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CN111312865A - Method and device for full-automatic intelligent positioning, transferring and arranging LED chips - Google Patents

Method and device for full-automatic intelligent positioning, transferring and arranging LED chips Download PDF

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CN111312865A
CN111312865A CN201811515178.4A CN201811515178A CN111312865A CN 111312865 A CN111312865 A CN 111312865A CN 201811515178 A CN201811515178 A CN 201811515178A CN 111312865 A CN111312865 A CN 111312865A
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substrate
led chip
blue film
thimble
fixed
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黄昭铭
江宗瀚
黄士恺
林峻峣
洪秀龄
庄文荣
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Dongguan HCP Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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Abstract

The invention discloses a method and a device for full-automatic intelligent positioning, transferring and arranging LED chips, wherein the device comprises: the device comprises a material fixing mechanism, a blue film platform module, a thimble mechanism, a detection and supervision mechanism and an intelligent control mechanism. The device realizes the accurate operation of the material fixing mechanism, the blue film platform module and the thimble mechanism through the supervision of the detection and supervision mechanism and the control of the intelligent control mechanism, so that the method for accurately fixing the LED chips on the substrate is simple and easy to implement, and the device has a simple structure and is easy to realize the full-automatic intelligent transfer and arrangement of the LED chips.

Description

一种全自动智能定位转移、排列LED芯片的方法及装置A method and device for fully automatic intelligent positioning, transferring and arranging LED chips

技术领域technical field

本发明涉及一种全自动智能定位转移、排列LED芯片的方法及装置。更具体地说,本发明涉及从蓝膜上把LED芯片转移出并排列至基板的方法和装置。The invention relates to a method and a device for fully automatic intelligent positioning, transferring and arranging LED chips. More specifically, the present invention relates to a method and apparatus for transferring and arranging LED chips from a blue film to a substrate.

背景技术Background technique

LED的生产技术日趋成熟,不管是普通LED芯片还是微型 LED芯片,目前其生产技术已经不再是任何LED企业的难题所在。微型LED芯片作为自发光显示技术,其每一个像素都可以作为单点驱动发光,尺寸为目前主流LED的小了10-100倍,通过利用微型LED在显示器中运用,可将像素点的距离由现有毫米级降低到微米级,目前行业已经把LED中最新、技术难度相对比较高且亮度更高、发光效率更好、功率消耗更低微型 LED作为批量产业化的研究热点,想要充分利用微型 LED在显示器技术中的优点,必须要对这微型LED批量转移进行研究,微型LED芯片的批量转移,一直是影响其产业化生产一大难点,而微型 LED显示器必须经过大量重复转移的制程,才能使晶圆上的LED芯片切实运用到显示器上。目前已经有多家LED企业在微型 LED转移技术上进行了深入研究,如已被苹果收购的LuxVue,其通过静电吸附对微型 LED进行批量转移,虽然其在批量转移技术上有所领先,但该技术存在着大量缺陷,如如何在批量转移过程中筛选掉不合格的芯片,若另择方法去单独筛选不合格芯片,又是一个巨大工程,另外如何使微型 LED与基板更精确定位等,这系列问题在微型LED芯片批量转移技术领域内还是亟待解决的,需要更多的企业化更多的精力在这一技术上进行深入研究,才能使微型 LED在产业化生产中真正发挥其优势价值。The production technology of LED is becoming more and more mature. Whether it is a common LED chip or a micro LED chip, its production technology is no longer a problem for any LED company. As a self-luminous display technology, the micro LED chip can be driven by a single point to emit light, and its size is 10-100 times smaller than that of the current mainstream LED. The existing millimeter level has been reduced to the micrometer level. At present, the industry has taken the latest LED, with relatively high technical difficulty, higher brightness, better luminous efficiency, and lower power consumption, as a research hotspot for mass industrialization. The advantages of micro LEDs in display technology must be studied on the batch transfer of micro LEDs. The batch transfer of micro LED chips has always been a major difficulty affecting its industrial production, and micro LED displays must undergo a large number of repeated transfer processes. Only then can the LED chips on the wafer be practically applied to the display. At present, many LED companies have conducted in-depth research on micro LED transfer technology. For example, LuxVue, which has been acquired by Apple, transfers micro LEDs in batches through electrostatic adsorption. Although it is ahead in batch transfer technology, this There are a lot of defects in the technology, such as how to screen out the unqualified chips in the batch transfer process, if another method is used to screen the unqualified chips individually, it is a huge project, and how to make the micro LED and the substrate more precise positioning, etc. A series of problems still need to be solved urgently in the field of micro-LED chip batch transfer technology. More enterprises and more energy are needed to conduct in-depth research on this technology, so that micro-LED can truly play its advantageous value in industrial production.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种全自动智能定位转移、排列LED芯片的方法,本方法步骤简单,易于工业化大批量LED芯片转移、排列。The purpose of the present invention is to provide a fully automatic method for intelligently positioning, transferring and arranging LED chips. The method has simple steps and is easy to transfer and arrange large-scale industrialized LED chips.

本发明的另一个目的是提供一种全自动智能定位转移、排列LED芯片的装置,其机构简单,运用于LED芯片转移、排列中,使大批量LED芯片转移、排列操作更为简单、精确。Another object of the present invention is to provide a fully automatic intelligent positioning, transferring and arranging device for LED chips, which has a simple mechanism and can be used in the transferring and arranging of LED chips, making the operation of transferring and arranging large quantities of LED chips simpler and more accurate.

为了实现根据本发明的目的和其它优点,本发明提供了一种全自动智能定位转移、排列LED芯片的方法,包括下述步骤:In order to achieve the purpose and other advantages according to the present invention, the present invention provides a method for fully automatic intelligent positioning, transferring and arranging LED chips, comprising the following steps:

A、固定蓝膜;A. Fixed blue film;

B、固定基板,使基板与蓝膜平行,并且蓝膜上的LED芯片与基板贴近而不贴合;B. Fix the substrate so that the substrate is parallel to the blue film, and the LED chip on the blue film is close to the substrate but not attached;

C、水平移动调整蓝膜、基板位置,使蓝膜上一颗LED芯片与基板上所需要固定的LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上;C. Adjust the position of the blue film and the substrate horizontally, so that the position of an LED chip on the blue film and the LED chip to be fixed on the substrate and the top pin on the other side of the blue film correspond to the same vertical line;

D、顶针延垂直线方向从蓝膜上顶出LED芯片贴合于基板上;D. The ejector pin pushes out the LED chip from the blue film along the vertical line and attaches it to the substrate;

E、顶针复位,蓝膜、基板分别水平移动,使蓝膜上下一颗准备固定的LED芯片与基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上;E. The thimble is reset, the blue film and the substrate are moved horizontally, so that the position of the next LED chip to be fixed on the blue film and the next LED chip to be fixed on the substrate and the top pin on the other side of the blue film correspond to the same vertical on-line;

F、顶针延垂直线方向从蓝膜上顶出LED芯片贴合于基板上;F. The ejector pin pushes out the LED chip from the blue film along the vertical line direction and attaches it to the substrate;

G、重复E、F,至基板上所需固定LED芯片的位置都固定完LED芯片。G. Repeat E and F until the LED chips are fixed at the positions on the substrate where the LED chips need to be fixed.

本发明所述全自动智能定位转移、排列LED芯片的方法,其中所述蓝膜上准备固定于基板的LED芯片或基板上所需要固定的LED芯片的位置,与蓝膜另一侧的顶针不在同一垂直线上,水平方向对蓝膜或基板进行位置微调,调整至与顶针在同一垂直线上。The method for fully automatic intelligent positioning, transferring and arranging LED chips according to the present invention, wherein the position of the LED chips to be fixed on the substrate on the blue film or the LED chips to be fixed on the substrate is not with the thimble on the other side of the blue film. On the same vertical line, fine-tune the position of the blue film or substrate in the horizontal direction, and adjust it to be on the same vertical line as the thimble.

本发明所述全自动智能定位转移、排列LED芯片的方法,其中所述蓝膜上准备固定于基板的LED芯片和基板上所需要固定的LED芯片的位置,与蓝膜另一侧的顶针对应在不在同一垂直线上,水平方向分别对蓝膜和基板进行位置微调,调整至与顶针在同一垂直线上。The method for fully automatic intelligent positioning, transferring and arranging LED chips of the present invention, wherein the LED chips to be fixed on the substrate on the blue film and the positions of the LED chips to be fixed on the substrate are aligned with the top of the other side of the blue film. The position of the blue film and the substrate should be fine-tuned in the horizontal direction not on the same vertical line, and adjusted to be on the same vertical line as the thimble.

本发明所述全自动智能定位转移、排列LED芯片的方法,其中当蓝膜上下一颗准备固定的LED芯片为不合格LED芯片时,由再下一颗合格的LED芯片与基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上。The method for fully automatic intelligent positioning, transferring and arranging LED chips according to the present invention, wherein when the LED chip to be fixed on the top and bottom of the blue film is an unqualified LED chip, the next qualified LED chip needs to be fixed on the substrate. The position of the next LED chip and the top pin on the other side of the blue film should be on the same vertical line.

为了实现根据本发明的目的和其它优点,本发明还提供了一种全自动智能定位转移、排列LED芯片的装置,包括:In order to achieve the purpose and other advantages according to the present invention, the present invention also provides a device for fully automatic intelligent positioning, transferring and arranging LED chips, including:

物料固定机构:在LED芯片转移、排列过程中固定基板,并按基板所需LED芯片排列位置,x、y轴方向调节基板位置;Material fixing mechanism: Fix the substrate during the transfer and arrangement of the LED chips, and adjust the position of the substrate in the x and y axis directions according to the position of the LED chips required by the substrate;

蓝膜平台模组:用于承载固定于基板前的LED芯片,蓝膜平台模组上LED芯片与物料固定机构上的基板之间平行贴近而不贴合;Blue film platform module: used to carry the LED chip fixed in front of the substrate, the LED chip on the blue film platform module and the substrate on the material fixing mechanism are parallel and close to each other without being attached;

顶针机构:承载固定顶针,通过在z轴上上下移动把顶针对应位置的LED芯片从蓝膜平台模组上顶出、贴合于基板;Ejector mechanism: carries a fixed thimble, and by moving up and down on the z-axis, the LED chip at the corresponding position of the ejector is ejected from the blue film platform module and attached to the substrate;

检测监督机构:包括支架、摄像检测机构,摄像检测机构固定于支架,检测物料固定机构、蓝膜平台模组、顶针机构,三者之间在x、y轴方向上位置;Inspection and supervision mechanism: including bracket, camera inspection mechanism, camera inspection mechanism fixed on the bracket, detection material fixing mechanism, blue film platform module, thimble mechanism, the position between the three in the x and y axis directions;

智能控制机构:包括控制物料固定机构、蓝膜平台模组、顶针机构、检测监督机构的运行。Intelligent control mechanism: including the control material fixing mechanism, the blue film platform module, the thimble mechanism, and the operation of the inspection and supervision agency.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述物料固定机构,运输基板进入装置,并在基板固定所需的LED芯片后把基板运出装置。The device for automatic intelligent positioning, transferring and arranging LED chips of the present invention, wherein the material fixing mechanism transports the substrate into the device, and transports the substrate out of the device after fixing the required LED chips on the substrate.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述物料固定机构,在完成基板上所需所有LED芯片固定前,每个LED芯片固定于物料固定机构上的基板后,物料固定机构带动基板移动,使下一个需要固定 LED芯片的位置与顶针机构上的顶针对应在一垂直线上。The device of the present invention for automatic intelligent positioning, transferring and arranging LED chips, wherein the material fixing mechanism, before all LED chips required on the substrate are fixed, after each LED chip is fixed on the substrate on the material fixing mechanism, the material The fixing mechanism drives the substrate to move, so that the next position where the LED chip needs to be fixed corresponds to the top pin on the ejector pin mechanism on a vertical line.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述蓝膜平台模组为中空的平台模组。The device for automatic intelligent positioning, transferring and arranging LED chips of the present invention, wherein the blue film platform module is a hollow platform module.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述中空的蓝膜平台模组在LED芯片对应处为中空。The device for automatic intelligent positioning, transferring and arranging LED chips of the present invention, wherein the hollow blue film platform module is hollow at the corresponding position of the LED chips.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述蓝膜平台模组在完成物料固定机构上的基板上所需所有LED芯片固定前,每个LED芯片固定于物料固定机构上的基板后,蓝膜平台模组带动蓝膜平台模组上的LED芯片移动,使下一个需要固定于基板的LED芯片与顶针机构上的顶针对应在一垂直线上。The fully automatic intelligent positioning, transferring and arranging device for LED chips of the present invention, wherein the blue film platform module is fixed on the material fixing mechanism before all LED chips required on the substrate on the material fixing mechanism are fixed, and each LED chip is fixed on the material fixing mechanism After the substrate is placed on, the blue film platform module drives the LED chip on the blue film platform module to move, so that the next LED chip that needs to be fixed on the substrate and the top pin on the ejector mechanism correspond to a vertical line.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述智能控制机构对蓝膜平台模组上不合格的LED芯片进行位置标记,当蓝膜平台模组上下一个需要固定于基板的LED芯片为不合格LED芯片时,自动跳转至再下一个合格LED芯片与顶针机构上的顶针对应在一垂直线上。The device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention, wherein the intelligent control mechanism marks the position of the unqualified LED chips on the blue film platform module. When the first LED chip is an unqualified LED chip, it will automatically jump to the next qualified LED chip and the top needle on the thimble mechanism corresponds to a vertical line.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述顶针机构在x、y轴上没有位移,仅能在z轴上上下移动;顶针机构运动路径包括:The device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention, wherein the ejector mechanism has no displacement on the x and y axes, and can only move up and down on the z axis; the movement path of the ejector mechanism includes:

顶针机构延z轴向上运动;The thimble mechanism moves upward along the z-axis;

通过顶针把与顶针对应位置的LED芯片从蓝膜平台模组上顶出;The LED chip corresponding to the position of the ejector pin is ejected from the blue film platform module through the ejector pin;

把顶出的LED芯片贴合至物料固定机构上的基板为止;Attach the ejected LED chip to the substrate on the material fixing mechanism;

顶针机构延z轴向下运动,恢复原位。The thimble mechanism moves down along the z-axis and returns to its original position.

本发明所述全自动智能定位转移、排列LED芯片的装置,其中所述检测监督机构通过摄像检测机构对物料固定机构、蓝膜平台模组、顶针机构位置进行检测:The device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention, wherein the detection and supervision mechanism detects the positions of the material fixing mechanism, the blue film platform module and the thimble mechanism through the camera detection mechanism:

物料固定机构上下一个需固定LED芯片位置、蓝膜平台模组上下一个所需固定的LED芯片、顶针机构上的顶针在同一垂直线上,检测监督机构向智能控制机构发送信号后,顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置;The material fixing mechanism needs to fix the position of the LED chip, the blue film platform module needs to fix the LED chip, and the thimble on the thimble mechanism is on the same vertical line. After the detection and supervision organization sends a signal to the intelligent control mechanism, the thimble mechanism starts. Drive the thimble to move up along the z-axis, push out the LED chip at the corresponding position on the blue film platform module, and fit it to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism;

物料固定机构上下一个需固定LED芯片位置或蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针不在同一垂直线上,检测监督机构向智能控制机构发送信号后,智能控制机构控制物料固定机构或蓝膜平台模组在水平方向上进行位置微调,使与顶针机构上的顶针不在同一垂直线上的物料固定机构上下一个需固定LED芯片位置或蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针在同一垂直线上后,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置;The position of the LED chip to be fixed on the material fixing mechanism or the LED chip to be fixed on the blue film platform module is not on the same vertical line as the thimble on the thimble mechanism. After the detection and supervision institution sends a signal to the intelligent control mechanism, the intelligent control The mechanism controls the material fixing mechanism or the blue film platform module to fine-tune the position in the horizontal direction, so that the material fixing mechanism that is not on the same vertical line as the thimble on the thimble mechanism needs to fix the position of the LED chip or the next blue film platform module. After the LED chip to be fixed is on the same vertical line as the thimble on the thimble mechanism, the detection and supervision mechanism sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to start to drive the thimble mechanism to move upward along the z-axis to eject the blue film The LED chip at the corresponding position on the platform module is attached to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism;

物料固定机构上下一个需固定LED芯片位置和蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针均不在同一垂直线上,检测监督机构向智能控制机构发送信号后,智能控制机构控制物料固定机构和蓝膜平台模组分别在水平方向上进行位置微调,使与顶针机构上的顶针不在同一垂直线上的物料固定机构上下一个需固定LED芯片位置和蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针在同一垂直线上后,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置。The material fixing mechanism needs to fix the position of the LED chip and the LED chip that needs to be fixed next to the blue film platform module is not on the same vertical line as the thimble on the thimble mechanism. After the detection and supervision institution sends a signal to the intelligent control mechanism, the intelligent The control mechanism controls the material fixing mechanism and the blue film platform module to fine-tune the positions in the horizontal direction, so that the material fixing mechanism that is not on the same vertical line as the thimble on the thimble mechanism needs to fix the position of the LED chip and the blue film platform module. After the next LED chip to be fixed is on the same vertical line as the thimble on the thimble mechanism, the detection and supervision mechanism sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to start to drive the thimble to move up along the z-axis, and eject the The LED chip at the corresponding position on the blue film platform module is attached to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism.

本发明至少包括以下有益效果:The present invention includes at least the following beneficial effects:

目前LED微型芯片的批量转移技术,如MiniLED、Micro LED芯片等几乎都被国外公司所掌控,他们通过申请专利,来制约着其他企业在微型LED芯片转移技术领域的发展,国内公司,若想在LED芯片批量转移方面有所作为,利用现有技术已经无路可选,我们唯一能做的是通过自主研发,研究出我们特有的技术,本发明的发明人在对微型LED芯片,尤其是MiniLED批量转移的实验过程中,发现了一种批量转移芯片的方法,通过对蓝膜上的芯片与所需要固定芯片的基板进行位置定位,再由顶针把芯片从蓝膜上顶出,贴合于基板上,本发明的批量转移排列芯片的方法其步骤简单易于操作,并且在此过程中可对不合格LED芯片进行筛选,并且对LED芯片与基板上所需要固定的位置进行精确定位,可有效提高了LED芯片批量转移、排列的工作效率,保证了基板上LED芯片的合格率。At present, the batch transfer technology of LED micro chips, such as Mini LED and Micro LED chips, is almost controlled by foreign companies. They restrict the development of other companies in the field of micro LED chip transfer technology by applying for patents. The LED chip batch transfer has made a difference. There is no way to use the existing technology. The only thing we can do is to develop our unique technology through independent research and development. During the batch transfer experiment, a method for batch transfer of chips was found. By positioning the chip on the blue film and the substrate on which the chip needs to be fixed, the chip was ejected from the blue film by the ejector pin and attached to the chip. On the substrate, the steps of the method for batch transferring and arranging chips of the present invention are simple and easy to operate, and in the process, unqualified LED chips can be screened, and the LED chips and the required fixed positions on the substrate can be accurately positioned, which can effectively The work efficiency of batch transfer and arrangement of LED chips is improved, and the qualification rate of LED chips on the substrate is guaranteed.

本发明的发明人在研究过程中,为使LED芯片转移、排列能进入大批量产业化,研发出了一种全自动智能定位转移、排列LED芯片的装置,本装置不但能对LED芯片进行大批量转移、排列,更能实现全自动智能化操作,全程不需要人为参与,整个LED芯片转移、排列过程都由该装置自行监督操控,包括对蓝膜上LED芯片、基板上所要固定LED芯片的位置进行定位、监控,若出现位置偏差,还可进行各自位置偏差微调,对不合格LED芯片进行筛除,保证固定于基板上的每一颗LED芯片都是精确定位,并是合格的LED芯片。。In the research process, the inventor of the present invention has developed a fully automatic intelligent positioning, transferring and arranging device for LED chips in order to enable the transfer and arrangement of LED chips to enter mass industrialization. Batch transfer and arrangement can realize fully automatic and intelligent operation. No human participation is required in the whole process. The whole process of LED chip transfer and arrangement is supervised and controlled by the device itself, including the LED chips on the blue film and the LED chips to be fixed on the substrate. The position is positioned and monitored. If there is a position deviation, the position deviation can be fine-tuned, and the unqualified LED chips can be screened out to ensure that each LED chip fixed on the substrate is accurately positioned and qualified. . .

本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.

附图说明Description of drawings

说明书附图是为了进一步解释本发明,不是对本发明的发明保护范围的限制。The accompanying drawings in the description are for the purpose of further explaining the present invention, and are not intended to limit the protection scope of the present invention.

图1 为本发明全自动智能定位转移、排列LED芯片的装置结构简略示意正视图。FIG. 1 is a schematic front view of the structure of the device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention.

图2为本发明全自动智能定位转移、排列LED芯片的装置结构简略示意俯视图。FIG. 2 is a schematic top view of the structure of the device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention.

图3为本发明全自动智能定位转移、排列LED芯片的装置结构简略示意侧视图A。3 is a schematic side view A of the structure of the device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention.

图4为本发明全自动智能定位转移、排列LED芯片的装置结构简略示意侧视图B。FIG. 4 is a schematic side view B of the structure of the device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention.

图5 为本发明另一种全自动智能定位转移、排列LED芯片的装置简略结构示意侧视图。FIG. 5 is a schematic side view of the schematic structure of another device for automatic intelligent positioning, transferring and arranging LED chips according to the present invention.

说明:1、为顶针机构,2、为顶针,3、为蓝膜平台模组,4、为蓝膜,5、为LED芯片,6、为物料固定机构,7、为基板,8、为支架,9、为检测监督机构。Description: 1. is the ejector mechanism, 2. is the ejector, 3. is the blue film platform module, 4. is the blue film, 5. is the LED chip, 6. is the material fixing mechanism, 7. is the substrate, and 8. is the bracket , 9, for the inspection and supervision agencies.

具体实施方式Detailed ways

在说明书中描述了本公开的实施例。所公开的实施例仅仅是示例,并且其他实施例可以采取各种和替代形式,数字也不一定按比例;某些功能可能被夸大或最小化,以显示特定组件的细节。因此,公开的特定结构和功能细节不应被解释为限制性的,而是仅作为教导本领域技术人员各种应用实施例的代表性基础。Embodiments of the present disclosure are described in the specification. The disclosed embodiments are merely examples and other embodiments may take various and alternative forms, and the numbers are not necessarily to scale; some functions may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to various application embodiments.

下面结合具体实施方式,对本发明做进一步详细的说明,以令本领域技术人员参照说明书文字能够据以实施,而非对本发明发明范围的限制。The present invention will be described in further detail below in conjunction with the specific embodiments, so that those skilled in the art can implement it with reference to the description, rather than limiting the scope of the present invention.

在本发明中所述的LED芯片,包括了普通LED芯片、微型LED芯片,微型芯片包括Mini LED芯片、Micro LED芯片等,即本发明技术适用于任何不同尺寸的LED芯片的排列、转移,尤其适用于Mini LED芯片。本发明所述的蓝膜即在现有技术中用于扩晶的蓝膜,或与蓝膜有相似作用的薄膜,如有弹性,可以把晶圆上的芯片固定后进行扩距,有一定的透明度,能在用于本发明装置时使检测机构透过其可以清晰摄到在其另一面的物体的位置信息等。The LED chips described in the present invention include ordinary LED chips, micro LED chips, and micro chips include Mini LED chips, Micro LED chips, etc., that is, the technology of the present invention is applicable to the arrangement and transfer of LED chips of any size, especially Suitable for Mini LED chips. The blue film of the present invention is the blue film used for crystal expansion in the prior art, or a film with a similar effect to the blue film. If elastic, the chip on the wafer can be fixed and then the distance can be expanded. When it is used in the device of the present invention, the detection mechanism can clearly capture the position information of the object on the other side through it.

实施例1 一种全自动智能定位转移、排列LED芯片的装置(适用于透明基板)。Example 1 A device for fully automatic intelligent positioning, transferring and arranging LED chips (suitable for transparent substrates).

如图1所示,全自动智能定位转移、排列LED芯片的装置由物料固定机构、蓝膜平台模组、顶针机构、检测监督机构、智能控制机构等部分组成,需要排列Mini LED芯片的透明基板通过物料固定机构,运送至装置中并固定于物料固定机构上,并通过物料固定机构的位移,在X、Y轴方向上移动;载于蓝膜上即将被固定于基板的LED芯片,通过蓝膜固定于蓝膜平台模组上,与物料固定机构上的基板水平方向上平行,并相互贴近而不贴合,蓝膜平台模组带动蓝膜上的LED芯片可在X、Y轴方向上移动,蓝膜平台模组在其上面有LED芯片的位置为空的,可以使固定于顶针机构的顶针通过,顶针通过顶针平台的上下位移,在Z轴上上下移动,把在顶针上方的LED芯片从蓝膜平台模组上顶出,并贴合于基板上所需要固定LED芯片的位置,其中顶针、当前需要固定的LED芯片及基板需要固定LED芯片处,在同一垂直线上,若不在同一垂直线上,设置在基板另一侧的检测监督机构将检测出,并把偏移信息传输给智能控制机构,智能控制机构通过获取的位置偏差信息,控制位置偏差的机构:蓝膜平台模组或物料固定机构,对偏差位置进行微调,使顶针、当前需要固定的LED芯片及基板需要固定LED芯片处在同一条垂直线上。当检测监督机构检测出他们已经在同一垂直线上,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构在Z轴方向上移动,利用顶针把顶针对应处蓝膜平台模组上的LED芯片顶出,顶至基板所需要固定LED芯片处。完成后,顶针随顶针平台复位,蓝膜平台模组、物料固定机构,分别水平移动,使蓝膜平台模组上下一颗准备固定的LED芯片与物料固定机构的基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上,顶针平台带动顶针再次延Z轴方向从蓝膜上顶出LED芯片贴合于基板上,重复上述,至基板上所需固定LED芯片的位置都固定完LED芯片。期间遇到蓝膜平台模组上有不合格LED芯片时,检测监督机构向智能控制机构发送信号,或提前把不合格LED芯片位置信息在智能控制机构中进行标记,当移动到不合格LED芯片时,智能控制机构控制蓝膜平台模组在X、Y轴上移动,移动至合格LED芯片与顶针及基板所需要固定LED芯片处在同一垂直线上,再按正常步骤利用顶针把顶针对应处蓝膜平台模组上的LED芯片顶出,顶至基板所需要固定LED芯片处。As shown in Figure 1, the device for automatic intelligent positioning and transferring and arranging LED chips is composed of material fixing mechanism, blue film platform module, thimble mechanism, inspection and supervision mechanism, intelligent control mechanism and other parts, and a transparent substrate for arranging Mini LED chips is required. Through the material fixing mechanism, it is transported to the device and fixed on the material fixing mechanism, and moves in the X and Y axis directions through the displacement of the material fixing mechanism; The film is fixed on the blue film platform module, parallel to the horizontal direction of the substrate on the material fixing mechanism, and close to each other without sticking. The blue film platform module drives the LED chip on the blue film to move in the X and Y axis directions. Move, the position of the blue film platform module with the LED chip on it is empty, the thimble fixed on the thimble mechanism can pass through, the thimble moves up and down on the Z axis through the up and down displacement of the thimble platform, and the LED above the thimble can be moved up and down. The chip is ejected from the blue film platform module and attached to the substrate where the LED chip needs to be fixed. The ejector pin, the LED chip that needs to be fixed currently, and the substrate need to fix the LED chip, on the same vertical line. On the same vertical line, the inspection and supervision mechanism set on the other side of the substrate will detect and transmit the offset information to the intelligent control mechanism. The intelligent control mechanism controls the position deviation through the acquired position deviation information: blue film platform mold Group or material fixing mechanism, fine-tune the deviation position, so that the thimble, the LED chip that needs to be fixed at present and the substrate need to fix the LED chip on the same vertical line. When the inspection and supervision agency detects that they are on the same vertical line, the inspection and supervision agency sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to move in the Z-axis direction, and uses the thimble to place the thimble on the blue film platform module. The LED chip is pushed out to the place where the LED chip needs to be fixed on the substrate. After completion, the thimble is reset with the thimble platform, and the blue film platform module and the material fixing mechanism move horizontally respectively, so that the next LED chip to be fixed on the blue film platform module and the next one that needs to be fixed on the substrate of the material fixing mechanism. The position of the LED chip and the top pin on the other side of the blue film should be on the same vertical line. The ejector pin platform drives the ejector pin to push out the LED chip from the blue film again along the Z-axis direction and attach it to the substrate. Repeat the above to reach the position on the substrate. The position of the LED chip to be fixed must be fixed after the LED chip is fixed. During the period, when there are unqualified LED chips on the blue film platform module, the inspection and supervision agency sends a signal to the intelligent control mechanism, or marks the position information of the unqualified LED chips in the intelligent control mechanism in advance. When moving to the unqualified LED chip At the same time, the intelligent control mechanism controls the blue film platform module to move on the X and Y axes until the qualified LED chip is on the same vertical line as the thimble and the fixed LED chip required by the substrate, and then use the thimble to correspond to the thimble according to the normal steps. The LED chip on the blue film platform module is pushed out to the place where the LED chip needs to be fixed on the substrate.

实施例2 一种全自动智能定位转移、排列LED芯片的装置(可用于不透明基板)。Example 2 A device for fully automatic intelligent positioning, transferring and arranging LED chips (can be used for opaque substrates).

如图5所示,全自动智能定位转移、排列LED芯片的装置由物料固定机构、蓝膜平台模组、顶针机构、检测监督机构、智能控制机构等部分组成,需要排列Mini LED芯片的基板通过物料固定机构,运送至装置中并固定于物料固定机构上,并通过物料固定机构的位移,在X、Y轴方向上移动;载于蓝膜上即将被固定于基板的LED芯片,通过蓝膜固定于蓝膜平台模组上,与物料固定机构上的基板水平方向上平行,并相互贴近而不贴合,蓝膜平台模组带动蓝膜上的LED芯片可在X、Y轴方向上移动,蓝膜平台模组在其上面有LED芯片的位置为空的,可以使固定于顶针机构的顶针通过,顶针通过顶针平台的上下位移,在Z轴上上下移动,把在顶针上方的LED芯片从蓝膜平台模组上顶出,并贴合于基板上所需要固定LED芯片的位置,其中顶针平台或固定顶针区域为透明材质,顶针、当前需要固定的LED芯片及基板需要固定LED芯片处,在同一垂直线上,若不在同一垂直线上,设置在顶针平台另一侧的检测监督机构将检测出,并把偏移信息传输给智能控制机构,智能控制机构通过获取的位置偏差信息,控制位置偏差的机构:蓝膜平台模组或物料固定机构,对偏差位置进行微调,使顶针、当前需要固定的LED芯片及基板需要固定LED芯片处在同一条垂直线上。当检测监督机构检测出他们已经在同一垂直线上,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构在Z轴方向上移动,利用顶针把顶针对应处蓝膜平台模组上的LED芯片顶出,顶至基板所需要固定LED芯片处。完成后,顶针随顶针平台复位,蓝膜平台模组、物料固定机构,分别水平移动,使蓝膜平台模组上下一颗准备固定的LED芯片与物料固定机构的基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上,顶针平台带动顶针再次延Z轴方向从蓝膜上顶出LED芯片贴合于基板上,重复上述,至基板上所需固定LED芯片的位置都固定完LED芯片。期间遇到蓝膜平台模组上有不合格LED芯片时,检测监督机构向智能控制机构发送信号,或提前把不合格LED芯片位置信息在智能控制机构中进行标记,当移动到不合格LED芯片时,智能控制机构控制蓝膜平台模组在X、Y轴上移动,移动至合格LED芯片与顶针及基板所需要固定LED芯片处在同一垂直线上,再按正常步骤利用顶针把顶针对应处蓝膜平台模组上的LED芯片顶出,顶至基板所需要固定LED芯片处。As shown in Figure 5, the device for automatic intelligent positioning, transferring and arranging LED chips consists of a material fixing mechanism, a blue film platform module, a thimble mechanism, a detection and supervision mechanism, and an intelligent control mechanism. The material fixing mechanism is transported to the device and fixed on the material fixing mechanism, and moves in the X and Y axis directions through the displacement of the material fixing mechanism; Fixed on the blue film platform module, parallel to the horizontal direction of the substrate on the material fixing mechanism, and close to each other without sticking, the blue film platform module drives the LED chip on the blue film to move in the X and Y axis directions , the position of the blue film platform module with the LED chip on it is empty, the thimble fixed on the thimble mechanism can pass through, the thimble moves up and down on the Z axis through the up and down displacement of the thimble platform, and the LED chip above the thimble can be moved up and down. It is ejected from the blue film platform module and attached to the substrate where the LED chip needs to be fixed. The ejector pin platform or the fixed ejector pin area is made of transparent material. The ejector pin, the LED chip that needs to be fixed currently and the substrate need to fix the LED chip. , On the same vertical line, if not on the same vertical line, the detection and supervision agency set on the other side of the thimble platform will detect it and transmit the offset information to the intelligent control mechanism. The intelligent control mechanism obtains the position deviation information, Mechanism for controlling position deviation: Blue film platform module or material fixing mechanism, fine-tune the deviation position, so that the thimble, the LED chip that needs to be fixed at present and the substrate need to fix the LED chip on the same vertical line. When the inspection and supervision agency detects that they are on the same vertical line, the inspection and supervision agency sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to move in the Z-axis direction, and uses the thimble to place the thimble on the blue film platform module. The LED chip is pushed out to the place where the LED chip needs to be fixed on the substrate. After completion, the thimble is reset with the thimble platform, and the blue film platform module and the material fixing mechanism move horizontally respectively, so that the next LED chip to be fixed on the blue film platform module and the next one that needs to be fixed on the substrate of the material fixing mechanism. The position of the LED chip and the top pin on the other side of the blue film should be on the same vertical line. The ejector pin platform drives the ejector pin to push out the LED chip from the blue film again along the Z-axis direction and attach it to the substrate. Repeat the above to reach the position on the substrate. The position of the LED chip to be fixed must be fixed after the LED chip is fixed. During the period, when there are unqualified LED chips on the blue film platform module, the inspection and supervision agency sends a signal to the intelligent control mechanism, or marks the position information of the unqualified LED chips in the intelligent control mechanism in advance. When moving to the unqualified LED chip At the same time, the intelligent control mechanism controls the blue film platform module to move on the X and Y axes until the qualified LED chip is on the same vertical line as the thimble and the fixed LED chip required by the substrate, and then use the thimble to correspond to the thimble according to the normal steps. The LED chip on the blue film platform module is pushed out to the place where the LED chip needs to be fixed on the substrate.

显而易见的是,本领域的技术人员可以根据本发明的实施方式的各种结构中获得根据各个实施方式尚未直接提到的各种效果。It is obvious that those skilled in the art can obtain various effects that have not been directly mentioned according to the respective embodiments from the various structures of the embodiments of the present invention.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本发明的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although embodiments of the present invention have been disclosed above, they are not limited to the applications set forth in the specification and embodiments. It can be fully adapted to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations herein shown and described, without departing from the general concept defined by the appended claims and the scope of equivalents.

Claims (13)

1.一种全自动智能定位转移、排列LED芯片的方法,其特征在于,所述方法包括:1. a fully automatic intelligent positioning transfer, a method for arranging LED chips, characterized in that the method comprises: A、固定蓝膜;A. Fixed blue film; B、固定基板,使基板与蓝膜平行,并且蓝膜上的LED芯片与基板贴近而不贴合;B. Fix the substrate so that the substrate is parallel to the blue film, and the LED chip on the blue film is close to the substrate but not attached; C、水平移动调整蓝膜、基板位置,使蓝膜上一颗LED芯片与基板上所需要固定的LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上;C. Adjust the position of the blue film and the substrate horizontally, so that the position of an LED chip on the blue film and the LED chip to be fixed on the substrate and the top pin on the other side of the blue film correspond to the same vertical line; D、顶针延垂直线方向从蓝膜上顶出LED芯片贴合于基板上;D. The ejector pin pushes out the LED chip from the blue film along the vertical line and attaches it to the substrate; E、顶针复位,蓝膜、基板分别水平移动,使蓝膜上下一颗准备固定的LED芯片与基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上;E. The thimble is reset, the blue film and the substrate are moved horizontally, so that the position of the next LED chip to be fixed on the blue film and the next LED chip to be fixed on the substrate and the top pin on the other side of the blue film correspond to the same vertical on-line; F、顶针延垂直线方向从蓝膜上顶出LED芯片贴合于基板上;F. The ejector pin pushes out the LED chip from the blue film along the vertical line direction and attaches it to the substrate; G、重复E、F,至基板上所需固定LED芯片的位置都固定完LED芯片。G. Repeat E and F until the LED chips are fixed at the positions on the substrate where the LED chips need to be fixed. 2.根据权利要求1所述全自动智能定位转移、排列LED芯片的方法,其特征在于,所述蓝膜上准备固定于基板的LED芯片或基板上所需要固定的LED芯片的位置,与蓝膜另一侧的顶针不在同一垂直线上,水平方向对蓝膜或基板进行位置微调,调整至与顶针在同一垂直线上。2. The method for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 1, characterized in that, the position of the LED chips to be fixed on the substrate or the LED chips to be fixed on the substrate on the blue film is the same as that of the blue film. The thimble on the other side of the membrane is not on the same vertical line, and the position of the blue membrane or substrate is fine-tuned in the horizontal direction to adjust to the same vertical line as the thimble. 3.根据权利要求1所述全自动智能定位转移、排列LED芯片的方法,其特征在于,所述蓝膜上准备固定于基板的LED芯片和基板上所需要固定的LED芯片的位置,与蓝膜另一侧的顶针对应不在同一垂直线上,水平方向分别对蓝膜和基板进行位置微调,调整至与顶针在同一垂直线上。3. The method for fully automatic intelligent positioning and transferring and arranging LED chips according to claim 1, characterized in that, the position of the LED chips to be fixed on the substrate and the LED chips to be fixed on the substrate on the blue film are the same as the blue film. The top pin on the other side of the membrane should not be on the same vertical line. Adjust the position of the blue film and the substrate in the horizontal direction to be on the same vertical line as the top pin. 4.根据权利要求1所述全自动智能定位转移、排列LED芯片的方法,其特征在于,蓝膜上下一颗准备固定的LED芯片为不合格LED芯片,由再下一颗合格的LED芯片与基板上所需要固定的下一个LED芯片的位置及蓝膜另一侧的顶针对应在同一垂直线上。4. The method for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 1, wherein the LED chip to be fixed on the top and bottom of the blue film is an unqualified LED chip, and the next qualified LED chip is connected with the LED chip. The position of the next LED chip to be fixed on the substrate and the top pin on the other side of the blue film correspond to the same vertical line. 5.一种全自动智能定位转移、排列LED芯片的装置,其特征在于,所述装置包括:5. A device for fully automatic intelligent positioning, transferring and arranging LED chips, characterized in that the device comprises: 物料固定机构:在LED芯片转移、排列过程中固定基板,并按基板所需LED芯片排列位置,x、y轴方向调节基板位置;Material fixing mechanism: Fix the substrate during the transfer and arrangement of the LED chips, and adjust the position of the substrate in the x and y axis directions according to the position of the LED chips required by the substrate; 蓝膜平台模组:用于承载固定于基板前的LED芯片,蓝膜平台模组上LED芯片与物料固定机构上的基板之间平行贴近而不贴合;Blue film platform module: used to carry the LED chip fixed in front of the substrate, the LED chip on the blue film platform module and the substrate on the material fixing mechanism are parallel and close to each other without being attached; 顶针机构:承载固定顶针,通过在z轴上上下移动把顶针对应位置的LED芯片从蓝膜平台模组上顶出、贴合于基板;Ejector mechanism: carries a fixed thimble, and by moving up and down on the z-axis, the LED chip at the corresponding position of the ejector is ejected from the blue film platform module and attached to the substrate; 检测监督机构:包括支架、摄像检测机构,摄像检测机构固定于支架,检测物料固定机构、蓝膜平台模组、顶针机构,三者之间在x、y轴方向上位置;Inspection and supervision mechanism: including bracket, camera inspection mechanism, camera inspection mechanism fixed on the bracket, detection material fixing mechanism, blue film platform module, thimble mechanism, the position between the three in the x and y axis directions; 智能控制机构:包括控制物料固定机构、蓝膜平台模组、顶针机构、检测监督机构的运行。Intelligent control mechanism: including the control material fixing mechanism, the blue film platform module, the thimble mechanism, and the operation of the inspection and supervision organization. 6.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述物料固定机构,运输基板进入装置,并在基板固定所需的LED芯片后把基板运出装置。6. The device for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 5, wherein the material fixing mechanism transports the substrate into the device, and transports the substrate out of the device after fixing the required LED chips on the substrate . 7.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述物料固定机构,在完成基板上所需所有LED芯片固定前,每个LED芯片固定于物料固定机构上的基板后,物料固定机构带动基板移动,使下一个需要固定 LED芯片的位置与顶针机构上的顶针对应在一垂直线上。7. The device for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 5, characterized in that, in the material fixing mechanism, each LED chip is fixed on the material fixing mechanism before all LED chips required on the substrate are fixed. After the substrate on the mechanism, the material fixing mechanism drives the substrate to move, so that the next position where the LED chip needs to be fixed corresponds to the top pin on the ejector pin mechanism on a vertical line. 8.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述蓝膜平台模组为中空的平台模组。8 . The device for automatic intelligent positioning, transferring and arranging LED chips according to claim 5 , wherein the blue film platform module is a hollow platform module. 9 . 9.根据权利要求8所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述中空的蓝膜平台模组在LED芯片对应处为中空。9 . The fully automatic intelligent positioning, transferring and arranging device for LED chips according to claim 8 , wherein the hollow blue film platform module is hollow at the corresponding position of the LED chips. 10 . 10.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述蓝膜平台模组在完成物料固定机构上的基板上所需所有LED芯片固定前,每个LED芯片固定于物料固定机构上的基板后,蓝膜平台模组带动蓝膜平台模组上的LED芯片移动,使下一个需要固定于基板的LED芯片与顶针机构上的顶针对应在一垂直线上。10. The device for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 5, characterized in that, before the blue film platform module completes the fixing of all LED chips required on the substrate on the material fixing mechanism, each After the LED chip is fixed on the substrate on the material fixing mechanism, the blue film platform module drives the LED chip on the blue film platform module to move, so that the next LED chip that needs to be fixed on the substrate and the top needle on the ejector mechanism correspond to a vertical on-line. 11.根据权利要求10所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述智能控制机构对蓝膜平台模组上不合格的LED芯片进行位置标记,当蓝膜平台模组上下一个需要固定于基板的LED芯片为不合格LED芯片时,自动跳转至再下一个合格LED芯片与顶针机构上的顶针对应在一垂直线上。11. The device for automatic intelligent positioning and transferring and arranging LED chips according to claim 10, wherein the intelligent control mechanism marks the unqualified LED chips on the blue film platform module. When the next LED chip that needs to be fixed on the substrate is an unqualified LED chip, it will automatically jump to the next qualified LED chip and the top pin on the ejector pin mechanism corresponds to a vertical line. 12.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述顶针机构在x、y轴上没有位移,仅能在z轴上上下移动;顶针机构运动路径包括:12. The device for fully automatic intelligent positioning, transferring and arranging LED chips according to claim 5, wherein the ejector mechanism has no displacement on the x and y axes, but can only move up and down on the z axis; the movement path of the ejector mechanism include: 顶针机构延z轴向上运动;The thimble mechanism moves upward along the z-axis; 通过顶针把与顶针对应位置的LED芯片从蓝膜平台模组上顶出;The LED chip corresponding to the position of the ejector pin is ejected from the blue film platform module through the ejector pin; 把顶出的LED芯片贴合至物料固定机构上的基板为止;Attach the ejected LED chip to the substrate on the material fixing mechanism; 顶针机构延z轴向下运动,恢复原位。The thimble mechanism moves down along the z-axis and returns to its original position. 13.根据权利要求5所述全自动智能定位转移、排列LED芯片的装置,其特征在于,所述检测监督机构通过摄像检测机构对物料固定机构、蓝膜平台模组、顶针机构位置进行检测:13. The device according to claim 5, wherein the detection and supervision mechanism detects the positions of the material fixing mechanism, the blue film platform module and the thimble mechanism through the camera detection mechanism: 物料固定机构上下一个需固定LED芯片位置、蓝膜平台模组上下一个所需固定的LED芯片、顶针机构上的顶针在同一垂直线上,检测监督机构向智能控制机构发送信号后,顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置;The material fixing mechanism needs to fix the position of the LED chip, the blue film platform module needs to fix the LED chip, and the thimble on the thimble mechanism is on the same vertical line. After the detection and supervision organization sends a signal to the intelligent control mechanism, the thimble mechanism starts. Drive the thimble to move up along the z-axis, push out the LED chip at the corresponding position on the blue film platform module, and fit it to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism; 物料固定机构上下一个需固定LED芯片位置或蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针不在同一垂直线上,检测监督机构向智能控制机构发送信号后,智能控制机构控制物料固定机构或蓝膜平台模组在水平方向上进行位置微调,使与顶针机构上的顶针不在同一垂直线上的物料固定机构上下一个需固定LED芯片位置或蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针在同一垂直线上后,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置;The position of the LED chip to be fixed on the material fixing mechanism or the LED chip to be fixed on the blue film platform module is not on the same vertical line as the thimble on the thimble mechanism. After the detection and supervision institution sends a signal to the intelligent control mechanism, the intelligent control The mechanism controls the material fixing mechanism or the blue film platform module to fine-tune the position in the horizontal direction, so that the material fixing mechanism that is not on the same vertical line as the thimble on the thimble mechanism needs to fix the position of the LED chip or the next blue film platform module. After the LED chip to be fixed is on the same vertical line as the thimble on the thimble mechanism, the detection and supervision mechanism sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to start to drive the thimble mechanism to move upward along the z-axis to eject the blue film The LED chip at the corresponding position on the platform module is attached to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism; 物料固定机构上下一个需固定LED芯片位置和蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针均不在同一垂直线上,检测监督机构向智能控制机构发送信号后,智能控制机构控制物料固定机构和蓝膜平台模组分别在水平方向上进行位置微调,使与顶针机构上的顶针不在同一垂直线上的物料固定机构上下一个需固定LED芯片位置和蓝膜平台模组上下一个所需固定的LED芯片,与顶针机构上的顶针在同一垂直线上后,检测监督机构向智能控制机构发送信号,智能控制机构控制顶针机构开始带动顶针延z轴向上运动,顶出蓝膜平台模组上对应位置的LED芯片,贴合至物料固定机构上基板所需固定的LED芯片的位置。The material fixing mechanism needs to fix the position of the LED chip and the LED chip that needs to be fixed next to the blue film platform module is not on the same vertical line as the thimble on the thimble mechanism. After the detection and supervision institution sends a signal to the intelligent control mechanism, the intelligent The control mechanism controls the material fixing mechanism and the blue film platform module to fine-tune the positions in the horizontal direction, so that the material fixing mechanism that is not on the same vertical line as the thimble on the thimble mechanism needs to fix the position of the LED chip and the blue film platform module. After the next LED chip to be fixed is on the same vertical line as the thimble on the thimble mechanism, the detection and supervision mechanism sends a signal to the intelligent control mechanism, and the intelligent control mechanism controls the thimble mechanism to start to drive the thimble to move up along the z-axis, and eject the The LED chip at the corresponding position on the blue film platform module is attached to the position of the LED chip that needs to be fixed on the substrate on the material fixing mechanism.
CN201811515178.4A 2018-12-12 2018-12-12 Method and device for full-automatic intelligent positioning, transferring and arranging LED chips Pending CN111312865A (en)

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