mount table 9, the third grinding assembly includes a initiative grinding roller 18 and a plurality of driven grinding roller 19, and a initiative grinding roller 18 and a plurality of driven grinding roller 19 are all horizontally arranged in box 1 and are located the below of deciding cutting and grinding board 15, and mutual butt each other between a initiative grinding roller 18 and a plurality of driven grinding roller 19 is provided with second driving motor on the lateral wall of box 1, initiative grinding roller 18 and second driving motor's output fixed connection, the one end series connection of initiative grinding roller 18 is provided with first drive gear 20, the one end series connection of driven grinding roller 19 is provided with second drive gear 21, first drive gear 20 and second drive gear 21 intermeshing, second drive gear 21's diameter is less than first drive gear 20.
By adopting the technical scheme, in the process of using the processing equipment, after the ink is ground by the second grinding assembly, the ink falls downwards on the driving grinding roller 18 and the driven grinding rollers 19 through the fixed cutting grinding plate 15, the second driving motor drives the driving grinding roller 18 to rotate, the driving grinding roller 18 drives the driven grinding rollers 19 to rotate through the first transmission gear 20 and the second transmission gear 21 and performs differential rotation under the matching of the first transmission gear 20 and the second transmission gear 21 with different diameters, and the ink is extruded and ground between the driving grinding roller 18 and the driven grinding rollers 19 with different rotating speeds in the falling process, so that the ink is further ground under the matching of the driving grinding roller 18 and the driven grinding rollers 19.
In a specific embodiment of the invention: the lower surface of right side mount table 10 is provided with first filter plate 22, the one end fixed connection of first filter plate 22 extends at the lower surface of right mount table 10, the slope of other end below left side, be provided with first filtration pore on the first filter plate 22, the below of first filter plate 22 is provided with second filter plate 23, second filter plate 23 and 1 inner wall fixed connection of box, the slope of second filter plate 23 below right side sets up, be provided with the second filtration pore on the second filter plate 23, the right side of box 1 is provided with circulating pump 24, circulating pump 24's feed inlet and the inside intercommunication of box 1 and the right-hand member that is located second filter plate 23, circulating pump 24's discharge gate sets up the upper portion at box 1, circulating pump 24's discharge gate and the inside intercommunication of box 1 and the top that is located first grinding component.
By adopting the technical scheme, in the process of using the processing equipment, after the ink is ground by the third grinding component, the ink continuously falls on the first filter plate 22, the part of the ink which is ground sufficiently falls on the second filter plate 23 through the first filter hole, then falls on the bottom of the box body 1 through the second filter hole and flows out from the discharge hole of the box body 1, the ink which flows out of the discharge hole of the box body 1 is collected and packaged, the ink which is not ground sufficiently slides to the second filter plate 23 along the first filter plate 22 and slides to the feed hole of the circulating pump 24 from the second filter plate 23, enters the circulating pump 24 from the feed hole of the circulating pump 24 and is pumped out by the circulating pump 24, the ink pumped out of the circulating pump 24 returns to the box body 1 from the discharge hole of the circulating pump 24 and is ground by the first grinding component, the second grinding component and the third grinding component again until the ink is ground sufficiently, compared with the prior art, the invention can fully grind the printing ink, thereby improving the product quality.
The invention also discloses an operation method of the processing equipment suitable for the TPR ink production process, and in the specific embodiment of the invention: the method comprises the following steps:
firstly, feeding materials: firstly, ink to be ground is added into the box body 1 from a feeding hole in the box body 1, and the driving motor, the vibrating motor 11 and the second driving motor are started simultaneously.
II, primary grinding: after the printing ink enters the box body 1, the printing ink falls on the upper surface of the first grinding table 4, the driving motor drives the stirring rod 3 to rotate so as to enable the first grinding block 6 to rotate, along with the rotation of the first grinding block 6, the printing ink on the first grinding table 4 is ground under the mutual matching of the grinding convex patterns 8 on the lower surface of the first grinding block 6 and the upper surface of the first grinding table 4, then the printing ink continuously falls on the upper surface of the second grinding block 7 downwards, the second grinding block 7 rotates along with the rotation of the stirring rod 3, the printing ink is further ground under the matching of the grinding convex patterns 8 on the upper surface of the second grinding block 7 and the lower surface of the first grinding table 4, then the printing ink continuously falls on the upper surface of the second grinding table 5 downwards, and is further ground under the matching of the grinding convex patterns 8 on the lower surface of the second grinding block 7 and the upper surface of the second grinding table 5.
Thirdly, regrinding: the printing ink is after the grinding of first grinding component, by the downward drop of second grinding table 5 on moving cutting grinding plate 13, vibrating motor 11 drives and moves cutting grinding plate 13 and make a round trip to vibrate, make first hourglass material hole 16 on the cutting grinding plate 13 and surely cut on the grinding plate 15 with the second hourglass material hole 17 of first hourglass material hole 16 dislocation set constantly cooperate and separate again, printing ink is at the in-process through first hourglass material hole 16 and second hourglass material hole 17, along with the constantly cooperation of first hourglass material hole 16 and second hourglass material hole 17 separates again and is surely ground.
Fourthly, fine grinding: after the ink is ground by the second grinding assembly, the ink falls downwards on a driving grinding roller 18 and a plurality of driven grinding rollers 19 through the fixed cutting grinding plate 15, the second driving motor drives the driving grinding roller 18 to rotate, the driving grinding roller 18 drives the driven grinding rollers 19 to rotate through a first transmission gear 20 and a second transmission gear 21, differential rotation is carried out under the matching of the first transmission gear 20 and the second transmission gear 21 with different diameters, and the ink is further ground under the matching of the driving grinding roller 18 and the driven grinding rollers 19.
Fifthly, filtering and screening: the printing ink continues to fall on the first filter plate 22 after being ground by the third grinding assembly, the part which is fully ground in the printing ink falls on the second filter plate 23 through the first filter hole and then falls on the bottom of the box body 1 through the second filter hole and flows out from the discharge hole of the box body 1, the printing ink flowing out of the discharge hole of the box body 1 is collected and packaged, the printing ink which is not fully ground slides to the second filter plate 23 along the first filter plate 22, and slides to the feed inlet of the circulating pump 24 downwards through the second filter plate 23.
Sixthly, circularly grinding: the ink which is not ground sufficiently enters the circulating pump 24 from the inlet of the circulating pump 24 and is pumped out by the circulating pump 24, and the ink which is pumped out of the circulating pump 24 returns to the tank 1 from the outlet of the circulating pump 24 and is ground again by the first grinding assembly, the second grinding assembly and the third grinding assembly until the grinding is sufficiently carried out.
By adopting the technical scheme, the printing ink is fully ground under the combined action of the first grinding assembly, the second grinding assembly and the third grinding assembly, the grinding efficiency and the grinding quality of the printing ink are improved, so that the produced printing ink has the characteristics of good adhesiveness, clear pictures and texts, no re-adhesion, no moisture regain, no dyeing during grinding and the like, and particularly has excellent printing fluidity and glossiness under the environmental conditions of high temperature, high humidity or low temperature and low humidity.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. A production process of TPR printing ink is characterized in that: the method comprises the following steps:
(1) adding polyester resin and styrene acrylic resin into ethylene glycol monobutyl ether, heating to 55-70 ℃, and stirring at constant temperature until the resin is completely dissolved to obtain a resin solution;
(2) adding a dispersing agent, a defoaming agent and castor oil into the resin solution, and dispersing for 30-45min at a stirring speed of 400-800 r/min;
(3) continuously adding the filler and the pigment 2, 4-dihydroxy benzophenone, fully mixing, dispersing for 40-50min at the stirring speed of 800-1200r/min, grinding for 3-5 times on a three-roller machine, discharging, filtering and packaging to obtain the product when the required fineness is reached.
2. The process for producing a TPR ink as claimed in claim 1, wherein: the filler is formed by mixing antimony oxide, zirconium oxide, silicon carbide, magnesium carbonate, aluminum hydroxide and calcium silicate according to the mass ratio of 1:0.6-1:1-2:1-3:0.3-0.5:0.3-0.5, wherein the antimony oxide, the zirconium oxide, the silicon carbide, the magnesium carbonate, the aluminum hydroxide and the calcium silicate are all powder, and the particle size of the powder is 5-10 microns.
3. A processing apparatus suitable for the production process of the TPR ink of claim 2, characterized in that: the power distribution box comprises a box body, the upper surface of box is provided with the feed inlet, the bottom of box is provided with the discharge gate, from top to bottom arrange in proper order in the box and be provided with the first grinding component who is used for tentatively grinding printing ink, be used for the second grinding component who grinds printing ink again and be used for the third grinding component of finish grinding printing ink.
4. The processing equipment for the production process of TPR ink according to claim 3, wherein: the first grinding assembly comprises a driving motor, a stirring rod, a first grinding table and a second grinding table, the driving motor is arranged on the upper surface of the box body, one end of the stirring rod is fixedly connected with the output end of the driving motor, the other end of the stirring rod vertically extends downwards and is arranged in the box body, the first grinding table and the second grinding table are fixedly arranged on the inner side wall of the box body, the vertical cross sections of the first grinding table and the second grinding table are in two symmetrical triangular shapes, the side wall of the stirring rod is fixedly provided with a first grinding block and a second grinding block, the vertical cross sections of the first grinding block and the second grinding block are in two symmetrical triangular shapes, the lower surface of the first grinding block is the same as the upper surface inclination of the first grinding table and is mutually abutted, the upper surface of the second grinding block is the same as the lower surface inclination of the first grinding table and is mutually abutted, the lower surface of the second grinding block is the same as the inclination of the upper surface of the second grinding table and is mutually abutted, and the lower surface of the first grinding block, the upper surface of the second grinding block and the lower surface of the second grinding block are all provided with grinding convex patterns.
5. The processing equipment for manufacturing process of TPR ink as claimed in claim 4, wherein: the second grinding component comprises a left mounting table and a right mounting table which are symmetrically arranged on the left inner side wall and the right inner side wall of the box body, the left mounting table and the right mounting table are both positioned below the second grinding table, a vibration motor is arranged in the left mounting table, the output end of the vibration motor is horizontally arranged outside the left mounting table towards the right, a mounting groove is arranged on the outer wall of one side of the right mounting table opposite to the left mounting table, a movable cutting and grinding plate is horizontally arranged on the left mounting table and the right mounting table, one end of the movable cutting and grinding plate is fixedly connected with the output end of the vibration motor, the other end of the movable cutting and grinding plate is slidably inserted in the mounting groove, a spring is arranged in the mounting groove, one end of the spring is connected with the movable cutting and grinding plate, the other end of the spring can be connected with the inner wall of the mounting groove, a fixed cutting and grinding plate is horizontally arranged below the movable cutting and grinding plate, and two ends of, the upper surface of surely grinding the board and the lower surface butt of moving surely grinding the board surely, move and surely to be provided with a plurality of first hourglass material holes on the grinding board, surely be provided with a plurality of second hourglass material holes on the grinding board surely, a plurality of first hourglass material holes and a plurality of second hourglass material hole dislocation set.
6. The processing equipment for manufacturing process of TPR ink as claimed in claim 5, wherein: the third grinding assembly is located between the right mounting platform and the left mounting platform, the third grinding assembly comprises a driving grinding roller and a plurality of driven grinding rollers, the driving grinding roller and the driven grinding rollers are horizontally arranged in the box body and located below the fixed cutting grinding plate, the driving grinding roller and the driven grinding rollers are mutually abutted, a second driving motor is arranged on the outer side wall of the box body, the driving grinding roller is fixedly connected with the output end of the second driving motor, a first transmission gear is arranged at one end of the driving grinding roller in series, a second transmission gear is arranged at one end of the driven grinding roller in series, the first transmission gear is mutually meshed with the second transmission gear, and the diameter of the second transmission gear is smaller than the first transmission gear.
7. The processing equipment for manufacturing process of TPR ink as claimed in claim 6, wherein: the lower surface of right side mount table is provided with first filter plate, the one end fixed connection of first filter plate extends in the lower surface of right mount table, the slope of other end below left side, be provided with first filtration pore on the first filter plate, the below of first filter plate is provided with the second filter plate, second filter plate and box inner wall fixed connection, the slope of second filter plate below right side sets up, be provided with the second filtration pore on the second filter plate, the right side of box is provided with the circulating pump, the feed inlet of circulating pump just is located the right-hand member of second filter plate with the inside intercommunication of box, the discharge gate of circulating pump sets up the upper portion at the box, the discharge gate of circulating pump just is located first grinding component's top with the inside intercommunication of box.
8. The processing equipment for manufacturing process of TPR ink according to claim 7, wherein: and a layer of damping rubber is arranged on the outer side wall of the vibration motor.
9. A method of operating processing equipment suitable for use in the process of producing the TPR ink of claim 8, characterized by: the method comprises the following steps:
firstly, feeding materials: firstly, ink to be ground is added into the box body from a feed inlet on the box body, and the driving motor, the vibrating motor and the second driving motor are started simultaneously.
II, primary grinding: after the printing ink got into the box, printing ink dropped on the upper surface of first grinding stage, driving motor drives the puddler and rotates and make first grinding piece rotate, along with the rotation of first grinding piece, printing ink was ground under the grinding burr of first grinding piece lower surface and first grinding stage upper surface are mutually supported on the first grinding stage, then printing ink continues to drop on the upper surface of second grinding piece downwards, the second grinding piece rotates along with the rotation of puddler, printing ink is further ground under the cooperation of the grinding burr of second grinding piece upper surface and first grinding stage lower surface, then printing ink continues to drop on the upper surface of second grinding stage downwards, and further ground under the cooperation of the grinding burr of second grinding piece lower surface and second grinding stage upper surface.
Thirdly, regrinding: ink is in the grinding back through first grinding component, by the second grinding table drop down on moving cutting grinding plate, vibrating motor drives and moves cutting grinding plate vibration back and forth, make on the first small opening that makes on the cutting grinding plate and decide cutting grinding plate with the second small opening constantly cooperate the separation again of first small opening dislocation set, ink is at the in-process through first small opening and second small opening, along with the constantly cooperation in first small opening and second small opening separate again and cut the mill.
Fourthly, fine grinding: the printing ink is after the grinding of second grinding component, by surely cut the grinding board and drop down on a initiative grinding roller and a plurality of driven grinding roller, the second driving motor drives the initiative grinding roller and rotates, the initiative grinding roller drives driven grinding roller through first drive gear and second drive gear and rotates to carry out the differential rotation under the cooperation of the different first drive gear of diameter and second drive gear, the printing ink is further ground under the cooperation of initiative grinding roller and driven grinding roller.
Fifthly, filtering and screening: ink continues to drop on first filter plate after the grinding of third grinding component, has ground abundant part in the ink and drops on the second filter plate through first filtration pore downwards rethread second filtration pore downwards and flows in bottom of the case portion and by the discharge gate of box, will flow out the printing ink of box discharge gate and collect the packing, fail to grind abundant printing ink and slide to the second filter plate along first filter plate downwards to by the feed inlet department of second filter plate lapse to circulating pump.
Sixthly, circularly grinding: the ink which is not fully ground enters the circulating pump from the feed inlet of the circulating pump and is pumped out by the circulating pump, and the ink pumped out of the circulating pump returns to the box body from the discharge outlet of the circulating pump and is ground by the first grinding assembly, the second grinding assembly and the third grinding assembly again until the ink is fully ground.
CN202010391044.7A 2020-05-11 2020-05-11 Production process and processing equipment of TPR (thermal Plastic rubber) ink Pending CN111378319A (en)

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