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CN111304661A - Al-Si-Mg coating and preparation method thereof - Google Patents

Al-Si-Mg coating and preparation method thereof Download PDF

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CN111304661A
CN111304661A CN201911405102.0A CN201911405102A CN111304661A CN 111304661 A CN111304661 A CN 111304661A CN 201911405102 A CN201911405102 A CN 201911405102A CN 111304661 A CN111304661 A CN 111304661A
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silicon
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aluminum
magnesium
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吴广新
谢昀映
史航
张捷宇
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Beijing Transpacific Technology Development Ltd
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
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Abstract

本发明公开了一种铝硅镁镀层及其制备方法,铝硅镁镀层中硅含量为5‑15wt.%,镁含量为3‑10wt.%,并添加1.0‑2.0wt.%的钛、0.2‑1.0wt.%的铬和0.01‑0.1wt.%的稀土。其制备方法为:先通过在Al‑Si镀液中添加Ti细化镀层晶粒,添加Cr提高镀层抗氧化性,添加RE改善镀液流动性,得到铝硅镀层板;再采用真空蒸发镀膜机在铝硅镀层板上蒸镀一层镁薄膜;然后对蒸镀镁薄膜的铝硅镀层板进行真空扩散退火,得到新型铝硅镁镀层板。本发明方法制得的铝硅镁镀层板相比于热浸镀方法制得的铝硅镀层板,具有更好的综合性能,表面质量和耐蚀性能优异,制备方法绿色环保,对环境更加友好。

Figure 201911405102

The invention discloses an aluminum-silicon-magnesium coating and a preparation method thereof. The silicon content of the aluminum-silicon-magnesium coating is 5-15wt.%, the magnesium content is 3-10wt.%, and 1.0-2.0wt.% of titanium, 0.2 ‑1.0 wt.% chromium and 0.01‑0.1 wt.% rare earth. The preparation method is as follows: firstly, adding Ti in the Al-Si plating solution to refine the crystal grains of the plating layer, adding Cr to improve the oxidation resistance of the plating layer, and adding RE to improve the fluidity of the plating solution to obtain an aluminum-silicon coating plate; and then using a vacuum evaporation coating machine A layer of magnesium thin film is vapor-deposited on the aluminum-silicon coated plate; and then vacuum diffusion annealing is performed on the aluminum-silicon coated plate on which the magnesium thin-film has been deposited to obtain a new aluminum-silicon-magnesium coated plate. Compared with the aluminum-silicon-magnesium coated board prepared by the method of the invention, the aluminum-silicon-magnesium coated board has better comprehensive performance, excellent surface quality and corrosion resistance, and the preparation method is green and environmentally friendly, and is more friendly to the environment .

Figure 201911405102

Description

铝硅镁镀层及其制备方法Al-Si-Mg coating and preparation method thereof

技术领域technical field

本发明涉及一种镀层及其制备方法,特别是涉及一种铝硅镀层及其制备方法,应用于金属腐蚀与保护、金属表面处理技术领域。The invention relates to a coating and a preparation method thereof, in particular to an aluminum-silicon coating and a preparation method thereof, which are applied to the technical fields of metal corrosion and protection and metal surface treatment.

背景技术Background technique

Al-Si镀层是常用的耐高温镀层,该镀层具有优良的抗高温氧化性,可以有效地防止钢板在高温条件下的表面氧化和脱碳。在Al-Si镀液中添加Ti可以细化镀层晶粒,添加Cr可以提高镀层抗氧化性,添加稀土(RE)可以改善镀液流动性。由于Al-Si镀层具有加热时无氧化皮脱落,冲压后无需喷砂,成形精度高等特点,目前已被广泛用于热冲压钢的生产中,特别是在汽车制造领域具有广阔的应用前景。Al-Si coating is a commonly used high temperature resistant coating, which has excellent high temperature oxidation resistance and can effectively prevent the surface oxidation and decarburization of steel sheets under high temperature conditions. The addition of Ti in the Al-Si bath can refine the grains of the coating, the addition of Cr can improve the oxidation resistance of the coating, and the addition of rare earth (RE) can improve the fluidity of the bath. Because Al-Si coating has the characteristics of no oxide peeling off when heating, no sandblasting after stamping, and high forming accuracy, it has been widely used in the production of hot stamping steel, especially in the field of automobile manufacturing, which has broad application prospects.

常温下,干燥空气的直接氧化对金属镀层的损耗非常小,但是在潮湿环境或水环境中,电化学腐蚀行为会显著加速金属镀层的消耗,显著增大镀层的腐蚀速率。向Al-Si镀层中添加适量的Mg,镀层中出现足量的Mg2Si相,镀层的耐蚀性可以明显提高,且Mg的添加能增强镀层腐蚀产物的致密性,使得镀层的耐蚀性更好。At room temperature, the direct oxidation of dry air has very little loss of metal coating, but in humid environment or water environment, electrochemical corrosion behavior will significantly accelerate the consumption of metal coating and significantly increase the corrosion rate of the coating. Adding an appropriate amount of Mg to the Al-Si coating, a sufficient amount of Mg 2 Si phase appears in the coating, the corrosion resistance of the coating can be significantly improved, and the addition of Mg can enhance the compactness of the corrosion products of the coating, making the coating corrosion resistance better.

由于镁的化学性质非常活泼,使得镀液中镁含量不能高于3wt.%,否则镀锅内的镀液表面将发生严重的氧化,影响镀层与基板的附着力,因此镀层中镁的有效含量难以控制,采用热浸镀制备Al-Si-Mg镀层存在极大的技术难度。目前现有的Al-Si镀层仅有抗高温氧化性能,没有电化学耐腐蚀性能,这远不能满足现代工业对Al-Si镀层更高的性能要求。添加适量的Mg可以使Al-Si镀层不仅具有抗高温氧化性能,而且具有电化学耐腐蚀性能。若采用传统的热浸镀方法制备Al-Si-Mg镀层,则该镀层的结合力弱、耐蚀性低,因此目前制备Al-Si-Mg镀层的工艺方法具有很大的社会需求,特别是高镁含量(Mg>3wt.%)Al-Si-Mg镀层。Due to the very active chemical properties of magnesium, the magnesium content in the plating solution cannot be higher than 3wt.%, otherwise the surface of the plating solution in the plating pot will be severely oxidized, which will affect the adhesion between the coating and the substrate. Therefore, the effective content of magnesium in the coating It is difficult to control, and it is extremely technically difficult to prepare Al-Si-Mg coatings by hot dip plating. At present, the existing Al-Si coating only has high temperature oxidation resistance and no electrochemical corrosion resistance, which is far from meeting the higher performance requirements of modern industry for Al-Si coating. Adding an appropriate amount of Mg can make the Al-Si coating not only have high temperature oxidation resistance, but also have electrochemical corrosion resistance. If the traditional hot dip plating method is used to prepare the Al-Si-Mg coating, the bonding force of the coating is weak and the corrosion resistance is low. Therefore, the current process for preparing the Al-Si-Mg coating has great social needs, especially High magnesium content (Mg>3wt.%) Al-Si-Mg coating.

如何添加Mg是制备Al-Si-Mg镀层的关键问题,而物理气相沉积(PVD)技术是一种可行的方法。真空蒸镀是PVD中应用最早、工艺最成熟的方法,采用真空蒸镀可以得到电化学耐腐蚀性能优良的Al-Si-Mg镀层。真空蒸镀是在真空条件下,首先将镀料加热并蒸发或升华,使大量的原子、分子气化并离开液体镀料或固体镀料表面,然后气态的原子、分子在真空中经过很少的碰撞迁移到基体,最终镀料原子、分子沉积在基体表面,凝结、成核、长大、成膜,形成薄膜。真空蒸镀具有设备简单、操作容易,薄膜纯度高、质量好、厚度可控,沉积速率快、效率高等优点,在汽车、建筑、电气和计算机等行业有广泛的应用。沉积Al-Si-Mg镀层成本高,多元共蒸控制难度高,效率较低,限制了其在常规金属件镀层方面的运用。How to add Mg is a key issue in the preparation of Al-Si-Mg coatings, and physical vapor deposition (PVD) technology is a feasible method. Vacuum evaporation is the earliest and most mature method in PVD. Al-Si-Mg coatings with excellent electrochemical corrosion resistance can be obtained by vacuum evaporation. Vacuum evaporation is to heat and evaporate or sublime the plating material under vacuum conditions, so that a large number of atoms and molecules are vaporized and leave the surface of the liquid plating material or solid plating material, and then the gaseous atoms and molecules pass through very little in the vacuum. The collision migrates to the substrate, and finally the atoms and molecules of the plating material are deposited on the surface of the substrate, and condense, nucleate, grow, and form a film to form a thin film. Vacuum evaporation has the advantages of simple equipment, easy operation, high film purity, good quality, controllable thickness, fast deposition rate and high efficiency, and has a wide range of applications in automotive, construction, electrical and computer industries. The cost of depositing Al-Si-Mg coating is high, the control of multi-component co-evaporation is difficult, and the efficiency is low, which limits its application in conventional metal parts coating.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术问题,本发明的目的在于克服已有技术存在的不足,提供一种铝硅镁镀层及其制备方法,本发明铝硅镁镀层中镁的含量高,耐腐蚀性优异,本发明采用“热浸镀-真空蒸镀-扩散退火”的联用方法,制备Mg≥3wt.%的高镁含量的Al-Si-Mg镀层,不仅提高了镀层的表面质量和使用性能,而且整个制备过程相比于现有热浸镀工艺更加绿色环保和环境友好。In order to solve the problems of the prior art, the purpose of the present invention is to overcome the deficiencies of the prior art, and to provide an aluminum-silicon-magnesium coating and a preparation method thereof. The invention adopts the combined method of "hot dip plating-vacuum evaporation-diffusion annealing" to prepare Al-Si-Mg coating with high magnesium content of Mg≥3wt.%, which not only improves the surface quality and performance of the coating, but also improves the overall Compared with the existing hot dip plating process, the preparation process is more green and environmentally friendly.

为达到上述发明创造目的,本发明采用如下技术方案:In order to achieve the above-mentioned purpose of invention and creation, the present invention adopts the following technical solutions:

一种铝硅镁镀层,镀层中硅含量为5-15wt.%,镁含量为3-10wt.%,钛含量为1.0-2.0wt.%,铬含量为0.2-1.0wt.%,稀土RE含量为0.01-0.1wt.%。An aluminum-silicon-magnesium coating, the content of silicon in the coating is 5-15wt.%, the content of magnesium is 3-10wt.%, the content of titanium is 1.0-2.0wt.%, the content of chromium is 0.2-1.0wt.%, the content of rare earth RE is 0.01-0.1 wt.%.

作为本发明优选的技术方案,镀层中形成Mg-Si合金相和Mg-Al合金相组成的Al-Si-Mg中间过渡层。优选铝硅镁镀层具有基体Fe表面形成具有Al-Si/Al-Si-Mg/Mg-MgO结构的复合镀层。As a preferred technical solution of the present invention, an Al-Si-Mg intermediate transition layer composed of a Mg-Si alloy phase and a Mg-Al alloy phase is formed in the coating layer. Preferably, the aluminum-silicon-magnesium coating has a matrix Fe surface to form a composite coating with an Al-Si/Al-Si-Mg/Mg-MgO structure.

一种本发明铝硅镁镀层的制备方法,包括以下步骤:A preparation method of aluminum-silicon-magnesium coating of the present invention, comprising the following steps:

a.热浸镀过程:a. Hot dip plating process:

在铝硅镀液中加入Ti、Cr和稀土,设置热浸镀温度和时间,对待镀处理的钢板件进行热浸镀铝硅,形成基础镀层;Add Ti, Cr and rare earth to the aluminum-silicon plating solution, set the hot-dip plating temperature and time, and perform hot-dip aluminum-silicon plating on the steel plate to be plated to form a basic coating;

b.真空蒸镀过程:b. Vacuum evaporation process:

将在所述步骤a中制备的镀有铝硅镀层的钢板件取出,冷却,然后放入真空蒸发镀膜机中,通过调节真空镀膜机的放电电流,控制蒸发温度,在真空环境中,对镁进行蒸发,完成蒸镀后,取出钢板件,得到蒸镀镁薄膜的铝硅镀层板;The aluminum-silicon-coated steel sheet prepared in the step a is taken out, cooled, and then put into a vacuum evaporation coating machine, and the evaporation temperature is controlled by adjusting the discharge current of the vacuum coating machine. Evaporation is performed, and after the evaporation is completed, the steel plate is taken out to obtain an aluminum-silicon-coated plate with an evaporated magnesium film;

c.扩散退火处理:c. Diffusion annealing treatment:

对在所述步骤b中制备的蒸镀镁薄膜的铝硅镀层的钢板板进行真空扩散退火处理,然后进行冷却,最终得到铝硅镁镀层板。Vacuum diffusion annealing is performed on the aluminum-silicon-coated steel plate prepared in the step b by vapor-depositing the magnesium film, and then cooled to finally obtain an aluminum-silicon-magnesium coated plate.

作为本发明优选的技术方案,进行热浸镀过程时,控制热浸镀温度为670-690℃,处理时间为30-60s。在铝硅镀液中添加1.0-2.0wt.%的钛,主要用于细化镀层晶粒;添加0.2-1.0wt.%的铬,主要用于提高镀层的抗氧化性;添加0.01-0.1wt.%的稀土RE,主要用于改善镀液的流动性。As a preferred technical solution of the present invention, during the hot dip coating process, the hot dip coating temperature is controlled to be 670-690° C., and the treatment time is 30-60 s. Adding 1.0-2.0wt.% of titanium to the aluminum-silicon plating solution is mainly used to refine the grains of the coating; adding 0.2-1.0wt.% of chromium is mainly used to improve the oxidation resistance of the coating; adding 0.01-0.1wt .% rare earth RE, mainly used to improve the fluidity of the bath.

作为本发明优选的技术方案,控制热浸镀过程,得到铝硅镀层厚度为10-30μm。As a preferred technical solution of the present invention, the hot dip plating process is controlled to obtain an aluminum-silicon coating with a thickness of 10-30 μm.

作为本发明优选的技术方案,进行真空蒸镀过程时,控制蒸镀电压为1.0-1.6V,蒸镀电流为100-120A,蒸镀时间为5-10min。采用真空蒸镀镁可以有效避免钢板热浸镀镁过程中的漏镀现象,提高了铝硅镁镀层板的表面质量,制备的铝硅镁镀层中镁含量高达3-10wt.%,具有优良的综合应用性能,特别是优异的高温抗氧化性能和电化学耐腐蚀性能。As a preferred technical solution of the present invention, during the vacuum evaporation process, the evaporation voltage is controlled to be 1.0-1.6V, the evaporation current is 100-120A, and the evaporation time is 5-10min. The use of vacuum evaporation of magnesium can effectively avoid the leakage phenomenon in the process of hot-dip magnesium plating of steel plate, and improve the surface quality of the aluminum-silicon-magnesium coated plate. The magnesium content in the prepared aluminum-silicon-magnesium coating is as high as 3-10wt. Comprehensive application performance, especially excellent high temperature oxidation resistance and electrochemical corrosion resistance.

作为本发明优选的技术方案,控制真空蒸镀过程,得到镁薄膜厚度为1-2μm。本发明不需要制备镁厚膜,也不需要沉积合金薄膜,只需要制备厚度为1-2μm的镁薄膜,制造成本相对较低,易于控制,效率高。As a preferred technical solution of the present invention, the vacuum evaporation process is controlled to obtain a magnesium film with a thickness of 1-2 μm. The present invention does not need to prepare a thick magnesium film or deposit an alloy thin film, but only needs to prepare a magnesium thin film with a thickness of 1-2 μm, the manufacturing cost is relatively low, the control is easy, and the efficiency is high.

作为本发明优选的技术方案,进行扩散退火处理时,控制退火温度为440-460℃,保温时间为2-5min。采用真空扩散退火处理方法,不仅有效阻止了镁薄膜表面的过度氧化,而且提高了镀层与基板的结合力,还使得蒸镀镁薄膜的铝硅镀层形成了铝硅镁合金层,最终获得了具有优异耐蚀性能的铝硅镁镀层板。As a preferred technical solution of the present invention, when the diffusion annealing treatment is performed, the annealing temperature is controlled to be 440-460° C., and the holding time is 2-5 minutes. The vacuum diffusion annealing treatment method not only effectively prevents the excessive oxidation of the surface of the magnesium film, but also improves the bonding force between the coating and the substrate, and also makes the aluminum-silicon coating of the vapor-deposited magnesium film to form an aluminum-silicon-magnesium alloy layer. Aluminum-silicon-magnesium coated board with excellent corrosion resistance.

作为本发明优选的技术方案,在进行热浸镀过程之前,首先将待处理的钢板切割成设定的尺寸,先进行碱洗除油、酸洗除锈,后进行乙醇或丙酮超声清洗,吹干待用;再将已预处理的钢板放入助镀剂中进行助镀,助镀完毕后,将钢板吹干备用。As a preferred technical solution of the present invention, before the hot dip plating process, the steel plate to be treated is first cut into a set size, firstly subjected to alkali washing to remove oil, acid to remove rust, and then to ultrasonic cleaning with ethanol or acetone. Dry and wait for use; then put the pretreated steel plate into the flux for flux plating, and after the flux plating is completed, dry the steel plate for later use.

然后在铝硅镀液中加入1.0-2.0wt.%的Ti、0.2-1.0wt.%的Cr和0.01-0.1wt.%的稀土,设置热浸镀温度为670-690℃,时间为30-60s,对钢板进行热浸镀铝硅;再将钢板从镀液中提出后,立即进行水冷,制得铝硅镀层板;然后将铝硅镀层板放入真空蒸发镀膜机中,通过调节真空镀膜机的放电电流控制蒸发温度,在真空环境中对镁进行蒸发,蒸镀电压为1.0-1.6V,蒸镀电流为100-120A,蒸镀5-10min后,取出铝硅镀层板,得到蒸镀镁薄膜的铝硅镀层板待用;再对蒸镀镁薄膜的铝硅镀层板在440-460℃下进行真空扩散退火,保温时间为2-5min,最终得到铝硅镁镀层板。Then add 1.0-2.0wt.% Ti, 0.2-1.0wt.% Cr and 0.01-0.1wt.% rare earth to the aluminum-silicon plating solution, set the hot dip plating temperature to 670-690°C, and set the time to 30- After 60s, the steel plate was hot-dipped with aluminum-silicon; after the steel plate was taken out of the plating solution, it was immediately water-cooled to obtain an aluminum-silicon coated plate; then the aluminum-silicon coated plate was put into a vacuum evaporation coating machine, and the vacuum coating was adjusted by adjusting The discharge current of the machine controls the evaporation temperature, and the magnesium is evaporated in a vacuum environment. The evaporation voltage is 1.0-1.6V, and the evaporation current is 100-120A. After 5-10min of evaporation, the aluminum-silicon coating plate is taken out to obtain the evaporation. The aluminum-silicon-coated board of magnesium film is ready for use; the aluminum-silicon-coated board of vapor-deposited magnesium film is then subjected to vacuum diffusion annealing at 440-460° C., and the holding time is 2-5min to finally obtain the aluminum-silicon-magnesium coated board.

本发明与现有技术相比较,具有如下显而易见的突出实质性特点和显著优点:Compared with the prior art, the present invention has the following obvious outstanding substantive features and significant advantages:

1.本发明铝硅镁镀层的制备方法,相比于制备铝硅镀层的传统的热浸镀方法,具有以下特点和优点:1. The preparation method of the aluminum-silicon-magnesium coating of the present invention has the following characteristics and advantages compared to the traditional hot dip plating method for preparing the aluminum-silicon coating:

1)热浸镀过程中的浮渣量大大减少,捞渣量和捞渣次数也因此大大减少;1) The amount of scum in the hot dip plating process is greatly reduced, and the amount of slag and the number of times of slag fishing are also greatly reduced;

2)铝硅镁合金镀层中镁含量高达3-10wt.%,耐蚀性能大大提高;2) The magnesium content in the aluminum-silicon-magnesium alloy coating is as high as 3-10wt.%, and the corrosion resistance is greatly improved;

3)镀层与基板结合力更强,镀层表面晶粒均匀,没有漏镀、裂纹等缺陷,有效提高了镀层的表面质量;3) The bonding force between the coating and the substrate is stronger, the grains on the surface of the coating are uniform, and there are no defects such as leakage plating and cracks, which effectively improves the surface quality of the coating;

4)整个制备过程绿色环保,对环境更加友好,对镀层板的清洁生产具有参考意义;4) The whole preparation process is green and environmentally friendly, more friendly to the environment, and has reference significance for the clean production of coated boards;

2.本发明通过在Al-Si热浸镀液中添加Ti细化镀层晶粒,添加Cr提高镀层抗氧化性,添加稀土(RE)改善镀液流动性;通过真空蒸镀有效避免了钢板镀镁过程中的漏镀现象,提高了铝硅镁镀层板的表面质量,制备的铝硅镁镀层具有优良的综合应用性能,特别是优异的耐蚀性;通过扩散退火使镀层中形成Mg-Si合金相和Mg-Al合金相,不仅提高了铝硅镁镀层板的耐蚀性,而且该镀层板具有良好的焊接、涂装和成形等应用性能;2. The present invention refines the crystal grains of the coating by adding Ti in the Al-Si hot dip plating solution, adding Cr to improve the oxidation resistance of the coating, and adding rare earth (RE) to improve the fluidity of the coating solution; the vacuum evaporation effectively avoids the steel plate plating. The phenomenon of leakage plating in the magnesium process improves the surface quality of the aluminum-silicon-magnesium coated plate, and the prepared aluminum-silicon-magnesium coating has excellent comprehensive application performance, especially excellent corrosion resistance; Mg-Si is formed in the coating through diffusion annealing. The alloy phase and the Mg-Al alloy phase not only improve the corrosion resistance of the aluminum-silicon-magnesium coated plate, but also the coated plate has good application properties such as welding, painting and forming;

3.采用本发明制得的钢板镀层微观组织得到了极大的改善,晶粒得到了极大的细化,镀层耐腐蚀性得到了极大的提高;本发明可以有效地抑制Fe-Al间的反应,促进Mg-Si间的反应,提高铝硅镁镀层板的表面质量和性能;与现有的商业热浸镀铝硅镀层板相比,采用本方法制备的铝硅镁镀层板镀层与基板结合力强,镀层表面晶粒均匀,没有漏镀、裂纹等缺陷,有效提高了产品的质量;本发明铝硅镁合金镀层中镁含量可达3-10wt.%,耐蚀性相比于商业的铝硅合金镀层大大提高;采用本方面方法制备的铝硅镁镀层板在热浸镀工序中捞渣量和捞渣次数大大减少,而在真空蒸镀工序中可以有效解决捞渣问题;本发明制备的铝硅镁镀层板的“热浸镀-真空蒸镀-扩散退火”联用方法对环境更加友好,对镀层板的清洁生产具有重要的参考意义;3. The microstructure of the coating layer of the steel sheet prepared by the present invention has been greatly improved, the grains have been greatly refined, and the corrosion resistance of the coating layer has been greatly improved; the present invention can effectively suppress the Fe-Al interlayer Compared with the existing commercial hot-dip aluminum-silicon coated board, the aluminum-silicon-magnesium coated board prepared by this method has a better coating than the existing commercial hot dip aluminum-silicon-magnesium coated board. The bonding force of the substrate is strong, the crystal grains on the surface of the coating layer are uniform, and there are no defects such as leakage plating and cracks, which effectively improves the quality of the product; the magnesium content in the aluminum-silicon-magnesium alloy coating layer of the present invention can reach 3-10wt.%, and the corrosion resistance is comparable to The commercial aluminum-silicon alloy coating is greatly improved; the aluminum-silicon-magnesium coated board prepared by the method of this aspect greatly reduces the amount of slag and the number of times of slag in the hot-dip plating process, and can effectively solve the problem of slag in the vacuum evaporation process; The combined method of "hot-dip plating-vacuum evaporation-diffusion annealing" of the aluminum-silicon-magnesium coated board prepared by the invention is more environmentally friendly, and has important reference significance for the clean production of the coated board;

4.本发明方法简单易行,成本低,适合推广使用。4. The method of the present invention is simple and easy to implement, has low cost, and is suitable for popularization and use.

附图说明Description of drawings

图1为本发明实施例一方法制备的“热浸镀-真空蒸镀”后、“扩散退火”前的铝硅镁镀层样品的表面形貌图。Fig. 1 is a surface topography diagram of a sample of Al-Si-Mg coating prepared by the method of Example 1 of the present invention after "hot dipping-vacuum evaporation" and before "diffusion annealing".

图2为本发明实施例一方法制备的铝硅镁镀层样品的表面形貌图Fig. 2 is the surface topography of the aluminum-silicon-magnesium coating sample prepared by the method in the first embodiment of the present invention

图3为本发明实施例一方法制备的“热浸镀-真空蒸镀”后、“扩散退火”前的铝硅镁镀层样品的截面形貌图。FIG. 3 is a cross-sectional morphological diagram of an Al-Si-Mg coating sample prepared by the method of Example 1 of the present invention after "hot dip plating-vacuum evaporation" and before "diffusion annealing".

图4为本发明实施例一方法制备的铝硅镁镀层样品的截面形貌图。FIG. 4 is a cross-sectional morphological diagram of a sample of Al-Si-Mg coating prepared by the method in Embodiment 1 of the present invention.

图5为本发明实施例一方法制备的“热浸镀-真空蒸镀”后、“扩散退火”前的铝硅镁镀层样品的截面线扫描分析结果。FIG. 5 is the cross-sectional line scanning analysis result of the aluminum-silicon-magnesium coating sample prepared by the method of Example 1 of the present invention after “hot dipping-vacuum evaporation” and before “diffusion annealing”.

图6为本发明实施例一方法制备的铝硅镁镀层样品的截面线扫描分析结果。FIG. 6 is a cross-sectional line scan analysis result of an Al-Si-Mg coating sample prepared by the method in Embodiment 1 of the present invention.

图7为本发明实施例一方法制备的“热浸镀-真空蒸镀”后、“扩散退火”前的铝硅镁镀层样品表面的XRD图谱。FIG. 7 is the XRD pattern of the surface of the aluminum-silicon-magnesium coating sample prepared by the method in Example 1 of the present invention after “hot dipping-vacuum evaporation” and before “diffusion annealing”.

图8为本发明实施例一方法制备的铝硅镁镀层样品表面的XRD图谱。FIG. 8 is the XRD pattern of the surface of the aluminum-silicon-magnesium coating sample prepared by the method in Example 1 of the present invention.

图9为本发明实施例一方法进行真空蒸镀Mg前后Al-Si镀层样品的极化曲线对比图。9 is a comparison diagram of polarization curves of Al-Si coating samples before and after vacuum evaporation of Mg by the method according to the first embodiment of the present invention.

具体实施方式Detailed ways

以下结合具体的实施例子对上述方案做进一步说明,本发明的优选实施例详述如下:The above scheme will be further described below in conjunction with specific embodiments, and preferred embodiments of the present invention are described in detail as follows:

实施例一:Example 1:

在本实施例中,一种铝硅镁镀层,镀层中硅含量为5-15wt.%,镁含量为3-10wt.%,钛含量为1.0-2.0wt.%,铬含量为0.2-1.0wt.%,稀土RE含量为0.01-0.1wt.%。In this embodiment, an aluminum-silicon-magnesium coating, the content of silicon in the coating is 5-15wt.%, the content of magnesium is 3-10wt.%, the content of titanium is 1.0-2.0wt.%, and the content of chromium is 0.2-1.0wt% .%, the rare earth RE content is 0.01-0.1 wt.%.

在本实施例中,一种铝硅镁镀层的制备方法,包括以下步骤:In the present embodiment, a preparation method of Al-Si-Mg coating comprises the following steps:

1)打磨:将高强钢板表面经过600目、800目、1000目、1200目、1500目、2000目的砂纸打磨,除去其表面的氧化层;1) Grinding: The surface of the high-strength steel plate is polished with 600-mesh, 800-mesh, 1000-mesh, 1200-mesh, 1500-mesh, and 2000-mesh sandpaper to remove the oxide layer on the surface;

2)碱洗:配制质量百分比浓度为5%的NaOH水溶液和质量百分比浓度为5%的Na2CO3的水溶液,把溶液放入温度为80℃的恒温水浴锅中保温,将待处理的钢板浸泡在溶液中以去除其表面的油污,碱洗时间为15min,之后取出钢板,并用温热的去离子水冲洗;2) Alkaline washing: prepare an aqueous solution of NaOH with a mass percentage concentration of 5% and an aqueous solution of Na 2 CO 3 with a mass percentage concentration of 5%, put the solution into a constant temperature water bath with a temperature of 80° C. Soak in the solution to remove the oil stains on its surface, the alkali washing time is 15min, then take out the steel plate and rinse it with warm deionized water;

3)酸洗:将去离子水洗涤后的钢板放入质量百分比浓度为50%的HCl溶液和浓度为3g/L乌洛托品(六亚甲基四胺,缓蚀剂)的水溶液中除锈,把溶液静置在温度为40℃的恒温水浴锅中,酸洗时间为15min,取出后依次用去离子水、无水乙醇清洗,吹干备用;3) Pickling: put the steel plate washed with deionized water into an HCl solution with a mass percentage concentration of 50% and an aqueous solution with a concentration of 3g/L urotropine (hexamethylenetetramine, corrosion inhibitor) to remove rust, put the solution in a constant temperature water bath with a temperature of 40°C, pickling time is 15min, after taking it out, wash it with deionized water and anhydrous ethanol in turn, and dry it for later use;

4)助镀:将钢板放入质量百分比浓度为4%的K2ZrF6的助镀剂中进行助镀,助镀剂溶液置于温度为80℃的恒温水浴锅内,助镀时间为3min,助镀完毕后将钢板吹干备用;4) Helping plating: put the steel plate into a plating aid of K 2 ZrF 6 with a concentration of 4% by mass, and the plating aid solution is placed in a constant temperature water bath with a temperature of 80° C. The plating time is 3min , after the plating is completed, the steel plate is blown dry for use;

5)器具准备:首先检查实验所用坩埚有无裂纹或其他缺陷,以防实验过程中发生危险;然后将实验中所用到的铁质坩埚钳、扒渣勺、搅拌棒、氩气吹管等的表面都涂上涂料,并在烘箱中烘干备用,这样可以有效避免合金熔液的增铁以及合金液的带出;实验中所用涂料的成分为:5%氧化锌,1.5%水玻璃,93.5%水;5) Equipment preparation: firstly check whether the crucible used in the experiment has cracks or other defects to prevent danger during the experiment; They are all coated with paint and dried in an oven for later use, which can effectively avoid the increase of iron in the alloy melt and the carry-out of the alloy liquid; the composition of the paint used in the experiment is: 5% zinc oxide, 1.5% water glass, 93.5% water;

6)合金熔炼:先将称量好的Al-10Si合金放入刚玉坩埚中,并加入Al-10Si合金总质量的1-5%的覆盖剂防止氧化,覆盖剂成分为质量比例为50%的NaCl和50%的KCl的混合覆盖剂;在井式炉中升温至750℃,待坩埚中合金完全熔化后,依次加入1.0-2.0wt.%的钛、0.2-1.0wt.%的铬和0.01-0.1wt.%稀土RE,并保温1h;等到加入的中间合金完全熔化后降温至720℃,通入高纯氩气进行精炼除气,精炼时间为1min,之后扒去表面的浮渣;6) Alloy smelting: first put the weighed Al-10Si alloy into the corundum crucible, and add a covering agent of 1-5% of the total mass of the Al-10Si alloy to prevent oxidation. The composition of the covering agent is 50% by mass. A mixed covering agent of NaCl and 50% KCl; the temperature is raised to 750°C in a pit furnace, and after the alloy in the crucible is completely melted, 1.0-2.0wt.% titanium, 0.2-1.0wt.% chromium and 0.01 wt. -0.1wt.% rare earth RE, and keep it for 1h; after the added master alloy is completely melted, the temperature is lowered to 720℃, and high-purity argon gas is introduced for refining and degassing. The refining time is 1min, and then the scum on the surface is removed;

7)热浸镀:通入5L/min的N2进行气氛保护,设置热浸镀炉子的温度为680℃,等待合金完全熔化及炉温稳定下来后,进行热浸镀,浸镀时间为60s;7) Hot dip plating: Pour 5L/min of N 2 for atmosphere protection, set the temperature of the hot dip coating furnace to 680°C, wait for the alloy to be completely melted and the furnace temperature to stabilize, then perform hot dip plating, and the dip coating time is 60s ;

8)水冷:将钢板从镀液中提出后,立即进行水冷,水冷温度约为25℃,制得铝硅镀层高强钢板,铝硅镀层厚度为10-30μm;8) Water cooling: After the steel plate is taken out of the plating solution, water cooling is carried out immediately, and the water cooling temperature is about 25°C to obtain a high-strength steel plate with aluminum-silicon coating, and the thickness of the aluminum-silicon coating is 10-30 μm;

9)抽真空:开启真空镀膜机的冷却水系统;将镁粒置于坩埚中,铝硅镀层高强钢板固定在基片盘上,距离坩埚口15-20cm,关闭真空室,依次开启真空系统和真空测量系统,开始抽真空;其中,真空系统由机械泵和分子泵组成泵组,先用机械泵将真空度从105Pa降至1Pa,再用分子泵将真空度从1Pa降至10-3Pa,分子泵的真空度可达10-5Pa;真空测量系统由电阻真空规和电离真空规组成,低真空度测量部分为电阻真空规,高真空度测量部分为电离真空规;9) Vacuum: open the cooling water system of the vacuum coating machine; place the magnesium particles in the crucible, fix the high-strength steel plate with aluminum-silicon coating on the substrate plate, 15-20cm away from the crucible mouth, close the vacuum chamber, open the vacuum system and Vacuum measurement system, start vacuuming; among them, the vacuum system consists of a mechanical pump and a molecular pump to form a pump group, first use the mechanical pump to reduce the vacuum degree from 10 5 Pa to 1Pa, and then use the molecular pump to reduce the vacuum degree from 1Pa to 10 - 3 Pa, the vacuum degree of the molecular pump can reach 10 -5 Pa; the vacuum measurement system consists of a resistance vacuum gauge and an ionization vacuum gauge, the low vacuum degree measurement part is a resistance vacuum gauge, and the high vacuum degree measurement part is an ionization vacuum gauge;

10)蒸发沉积:当真空度优于10-3Pa后,依次开启基片盘旋转装置、基片盘加热装置和坩埚加热装置,开始蒸镀,蒸镀时间为10min,蒸镀电压为1.5-1.6V,蒸镀电流为115-120A,蒸镀过程中尽量保持恒定功率;10) Evaporation deposition: when the vacuum degree is better than 10 -3 Pa, turn on the substrate disk rotating device, the substrate disk heating device and the crucible heating device in turn, and start evaporation, the evaporation time is 10min, and the evaporation voltage is 1.5- 1.6V, the evaporation current is 115-120A, try to maintain a constant power during the evaporation process;

11)取基片:蒸镀结束后,依次关闭坩埚加热装置、基片盘加热装置和基片盘旋转装置,待真空室降至一定温度后,依次关闭真空系统和真空测量系统,待冷却至室温后,打开真空室,取出基片,制得蒸镀镁薄膜的铝硅镀层高强钢板,镁薄膜厚度为1-2μm。关闭真空镀膜机的冷却水系统;11) Take the substrate: after the evaporation is over, turn off the crucible heating device, the substrate disk heating device and the substrate disk rotating device in turn, after the vacuum chamber is lowered to a certain temperature, turn off the vacuum system and the vacuum measurement system in turn, and wait to cool down to After the room temperature, the vacuum chamber was opened, the substrate was taken out, and a high-strength steel plate with aluminum-silicon coating on which a magnesium film was evaporated was prepared, and the thickness of the magnesium film was 1-2 μm. Turn off the cooling water system of the vacuum coating machine;

12)扩散退火:将蒸镀镁薄膜的铝硅镀层高强钢板在450℃下进行真空扩散退火,保温时间为2-5min,随后进行水冷,水冷温度约为25℃,得到铝硅镁镀层高强钢板,其中Si含量为5-15wt.%,Mg含量为3-10wt.%。12) Diffusion annealing: vacuum diffusion annealing is performed on the aluminum-silicon-coated high-strength steel sheet with the vapor-deposited magnesium film at 450°C, the holding time is 2-5min, and then water cooling is performed, and the water-cooling temperature is about 25°C to obtain the aluminum-silicon-magnesium-coated high-strength steel sheet. , wherein the Si content is 5-15 wt.%, and the Mg content is 3-10 wt.%.

图1和图2为采用本实施例方法制得样品进行扩散退火前后的表面形貌图。扩散退火前,该样品表面可以观察到Mg晶粒,表层沉积有大量的金属Mg。扩散退火后,Mg晶粒间的界线逐渐消失。图3和图4为该样品进行扩散退火前后的截面形貌图,图5和图6为该样品进行扩散退火前后的截面线扫描分析结果。扩散退火前,该样品截面可以观察到一层Mg沉积层,该沉积层由Mg和少量MgO组成,Mg层与Al-Si层分界线明显。真空退火可以提高镀Mg层与Al-Si镀层表面的粘附力。扩散退火后,该样品中Mg层和Al-Si层转化为一层由Al-Mg、Mg-Si、Al-Si等化合物组成的具有Al-Si/Al-Si-Mg/Mg-MgO结构的复合镀层。FIG. 1 and FIG. 2 are the surface topography diagrams of the samples obtained by the method of this embodiment before and after diffusion annealing. Before diffusion annealing, Mg grains were observed on the surface of the sample, and a large amount of metallic Mg was deposited on the surface. After diffusion annealing, the boundaries between Mg grains gradually disappeared. FIG. 3 and FIG. 4 are the sectional topography diagrams of the sample before and after diffusion annealing, and FIG. 5 and FIG. 6 are the cross-sectional line scanning analysis results of the sample before and after diffusion annealing. Before diffusion annealing, a layer of Mg deposition layer can be observed on the cross section of the sample, which is composed of Mg and a small amount of MgO, and the boundary line between the Mg layer and the Al-Si layer is obvious. Vacuum annealing can improve the adhesion between Mg coating and Al-Si coating surface. After diffusion annealing, the Mg layer and the Al-Si layer in the sample were transformed into a layer of Al-Si/Al-Si-Mg/Mg-MgO structure composed of Al-Mg, Mg-Si, Al-Si and other compounds. Composite coating.

图7和图8为采用本实施例方法制得样品进行扩散退火前后的表面XRD图谱。扩散退火前,样品表层主要由Mg和Al组成。扩散退火后,Mg层与Al-Si层分界线逐渐消失,Mg扩散进入Al-Si层,Al扩散进入Mg层,Mg2Si、Al3Mg2和Al12Mg17不断生成,并取代Mg和Al成为样品表层的主要物相,最终样品表层主要由Mg2Si、Al3Mg2和Al12Mg17组成。Al-Mg、Mg-Si化合物层的存在有助于提高镀层的耐腐蚀性能,使铝硅镁镀层板不仅具有良好的高温抗氧化性能,而且具有优异的电化学耐腐蚀性能。7 and 8 are the surface XRD patterns of the samples obtained by the method of this embodiment before and after diffusion annealing. Before diffusion annealing, the surface layer of the sample is mainly composed of Mg and Al. After diffusion annealing, the boundary line between the Mg layer and the Al - Si layer gradually disappeared, Mg diffused into the Al - Si layer, and Al diffused into the Mg layer. Al becomes the main phase of the sample surface, and the final sample surface is mainly composed of Mg 2 Si, Al 3 Mg 2 and Al 12 Mg 17 . The existence of Al-Mg and Mg-Si compound layers helps to improve the corrosion resistance of the coating, so that the aluminum-silicon-magnesium coated plate not only has good high-temperature oxidation resistance, but also has excellent electrochemical corrosion resistance.

图9为真空蒸镀Mg前后Al-Si镀层样品的极化曲线,表1为样品的自腐蚀电流密度和自腐蚀电位。其中样品1、2为Al-Si镀层;样品3为Al-Si-Mg镀层;样品4为Al-Si-Mg镀层,450℃退火5min。自腐蚀电流密度反映了材料发生腐蚀的快慢程度,自腐蚀电流密度越低,材料发生腐蚀的速率就越慢。自腐蚀电位反映了材料发生腐蚀是难易程度,自腐蚀电位越高,材料越不容易发生腐蚀。相比于Al-Si镀层,Al-Si-Mg镀层具有更低的自腐蚀电流密度和自腐蚀电位。自腐蚀电流密度的降低说明镀层的腐蚀速率明显下降,而自腐蚀电位的负移将使镀层更好地发挥牺牲阳极的作用,更好地保护铁基体,因此Al-Si镀层板真空蒸镀Mg后,Al-Si镀层板的耐腐蚀性能提高,真空退火后,Al-Si镀层板的耐腐蚀性能进一步提高。采用本发明所述方法制得的Al-Si-Mg镀层板的耐腐蚀性能要优于热浸镀Al-Si镀层板,因此添加适量的Mg可以使Al-Si镀层不仅具有良好的抗高温氧化性能,而且具有优异的电化学耐腐蚀性能。Figure 9 shows the polarization curves of the Al-Si coating samples before and after vacuum evaporation of Mg, and Table 1 shows the self-corrosion current density and self-corrosion potential of the samples. Among them, samples 1 and 2 are Al-Si coating; sample 3 is Al-Si-Mg coating; sample 4 is Al-Si-Mg coating, annealed at 450 ℃ for 5 min. The self-corrosion current density reflects the degree of corrosion of the material. The lower the self-corrosion current density, the slower the corrosion rate of the material. The self-corrosion potential reflects the difficulty of corrosion of the material. The higher the self-corrosion potential, the less likely the material is to corrode. Compared with Al-Si coating, Al-Si-Mg coating has lower self-corrosion current density and self-corrosion potential. The decrease of self-corrosion current density shows that the corrosion rate of the coating decreases significantly, and the negative shift of self-corrosion potential will make the coating better play the role of sacrificial anode and better protect the iron matrix. After that, the corrosion resistance of the Al-Si plated sheet is improved, and after vacuum annealing, the corrosion resistance of the Al-Si plated sheet is further improved. The corrosion resistance of the Al-Si-Mg coated plate prepared by the method of the invention is better than that of the hot-dip Al-Si coated plate, so adding an appropriate amount of Mg can make the Al-Si coating not only have good resistance to high temperature oxidation performance, and has excellent electrochemical corrosion resistance.

表1真空蒸镀Mg前后Al-Si镀层样品的自腐蚀电流密度和自腐蚀电位Table 1 Self-corrosion current density and self-corrosion potential of Al-Si coating samples before and after vacuum evaporation of Mg

Figure BDA0002348419730000071
Figure BDA0002348419730000071

实施例二:Embodiment 2:

本实施例与实施例一基本相同,特别之处在于:This embodiment is basically the same as the first embodiment, and the special features are:

在本实施例中,一种铝硅镁镀层的制备方法,进行热浸镀过程时,控制热浸镀温度为690℃,处理时间为30s;进行真空蒸镀过程时,控制蒸镀电压为1.0V,蒸镀电流为100A,蒸镀时间为5min;进行扩散退火处理时,控制退火温度为460℃,保温时间为2min,然后进行冷却,最终得到铝硅镁镀层板。本实施例采用与实施例一不同的参数条件,同样制备了铝硅镁镀层。本实施例方法首先热浸镀铝硅镀层,通过在Al-Si镀液中添加1.0-2.0wt.%Ti细化镀层晶粒,添加0.2-1.0wt.%Cr提高镀层抗氧化性,添加0.01-0.1wt.%RE改善镀液流动性,得到铝硅镀层板;然后进行真空蒸镀镁薄膜,采用真空蒸发镀膜机在铝硅镀层板上蒸镀一层镁薄膜;再进行镀层板扩散退火处理,对蒸镀镁薄膜的铝硅镀层板进行真空扩散退火,最终得到新型铝硅镁镀层板。采用本实施例方法制得的铝硅镁镀层板相比于热浸镀方法制得的铝硅镀层板,具有更好的综合性能,特别是具有优异的表面质量和耐蚀性能。本制备方法相比于现有的热浸镀方法,绿色环保,对环境更加友好,对镀层板的清洁生产具有重要意义。In this embodiment, for a preparation method of an Al-Si-Mg coating, during the hot dip coating process, the hot dip coating temperature is controlled to be 690° C. and the treatment time is 30 s; when the vacuum evaporation process is performed, the evaporation voltage is controlled to be 1.0 V, the evaporation current is 100A, and the evaporation time is 5min; when the diffusion annealing treatment is performed, the annealing temperature is controlled to be 460°C, the holding time is 2min, and then cooled to finally obtain an aluminum-silicon-magnesium coated plate. In this example, the parameter conditions different from those in Example 1 are used, and the aluminum-silicon-magnesium coating is also prepared. The method of this embodiment firstly hot dips Al-Si coating, adds 1.0-2.0wt.% Ti to the Al-Si bath to refine the grains of the coating, adds 0.2-1.0wt.% Cr to improve the oxidation resistance of the coating, and adds 0.01 wt. -0.1wt.%RE improves the fluidity of the plating solution to obtain an aluminum-silicon coated board; then vacuum evaporation of magnesium film is performed, and a vacuum evaporation coating machine is used to vaporize a layer of magnesium film on the aluminum-silicon coated board; then the coated board is diffusion annealed treatment, and vacuum diffusion annealing is performed on the aluminum-silicon-coated plate on which the magnesium film is evaporated, and finally a new type of aluminum-silicon-magnesium coated plate is obtained. Compared with the aluminum-silicon coated board prepared by the hot dip plating method, the aluminum-silicon-magnesium coated board prepared by the method of this embodiment has better comprehensive performance, especially excellent surface quality and corrosion resistance. Compared with the existing hot dip plating method, the preparation method is green and environmentally friendly, and is more friendly to the environment, and is of great significance to the clean production of the coated plate.

实施例三:Embodiment three:

本实施例与前述实施例基本相同,特别之处在于:This embodiment is basically the same as the previous embodiment, and the special features are:

在本实施例中,一种铝硅镁镀层的制备方法,进行热浸镀过程时,控制热浸镀温度为670℃,处理时间为30s;进行真空蒸镀过程时,控制蒸镀电压为1.0V,蒸镀电流为100A,蒸镀时间为5min;进行扩散退火处理时,控制退火温度为440℃,保温时间为2min,然后进行冷却,最终得到铝硅镁镀层板。本实施例采用与实施例一不同的参数条件,同样制备了铝硅镁镀层。本实施例方法首先热浸镀铝硅镀层,通过在Al-Si镀液中添加1.0-2.0wt.%Ti细化镀层晶粒,添加0.2-1.0wt.%Cr提高镀层抗氧化性,添加0.01-0.1wt.%RE改善镀液流动性,得到铝硅镀层板;然后进行真空蒸镀镁薄膜,采用真空蒸发镀膜机在铝硅镀层板上蒸镀一层镁薄膜;再进行镀层板扩散退火处理,对蒸镀镁薄膜的铝硅镀层板进行真空扩散退火,最终得到新型铝硅镁镀层板。采用本实施例方法制得的铝硅镁镀层板相比于热浸镀方法制得的铝硅镀层板,具有更好的综合性能,特别是具有优异的表面质量和耐蚀性能。本制备方法相比于现有的热浸镀方法,绿色环保,对环境更加友好,对镀层板的清洁生产具有重要意义。In this embodiment, for a preparation method of an Al-Si-Mg coating, during the hot dip coating process, the hot dip coating temperature is controlled to be 670° C. and the treatment time is 30 s; when the vacuum evaporation process is performed, the evaporation voltage is controlled to be 1.0 V, the evaporation current is 100A, and the evaporation time is 5min; when the diffusion annealing treatment is performed, the annealing temperature is controlled to be 440°C, the holding time is 2min, and then cooled to finally obtain an aluminum-silicon-magnesium coated plate. In this example, the parameter conditions different from those in Example 1 are used, and the aluminum-silicon-magnesium coating is also prepared. The method of this embodiment firstly hot dips Al-Si coating, adds 1.0-2.0wt.% Ti to the Al-Si bath to refine the grains of the coating, adds 0.2-1.0wt.% Cr to improve the oxidation resistance of the coating, and adds 0.01 wt. -0.1wt.%RE improves the fluidity of the plating solution to obtain an aluminum-silicon coated board; then vacuum evaporation of magnesium film is performed, and a vacuum evaporation coating machine is used to vaporize a layer of magnesium film on the aluminum-silicon coated board; then the coated board is diffusion annealed treatment, and vacuum diffusion annealing is performed on the aluminum-silicon-coated plate on which the magnesium film is evaporated, and finally a new type of aluminum-silicon-magnesium coated plate is obtained. Compared with the aluminum-silicon coated board prepared by the hot dip plating method, the aluminum-silicon-magnesium coated board prepared by the method of this embodiment has better comprehensive performance, especially excellent surface quality and corrosion resistance. Compared with the existing hot dip plating method, the preparation method is green and environmentally friendly, and is more friendly to the environment, and is of great significance to the clean production of the coated plate.

综上所述,本发明热浸镀过程中的浮渣量大大减少,捞渣量和捞渣次数也因此大大减少;铝硅镁合金镀层中镁含量高达3-10wt.%,耐蚀性能大大提高;镀层与基板结合力更强,镀层表面晶粒均匀,没有漏镀、裂纹等缺陷,有效提高了镀层的表面质量;整个制备过程绿色环保,对环境更加友好,对镀层板的清洁生产具有参考意义。To sum up, the amount of scum in the hot-dip plating process of the present invention is greatly reduced, and the amount of slag and the number of times of slag are also greatly reduced; the magnesium content in the aluminum-silicon-magnesium alloy coating is as high as 3-10wt.%, and the corrosion resistance is greatly improved. Improve; the bonding force between the coating and the substrate is stronger, the grains on the surface of the coating are uniform, and there are no defects such as leakage plating and cracks, which effectively improves the surface quality of the coating; the whole preparation process is green and environmentally friendly, more environmentally friendly, and has the advantages of clean production of the coated board. D.

上面对本发明实施例结合附图进行了说明,但本发明不限于上述实施例,还可以根据本发明的发明创造的目的做出多种变化,凡依据本发明技术方案的精神实质和原理下做的改变、修饰、替代、组合或简化,均应为等效的置换方式,只要符合本发明的发明目的,只要不背离本发明铝硅镁镀层及其制备方法的技术原理和发明构思,都属于本发明的保护范围。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and various changes can also be made according to the purpose of the invention and creation of the present invention. Changes, modifications, substitutions, combinations or simplifications should be equivalent replacement methods, as long as they meet the purpose of the present invention, as long as they do not deviate from the technical principles and inventive concepts of the aluminum-silicon-magnesium coating and its preparation method of the present invention, all belong to protection scope of the present invention.

Claims (9)

1.一种铝硅镁镀层,其特征在于:镀层中硅含量为5-15wt.%,镁含量为3-10wt.%,钛含量为1.0-2.0wt.%,铬含量为0.2-1.0wt.%,稀土RE含量为0.01-0.1wt.%。1. an aluminum-silicon-magnesium coating, characterized in that: the silicon content in the coating is 5-15wt.%, the magnesium content is 3-10wt.%, the titanium content is 1.0-2.0wt.%, and the chromium content is 0.2-1.0wt% .%, the rare earth RE content is 0.01-0.1 wt.%. 2.根据权利要求1所述铝硅镁镀层,其特征在于:镀层中形成Mg-Si合金相和Mg-Al合金相组成的Al-Si-Mg中间过渡层。2 . The Al-Si-Mg coating according to claim 1 , wherein an Al-Si-Mg intermediate transition layer composed of Mg-Si alloy phase and Mg-Al alloy phase is formed in the coating layer. 3 . 3.根据权利要求2所述铝硅镁镀层,其特征在于:具有基体Fe表面形成具有Al-Si/Al-Si-Mg/Mg-MgO结构的复合镀层。3 . The Al-Si-Mg coating according to claim 2 , wherein a composite coating layer having an Al-Si/Al-Si-Mg/Mg-MgO structure is formed on the surface of the base Fe. 4 . 4.一种权利要求1铝硅镁镀层的制备方法,其特征在于:包括以下步骤:4. a preparation method of claim 1 aluminum-silicon-magnesium coating, is characterized in that: comprise the following steps: a.热浸镀过程:a. Hot dip plating process: 在铝硅镀液中加入Ti、Cr和稀土,设置热浸镀温度和时间,对待镀处理的钢板件进行热浸镀铝硅,形成基础镀层;Add Ti, Cr and rare earth to the aluminum-silicon plating solution, set the hot-dip plating temperature and time, and perform hot-dip aluminum-silicon plating on the steel plate to be plated to form a basic coating; b.真空蒸镀过程:b. Vacuum evaporation process: 将在所述步骤a中制备的镀有铝硅镀层的钢板件取出,冷却,然后放入真空蒸发镀膜机中,通过调节真空镀膜机的放电电流,控制蒸发温度,在真空环境中,对镁进行蒸发,完成蒸镀后,取出钢板件,得到蒸镀镁薄膜的铝硅镀层板;The aluminum-silicon-coated steel sheet prepared in the step a is taken out, cooled, and then put into a vacuum evaporation coating machine, and the evaporation temperature is controlled by adjusting the discharge current of the vacuum coating machine. Evaporation is performed, and after the evaporation is completed, the steel plate is taken out to obtain an aluminum-silicon-coated plate with an evaporated magnesium film; c.扩散退火处理:c. Diffusion annealing treatment: 对在所述步骤b中制备的蒸镀镁薄膜的铝硅镀层的钢板板进行真空扩散退火处理,然后进行冷却,最终得到铝硅镁镀层板。Vacuum diffusion annealing is performed on the aluminum-silicon-coated steel plate prepared in the step b by vapor-depositing the magnesium film, and then cooled to finally obtain an aluminum-silicon-magnesium coated plate. 5.根据权利要求4所述铝硅镁镀层的制备方法,其特征在于:在所述步骤a中,进行热浸镀过程时,控制热浸镀温度为670-690℃,处理时间为30-60s。5. The preparation method of the aluminum-silicon-magnesium coating according to claim 4, characterized in that: in the step a, during the hot-dip plating process, the control hot-dip plating temperature is 670-690° C., and the treatment time is 30- 60s. 6.根据权利要求4所述铝硅镁镀层的制备方法,其特征在于:在所述步骤a中,控制热浸镀过程,得到铝硅镀层厚度为10-30μm。6 . The preparation method of the Al-Si-Mg coating according to claim 4 , wherein in the step a, the hot-dip plating process is controlled to obtain the Al-Si coating with a thickness of 10-30 μm. 7 . 7.根据权利要求4所述铝硅镁镀层的制备方法,其特征在于:在所述步骤b中,进行真空蒸镀过程时,控制蒸镀电压为1.0-1.6V,蒸镀电流为100-120A,蒸镀时间为5-10min。7. The preparation method of the Al-Si-Mg coating according to claim 4, characterized in that: in the step b, during the vacuum evaporation process, the control evaporation voltage is 1.0-1.6V, and the evaporation current is 100-1. 120A, the evaporation time is 5-10min. 8.根据权利要求4所述铝硅镁镀层的制备方法,其特征在于:在所述步骤b中,控制真空蒸镀过程,得到镁薄膜厚度为1-2μm。8 . The preparation method of the aluminum-silicon-magnesium coating according to claim 4 , wherein in the step b, the vacuum evaporation process is controlled to obtain a magnesium film with a thickness of 1-2 μm. 9 . 9.根据权利要求4所述铝硅镁镀层的制备方法,其特征在于:在所述步骤c中,进行扩散退火处理时,控制退火温度为440-460℃,保温时间为2-5min。9 . The preparation method of the aluminum-silicon-magnesium coating according to claim 4 , wherein in the step c, when the diffusion annealing treatment is performed, the annealing temperature is controlled to be 440-460° C., and the holding time is 2-5 min. 10 .
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Application publication date: 20200619