CN111361183A - A kind of anti-ultraviolet heat insulation inorganic nano solar film and preparation method thereof - Google Patents
A kind of anti-ultraviolet heat insulation inorganic nano solar film and preparation method thereof Download PDFInfo
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- CN111361183A CN111361183A CN201811601430.3A CN201811601430A CN111361183A CN 111361183 A CN111361183 A CN 111361183A CN 201811601430 A CN201811601430 A CN 201811601430A CN 111361183 A CN111361183 A CN 111361183A
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Abstract
本发明公开了一种抗紫外隔热无机纳米太阳膜及其制备方法,属于薄膜技术领域。本发明通过在隔热胶层中添加含有铯钨青铜纳米粒子的隔热涂料,在抗紫外层添加苯并三嗪类紫外吸收剂,制备得到的太阳膜抗刮伤性能优越,紫外线阻隔率大于99%,红外线阻隔率为50%~99%,可见光透过率为30%~80%,经600h老化试验后,紫外线阻隔率和红外线阻隔率不降低,太阳膜不起泡黄变,剥离强度符合国标要求。本发明的太阳膜的制备方法简单易操作,使用时根据玻璃尺寸,撕掉外层离型膜黏贴在玻璃表面即可,该太阳膜能够达到抗紫外隔热节能的效果,且使用年限较长。
The invention discloses an anti-ultraviolet heat-insulating inorganic nano solar film and a preparation method thereof, and belongs to the field of thin film technology. The invention adds a heat-insulating coating containing cesium tungsten bronze nanoparticles to the heat-insulating adhesive layer, and adds a benzotriazine ultraviolet absorber to the anti-ultraviolet layer. The prepared solar film has excellent anti-scratch performance, an ultraviolet blocking rate greater than 99%, an infrared blocking rate of 50% to 99%, and a visible light transmittance of 30% to 80%. After a 600-hour aging test, the ultraviolet blocking rate and the infrared blocking rate do not decrease, the solar film does not bubble or turn yellow, and the peeling strength meets the national standard requirements. The preparation method of the solar film of the invention is simple and easy to operate. When in use, the outer release film can be torn off according to the size of the glass and pasted on the glass surface. The solar film can achieve the effect of anti-ultraviolet heat insulation and energy saving, and has a long service life.
Description
技术领域technical field
本发明涉及薄膜技术领域,具体涉及一种抗紫外隔热无机纳米太阳膜及其制备方法。The invention relates to the technical field of thin films, in particular to an anti-ultraviolet heat insulation inorganic nano solar film and a preparation method thereof.
背景技术Background technique
太阳光中的紫外线波长范围为280nm~400nm,穿透性强,易使人体皮肤黑色素沉积,产生皮肤癌,且过量的紫外线照射对人眼也有一定的伤害,还可导致室内装饰物老化褪色,减少了装饰物的使用寿命。红外光的波长在760nm~1mm之间,具有明显的热效应,易导致温度上升,从而造成如室内或车内的温度升高。然而,在一般建筑物和车窗上使用的都是没有贴膜的玻璃,虽然这些玻璃具有良好的透光性,但无法阻挡太阳光中的大多数紫外线和红外线。因此,为了避免紫外线和红外光的不利影响,提高室内或车内的环境的舒适感,人们需要在建筑玻璃或汽车玻璃上贴太阳膜。太阳膜(solar film)又称隔热膜,一般是通过真空喷镀或磁控溅射技术将铝、金、铜、银等金属制成多层至密的高隔热金属膜层,能有效阻隔阳光辐射,减少紫外线对人体的伤害,降低室内温度,减缓室内设施老化。Ultraviolet rays in sunlight have a wavelength range of 280nm to 400nm, with strong penetrability, which is easy to deposit melanin on human skin and cause skin cancer. Excessive ultraviolet radiation also has certain damage to human eyes, and can also lead to aging and fading of interior decorations. Reduces the service life of decorations. The wavelength of infrared light is between 760nm and 1mm, which has obvious thermal effect, which is easy to cause the temperature to rise, thus causing the temperature of the room or car to rise. However, unfilmed glass is used in general buildings and car windows. Although these glasses have good light transmission, they cannot block most of the ultraviolet and infrared rays of sunlight. Therefore, in order to avoid the adverse effects of ultraviolet and infrared light and improve the comfort of the indoor or car environment, people need to stick solar films on architectural glass or automotive glass. Solar film, also known as thermal insulation film, is generally made of aluminum, gold, copper, silver and other metals into a multi-layered and dense high thermal insulation metal film layer by vacuum spraying or magnetron sputtering technology, which can effectively Block sunlight radiation, reduce UV damage to the human body, reduce indoor temperature, and slow down the aging of indoor facilities.
为进一步提高太阳膜阻隔紫外线的效果,可以在太阳膜材料中添加紫外线吸收剂。目前常用的紫外线吸收剂主要有二苯甲酮类和苯并三唑类,虽然这两类紫外吸收剂都有一定的紫外吸收效果,但在应用中仍存在各种不足:二苯甲酮类紫外吸收剂的紫外阻隔效果较差,且其最大吸收波长仅集中在UVB(275nm~320nm)波段,不能覆盖紫外线所有波段;苯并三唑类紫外吸收剂的紫外阻隔效果较二苯甲酮类紫外吸收剂的效果好些,其最大吸收波长在UVA(320nm~400nm)和UVB波段,但是它与太阳膜中的压敏胶相容性较差,当其使用剂量超过0.4wt%时,随着使用时间的延长,在太阳贴膜中易析出形成雪花状花斑,导致贴膜雾度升高,影响视觉,同时也会导致紫外阻隔率降低,缩短了太阳膜的使用寿命。紫外吸收剂作为一种功能性添加剂,而功能性添加剂通常应设置在太阳贴膜的内层,以减少因添加剂挥发氧化脱落而对造成空气和人体造成的影响。CN201310319014.5公开了一种粘附于窗玻璃外侧的窗膜,该窗膜中将紫外吸收剂2,4,6-三(丁氧基苯基)-1,3,5-三嗪添加在抗刮伤耐磨层,紫外吸收剂暴露于人们易接触的位置,具有一定的危害性,而且也会影响耐刮层的使用寿命;该窗膜所使用的2,4,6-三(丁氧基苯基)-1,3,5-三嗪未添加在内层,可能是由于该三嗪类的紫外吸收剂与内层压敏胶的相容性较差,其寿命试验只有100h,在100h后紫外线阻隔效果可能会有所下降,耐老化性能差。In order to further improve the UV blocking effect of the solar film, a UV absorber can be added to the solar film material. At present, the commonly used UV absorbers are mainly benzophenones and benzotriazoles. Although these two types of UV absorbers have a certain UV absorption effect, there are still various deficiencies in application: benzophenones The UV blocking effect of UV absorbers is poor, and the maximum absorption wavelength is only concentrated in the UVB (275nm ~ 320nm) band, which cannot cover all UV bands; the UV blocking effect of benzotriazole UV absorbers is higher than that of benzophenones. The effect of the UV absorber is better, and its maximum absorption wavelength is in the UVA (320nm ~ 400nm) and UVB bands, but it has poor compatibility with the pressure-sensitive adhesive in the solar film. With the prolongation of the use time, it is easy to precipitate in the solar film to form snowflake-like spots, which leads to an increase in the haze of the film, which affects the vision, and also reduces the UV blocking rate and shortens the service life of the solar film. Ultraviolet absorber is a functional additive, and the functional additive should usually be arranged in the inner layer of the solar film to reduce the impact on the air and human body caused by the volatilization and oxidation of the additive. CN201310319014.5 discloses a window film adhered to the outside of the window glass, in which the ultraviolet absorber 2,4,6-tris(butoxyphenyl)-1,3,5-triazine is added to the window film Anti-scratch and wear-resistant layer, the ultraviolet absorber is exposed to the position where people are easy to touch, which has certain harmfulness, and also affects the service life of the scratch-resistant layer; Oxyphenyl)-1,3,5-triazine was not added to the inner layer, probably due to the poor compatibility of the triazine UV absorber with the inner pressure sensitive adhesive, and its life test was only 100h, After 100h, the UV blocking effect may decrease, and the aging resistance is poor.
在现有太阳膜的设计中,传统的隔热方法主要是通过在贴膜中添加染料来实现的,但这种染色膜的隔热效果差,易褪色。现代工艺中通过运用磁控溅射技术和真空热蒸发技术将金属纳米粒子均匀的铺在PET膜的表面形成镀层,当镀层较厚时,它不仅影响通讯信号,且清晰度较差,易反光影响视觉;而镀层较薄时,隔热效果较差。CN201410857764.2公开了一种太阳膜及其制备方法,采用纳米ATO或铯钨青铜来隔热,通过将纳米粒子分散在树脂中配成纳米浆料,在基膜上涂覆形成功能性隔热层,其涂覆厚度较厚,一般大于15微米厚,由于纳米粒子颗粒较大在100纳米以上,而且在胶中很难分散均匀,易引起雾度变大,影响视觉。CN201210285669.0公开了一种防紫外高隔热窗膜,采用纳米ATO和ITO的组合物来进行隔热,其隔热层和隔紫外层在相邻的两层,易导致隔热纳米粒子和紫外吸收剂在两层胶中相互扩散,影响使用寿命。在一些太阳膜中采用的ATO和铯钨青铜隔热纳米粒子是混合在耐刮层中,由于耐刮层厚度都在5微米以下,这就导致有些几十纳米大小的纳米粒子不能完全埋在耐刮层中而浮在表面,易导致耐刮层寿命减短,且重金属暴露在人易接触的外层,会带来不可知的风险。In the design of the existing solar film, the traditional heat insulation method is mainly realized by adding dyes to the film, but this dyed film has poor heat insulation effect and is easy to fade. In the modern process, metal nanoparticles are uniformly spread on the surface of the PET film by using magnetron sputtering technology and vacuum thermal evaporation technology to form a coating. When the coating is thick, it not only affects the communication signal, but also has poor clarity and is easy to reflect light. Affects vision; and when the coating is thin, the thermal insulation effect is poor. CN201410857764.2 discloses a solar film and a preparation method thereof. Nano ATO or cesium tungsten bronze is used for heat insulation. Nano particles are dispersed in resin to form nano slurry, which is coated on the base film to form functional heat insulation. The coating thickness is thicker, generally more than 15 microns thick. Since the nanoparticles are larger than 100 nanometers, and it is difficult to disperse uniformly in the glue, it is easy to cause the haze to increase and affect the vision. CN201210285669.0 discloses an anti-ultraviolet high heat-insulating window film, which adopts the composition of nano-ATO and ITO for heat-insulation. The UV absorbers diffuse into each other in the two layers of glue, which affects the service life. ATO and cesium tungsten bronze heat-insulating nanoparticles used in some solar films are mixed in the scratch-resistant layer. Since the thickness of the scratch-resistant layer is below 5 microns, some nanoparticles with a size of tens of nanometers cannot be completely buried. The scratch-resistant layer floats on the surface, which will easily shorten the life of the scratch-resistant layer, and the exposure of heavy metals to the outer layer that people can easily touch will bring unknown risks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足之处而提供一种抗紫外隔热无机纳米太阳膜,该太阳膜兼具较高的可见光透过率、紫外线阻隔率和红外线阻隔率,抗刮伤性能优越,在使用过程中各组分性质稳定,使用寿命长。The object of the present invention is to overcome the deficiencies of the prior art and provide a kind of anti-ultraviolet heat-insulating inorganic nano solar film, the solar film has high visible light transmittance, ultraviolet blocking rate and infrared blocking rate, scratch resistance Superior performance, stable properties of each component during use, and long service life.
为实现上述目的,本发明采取的技术方案如下:To achieve the above object, the technical scheme adopted by the present invention is as follows:
一种抗紫外隔热无机纳米太阳膜,包括依次紧密贴合为一体的离型膜、抗紫外层、第一PET基膜、隔热胶层、第二PET基膜和抗刮伤耐磨层;An anti-ultraviolet heat-insulating inorganic nano-solar film, comprising a release film, an anti-ultraviolet layer, a first PET base film, a heat-insulating adhesive layer, a second PET base film and an anti-scratch and wear-resistant layer, which are closely adhered to one another in sequence. ;
所述隔热胶层含有纳米隔热涂料,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子;The heat insulating adhesive layer contains nano heat insulating paint, and the nano heat insulating paint includes cesium tungsten bronze nanoparticles with an average particle size of less than 40 nm;
所述抗紫外层含有苯并三嗪类紫外吸收剂,且苯并三嗪类紫外吸收剂在抗紫外层中的质量百分比不超过1%。The anti-ultraviolet layer contains a benzotriazine type ultraviolet absorber, and the mass percentage of the benzotriazine type ultraviolet absorber in the anti-ultraviolet layer does not exceed 1%.
本发明在抗紫外层中采用的苯并三嗪类紫外吸收剂,具有良好的耐老化性能和较高的紫外吸收效率,能吸收紫外所有波段最大吸收波长在UVA(320nm~400nm)和UVB,与苯并三唑类紫外吸收剂相比,苯并三嗪类紫外吸收剂与目前常用的所有的压敏胶粘剂的相溶性较好,在使用过程中性质稳定,有效解决了抗紫外层中因紫外吸收剂与胶粘剂相溶性差,使得太阳膜中易析出形成雪花状花斑,从而导致紫外阻隔率降低,以及太阳膜的使用寿命缩短的问题。The benzotriazine type ultraviolet absorber used in the anti-ultraviolet layer of the present invention has good aging resistance and high ultraviolet absorption efficiency, and can absorb all ultraviolet wavelengths. Compared with benzotriazole-based UV absorbers, benzotriazine-based UV absorbers have better compatibility with all pressure-sensitive adhesives commonly used at present, and have stable properties during use, which effectively solves the problem of UV-resistant layers. The poor compatibility between the UV absorber and the adhesive makes it easy to precipitate in the solar film to form snowflake-like spots, which leads to the reduction of the UV blocking rate and the shortened service life of the solar film.
本发明采用平均粒径小于40nm的铯钨青铜纳米粒子作为主要隔热物质,粒径小,分散性好,通过将纳米研磨技术和高效分散剂将铯钨青铜纳米粒子均匀分散在树脂中形成涂料,再将涂料与隔热胶层的其它组分混合,解决了铯钨青铜纳米粒子在胶层中难分散的问题。在基膜上涂布铯钨青铜纳米粒子涂料制备而成的具有较好隔热性能的隔热胶层,隔热胶层的厚度较薄,厚度在10微米以下的涂层隔热能力即可达50%~99%,同时通过改变铯钨青铜纳米粒子的添加量也可改变太阳膜的颜色,可用于汽车前窗和侧窗而不用添加其它染料。将铯钨青铜纳米粒子添加在隔热胶层,还能够避免铯钨青铜纳米粒子浮在太阳膜的表面而导致重金属暴露与人接触。The invention adopts cesium tungsten bronze nanoparticles with an average particle size of less than 40nm as the main heat insulating material, which has small particle size and good dispersibility. The cesium tungsten bronze nanoparticles are uniformly dispersed in the resin by using nano-grinding technology and high-efficiency dispersant to form a coating. , and then mix the coating with other components of the thermal insulation adhesive layer, which solves the problem that cesium tungsten bronze nanoparticles are difficult to disperse in the adhesive layer. The thermal insulation adhesive layer with good thermal insulation performance is prepared by coating the cesium tungsten bronze nanoparticle coating on the base film. At the same time, the color of the solar film can be changed by changing the addition amount of cesium tungsten bronze nanoparticles, which can be used for the front window and side window of the car without adding other dyes. Adding cesium tungsten bronze nanoparticles to the thermal insulation adhesive layer can also prevent the cesium tungsten bronze nanoparticles from floating on the surface of the solar film and lead to heavy metal exposure and contact with people.
铯钨青铜纳米粒子具有氧化锡锑纳米粒子(ATO)的透明、隔热等物理特性的同时,在波长1000nm以下的近红外线区域阻隔红外光的能力远远大于ATO、氧化铟锡纳米粒子(ITO)对红外光的阻隔能力,对1000nm以下的近红外线具有高效的红外阻隔能力。而对人体皮肤的热感最为敏感的区域正是1000nm以下的近红外线区域,因此铯钨青铜纳米粒子作为主要隔热物质制备太阳膜,可以大大提高人体的舒适感,大幅度节省能源,实现室内冬暖夏凉的效果,为创造更加舒适、环保、节能的室内环境提供了技术保证。Cesium tungsten bronze nanoparticles have the physical properties of transparency and heat insulation of tin oxide nanoparticles (ATO), and at the same time, the ability to block infrared light in the near-infrared region with a wavelength below 1000nm is far greater than that of ATO and indium tin oxide nanoparticles (ITO). ) The blocking ability to infrared light, and it has efficient infrared blocking ability to near-infrared rays below 1000nm. The area most sensitive to the thermal sensation of human skin is the near-infrared region below 1000 nm. Therefore, cesium tungsten bronze nanoparticles are used as the main insulating material to prepare solar film, which can greatly improve the comfort of the human body, save energy, and realize indoor The effect of warm in winter and cool in summer provides a technical guarantee for creating a more comfortable, environmentally friendly and energy-saving indoor environment.
本发明的太阳膜采用苯并三嗪类紫外吸收剂和铯钨青铜纳米粒子联用,经老化试验后,太阳膜的紫外线和红外线阻隔率不降低,太阳膜不起泡黄变,具有良好的耐老化性能。The solar film of the invention adopts the combination of benzotriazine ultraviolet absorber and cesium tungsten bronze nanoparticles. After the aging test, the ultraviolet and infrared blocking rate of the solar film does not decrease, the solar film does not blister and yellow, and has good Aging resistance.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述抗紫外层还含有苯并三唑类紫外吸收剂,且苯并三嗪类紫外吸收剂和苯并三唑类紫外吸收剂在抗紫外层中的质量百分比之和不超过1%。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano solar film of the present invention, the anti-ultraviolet layer further contains a benzotriazole type ultraviolet absorber, and a benzotriazine type ultraviolet absorber and a benzotriazole type ultraviolet absorber The sum of the mass percentages of the ultraviolet absorber in the anti-ultraviolet layer does not exceed 1%.
本发明的抗紫外层可以采用苯并三嗪类紫外吸收剂和苯并三唑类紫外吸收剂联用,降低使用成本,但其联合使用剂量不超过1wt%。The anti-ultraviolet layer of the present invention can be used in combination with a benzotriazine type ultraviolet absorber and a benzotriazole type ultraviolet absorber, so as to reduce the use cost, but the combined dose does not exceed 1 wt%.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述抗紫外层包括以下质量百分比的组分:苯并三唑类紫外吸收剂和苯并三嗪类紫外吸收剂混合物0.1%~1%、胶粘剂40%~55%、固化剂0.05%~1%、甲苯25%~40%和乙酸乙酯15%~20%。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the anti-ultraviolet layer includes the following components in mass percentage: a mixture of benzotriazole-based ultraviolet absorbers and benzotriazine-based ultraviolet absorbers 0.1%~1%, adhesive 40%~55%, curing agent 0.05%~1%, toluene 25%~40% and ethyl acetate 15%~20%.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述苯并三唑类紫外吸收剂为2'-(2'-羟基-3'-叔丁基-5'-甲基苯基)-5-氯苯并三唑、2-(2'-羟基5'-甲基苯基)苯并三唑、2-(2'-羟基-3',5'-二特丁基苯基)-5-氯苯并三唑、2-(2'-羟基-3',5'双(a,a-二甲基苄基)苯基)苯并三唑、2-(2'-羟基-3',5'-二叔丁基苯基)-苯并三唑中的至少一种。As a preferred embodiment of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the benzotriazole UV absorber is 2'-(2'-hydroxy-3'-tert-butyl-5'-methyl) phenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy 5'-methylphenyl) benzotriazole, 2-(2'-hydroxy-3',5'-diterbutin phenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'bis(a,a-dimethylbenzyl)phenyl)benzotriazole, 2-(2 At least one of '-hydroxy-3', 5'-di-tert-butylphenyl)-benzotriazole.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述苯并三嗪类紫外吸收剂为羟苯基三嗪类化合物,优选地,所述苯并三嗪类紫外吸收剂为UV-400、UV-479A、UV-479B中至少一种。As a preferred embodiment of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the benzotriazine-based UV absorber is a hydroxyphenyltriazine-based compound, preferably, the benzotriazine-based UV absorber The agent is at least one of UV-400, UV-479A and UV-479B.
发明人经过试验优选羟苯基三嗪类化合物作为苯并三嗪类紫外吸收剂,其中,UV-400的成分为2-[4-[2-羟基-3-十三烷氧基丙基]氧基]-2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪和2-[4-[2-羟基-3-十二烷氧基丙基]氧基]-2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪混合物;UV-479A和UV-479B是BASF Tinuvin479的系列产品,为合成类羟苯基三嗪(HPT)紫外线吸收剂。The inventors have tested and preferred hydroxyphenyltriazine compounds as benzotriazine ultraviolet absorbers, wherein the component of UV-400 is 2-[4-[2-hydroxy-3-tridecyloxypropyl] Oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine and 2-[4-[2-hydroxy-3-deca Dialkoxypropyl]oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine mixture; UV-479A and UV -479B is a series of products of BASF Tinuvin479, which is a synthetic hydroxyphenyltriazine (HPT) UV absorber.
UV-400、UV-479A、UV-479B的作用机制为:在吸收紫外线之前,吸收剂以苯酚类化合物的形式存在,氧原子的电子密度远大于氮原子的电子密度,紫外光的吸收使电子密度主要从氧原子上移向氮原子上,这种形式是不稳定的,能够将多余的能量转化为热能,恢复到更稳定的状态,这种互变过程效率极高,几乎可无限重复。紫外吸收剂分子中所含的氧原子越多,其紫外光吸收效果越好,耐光性越牢。UV400和UV479系列紫外吸收剂,其所含氧原子较2,4,6-三(丁氧基苯基)-1,3,5-三嗪多,因而具有更高的紫外阻隔效果和优异的耐老化性能。UV400和UV479系列化合物在涂层中可提供优异的性能,如极高的消光系数,很高的光寿命性能,使涂层的热稳定性能高,在极端环境条件下具有较低的波动性特别适合与其它苯并三唑类紫外线吸收剂联合使用。The mechanism of action of UV-400, UV-479A, and UV-479B is: before absorbing ultraviolet light, the absorber exists in the form of phenolic compounds, the electron density of oxygen atoms is much greater than that of nitrogen atoms, and the absorption of ultraviolet light makes electrons Density shifts primarily from oxygen atoms to nitrogen atoms, a form that is unstable and can convert excess energy into heat to return to a more stable state, a highly efficient interconversion process that can be repeated almost indefinitely. The more oxygen atoms contained in the UV absorber molecule, the better the UV absorption effect and the stronger the light resistance. UV400 and UV479 series UV absorbers contain more oxygen atoms than 2,4,6-tris(butoxyphenyl)-1,3,5-triazine, so they have higher UV blocking effect and excellent Aging resistance. UV400 and UV479 series compounds can provide excellent properties in coatings, such as extremely high extinction coefficient, high light life performance, high thermal stability of coatings, and low volatility under extreme environmental conditions. Suitable for use in combination with other benzotriazole UV absorbers.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述隔热胶层还含有苯并三嗪类紫外吸收剂。本发明的隔热胶层采用苯并三嗪类紫外吸收剂与铯钨青铜纳米粒子联用,能够有效提高太阳膜的紫外阻隔效果和隔热性能,具有优异的耐老化性能,不存在因隔热纳米粒子和紫外吸收剂由于相互扩散而影响使用寿命的问题。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the heat-insulating adhesive layer further contains a benzotriazine ultraviolet absorber. The heat insulating adhesive layer of the present invention adopts the combination of benzotriazine ultraviolet absorber and cesium tungsten bronze nanoparticles, which can effectively improve the ultraviolet blocking effect and heat insulation performance of the solar film, has excellent aging resistance, and has no The problem of thermal nanoparticles and UV absorbers affecting the service life due to mutual diffusion.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述隔热胶层包括以下质量百分比的组分:纳米隔热涂料0.5%~10%、苯并三嗪类紫外吸收剂0.1%~1%、胶粘剂30%~50%、固化剂0.05%~15%、甲苯30%~40%和乙酸乙酯3%~20%。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the heat-insulating adhesive layer includes the following components by mass: 0.5%-10% of nano-insulation coating, benzotriazine-based ultraviolet absorption 0.1% to 1% of adhesive, 30% to 50% of adhesive, 0.05% to 15% of curing agent, 30% to 40% of toluene and 3% to 20% of ethyl acetate.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述纳米隔热涂料还包括氧化锡锑纳米粒子(ATO)、氧化铟锡纳米粒子(ITO)、氧化锌纳米粒子(ZnO)、五氧化二钒纳米粒子(V2O5)、二氧化钛纳米粒子(TiO2)中的至少一种。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the nano-insulation coating further includes antimony tin oxide nanoparticles (ATO), indium tin oxide nanoparticles (ITO), zinc oxide nanoparticles ( At least one of ZnO), vanadium pentoxide nanoparticles (V 2 O 5 ), and titanium dioxide nanoparticles (TiO 2 ).
本发明可采用铯钨青铜纳米粒子与ATO、ITO、ZnO、V2O5、TiO2等无机纳米粒子联用,提高太阳膜的性价比。In the invention, cesium tungsten bronze nanoparticles can be used in combination with inorganic nanoparticles such as ATO, ITO, ZnO, V 2 O 5 , TiO 2 , etc., so as to improve the cost performance of the solar film.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述抗刮伤耐磨层包括以下质量百分比的组分:耐刮剂27%~42%、正丁醇25%~35%、甲苯25%~35%和光引发剂0.5%~3%。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano solar film of the present invention, the anti-scratch and wear-resistant layer comprises the following components by mass percentage: 27% to 42% of scratch resistance agent, 25% to 25% of n-butanol 35%, 25% to 35% of toluene and 0.5% to 3% of photoinitiator.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述耐刮剂为聚氨酯类耐刮剂或聚丙烯酸酯类耐刮剂;所述光引发剂为苯基双(2,4,6-三甲基苯甲酰基)氧化膦。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the anti-scratch agent is a polyurethane-based anti-scratch agent or a polyacrylate-based anti-scratch agent; the photoinitiator is phenyl bis(2 , 4,6-trimethylbenzoyl) phosphine oxide.
本发明通过优选抗刮伤耐磨层的组分和配比,有效改善太阳膜的耐磨性和抗刮伤性能。The invention effectively improves the abrasion resistance and scratch resistance of the solar film by optimizing the components and proportions of the scratch-resistant and wear-resistant layer.
作为本发明所述的抗紫外隔热无机纳米太阳膜的优选实施方式,所述离型膜为可见光透光率大于90%的PET离型膜,所述第一PET基膜和第二PET基膜均为可见光透光率大于90%的PET基膜。As a preferred embodiment of the anti-ultraviolet heat-insulating inorganic nano-solar film of the present invention, the release film is a PET release film with visible light transmittance greater than 90%, the first PET base film and the second PET base film The films are all PET base films with visible light transmittance greater than 90%.
本发明还提供了上述抗紫外隔热无机纳米太阳膜的制备方法,其特征在于,包括以下步骤:The present invention also provides a method for preparing the above-mentioned anti-ultraviolet heat-insulating inorganic nano-solar film, which is characterized by comprising the following steps:
(1)准备离型膜、第一PET基膜和第二PET基膜;(1) prepare the release film, the first PET base film and the second PET base film;
(2)分别配制用于形成抗紫外层的混合物料A、用于形成隔热胶层的混合物料B和用于形成抗刮伤耐磨层的混合物料C;(2) respectively preparing the mixture A for forming the anti-ultraviolet layer, the mixture B for forming the thermal insulation adhesive layer and the mixture C for forming the anti-scratch and wear-resistant layer;
(3)在第二PET基膜的一个表面上涂覆混合物料C,经过紫外光固化得到抗刮伤耐磨层;在第二PET基膜的另一个表面涂覆混合物料B,在温度70℃~100℃,放置2~5min后,固化得到隔热胶层;将第一PET基膜的一个表面复合在隔热胶层的外表面,在第一PET基膜的另一个表面上涂覆混合物料A,在温度70℃~100℃,放置2~5min后,固化得到抗紫外层,再将离型膜复合在抗紫外层的外表面,从而得到各层紧密贴合为一体的抗紫外隔热无机纳米太阳膜。(3) Coating mixed material C on one surface of the second PET base film, and obtaining an anti-scratch and wear-resistant layer through ultraviolet curing; coating mixed material B on the other surface of the second PET base film, at a temperature of 70 ℃ ℃~100℃, after standing for 2~5min, solidify to obtain the heat insulating adhesive layer; compound one surface of the first PET base film on the outer surface of the heat insulating adhesive layer, and coat the other surface of the first PET base film Mixed material A, at a temperature of 70 ℃ ~ 100 ℃, after standing for 2 ~ 5 minutes, curing to obtain an anti-ultraviolet layer, and then compounding the release film on the outer surface of the anti-ultraviolet layer, so as to obtain an anti-ultraviolet layer in which each layer is closely integrated Thermal Insulation Inorganic Nano Solar Film.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
本发明的太阳膜通过在隔热胶层添加含有铯钨青铜纳米粒子的隔热涂料,在抗紫外层添加苯并三嗪类紫外吸收剂,制备得到的太阳膜抗刮伤性能优越,紫外线阻隔率大于99%,红外线阻隔率为50%~99%,可见光透过率为30%~80%,经600h老化试验后,紫外线阻隔率和红外线阻隔率不降低,太阳膜不起泡黄变,剥离强度符合国标要求。In the solar film of the invention, the heat-insulating coating containing cesium tungsten bronze nanoparticles is added to the heat-insulating adhesive layer, and the benzotriazine type ultraviolet absorber is added to the anti-ultraviolet layer. The rate is greater than 99%, the infrared blocking rate is 50% to 99%, and the visible light transmittance is 30% to 80%. After 600h aging test, the ultraviolet blocking rate and infrared blocking rate will not decrease, and the solar film will not bubbling and yellowing. The peel strength meets the requirements of the national standard.
本发明的太阳膜的制备过程简单,易操作,使用时根据玻璃尺寸,撕掉外层离型膜黏贴在玻璃表面即可,能够达到抗紫外隔热节能的效果,且使用年限较长。The solar film of the present invention has a simple preparation process and is easy to operate. According to the size of the glass, the outer release film can be torn off and stuck on the glass surface, which can achieve the effect of anti-ultraviolet heat insulation and energy saving, and has a long service life.
附图说明Description of drawings
图1为本发明的抗紫外隔热无机纳米太阳膜的结构示意图,图中,1-离型膜、2-抗紫外层、3-第一PET基膜、4-隔热胶层、5-第二PET基膜、6-抗刮伤耐磨层。Fig. 1 is the structural schematic diagram of the anti-ultraviolet heat-insulating inorganic nano solar film of the present invention, in the figure, 1- release film, 2- anti-ultraviolet layer, 3- first PET base film, 4- heat insulating adhesive layer, 5- The second PET base film, 6-anti-scratch and wear-resistant layer.
具体实施方式Detailed ways
为更好地说明本发明的目的、技术方案和优点,下面将结合具体实施例对本发明进一步说明。本领域技术人员应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below with reference to specific embodiments. Those skilled in the art should understand that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例中,所使用的实验方法如无特殊说明,均为常规方法,所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In the examples, the experimental methods used are conventional methods unless otherwise specified, and the materials, reagents, etc. used can be obtained from commercial sources unless otherwise specified.
苯并三唑类紫外吸收剂:UV326,2'-(2'-羟基-3'-叔丁基-5'-甲基苯基)-5-氯苯并三唑;UV-P,2-(2'-羟基5'-甲基苯基)苯并三唑;UV-327,2-(2'-羟基-3',5'-二特丁基苯基)-5-氯苯并三唑;UV-234,2-(2'-羟基-3',5'双(a,a-二甲基苄基)苯基)苯并三唑;UV-320,2-(2'-羟基-3',5'-二叔丁基苯基)-苯并三唑。Benzotriazole UV absorber: UV326, 2'-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole; UV-P, 2- (2'-Hydroxy5'-methylphenyl)benzotriazole; UV-327, 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole azole; UV-234, 2-(2'-hydroxy-3', 5'bis(a,a-dimethylbenzyl)phenyl)benzotriazole; UV-320, 2-(2'-hydroxyl -3',5'-di-tert-butylphenyl)-benzotriazole.
苯并三嗪类紫外吸收剂:UV-400,2-[4-[2-羟基-3-十三烷氧基丙基]氧基]-2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪和2-[4-[2-羟基-3-十二烷氧基丙基]氧基]-2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪混合物;UV-479A和UV-479B是BASF Tinuvin479的一系列产品,为合成类羟苯基三嗪(HPT)紫外线吸收剂。Benzotriazine UV absorbers: UV-400, 2-[4-[2-hydroxy-3-tridecyloxypropyl]oxy]-2-hydroxyphenyl]-4,6-bis( 2,4-Dimethylphenyl)-1,3,5-triazine and 2-[4-[2-hydroxy-3-dodecyloxypropyl]oxy]-2-hydroxyphenyl] -4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine mixture; UV-479A and UV-479B are a series of products of BASF Tinuvin479, which are synthetic hydroxyphenyl triazine oxazine (HPT) UV absorber.
胶粘剂:BA5L(南京搏克思新材料科技有限公司)。Adhesive: BA5L (Nanjing Box New Material Technology Co., Ltd.).
固化剂:BOX(南京搏克思新材料科技有限公司)。Curing agent: BOX (Nanjing Box New Material Technology Co., Ltd.).
耐刮剂:4GU-T55(上海沪正纳米科技有限公司),聚丙烯酸酯类耐刮剂。Anti-scratch agent: 4GU-T55 (Shanghai Huzheng Nano Technology Co., Ltd.), polyacrylate anti-scratch agent.
光引发剂:819,苯基双(2,4,6-三甲基苯甲酰基)氧化膦,其结构如式I所示:Photoinitiator: 819, phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide, whose structure is shown in formula I:
实施例1Example 1
作为本发明所述抗紫外隔热无机纳米太阳膜的制备方法一种实施例,本实施例所述的抗紫外隔热无机纳米太阳膜的制备方法包括以下步骤:As an embodiment of the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film described in this embodiment includes the following steps:
(1)准备离型膜、第一PET基膜和第二PET基膜;(1) prepare the release film, the first PET base film and the second PET base film;
离型膜选用厚度为23微米,透明,透光率大于90%的PET离型膜;准备厚度为38微米的第一PET基膜;准备厚度为38微米第二PET基膜,且第一PET基膜和第二PET基膜选用的是透明的透光率大于90%PET基膜。The release film is a PET release film with a thickness of 23 microns, transparent, and light transmittance greater than 90%; prepare a first PET base film with a thickness of 38 microns; prepare a second PET base film with a thickness of 38 microns, and the first PET base film is prepared. The base film and the second PET base film are selected from transparent PET base films with a light transmittance greater than 90%.
(2)分别配制用于形成抗紫外层的混合物料A、用于形成隔热胶层的混合物料B和用于形成抗刮伤耐磨层的混合物料C;(2) respectively preparing the mixture A for forming the anti-ultraviolet layer, the mixture B for forming the thermal insulation adhesive layer and the mixture C for forming the anti-scratch and wear-resistant layer;
用于形成抗紫外层的混合物料A的配制方法为:The preparation method of the mixed material A for forming the anti-ultraviolet layer is:
所述抗紫外层包括以下质量百分比的组分:UV-326 0.3%、UV-479A 0.3%、胶粘剂BA5L 48%、固化剂BOX 0.4%、甲苯34%和乙酸乙酯17%;The anti-ultraviolet layer comprises the following components by mass percentage: UV-326 0.3%, UV-479A 0.3%, adhesive BA5L 48%, curing agent BOX 0.4%, toluene 34% and ethyl acetate 17%;
按比例称取各组分,先将紫外吸收剂和甲苯、乙酸乙酯混合并搅拌5min后,再加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,并用旋转粘度计测得粘度为3000cps,制得用于形成抗紫外层的混合物料A,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber with toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, stir for 5 minutes/2 times, and measure with a rotational viscometer The obtained viscosity was 3000 cps, and the mixed material A for forming an anti-ultraviolet layer was prepared, which was sealed for use after defoaming.
用于形成隔热胶层的混合物料B的配制方法为:The preparation method of the mixed material B for forming the thermal insulation adhesive layer is:
所述隔热胶层包括以下质量百分比的组分:含有纳米铯钨青铜的纳米隔热涂料2%、UV-479A 0.3%、胶粘剂BA5L 40%、固化剂BOX 0.4%、甲苯38%和乙酸乙酯19.3%,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子;The thermal insulation adhesive layer comprises the following components by mass percentage: nano thermal insulation coating containing nano
按比例称取各组分,先将紫外吸收剂、甲苯、乙酸乙酯混合并搅拌5min后,加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,最后加入纳米隔热涂料,混合搅拌5min/2次,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber, toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, and stir for 5 minutes/2 times, and finally add the nano thermal insulation coating , Mix and stir for 5min/2 times, and store for later use after defoaming.
用于形成抗刮伤耐磨层的混合物料C的配制方法为:The preparation method of the mixed material C for forming the anti-scratch and wear-resistant layer is:
所述抗刮伤耐磨层包括以下质量百分比的组分:聚丙烯酸酯类耐刮剂4GU-T5539.4%、正丁醇29.55%、甲苯29.55%和光引发剂819 1.5%;The anti-scratch and wear-resistant layer comprises the following components in mass percentage: polyacrylate anti-scratch agent 4GU-T5539.4%, n-butanol 29.55%, toluene 29.55% and photoinitiator 819 1.5%;
按比例称取各组分,先将光引发剂、甲苯、正丁醇混合并搅拌5min后,加入聚丙烯酸酯类耐刮剂混合并搅拌5min/2次,封存备用。Weigh each component in proportion, first mix photoinitiator, toluene and n-butanol and stir for 5min, then add polyacrylate anti-scratch agent, mix and stir for 5min/2 times, and store for later use.
(3)如图1所示,在第二PET基膜5的一个表面上涂覆混合物料C,经过紫外光固化得到抗刮伤耐磨层6;在第二PET基膜5的另一个表面涂覆混合物料B,在温度70℃~100℃,放置2~5min后,固化得到隔热胶层4;将第一PET基膜3的一个表面复合在隔热胶层4的外表面,在第一PET基膜3的另一个表面上涂覆混合物料A,在温度70℃~100℃,放置2~5min后,固化得到抗紫外层2,再将离型膜1复合在抗紫外层2的外表面,从而得到各层紧密贴合为一体的抗紫外隔热无机纳米太阳膜。(3) As shown in FIG. 1 , the mixture material C is coated on one surface of the second
本实施例中,苯并三唑类紫外吸收剂为UV-326,也可用其它苯并三唑类紫外吸收剂代替,如UV-327、UV-P、UV-234、UV-320;苯并三嗪类紫外吸收剂为UV-479A,也可用其它苯并三嗪类紫外吸收剂代替,如UV-400、UV-479B;固化剂也可以选择现有常规的固化剂产品代替;胶粘剂也可以选择现有常规的胶粘剂产品代替。In this embodiment, the benzotriazole type ultraviolet absorber is UV-326, and other benzotriazole type ultraviolet absorbers can also be used instead, such as UV-327, UV-P, UV-234, UV-320; The triazine UV absorber is UV-479A, which can also be replaced by other benzotriazine UV absorbers, such as UV-400 and UV-479B; the curing agent can also be replaced by the existing conventional curing agent; the adhesive can also be Choose an existing conventional adhesive product instead.
实施例2Example 2
本实施例的抗紫外隔热无机纳米太阳膜及其制备方法与实施例1基本相同,不同之处在于,本实施例所述抗紫外层包括以下质量百分比的组分:所述抗紫外层包括以下质量百分比的组分:UV-326 0.1%、UV-479A 0.5%、胶粘剂BA5L 48%、固化剂BOX 0.4%、甲苯34%和乙酸乙酯17%。The anti-ultraviolet heat-insulating inorganic nano-solar film and the preparation method thereof in this embodiment are basically the same as those in
实施例3Example 3
本实施例的抗紫外隔热无机纳米太阳膜及其制备方法与实施例1基本相同,不同之处在于,本实施例所述抗紫外层包括以下质量百分比的组分:所述抗紫外层包括以下质量百分比的组分:UV-479A 0.6%、胶粘剂BA5L 48%、固化剂BOX 0.4%、甲苯34%和乙酸乙酯17%。The anti-ultraviolet heat-insulating inorganic nano-solar film and the preparation method thereof in this embodiment are basically the same as those in
实施例4Example 4
作为本发明所述抗紫外隔热无机纳米太阳膜的制备方法一种实施例,本实施例所述的抗紫外隔热无机纳米太阳膜的制备方法包括以下步骤:As an embodiment of the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film described in this embodiment includes the following steps:
(1)准备离型膜、第一PET基膜和第二PET基膜;(1) prepare the release film, the first PET base film and the second PET base film;
离型膜选用厚度为23微米,透明,透光率大于90%的PET离型膜;准备厚度为38微米的第一PET基膜;准备厚度为38微米第二PET基膜,且第一PET基膜和第二PET基膜选用的是透明的透光率大于90%PET基膜。The release film is a PET release film with a thickness of 23 microns, transparent, and light transmittance greater than 90%; prepare a first PET base film with a thickness of 38 microns; prepare a second PET base film with a thickness of 38 microns, and the first PET base film is prepared. The base film and the second PET base film are selected from transparent PET base films with a light transmittance greater than 90%.
(2)分别配制用于形成抗紫外层的混合物料A、用于形成隔热胶层的混合物料B和用于形成抗刮伤耐磨层的混合物料C;(2) respectively preparing the mixture A for forming the anti-ultraviolet layer, the mixture B for forming the thermal insulation adhesive layer and the mixture C for forming the anti-scratch and wear-resistant layer;
用于形成抗紫外层的混合物料A的配制方法为:The preparation method of the mixed material A for forming the anti-ultraviolet layer is:
所述抗紫外层包括以下质量百分比的组分:UV-326 0.05%、UV-479A 0.05%、胶粘剂BA5L 43.9%、固化剂BOX 1%、甲苯40%和乙酸乙酯15%;The anti-ultraviolet layer comprises the following components by mass percentage: UV-326 0.05%, UV-479A 0.05%, adhesive BA5L 43.9%, curing
按比例称取各组分,先将紫外吸收剂、甲苯、乙酸乙酯混合并搅拌5min后,再加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,并用旋转粘度计测得粘度为3000cps,制得用于形成抗紫外层的混合物料A,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber, toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, stir for 5 minutes/2 times, and measure with a rotational viscometer The obtained viscosity was 3000 cps, and the mixed material A for forming an anti-ultraviolet layer was prepared, which was sealed for use after defoaming.
用于形成隔热胶层的混合物料B的配制方法为:The preparation method of the mixed material B for forming the thermal insulation adhesive layer is:
所述隔热胶层包括以下质量百分比的组分:含有纳米铯钨青铜的纳米隔热涂料5%、UV-479A 0.5%、胶粘剂BA5L 38%、固化剂BOX 15%、甲苯38.5%和乙酸乙酯3%,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子和氧化锡锑纳米粒子,铯钨青铜纳米粒子和氧化锡锑纳米粒子质量比为1:1;The thermal insulation adhesive layer comprises the following components by mass percentage: nano thermal insulation coating containing nano
按比例称取各组分,先将紫外吸收剂和甲苯、乙酸乙酯混合并搅拌5min后,加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,最后加入纳米隔热涂料,混合搅拌5min/2次,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber with toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, and stir for 5 minutes/2 times, and finally add the nano thermal insulation coating , Mix and stir for 5min/2 times, and store for later use after defoaming.
用于形成抗刮伤耐磨层的混合物料C的配制方法为:The preparation method of the mixed material C for forming the anti-scratch and wear-resistant layer is:
所述抗刮伤耐磨层包括以下质量百分比的组分:聚丙烯酸酯类耐刮剂4GU-T5538%、正丁醇25%、甲苯35%和光引发剂819 2%;The anti-scratch and wear-resistant layer comprises the following components in mass percentage: polyacrylate anti-scratch agent 4GU-T5538%, n-butanol 25%, toluene 35% and photoinitiator 819 2%;
按比例称取各组分,先将光引发剂、甲苯、正丁醇混合并搅拌5min后,加入聚丙烯酸酯类耐刮剂混合并搅拌5min/2次,封存备用。Weigh each component in proportion, first mix photoinitiator, toluene and n-butanol and stir for 5min, then add polyacrylate anti-scratch agent, mix and stir for 5min/2 times, and store for later use.
(3)如图1所示,在第二PET基膜5的一个表面上涂覆混合物料C,经过紫外光固化得到抗刮伤耐磨层6;在第二PET基膜5的另一个表面涂覆混合物料B,在温度70℃~100℃,放置2~5min后,固化得到隔热胶层4;将第一PET基膜3的一个表面复合在隔热胶层4的外表面,在第一PET基膜3的另一个表面上涂覆混合物料A,在温度70℃~100℃,放置2~5min后,固化得到抗紫外层2,再将离型膜1复合在抗紫外层2的外表面,从而得到各层紧密贴合为一体的抗紫外隔热无机纳米太阳膜。(3) As shown in FIG. 1 , the mixture material C is coated on one surface of the second
实施例5Example 5
作为本发明所述抗紫外隔热无机纳米太阳膜的制备方法一种实施例,本实施例所述的抗紫外隔热无机纳米太阳膜的制备方法包括以下步骤:As an embodiment of the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film described in this embodiment includes the following steps:
(1)准备离型膜、第一PET基膜和第二PET基膜;(1) prepare the release film, the first PET base film and the second PET base film;
离型膜选用厚度为23微米,透明,透光率大于90%的PET离型膜;准备厚度为38微米的第一PET基膜;准备厚度为38微米第二PET基膜,且第一PET基膜和第二PET基膜选用的是透明的透光率大于90%PET基膜。The release film is a PET release film with a thickness of 23 microns, transparent, and light transmittance greater than 90%; prepare a first PET base film with a thickness of 38 microns; prepare a second PET base film with a thickness of 38 microns, and the first PET base film is prepared. The base film and the second PET base film are selected from transparent PET base films with a light transmittance greater than 90%.
(2)分别配制用于形成抗紫外层的混合物料A、用于形成隔热胶层的混合物料B和用于形成抗刮伤耐磨层的混合物料C;(2) respectively preparing the mixture A for forming the anti-ultraviolet layer, the mixture B for forming the thermal insulation adhesive layer and the mixture C for forming the anti-scratch and wear-resistant layer;
用于形成抗紫外层的混合物料A的配制方法为:The preparation method of the mixed material A for forming the anti-ultraviolet layer is:
所述抗紫外层包括以下质量百分比的组分:UV-326 0.3%、UV-479A 0.7%、胶粘剂BA5L 55%、固化剂BOX 0.05%、甲苯25%和乙酸乙酯18.95%;The anti-ultraviolet layer comprises the following components by mass percentage: UV-326 0.3%, UV-479A 0.7%, adhesive BA5L 55%, curing agent BOX 0.05%, toluene 25% and ethyl acetate 18.95%;
按比例称取各组分,先将紫外吸收剂、甲苯、乙酸乙酯混合并搅拌5min后,再加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,并用旋转粘度计测得粘度为3000cps,制得用于形成抗紫外层的混合物料A,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber, toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, stir for 5 minutes/2 times, and measure with a rotational viscometer The obtained viscosity was 3000 cps, and the mixed material A for forming an anti-ultraviolet layer was prepared, which was sealed for use after defoaming.
用于形成隔热胶层的混合物料B的配制方法为:The preparation method of the mixed material B for forming the thermal insulation adhesive layer is:
所述隔热胶层包括以下质量百分比的组分:含有纳米铯钨青铜的纳米隔热涂料10%、UV-479A 0.1%、胶粘剂BA5L 30%、固化剂BOX 9.9%、甲苯30%和乙酸乙酯20%,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子;The thermal insulation adhesive layer comprises the following components by mass percentage: nano thermal insulation coating containing nano cesium tungsten bronze 10%, UV-479A 0.1%, adhesive BA5L 30%, curing agent BOX 9.9%, toluene 30% and ethyl acetate Ester 20%, the nano thermal insulation coating includes cesium tungsten bronze nanoparticles with an average particle size of less than 40nm;
按比例称取各组分,先将紫外吸收剂和甲苯、乙酸乙酯混合并搅拌5min后,加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,最后加入纳米隔热涂料,混合搅拌5min/2次,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber with toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, and stir for 5 minutes/2 times, and finally add the nano thermal insulation coating , Mix and stir for 5min/2 times, and store for later use after defoaming.
用于形成抗刮伤耐磨层的混合物料C的配制方法为:The preparation method of the mixed material C for forming the anti-scratch and wear-resistant layer is:
所述抗刮伤耐磨层包括以下质量百分比的组分:聚丙烯酸酯类耐刮剂4GU-T5537%、正丁醇35%、甲苯25%和光引发剂819 3%;The anti-scratch and wear-resistant layer comprises the following components in mass percentage: polyacrylate anti-scratch agent 4GU-T5537%, n-butanol 35%, toluene 25% and photoinitiator 819 3%;
按比例称取各组分,先将光引发剂、甲苯、正丁醇混合并搅拌5min后,加入聚丙烯酸酯类耐刮剂混合并搅拌5min/2次,封存备用。Weigh each component in proportion, first mix photoinitiator, toluene and n-butanol and stir for 5min, then add polyacrylate anti-scratch agent, mix and stir for 5min/2 times, and store for later use.
(3)如图1所示,在第二PET基膜5的一个表面上涂覆混合物料C,经过紫外光固化得到抗刮伤耐磨层6;在第二PET基膜5的另一个表面涂覆混合物料B,在温度70℃~100℃,放置2~5min后,固化得到隔热胶层4;将第一PET基膜3的一个表面复合在隔热胶层4的外表面,在第一PET基膜3的另一个表面上涂覆混合物料A,在温度70℃~100℃,放置2~5min后,固化得到抗紫外层2,再将离型膜1复合在抗紫外层2的外表面,从而得到各层紧密贴合为一体的抗紫外隔热无机纳米太阳膜。(3) As shown in FIG. 1 , the mixture material C is coated on one surface of the second
实施例6Example 6
作为本发明所述抗紫外隔热无机纳米太阳膜的制备方法一种实施例,本实施例所述的抗紫外隔热无机纳米太阳膜的制备方法包括以下步骤:As an embodiment of the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film of the present invention, the preparation method of the UV-resistant and heat-insulating inorganic nano-solar film described in this embodiment includes the following steps:
(1)准备离型膜、第一PET基膜和第二PET基膜;(1) prepare the release film, the first PET base film and the second PET base film;
离型膜选用厚度为23微米,透明,透光率大于90%的PET离型膜;准备厚度为38微米的第一PET基膜;准备厚度为38微米第二PET基膜,且第一PET基膜和第二PET基膜选用的是透明的透光率大于90%PET基膜。The release film is a PET release film with a thickness of 23 microns, transparent, and light transmittance greater than 90%; prepare a first PET base film with a thickness of 38 microns; prepare a second PET base film with a thickness of 38 microns, and the first PET base film is prepared. The base film and the second PET base film are selected from transparent PET base films with a light transmittance greater than 90%.
(2)分别配制用于形成抗紫外层的混合物料A、用于形成隔热胶层的混合物料B和用于形成抗刮伤耐磨层的混合物料C;(2) respectively preparing the mixture A for forming the anti-ultraviolet layer, the mixture B for forming the thermal insulation adhesive layer and the mixture C for forming the anti-scratch and wear-resistant layer;
用于形成抗紫外层的混合物料A的配制方法为:The preparation method of the mixed material A for forming the anti-ultraviolet layer is:
所述抗紫外层包括以下质量百分比的组分:UV-326 0.3%、UV-479A 0.3%、胶粘剂BA5L 40%、固化剂BOX 0.4%、甲苯40%和乙酸乙酯19%;The anti-ultraviolet layer comprises the following components by mass percentage: UV-326 0.3%, UV-479A 0.3%, adhesive BA5L 40%, curing agent BOX 0.4%, toluene 40% and ethyl acetate 19%;
按比例称取各组分,先将紫外吸收剂、甲苯、乙酸乙酯混合并搅拌5min后,再加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,并用旋转粘度计测得粘度为3000cps,制得用于形成抗紫外层的混合物料A,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber, toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, stir for 5 minutes/2 times, and measure with a rotational viscometer The obtained viscosity was 3000 cps, and the mixed material A for forming an anti-ultraviolet layer was prepared, which was sealed for later use after defoaming.
用于形成隔热胶层的混合物料B的配制方法为:The preparation method of the mixed material B for forming the thermal insulation adhesive layer is:
所述隔热胶层包括以下质量百分比的组分:含有纳米铯钨青铜的纳米隔热涂料0.5%、UV-479A 1%、胶粘剂BA5L 50%、固化剂BOX 0.05%、甲苯40%和乙酸乙酯8.45%,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子;The thermal insulation adhesive layer comprises the following components by mass percentage: nano thermal insulation coating containing nano cesium tungsten bronze 0.5%, UV-
按比例称取各组分,先将紫外吸收剂和甲苯、乙酸乙酯混合并搅拌5min后,加入固化剂混合均匀,再加入胶粘剂混合均匀,并搅拌5min/2次,最后加入纳米隔热涂料,混合搅拌5min/2次,脱泡后封存备用。Weigh the components according to the proportion, first mix the UV absorber with toluene and ethyl acetate and stir for 5 minutes, then add the curing agent and mix evenly, then add the adhesive and mix evenly, and stir for 5 minutes/2 times, and finally add the nano thermal insulation coating , Mix and stir for 5min/2 times, and store for later use after defoaming.
用于形成抗刮伤耐磨层的混合物料C的配制方法为:The preparation method of the mixed material C for forming the anti-scratch and wear-resistant layer is:
所述抗刮伤耐磨层包括以下质量百分比的组分:聚丙烯酸酯类耐刮剂4GU-T5542%、正丁醇27.5%、甲苯30%和光引发剂819 0.5%;The anti-scratch and wear-resistant layer comprises the following components in mass percentage: polyacrylate anti-scratch agent 4GU-T5542%, n-butanol 27.5%, toluene 30% and photoinitiator 819 0.5%;
按比例称取各组分,先将光引发剂、甲苯、正丁醇混合并搅拌5min后,加入聚丙烯酸酯类耐刮剂混合并搅拌5min/2次,封存备用。Weigh each component in proportion, first mix photoinitiator, toluene and n-butanol and stir for 5min, then add polyacrylate anti-scratch agent, mix and stir for 5min/2 times, and store for later use.
(3)如图1所示,在第二PET基膜5的一个表面上涂覆混合物料C,经过紫外光固化得到抗刮伤耐磨层6;在第二PET基膜5的另一个表面涂覆混合物料B,在温度70℃~100℃,放置2~5min后,固化得到隔热胶层4;将第一PET基膜3的一个表面复合在隔热胶层4的外表面,在第一PET基膜3的另一个表面上涂覆混合物料A,在温度70℃~100℃,放置2~5min后,固化得到抗紫外层2,再将离型膜1复合在抗紫外层2的外表面,从而得到各层紧密贴合为一体的抗紫外隔热无机纳米太阳膜。(3) As shown in FIG. 1 , the mixture material C is coated on one surface of the second
对比例1Comparative Example 1
本对比例的抗紫外隔热无机纳米太阳膜及其制备方法与实施例1基本相同,不同之处在于,本对比例所述抗紫外层包括以下质量百分比的组分:UV-326 0.6%、胶粘剂BA5L48%、固化剂BOX 0.4%、甲苯34%和乙酸乙酯17%。The anti-ultraviolet heat-insulating inorganic nano-solar film of this comparative example and its preparation method are basically the same as those in Example 1, except that the anti-ultraviolet layer in this comparative example includes the following components by mass: UV-326 0.6%, Adhesive BA5L 48%, hardener BOX 0.4%, toluene 34% and ethyl acetate 17%.
对比例2Comparative Example 2
本对比例的抗紫外隔热无机纳米太阳膜及其制备方法与对比例1基本相同,不同之处在于,本对比例所述隔热胶层包括以下质量百分比的组分:含有纳米铯钨青铜的纳米隔热涂料2%、UV-326 0.3%、胶粘剂BA5L 40%、固化剂BOX 0.4%、甲苯38%和乙酸乙酯19.3%,所述纳米隔热涂料包括平均粒径小于40nm的铯钨青铜纳米粒子。The anti-ultraviolet heat-insulating inorganic nano-solar film of this comparative example and its preparation method are basically the same as those of Comparative Example 1, the difference is that the heat-insulating adhesive layer of this comparative example includes the following components in mass percentage: containing nano-cesium tungsten bronze The nano
根据以下方法对实施例1~6和对比例1~2制备得到的抗紫外隔热无机纳米太阳膜进行性能检测,结果如表1所示:The properties of the anti-ultraviolet heat-insulating inorganic nano-solar films prepared in Examples 1-6 and Comparative Examples 1-2 were tested according to the following methods, and the results are shown in Table 1:
1、光学性能测试:采用深圳市林上科技有限公司生产的太阳膜透光率测试仪(型号LS182),参照ASTM D1003标准方法进行;1. Optical performance test: The solar film transmittance tester (model LS182) produced by Shenzhen Linshang Technology Co., Ltd. is used, and it is carried out according to the standard method of ASTM D1003;
2、剥离强度测试:参照国家标准GB31849-2015进行测试;2. Peel strength test: test with reference to the national standard GB31849-2015;
3、耐磨性测试:采用东莞市力显仪器科技有限公司生产的磨耗仪(型号),参照国家标准GB31849-2015进行测试;3. Abrasion resistance test: The abrasion tester (model) produced by Dongguan Lixian Instrument Technology Co., Ltd. is used to test with reference to the national standard GB31849-2015;
4、耐老化性能测试:采用东莞市力显仪器科技有限公司生产的氙灯耐气候试验箱(风冷式)(型号HZ-2011),参照国家标准GB31849-2015进行测试。4. Aging resistance test: The xenon lamp weather resistance test box (air-cooled) (model HZ-2011) produced by Dongguan Lixian Instrument Technology Co., Ltd. is used, and the test is carried out with reference to the national standard GB31849-2015.
表1Table 1
从表1的检测结果可以看出,对比实施例和对比例1~2的结果,当苯并三唑类紫外吸收剂的添加量较多时(大于0.4wt%),由于它与胶粘剂的相容性不是太好,随着使用时间的延长,容易析出聚集在太阳膜层中形成点状或雪花状花斑,导致紫外线阻隔率下降和雾度增加,影响使用效果。当它的添加量小于0.4wt%,不会出现此现象。As can be seen from the test results in Table 1, the results of Comparative Examples and Comparative Examples 1-2, when the amount of benzotriazole UV absorber added is large (greater than 0.4wt%), due to its compatibility with the adhesive The property is not very good. With the prolongation of use time, it is easy to precipitate and gather in the solar film layer to form dots or snowflakes, resulting in a decrease in the UV blocking rate and an increase in haze, which affects the use effect. When its addition amount is less than 0.4wt%, this phenomenon does not occur.
综上所述,本发明的抗紫外隔热无机纳米太阳膜,抗刮伤性能优越,能有效的阻隔红外线的照射达到节隔热能的效果,抗紫外效果达到99%以上,且在耐老化试验装置中经过600h的照射后,各项性能指标保持稳定,太阳膜中存在紫外吸收剂与胶粘剂相容性良好,不影响太阳膜的抗紫外隔热性能。To sum up, the anti-ultraviolet and heat-insulating inorganic nano-solar film of the present invention has excellent anti-scratch performance, can effectively block infrared radiation to achieve the effect of saving heat and heat, the anti-ultraviolet effect reaches more than 99%, and is resistant to aging. After 600h of irradiation in the test device, various performance indicators remained stable, and the UV absorber in the solar film had good compatibility with the adhesive, which did not affect the anti-ultraviolet heat insulation performance of the solar film.
本发明的抗紫外隔热无机纳米太阳膜的制备方法简单易操作;使用时根据玻璃尺寸,撕掉外层离型膜黏贴在玻璃表面即可,该太阳膜具有良好的抗紫外隔热节能的效果,且使用年限较长。The preparation method of the anti-ultraviolet heat-insulating inorganic nano solar film of the present invention is simple and easy to operate; when in use, according to the size of the glass, tear off the outer release film and stick it on the glass surface, and the solar film has good anti-ultraviolet heat insulation and energy saving. effect, and the service life is longer.
最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. Although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that, The technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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