CN111335636A - 3D construction method of net-shaped reinforced concrete curved roof structure - Google Patents
3D construction method of net-shaped reinforced concrete curved roof structure Download PDFInfo
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- 230000002457 bidirectional effect Effects 0.000 claims abstract description 37
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- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 3
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- 239000008397 galvanized steel Substances 0.000 claims description 3
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
- E04B1/166—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with curved surfaces, at least partially cast in situ in order to make a continuous concrete shell structure
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/32—Arched structures; Vaulted structures; Folded structures
- E04B1/3211—Structures with a vertical rotation axis or the like, e.g. semi-spherical structures
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
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Abstract
Description
技术领域technical field
本发明涉及一种配筋混凝土3D建造空间曲屋面结构和方法,属于曲面屋面3D建造方法技术领域。The invention relates to a reinforced concrete 3D building space curved roof structure and method, and belongs to the technical field of curved roof 3D building methods.
背景技术Background technique
目前,建筑设计领域的表现技法,从平屋面到坡屋面再造异型屋面,特别是流水造型的曲面屋面越来越多的应用在建筑屋面造型中,如采用轻钢结构、膜结构、混凝土结构等。而采用混凝土建造屋面,优点是其保温隔热性能、整体性较好,但是其缺点是其建造难度相对较大。由于曲面的几何特性相对比较复杂,现浇混凝土曲面施工存在模板放样、成型、拼装、支撑的困难。同样,曲面的单曲性或双曲性,钢筋施工存在曲线建模、曲线放样加工、绑扎安装、连接施工的诸多困难。浇筑混凝土方面,鉴于曲面的流线及比较大的切向坡度,给混凝土布料、浇筑、振捣、施工、养护带来了意想不到的困难。At present, the expression techniques in the field of architectural design, from flat roofs to sloping roofs to rebuild special-shaped roofs, especially curved roofs with flowing water shapes are more and more used in building roof modeling, such as the use of light steel structures, membrane structures, concrete structures, etc. . The advantage of using concrete to build a roof is that it has good thermal insulation performance and integrity, but its disadvantage is that its construction is relatively difficult. Due to the relatively complex geometric characteristics of the surface, the construction of the cast-in-place concrete surface has difficulties in template lofting, forming, assembling and supporting. Similarly, due to the single-curvature or hyperbolicity of the surface, there are many difficulties in curve modeling, curve lofting, binding installation, and connection construction in reinforcement construction. In terms of pouring concrete, in view of the streamline of the curved surface and the relatively large tangential slope, unexpected difficulties have been brought to the concrete placement, pouring, vibrating, construction and maintenance.
现有技术中,3D打印混凝土的优点是其不需要模板,适应建筑造型体型的复杂变化。3D打印具有智能制造的优势,其局限性在于3D打印与传统钢筋混凝土结构中需要配置钢筋相互冲突。In the prior art, the advantage of 3D printing concrete is that it does not require a formwork and can adapt to complex changes in architectural shapes. 3D printing has the advantages of intelligent manufacturing, but its limitation lies in the conflict between 3D printing and the need to configure steel bars in traditional reinforced concrete structures.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足之处,本发明提供一种网状配筋混凝土曲面屋面结构3D建造方法,解决3D打印与传统钢筋混凝土结构中需要配置钢筋相互冲突的问题。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a 3D construction method for a reticulated reinforced concrete curved roof structure, which solves the problem of conflict between 3D printing and traditional reinforced concrete structures that need to configure steel bars.
本发明是通过如下技术方案实现的:一种网状配筋混凝土曲面屋面结构3D建造方法采用3D打印混凝土支撑体,形成结构底板和支撑体,然后采用智能布筋方法,即采用机械手和数字模型信息控制的方式制作钢筋网,编织架构底部经度方向和纬度方向双向纤维钢筋,形成双向曲面钢筋网;接着采用3D打印成型底部曲面混凝土;接着布置上部经度方向和纬度方向双向纤维钢筋;然后采用3D打印混凝土成型上部曲面混凝土;最后形成含筋的混凝土曲面屋面。The present invention is realized through the following technical solutions: a 3D construction method for a reticulated reinforced concrete curved roof structure adopts 3D printing of a concrete support body to form a structural bottom plate and a support body, and then adopts an intelligent reinforcement method, that is, a manipulator and a digital model are used. The reinforcement mesh is made by means of information control, and the bidirectional fiber reinforcement in the longitude and latitude directions at the bottom of the structure is woven to form a bidirectional curved reinforcement mesh; then the bottom surface concrete is formed by 3D printing; then the upper longitude and latitude bidirectional fiber reinforcement is arranged; The upper curved concrete is formed by printing the concrete; finally, the reinforced concrete curved roof is formed.
进一步的,一种网状配筋混凝土曲面屋面结构3D建造方法,包括如下施工步骤:Further, a 3D construction method for a reticulated reinforced concrete curved roof structure includes the following construction steps:
步骤一,方案设计;包括:根据设计图纸进行轮廓识别;确定母线、极点、网格;拆分曲面,确定分层边界及交汇区域;3D打印混凝土配置及测试;网状钢筋的材料性能及编织程序。
步骤二,建立曲面模型;根据REVIT(即BIM建筑信息模型软件)建立模型,对整体曲面和分层曲面之间的组合进行模拟和冲突检查,优化网状钢筋组网及编织流程,确定定位销键和支撑筋合理位置,优化打印流程、走向、打印厚度层数及工作时间的冲突检查。Step 2: Build a surface model; build a model according to REVIT (ie, BIM building information modeling software), simulate and check the combination between the overall surface and the layered surface, optimize the meshing and weaving process of the mesh reinforcement, and determine the positioning pin Reasonable position of keys and support ribs, optimized printing process, orientation, printing thickness layers and conflict checking of working time.
步骤三,3D打印混凝土配置;根据结构性能要求,确定3D打印混凝土的强度,测试其工作性能、挤出性能、流变性能、成型性能、力学性能参数,确定合理的打印方向、打印行程、打印厚度、层叠厚度、持续时间、间隔时间。Step 3, 3D printing concrete configuration; according to the structural performance requirements, determine the strength of 3D printing concrete, test its working performance, extrusion performance, rheological performance, forming performance, mechanical performance parameters, and determine a reasonable printing direction, printing stroke, printing Thickness, Lamination Thickness, Duration, Interval.
步骤四,打印混凝土曲面支撑体;打印采用Z型或S型路径,由低端走向高端,两侧对称推进,交汇区域设置在曲面拐点位置处;打印厚度为15-20mm,打印头为宽吻带凹口矩形嘴,适应网状筋的流线走向;打印持续时间为90-120min,打印层间堆积厚度不超过200mm,层间间歇时间不超过90min;打印曲面支撑体7d可达到支撑作用,满足后续工序施工要求。Step 4: Print the concrete surface support body; the printing adopts a Z-shaped or S-shaped path, from the low end to the high end, the two sides are advanced symmetrically, and the intersection area is set at the inflection point of the surface; the printing thickness is 15-20mm, and the printing head is a broad kiss The rectangular mouth with notches is suitable for the streamline direction of the mesh ribs; the printing duration is 90-120min, the thickness of the interlayer stacking does not exceed 200mm, and the interlayer interval time does not exceed 90min; the printing surface support body 7d can achieve the supporting effect, Meet the subsequent construction requirements.
步骤五,安装定位销键、支撑筋;在打印混凝土曲面支撑体时,在曲面周边300mm范围内,以及屋脊线300mm带宽范围内,等间距布置安装定位键和支撑筋,为后续组编双向纤维钢筋网架设张拉定位键。Step 5: Install the positioning pins and support ribs; when printing the concrete curved surface support body, within the 300mm range around the curved surface and within the 300mm bandwidth range of the ridge line, the positioning keys and support ribs are arranged at equal intervals to form bidirectional fibers for subsequent assembly. Reinforcement mesh erection tension positioning key.
步骤六,组编底部双向纤维钢筋网;在混凝土曲面支撑体强度满足要求后,即同条件养护3D打印混凝土的最低强度不低于50MPa时,进行双向钢筋网的组网与编制安装;组网的间距满足设计要求,纬度方向间距200-250mm,经度方向间距为250-300mm;组网流程及控制要素为由低端到高端,先短向再长向,先纬度方向,后经度方向。Step 6: Assemble the bottom bidirectional fiber reinforced mesh; after the strength of the concrete surface support body meets the requirements, that is, when the minimum strength of the 3D printed concrete cured under the same conditions is not less than 50MPa, the bidirectional reinforced mesh is assembled and installed; The distance between them meets the design requirements, the distance in the latitude direction is 200-250mm, and the distance in the longitude direction is 250-300mm; the networking process and control elements are from low-end to high-end, first in the short direction and then in the long direction, first in the latitude direction, then in the longitude direction.
步骤七,打印成型底部曲面混凝土体;底部双向纤维钢筋网安装完毕,进行网格尺寸、间距、层间位置、经度和纬度方向的曲面符合度复核,进行隐蔽验收和记录,满足要求后,进行底部曲面混凝土体的打印施工;分层打印厚度为10-20mm,打印宽度为纤维组网钢筋网格间距的1-1.1倍,打印头为宽吻带凹型缺口,适应网状筋的流线走向;打印持续时间为90-120min,打印层间堆积厚度不超过200mm,层间间歇时间不超过90min。Step 7: Print and form the bottom curved concrete body; the bottom two-way fiber reinforcement mesh is installed, and the conformity of the grid size, spacing, interlayer position, longitude and latitude directions is checked, and concealed acceptance and recording are carried out. After meeting the requirements, carry out The printing construction of the bottom curved concrete body; the layered printing thickness is 10-20mm, the printing width is 1-1.1 times the spacing of the fiber mesh reinforcement grid, and the printing head is a wide kiss with a concave notch, which is suitable for the streamline direction of the mesh reinforcement. ; The printing duration is 90-120min, the stacking thickness between the printing layers is not more than 200mm, and the interval time between layers is not more than 90min.
步骤八,组编上部双向纤维钢筋网;底部曲面混凝土体强度达到设计强度的75%,并不低于50MPa时,进行上部双向纤维钢筋的组网工作;钢筋网的间距满足设计要求,纬度方向间距200-250mm,经度方向间距为250-300mm;组网流程及控制要素为由低端到高端,先短向再长向,先纬度方向,后经度方向;组网钢筋采用定位销键和支撑筋进行曲面符合度校正。Step 8: Assemble the upper two-way fiber reinforcement mesh; when the strength of the curved concrete body at the bottom reaches 75% of the design strength and is not lower than 50MPa, the upper two-way fiber reinforcement mesh is carried out; the spacing of the reinforcement mesh meets the design requirements, and the latitude direction The spacing is 200-250mm, and the spacing in the longitude direction is 250-300mm; the networking process and control elements are from low-end to high-end, first in the short direction and then in the long direction, first in the latitude direction, and then in the longitude direction; the network reinforcement adopts positioning pins and supports Ribs perform surface conformity correction.
步骤九,打印成型上部曲面混凝土体;上部双向纤维钢筋网隐蔽验收合格后,进行上部曲面混凝土体的打印施工,上部曲面混凝土体的打印,采用曲面上布置的定位筋控制打印的标高;打印分层厚度为10-15mm,打印持续时间为90-120min,打印层间堆积厚度不超过150mm,层间间歇时间不超过90min。Step 9, print and form the upper curved concrete body; after the upper two-way fiber reinforcement mesh is concealed and accepted, the printing construction of the upper curved concrete body is carried out. For the printing of the upper curved concrete body, the positioning ribs arranged on the curved surface are used to control the printing elevation; The layer thickness is 10-15mm, the printing duration is 90-120min, the stacking thickness between printing layers is not more than 150mm, and the interlayer interval time is not more than 90min.
步骤十,封边与收面;封边是对销键和周圈的交互处理,收面是对打印中出现的一般质量缺陷进行维护和修复,采用同配比水泥胶浆进行修复。Step 10, edge sealing and surface closing; edge sealing is the interactive processing of the pins and the perimeter, and surface closing is to maintain and repair the general quality defects that appear in the printing, and use the same proportion of cement mortar to repair.
所述网状配筋混凝土曲面屋面结构,由下往上依次为3D打印混凝土曲面支撑体、底部经度方向和纬度方向双向纤维钢筋网、3D打印成型底部曲面混凝土体、上部经度方向和纬度方向双向纤维钢筋网、3D打印成型上部曲面混凝土体,还包括了辅助施工措施定位销键、支撑网格钢筋。 所述3D打印混凝土曲面支撑体,为单曲面或双曲面混凝土壳体。The reticulated reinforced concrete curved roof structure includes, from bottom to top, a 3D printed concrete curved support body, a bottom longitude and latitude bidirectional fiber reinforced mesh, a 3D printed bottom curved concrete body, and an upper longitude and latitude direction bidirectional Fiber reinforcement mesh, 3D printed upper curved concrete body, and auxiliary construction measures, positioning pins, and supporting mesh reinforcement. The 3D printed concrete surface support body is a single-curved or hyperbolic concrete shell.
进一步,所述步骤三,3D打印混凝土配置,包括支撑体3D打印混凝土、底部曲面3D打印混凝土、上部曲面3D打印混凝土,要求混凝土抗压最低强度不低于80MPa,抗拉强度不低于8.7MPa,同条件养护7d相应最低强度不低于50MPa,抗拉强度不低于5.5MPa。Further, in the third step, 3D printing concrete configuration, including support 3D printing concrete, bottom surface 3D printing concrete, and upper surface 3D printing concrete, requires that the minimum compressive strength of concrete is not less than 80MPa, and the tensile strength is not less than 8.7MPa , the corresponding minimum strength is not less than 50MPa, and the tensile strength is not less than 5.5MPa under the same conditions for curing for 7d.
进一步,所述步骤四,打印混凝土曲面支撑体,打印嘴宽度为1-2倍纬度或经度方向钢筋网孔尺寸,钢筋网孔不小于200mm;打印交汇区域设置在曲面拐点位置,也就是屋面基线最高处于最低处1/3-1/4处的300mm范围之间,打印分层厚度误差不超过(-2mm,+2mm),累计厚度误差不超过5mm。Further, in the fourth step, the concrete curved surface support is printed, and the width of the printing nozzle is 1-2 times the size of the reinforcement mesh in the latitude or longitude direction, and the reinforcement mesh is not less than 200mm; the printing intersection area is set at the inflection point of the curved surface, that is, the roof baseline. The highest is in the range of 300mm at the lowest 1/3-1/4, the printing layer thickness error does not exceed (-2mm, +2mm), and the cumulative thickness error does not exceed 5mm.
进一步,所述步骤五,安装定位销键、支撑筋;所述定位销键采用带锚固端头的端钢筋棒,直径不小于20mm 的HPB300钢筋,间距为200-300mm,底部部分插入混凝土体不少于50mm,露出长度不低于500mm,露出一段带锚固板或锚固头,中间带丝扣和固定环;固定筋或支撑筋为梯子形状筋,固定编制钢筋网的位置,调整钢筋网标高。Further, in the step 5, install the positioning pin key and the support bar; the positioning pin key adopts the end steel bar with the anchoring end, the HPB300 steel bar with a diameter of not less than 20mm, the spacing is 200-300mm, and the bottom part is inserted into the concrete body. Less than 50mm, the exposed length is not less than 500mm, and a section with anchoring plate or anchoring head is exposed, with a thread buckle and a fixing ring in the middle; the fixing rib or supporting rib is a ladder-shaped rib, which fixes the position of the woven steel mesh and adjusts the height of the steel mesh.
进一步,所述步骤六,组编底部双向纤维钢筋网,双向钢筋网,采用纤维钢筋或预应力镀锌钢丝,抗拉强度不低于1350MPa,拉伸率不低于30%。Further, in the sixth step, the bottom bidirectional fiber reinforcement mesh is assembled, and the bidirectional reinforcement mesh is made of fiber reinforcement or prestressed galvanized steel wire, the tensile strength is not less than 1350MPa, and the elongation rate is not less than 30%.
进一步,所述步骤七,打印成型底部曲面混凝土体,采用掺入纤维的3D打印混凝土,其设计抗压强度不低于80MPa,抗拉强度不低于7.8MPa,打印分层厚度误差不超过(-5mm,+2mm),累计厚度误差不超过5mm。Further, in the seventh step, the bottom curved concrete body is printed, using 3D printing concrete mixed with fibers, its designed compressive strength is not less than 80MPa, its tensile strength is not less than 7.8MPa, and the printing layer thickness error is not more than ( -5mm, +2mm), the cumulative thickness error does not exceed 5mm.
进一步,所述步骤八,组编上部双向纤维钢筋网,组网钢筋的间距误差不超过(-5mm,+5mm)、网格尺寸偏差±6mm、节点高差±5mm、节点位置偏差±5mm,采用激光水准仪、经纬仪进行点核对。Further, in the eighth step, the upper two-way fiber reinforcement mesh is assembled, and the spacing error of the mesh reinforcement does not exceed (-5mm, +5mm), grid size deviation ±6mm, node height difference ±5mm, node position deviation ±5mm, Use laser level and theodolite for point checking.
进一步,所述步骤九,打印成型上部曲面混凝土体,采用掺入纤维的3D打印混凝土,其设计抗压强度不低于80MPa,抗拉强度不低于7.8MPa,打印分层厚度误差不超过(-2mm,+2mm),累计厚度误差不超过5mm,打印完毕,采用喷雾和覆盖薄膜养护。Further, in the ninth step, the upper curved concrete body is printed and formed, using 3D printing concrete mixed with fibers, its designed compressive strength is not less than 80MPa, its tensile strength is not less than 7.8MPa, and the printing layer thickness error is not more than ( -2mm, +2mm), the cumulative thickness error does not exceed 5mm, after printing, use spray and cover film maintenance.
本发明的有益效果是:本发明技术原理与思路是通过经纬度双向柔性配筋,将曲面混凝土屋面拆分为3层曲面,通过3D智能打印建造。经纬度双向柔性配筋解决了钢筋混凝土大直径热轧钢筋的放样、加工、绑扎安装、连接锚固难题;曲面3D智能打印建造,通过revit3d建模,解决了层间结合、曲面造型复杂、模板、钢筋、混凝土施工的技术难题。特别是曲面模板施工中模板放样、成型、加工、安装、支撑等技术难题。同时,也解决了曲面混凝土大坡度与大仰角、混凝土施工中布料、浇筑、振捣、成型等技术难题。The beneficial effects of the present invention are as follows: the technical principle and idea of the present invention is to split the curved concrete roof into 3-layer curved surfaces through bidirectional flexible reinforcement of longitude and latitude, and construct by 3D intelligent printing. Longitude and latitude two-way flexible reinforcement solves the problems of lofting, processing, binding installation, connection and anchoring of reinforced concrete large-diameter hot-rolled steel bars; curved surface 3D intelligent printing and construction, through revit3d modeling, it solves the problems of interlayer bonding, complex surface modeling, template, reinforcement , Concrete construction technical problems. Especially in the construction of curved formwork, the technical problems of formwork lofting, forming, processing, installation, support and so on. At the same time, it also solves technical problems such as large slope and large elevation angle of curved concrete, distribution, pouring, vibrating and forming in concrete construction.
本发明与现有的曲面屋面施工技术对比,不需要繁杂的模板拼接、加工、安装,不需要高支模的支架体系,节省了热轧钢筋加工、弯曲成型、吊装、连接、支撑等大量工序成本,节省了建筑施工措施费、安全环保等方面的费用,节省大量的人力、物力、财力,而且施工安全可靠、环保绿色,极大的提高了工效。网状配筋混凝土曲面屋面结构3D建造方法符合数字建造、绿色施工的工业化建造模式,环境生态效益比较明显。Compared with the existing curved roof construction technology, the present invention does not require complicated template splicing, processing, and installation, and does not require a high-support formwork bracket system, and saves a large number of processes such as hot-rolled steel bar processing, bending, hoisting, connection, and support. It saves the cost of construction measures, safety and environmental protection, saves a lot of manpower, material resources and financial resources, and the construction is safe, reliable, environmentally friendly and green, which greatly improves work efficiency. The 3D construction method of the reticulated reinforced concrete curved roof structure conforms to the industrial construction mode of digital construction and green construction, and the environmental and ecological benefits are relatively obvious.
附图说明Description of drawings
下面根据附图和实施例对本发明进一步说明。The present invention will be further described below according to the accompanying drawings and embodiments.
图1 是本发明3D建造方法流程图Fig. 1 is the flow chart of the 3D construction method of the present invention
图2 是本发明网状配筋混凝土曲面屋面结构构造示意图;FIG. 2 is a schematic structural diagram of the reticulated reinforced concrete curved roof structure of the present invention;
图3是本发明网状配筋混凝土曲面屋面结构曲面网格筋平面布置图。FIG. 3 is a plan view of the curved grid bars of the reticulated reinforced concrete curved roof structure of the present invention.
图中,1-3D打印混凝土支撑体;2-底部双向曲面钢筋网;3-底部曲面混凝土;4-上部双向曲面钢筋网;5-上部曲面混凝土;6-定位销键;7-支撑筋。In the figure, 1-3D printed concrete support; 2-bottom two-way curved steel mesh; 3-bottom curved concrete; 4-upper two-way curved steel mesh; 5-upper curved concrete; 6-positioning pin key; 7-supporting rib.
具体实施方式Detailed ways
下面将结合说明书附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有开展创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
对于本领域技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized specification.
本发明实施例公开的网状配筋混凝土曲面屋面结构3D建造方法,技术方案如下:采用3D打印混凝土支撑体,形成结构底板和支撑体;然后采用智能布筋方法,编织架构底部经度方向和纬度方向双向纤维钢筋,形成双向曲面钢筋网;采用3D打印成型底部曲面混凝土;布置上部经度方向和纬度方向双向纤维钢筋;采用3D打印混凝土成型上部曲面混凝土;最后形成含筋的混凝土曲面屋面。The 3D construction method of the reticulated reinforced concrete curved roof structure disclosed in the embodiment of the present invention has the following technical scheme: a 3D printed concrete support body is used to form a structural bottom plate and a support body; Directional bidirectional fiber reinforcement to form a bidirectional curved steel mesh; 3D printing is used to form the bottom curved concrete; the upper longitude and latitude direction bidirectional fiber reinforcement is arranged; 3D printed concrete is used to form the upper curved concrete; finally, a reinforced concrete curved roof is formed.
一种网状配筋混凝土曲面屋面结构,其结构特征为:由下往上依次为3D打印混凝土曲面支撑体1、底部经度方向和纬度方向双向纤维钢筋网2、3D打印成型底部曲面混凝土体3、上部经度方向和纬度方向双向纤维钢筋网4、3D打印成型上部曲面混凝土体5。还包括了辅助施工措施定位销键6、支撑网格钢筋7。 所述3D打印混凝土曲面支撑体,为单曲面或双曲面混凝土壳体。A reticulated reinforced concrete curved roof structure, the structural features of which are: from bottom to top, a 3D printed concrete curved
如图1-图3所示,以椭元曲面为例,椭圆半径12m,拱圈高5.68m。一种网状配筋混凝土曲面屋面结构3D建造方法,施工步骤如下:As shown in Figure 1-Figure 3, taking the elliptical surface as an example, the radius of the ellipse is 12m, and the height of the arch is 5.68m. A 3D construction method for a reticulated reinforced concrete curved roof structure, the construction steps are as follows:
步骤一,方案设计,方案设计需要界定的主要内容包括:根据设计图纸,进行轮廓识别;确定母线、极点;拆分曲面,确定分层边界及交汇区域;3D打印混凝土配置及测试;网状钢筋的材料性能及编织程序。Step 1: Scheme design. The main contents to be defined in scheme design include: outline identification according to design drawings; determination of busbars and poles; split surfaces to determine layer boundaries and intersection areas; 3D printing of concrete configuration and testing; mesh reinforcement material properties and weaving procedures.
步骤二,建立曲面模型。根据REVIT建立模型,对整体曲面和分层曲面之间的组合进行模拟和冲突检查,优化网状钢筋组网及编织流程,确定定位销键和支撑筋合理位置,优化打印流程、走向、打印厚度层数及工作时间的冲突检查。The second step is to build a surface model. Build a model according to REVIT, simulate and check the combination between the overall surface and the layered surface, optimize the meshing and weaving process of the mesh reinforcement, determine the reasonable positions of the positioning pins and support ribs, and optimize the printing process, orientation, and printing thickness. Conflict checking of layers and working hours.
步骤三,3D打印混凝土配置。根据结构性能要求,确定3D打印混凝土的强度,测试其工作性能、挤出性能、流变性能、成型性能、力学性能等参数,确定其合理的打印方向、打印行程、打印厚度、层叠厚度、持续时间、间隔时间。Step three, 3D printing the concrete configuration. According to the structural performance requirements, determine the strength of the 3D printed concrete, test its working performance, extrusion performance, rheological properties, forming properties, mechanical properties and other parameters, and determine its reasonable printing direction, printing stroke, printing thickness, stacking thickness, continuous time, interval.
步骤四,打印混凝土曲面支撑体。打印采用Z型或S型路径,由低端走向高端,两侧对称推进,交汇区域设置在曲面拐点位置处。打印厚度为17mm,打印头为宽吻带凹型缺口,适应网状筋的流线走向。打印持续时间为90min,打印层间堆积厚度不超过200mm,层间间歇时间不超过90min。打印曲面支撑体7d可达到支撑作用,满足后续工序施工要求。The fourth step is to print the concrete surface support. The printing adopts a Z-shaped or S-shaped path, from the low end to the high end, the two sides are advanced symmetrically, and the intersection area is set at the inflection point of the surface. The printing thickness is 17mm, and the print head is a broad kiss with a concave notch, which adapts to the streamline direction of the mesh ribs. The printing duration is 90min, the stacking thickness between printing layers does not exceed 200mm, and the interval time between layers does not exceed 90min. Printing the curved support body 7d can achieve a supporting function and meet the construction requirements of the subsequent process.
步骤五,安装定位销键、支撑筋。在打印混凝土曲面支撑体时,在曲面周边300mm范围内,以及屋脊线300mm带宽范围内,等间距布置安装定位键和支撑筋,为后续组编双向纤维钢筋网架设张拉定位键。Step 5: Install positioning pins and support ribs. When printing the concrete surface support body, within the range of 300mm around the surface and within the 300mm bandwidth of the ridge line, the positioning keys and support ribs are arranged at equal intervals, and the tension positioning keys are erected for the subsequent assembly of the bidirectional fiber reinforcement mesh.
步骤六,组编底部双向纤维钢筋网。在混凝土曲面支撑体强度满足要求后,即同条件养护3D打印混凝土的最低强度不低于50MPa时,可以进行双向钢筋网的组网与编制安装。组网的间距满足设计要求,纬度方向间距200mm,经度方向间距为250mm。组网流程及控制要素为由低端到高端,先短向再长向,先纬度方向,后经度方向。Step 6: Assemble the bottom two-way fiber reinforcement mesh. After the strength of the concrete surface support body meets the requirements, that is, when the minimum strength of the 3D printed concrete cured under the same conditions is not less than 50MPa, the two-way reinforcement mesh can be networked and installed. The spacing of the network meets the design requirements, the spacing in the latitude direction is 200mm, and the spacing in the longitude direction is 250mm. The networking process and control elements are from low-end to high-end, first in the short direction and then in the long direction, first in the latitude direction, then in the longitude direction.
步骤七,打印成型底部曲面混凝土体。底部双向纤维钢筋网安装完毕,进行网格尺寸、间距、层间位置、经度和纬度方向的曲面符合度复核,进行隐蔽验收和记录,满足要求后,可以进行底部曲面混凝土体的打印施工。打印成型底部曲面混凝土体,采用的3D打印混凝土为掺入纤维的3D打印混凝土,其设计抗压强度不低于80MPa,抗拉强度不低于7.8MPa。分层打印厚度为10-20mm,打印宽度为纤维组网钢筋网格间距的1-1.1倍,打印头为宽吻带凹型缺口,适应网状筋的流线走向。打印持续时间为90-120min,打印层间堆积厚度不超过200mm,层间间歇时间不超过90min。Step 7, print and form the bottom curved concrete body. After the installation of the bottom two-way fiber reinforced mesh is completed, the surface conformity of the grid size, spacing, interlayer position, longitude and latitude directions is reviewed, and concealed acceptance and recording are carried out. After meeting the requirements, the bottom surface surface concrete body can be printed. Construction. The bottom curved concrete body is printed, and the 3D printing concrete used is 3D printing concrete mixed with fibers, and its designed compressive strength is not less than 80MPa, and its tensile strength is not less than 7.8MPa. The layered printing thickness is 10-20mm, and the printing width is 1-1.1 times the spacing of the fiber mesh reinforcement grid. The printing duration is 90-120min, the stacking thickness between printing layers does not exceed 200mm, and the interval time between layers does not exceed 90min.
步骤八,组编上部双向纤维钢筋网。底部曲面混凝土体强度达到设计强度的75%,并不低于50MPa时,可以进行上部双向纤维钢筋的组网工作。钢筋网的间距满足设计要求,纬度方向间距200-250mm,经度方向间距为250-300mm。组网流程及控制要素为由低端到高端,先短向再长向,先纬度方向,后经度方向。组网钢筋采用定位销键和支撑筋进行曲面符合度校正。组网钢筋的间距、网格尺寸、节点高差、位置等符合要求,采用激光水准仪、经纬仪进行点核对。Step 8: Assemble the upper two-way fiber reinforcement mesh. When the strength of the bottom curved concrete body reaches 75% of the design strength and is not less than 50MPa, the network work of the upper two-way fiber reinforcement can be carried out. The spacing of the steel mesh meets the design requirements, the spacing in the latitude direction is 200-250mm, and the spacing in the longitude direction is 250-300mm. The networking process and control elements are from low-end to high-end, first in the short direction and then in the long direction, first in the latitude direction, then in the longitude direction. The meshing reinforcement adopts positioning pins and support ribs to correct the surface conformity. The spacing, grid size, node height difference, and position of the mesh reinforcement bars meet the requirements, and laser level and theodolite are used for point checking.
步骤九,打印成型上部曲面混凝土体。上部双向纤维钢筋网隐蔽验收合格后,进行上部曲面混凝土体的打印施工,上部曲面混凝土体的打印,采用曲面上布置的定位筋控制打印的标高。打印分层厚度为10-15mm,打印持续时间为90-120min,打印层间堆积厚度不超过150mm,层间间歇时间不超过90min。打印完毕,采用喷雾和覆盖薄膜养护。Step 9, printing and forming the upper curved concrete body. After the concealed acceptance of the upper two-way fiber reinforced mesh is qualified, the printing construction of the upper curved concrete body is carried out. For the printing of the upper curved concrete body, the positioning ribs arranged on the curved surface are used to control the printing elevation. The printing layer thickness is 10-15mm, the printing duration is 90-120min, the stacking thickness between printing layers is not more than 150mm, and the interlayer interval time is not more than 90min. After printing, use spray and cover film curing.
步骤十,封边与收面。封边是对销键和周圈的交互处理,收面是对打印中出现的一般质量缺陷进行维护和修复,采用同配比水泥胶浆进行修复。Step ten, edge and finish. Edge sealing is the interactive processing of the pin key and the perimeter, and the closing surface is to maintain and repair the general quality defects that appear in the printing, and use the same proportion of cement mortar to repair.
所述网状配筋混凝土曲面屋面结构,其结构特征是:采用3D打印混凝土支撑体,形成结构底板和支撑体,然后采用智能布筋方法,编织架构底部经度方向和纬度方向双向纤维钢筋,形成双向曲面钢筋网;接着采用3D打印成型底部曲面混凝土;接着布置上部经度方向和纬度方向双向纤维钢筋;然后采用3D打印混凝土成型上部曲面混凝土;最后形成含筋的混凝土曲面屋面。The reticulated reinforced concrete curved roof structure has the following structural features: a 3D printed concrete support body is used to form a structural bottom plate and a support body; Two-way curved steel mesh; then 3D printing is used to form the bottom curved concrete; then the upper longitude and latitude direction bidirectional fiber reinforcement is arranged; then 3D printing concrete is used to form the upper curved concrete; finally, a reinforced concrete curved roof is formed.
所述步骤三3D打印混凝土配置,包括支撑体3D打印混凝土、底部曲面3D打印混凝土、上部曲面3D打印混凝土,要求混凝土抗压最低强度不低于80MPa,抗拉强度不低于7.8MPa,同条件养护7d相应最低强度不低于50MPa,抗拉强度不低于5.5MPa。The configuration of the 3D printed concrete in the third step includes the 3D printed concrete of the support body, the 3D printed concrete of the bottom curved surface, and the 3D printed concrete of the upper curved surface. The corresponding minimum strength of curing 7d is not less than 50MPa, and the tensile strength is not less than 5.5MPa.
所述步骤四,打印混凝土曲面支撑体,打印嘴宽度为1-2倍纬度或经度方向钢筋网孔尺寸,并不小于200mm。打印交汇区域设置在曲面拐点位置,也就是屋面基线最高处于最低处1/3-1/4处的300mm范围之间。打印分层厚度误差不超过(-2mm,+2mm),累计厚度误差不超过5mm。The fourth step is to print the concrete surface support body, and the width of the printing nozzle is 1-2 times the size of the steel mesh in the latitude or longitude direction, and is not less than 200mm. The printing intersection area is set at the inflection point of the surface, that is, the roof baseline is within the range of 300mm at the lowest 1/3-1/4 point. The printing layer thickness error does not exceed (-2mm, +2mm), and the cumulative thickness error does not exceed 5mm.
所述步骤五,安装定位销键、支撑筋。定位销键采用带锚固端头的端钢筋棒,直径不小于20mm 的HPB300钢筋,间距为200-300mm,底部部分插入混凝土体不少于50mm,露出长度不低于500mm,露出一段带锚固板或锚固头,中间带丝扣和固定环。固定筋或支撑筋为梯子形状筋,固定编制钢筋网的位置,调整钢筋网标高。The fifth step is to install positioning pins and support ribs. The positioning pin key adopts the end steel bar with anchoring end, HPB300 steel bar with a diameter of not less than 20mm, the spacing is 200-300mm, the bottom part is inserted into the concrete body of not less than 50mm, the exposed length is not less than 500mm, and a section with anchoring plate or Anchor head with threaded clasp and retaining ring in the middle. The fixed rib or support rib is a ladder-shaped rib, and the position of the reinforced mesh is fixed and the height of the reinforced mesh is adjusted.
所述步骤六,组编底部双向纤维钢筋网。双向钢筋网,采用纤维钢筋或预应力镀锌钢丝,抗拉强度不低于1350MPa,拉伸率不低于30%。In the sixth step, the bottom bidirectional fiber reinforcement mesh is assembled. Two-way steel mesh, using fiber steel or prestressed galvanized steel wire, the tensile strength is not less than 1350MPa, and the elongation rate is not less than 30%.
所述步骤七,打印成型底部曲面混凝土体。采用掺入纤维的3D打印混凝土,其设计抗压强度不低于80MPa,抗拉强度不低于7.8MPa。打印分层厚度误差不超过(-5mm,+2mm),累计厚度误差不超过5mm。The seventh step is to print and form the bottom curved concrete body. The 3D printed concrete incorporating fibers has a design compressive strength of not less than 80MPa and a tensile strength of not less than 7.8MPa. The printing layer thickness error does not exceed (-5mm, +2mm), and the cumulative thickness error does not exceed 5mm.
所述步骤八,组编上部双向纤维钢筋网。组网钢筋的间距误差不超过(-5mm,+5mm)、网格尺寸偏差±6mm、节点高差±5mm、节点位置偏差±5mm,采用激光水准仪、经纬仪进行点核对。In the eighth step, the upper bidirectional fiber reinforcement mesh is assembled. The spacing error of the meshing steel bars does not exceed (-5mm, +5mm), the grid size deviation is ±6mm, the node height difference is ±5mm, and the node position deviation is ±5mm. Laser level and theodolite are used for point checking.
所述步骤九,打印成型上部曲面混凝土体。采用掺入纤维的3D打印混凝土,其设计抗压强度不低于80MPa,抗拉强度不低于7.8MPa。打印分层厚度误差不超过(-2mm,+2mm),累计厚度误差不超过5mm。打印完毕,采用喷雾和覆盖薄膜养护。In the ninth step, the upper curved concrete body is printed and formed. The 3D printed concrete incorporating fibers has a design compressive strength of not less than 80MPa and a tensile strength of not less than 7.8MPa. The printing layer thickness error does not exceed (-2mm, +2mm), and the cumulative thickness error does not exceed 5mm. After printing, use spray and cover film curing.
重点解决曲面屋面钢筋混凝土屋面的模板成型、支撑、拼接难题;解决曲面屋面钢筋混凝土屋面板中钢筋的放样、加工、绑扎、安装、连接、固定难题;解决曲面屋面钢筋混凝土屋面板混凝土的布料、浇筑、振捣、成型与养护等难题。Focus on solving the problems of formwork, support and splicing of curved reinforced concrete roofs; solve the problems of lofting, processing, binding, installation, connection and fixing of steel bars in curved reinforced concrete roof panels; Difficulties in pouring, vibrating, forming and curing.
以上所述仅为本发明的示例性实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only exemplary embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
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