CN111318906A - A Milling Fixture Used for Threaded End Face of Automobile Torsion Bar - Google Patents
A Milling Fixture Used for Threaded End Face of Automobile Torsion Bar Download PDFInfo
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- CN111318906A CN111318906A CN202010320187.9A CN202010320187A CN111318906A CN 111318906 A CN111318906 A CN 111318906A CN 202010320187 A CN202010320187 A CN 202010320187A CN 111318906 A CN111318906 A CN 111318906A
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- base plate
- torsion bar
- upper base
- lower base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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Abstract
Description
技术领域technical field
本发明涉及汽车零部件及配件制造领域,尤其涉及汽车驾驶室翻转用扭杆力臂螺纹端面的铣削加工。The invention relates to the field of automobile parts and accessories manufacturing, in particular to the milling processing of the threaded end face of a torsion bar force arm used for the overturning of an automobile cab.
背景技术Background technique
中型卡车驾驶室翻转机构上的重要部件是扭杆弹簧和扭杆力臂, 驾驶室的翻转角度主要靠扭杆弹簧和扭杆力臂的相对安装角度来确定,扭杆弹簧和扭杆力臂的相对安装角度确定后是由扭杆力臂螺纹孔内的紧钉螺钉固定的,而紧钉螺钉能否长期固定住扭杆弹簧是与扭杆力臂螺纹孔的相对位置关联的,扭杆力臂螺纹孔的钻削是否准确,前提是螺纹端面铣削必须精准。扭杆的弹力是驾驶室得到翻转的主要动力源,扭杆力臂是驾驶室得到翻转的主要动力传递者,因此,扭杆力臂性能的好坏直接关系到驾驶室的翻转性能。但扭杆力臂的形状不规则,其几何精度及综合性能在很大程度上取决于它的机加工工艺。但目前为止还没有相关的夹具,由于扭杆力臂的形状不规则,也不适合在数控加工中心机床上加工,只能靠划线来进行铣削加工,不但加工精度和加工效率低下,而且制造成本高。但汽车零部件生产又是一个典型的大批量生产模式,制造成本成为零部件生产商考虑的一个重要环节。The important parts of the turning mechanism of the cab of the medium truck are the torsion bar spring and the torsion bar moment arm. The turning angle of the cab is mainly determined by the relative installation angle of the torsion bar spring and the torsion bar moment arm. The torsion bar spring and the torsion bar moment arm After the relative installation angle of the torsion bar is determined, it is fixed by the tightening screw in the threaded hole of the torsion bar, and whether the tightening screw can fix the torsion bar spring for a long time is related to the relative position of the threaded hole of the torsion bar. Whether the drilling of the arm threaded hole is accurate or not, the premise is that the thread end milling must be accurate. The elastic force of the torsion bar is the main power source for the cab to be turned over, and the torsion bar arm is the main power transmitter for the cab to be turned over. Therefore, the performance of the torsion bar arm is directly related to the turning performance of the cab. However, the shape of the torsion bar arm is irregular, and its geometric accuracy and comprehensive performance depend to a large extent on its machining process. But so far, there is no relevant fixture. Due to the irregular shape of the torsion bar arm, it is not suitable for machining on the CNC machining center machine tool. Milling can only be performed by scribing. Not only the machining accuracy and machining efficiency are low, but also manufacturing high cost. However, the production of auto parts is a typical mass production mode, and the manufacturing cost has become an important part of the consideration of parts manufacturers.
发明内容SUMMARY OF THE INVENTION
本发明针对上述问题,提供了一种汽车扭杆力臂螺纹端面的铣削加工夹具,目的在于:汽车扭杆力臂螺纹端面的铣削精度更高,效率更高,制造成本降低,确保出公司的扭杆力臂符合驾驶室翻转实际需要。In view of the above problems, the present invention provides a milling processing fixture for the thread end face of an automobile torsion bar arm, the purpose is to: the milling precision of the thread end face of the automobile torsion bar arm is higher, the efficiency is higher, the manufacturing cost is reduced, and the company's quality is guaranteed. The torsion bar moment arm meets the actual needs of the cab turning.
为了达到预期目的,本发明采取的技术方案:In order to achieve the expected purpose, the technical scheme adopted by the present invention:
一种用于汽车扭杆力臂螺纹端面的铣削夹具,其特征在于,包括:上底板、下底板、支撑板,所述上底板与下底板固定连接,所述下底板、上底板固定在工作台上,所述支撑板与上底板固定连接,所述下底板上设置预紧芯轴与定位芯轴,所述预紧芯轴上设置偏心轮,所述偏心轮上设有手柄,所述偏心轮与预紧芯轴可调节连接,所述上底板上设置定位柱。A milling fixture for the threaded end face of an automobile torsion bar torque arm, characterized in that it comprises: an upper base plate, a lower base plate and a support plate, the upper base plate and the lower base plate are fixedly connected, and the lower base plate and the upper base plate are fixed in the working On the stage, the support plate is fixedly connected with the upper bottom plate, a pre-tightening mandrel and a positioning mandrel are arranged on the lower bottom plate, an eccentric wheel is arranged on the pre-tightening mandrel, and a handle is arranged on the eccentric wheel, and the The eccentric wheel is adjustable and connected with the preloading mandrel, and a positioning column is arranged on the upper bottom plate.
进一步的,所述上底板、下底板、支撑板上开设连接通孔。Further, the upper bottom plate, the lower bottom plate and the support plate are provided with connecting through holes.
进一步的,所述下底板通过内六角螺钉一固定在工作台上。Further, the lower bottom plate is fixed on the worktable by a hexagon socket head screw.
进一步的,所述内六角螺钉二依次贯穿支撑板、上底板和下底板后固定在工作台上。实现支撑板与上底板的固定以及将上底板、下底板固定在工作台上。Further, the second hexagon socket head screw penetrates through the support plate, the upper bottom plate and the lower bottom plate in sequence and is fixed on the workbench. The fixing of the support plate and the upper bottom plate and the fixing of the upper bottom plate and the lower bottom plate on the workbench are realized.
进一步的,所述上底板与下底板之间使用圆锥销定位固定。Further, tapered pins are used for positioning and fixing between the upper bottom plate and the lower bottom plate.
进一步的,所述支撑板通过螺钉固定在上底板上,所述支撑板呈长条状。Further, the support plate is fixed on the upper bottom plate by screws, and the support plate is in the shape of a long strip.
在此种连接方式下,下底板通过内六角螺钉一、内六角螺钉二稳定的固定在工作台上,上底板通过内六角螺钉三、圆锥销与下底板固定连接,支撑板通过螺钉与上底板固定。支撑板与上底板之间的连接关系、上底板与下底板之间的连接关系以及下底板与工作台之间的连接关系都是稳定的。整个装置在工作台上的连接是稳定的。In this connection mode, the lower base plate is stably fixed on the workbench by the inner hexagon screw 1 and the inner hexagon screw 2, the upper base plate is fixedly connected with the lower base plate through the inner hexagon screw 3 and the conical pin, and the support plate is connected with the upper base plate through the screws. fixed. The connection relationship between the support plate and the upper base plate, the connection relationship between the upper base plate and the lower base plate, and the connection relationship between the lower base plate and the workbench are all stable. The connection of the entire unit on the workbench is stable.
有益效果:本发明通过预紧芯轴和定位芯轴的配合解决了扭杆力臂的不同角度的放置问题。通过偏心轮的转动调整实现对不同弯曲弧度的扭杆力臂的夹紧动作。提高了整体加工作业的稳定性和精准度。Beneficial effects: The present invention solves the problem of placing the torque arm at different angles through the cooperation of the preloading mandrel and the positioning mandrel. The clamping action of the torsion bar arm with different bending radians is realized through the rotation adjustment of the eccentric wheel. Improve the stability and accuracy of the overall processing operation.
附图说明Description of drawings
图1为本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2为图1中A向结构示意图。FIG. 2 is a schematic diagram of the A-direction structure in FIG. 1 .
图3为图1中B向结构示意图。FIG. 3 is a schematic diagram of the structure in the direction B in FIG. 1 .
图中:1、上底板;2、定位柱;3、支撑板;4、预紧芯轴;5、偏心轮;6、垫圈;7、六角螺母;8、手柄;9、下底板;10、定位芯轴;11、内六角螺钉一;12、圆锥销;13、内六角螺钉二;14、螺钉;15、内六角螺钉三;16、扭杆力臂。In the figure: 1. Upper base plate; 2. Positioning column; 3. Support plate; 4. Preload mandrel; 5. Eccentric wheel; 6. Washer; 7. Hex nut; 8. Handle; 9. Lower base plate; 10. Positioning mandrel; 11, hexagon socket head screw one; 12, conical pin; 13, socket head screw two; 14, screw; 15, hexagon socket head screw three; 16, torsion bar arm.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "arrangement", "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it may be a fixed connection or a It is a detachable connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
如图1至图3所示,一种用于汽车扭杆力臂螺纹端面的铣削夹具,包括:上底板1、下底板9、支撑板3,所述上底板1上设置定位柱2。所述上底板1、下底板9、支撑板3上开设连接通孔。所述支撑板3呈长条状,长条状的支撑板3横放在上底板1上。所述上底板1与下底板9固定连接,所述下底板9、上底板1固定在工作台上,具体的,所述下底板9通过内六角螺钉一11固定在工作台上,所述内六角螺钉二13依次贯穿支撑板3、上底板1和下底板9后固定在工作台上,支撑板3通过螺钉14固定在上底板1上,实现上底板1、下底板9固定在工作台上,所述上底板1与下底板9之间使用圆锥销12定位固定。所述支撑板3与上底板1固定连接,具体的,所述支撑板3通过螺钉14固定在上底板上。在此种连接方式下,下底板9通过内六角螺钉一11、内六角螺钉二13稳定的固定在工作台上,上底板1通过内六角螺钉二13、圆锥销12与下底板9固定连接,支撑板3通过螺钉14与上底板固定。支撑板3与上底板1之间的连接关系、上底板1与下底板9之间的连接关系以及下底板9与工作台之间的连接关系都是稳定的。整个装置在工作台上的连接是稳定的。所述下底板9上设置预紧芯轴4与定位芯轴10,所述预紧芯轴4上设置偏心轮5,所述偏心轮5上设有手柄8,所述偏心轮5与预紧芯轴4可调节连接。所述偏心轮5与预紧芯轴4套接,在偏心轮5上方使用六角螺母7进行固定连接,优选的,在六角螺母7与偏心轮5的连接处设置垫圈6。As shown in FIGS. 1 to 3 , a milling fixture for the threaded end face of an automobile torsion bar arm includes: an upper base plate 1 , a
具体工作原理:Specific working principle:
首先,夹具维修者根据扭杆力臂16的大小和形状不同,将上底板1通过内六角螺钉三15固定在下底板9上;将定位柱2、预紧芯轴4、定位芯轴10装配在上底板1和下底板9上;将上底板1、下底板9通过内六角螺钉一11和内六角螺钉二13固定在机床工作台面上,并通过圆锥销12定位;将支撑板3通过螺钉14固定在上底板1上。First of all, according to the size and shape of the
其次,加工者将扭杆力臂16的内孔套装在定位芯轴10的外圆上,扭杆力臂16的尾部紧靠在定位柱2外圆上。Next, the worker sets the inner hole of the
再次,加工者依次将偏心轮5、垫圈6、六角螺母7装在预紧芯轴4上,将手柄8装在偏心轮5上,然后转动手柄8通过偏心轮5顶紧扭杆力臂16,同时将六角螺母7拧紧在预紧芯轴4上,从而固定住扭杆力臂16。由于偏心轮5的的形状特性,针对不同弯曲程度的扭杆力臂16,只需要旋转偏心轮5到不同的角度就可以实现扭杆力臂16的夹紧。Again, the processor installs the
最后,加工者根据扭杆力臂16的尺寸大小和到机床刀具的距离,移动机床工作台并锁紧,开始铣削加工。加工完成后,转动六角螺母7,同时转动手柄8通过偏心轮5松开扭杆力臂16,取下工件扭杆力臂16,清理各处铁屑,准备下次加工。Finally, according to the size of the
综上,本发明达到预期目的。In conclusion, the present invention achieves the intended purpose.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010320187.9A CN111318906A (en) | 2020-04-22 | 2020-04-22 | A Milling Fixture Used for Threaded End Face of Automobile Torsion Bar |
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Application publication date: 20200623 |