CN111299949A - Clamping device for manual welding of small tank body and using method thereof - Google Patents
Clamping device for manual welding of small tank body and using method thereof Download PDFInfo
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- CN111299949A CN111299949A CN201911233368.1A CN201911233368A CN111299949A CN 111299949 A CN111299949 A CN 111299949A CN 201911233368 A CN201911233368 A CN 201911233368A CN 111299949 A CN111299949 A CN 111299949A
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- 238000003466 welding Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—External pipe alignment clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
- B23K2101/125—Cans
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Abstract
Description
技术领域technical field
本发明涉及金属罐体制造的技术领域,具体涉及一种小型罐体手动焊接用的夹紧装置及其使用方法。The invention relates to the technical field of metal can body manufacturing, in particular to a clamping device for manual welding of small can bodies and a method of using the same.
背景技术Background technique
金属罐体在制造时,罐体环焊缝的焊接通常是将罐体置于滚轮架上进行的,焊接时要求滚轮架匀速平缓地回转,这样被驱动的罐体滚动速度才会均匀平缓,只有这样才能保证罐体的焊接质量。但在给小型的金属罐体焊接环焊缝时,因罐体焊接处存在内应力作用而彼此收缩靠近,而罐体未焊接处不存在应力作用而彼此张开远离,另外,本身滚轮架上也不会设置相应的定位及夹紧类的工装,为了保证较好的焊接节奏,一般也是人工手动带动滚轮架上的罐体作回转运动。因此,当焊接小型的金属罐体时,焊接后的罐体往往存在焊缝宽度不同、焊接罐体不齐的严重缺陷,进而导致焊接后罐体的密封质量及耐压强度无法得到保证。When the metal tank body is manufactured, the welding of the tank body girth weld is usually carried out by placing the tank body on the roller frame. During welding, the roller frame is required to rotate smoothly and evenly, so that the rolling speed of the driven tank body will be uniform and smooth. Only in this way can the welding quality of the tank body be guaranteed. However, when welding girth welds to small metal tanks, due to the internal stress at the welds of the tanks, they shrink and close to each other, while there is no stress at the unwelded areas of the tanks and they spread away from each other. Corresponding positioning and clamping tooling will not be set up. In order to ensure a better welding rhythm, the tank body on the roller frame is generally manually driven to rotate. Therefore, when welding small metal tanks, the welded tanks often have serious defects such as different weld widths and uneven welded tanks, which lead to the inability to guarantee the sealing quality and compressive strength of the welded tanks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种小型罐体手动焊接用的夹紧装置及其使用方法,以解决现有技术中导致的上述缺陷。The purpose of the present invention is to provide a clamping device for manual welding of small tanks and a method of using the same, so as to solve the above-mentioned defects caused in the prior art.
一种小型罐体手动焊接用的夹紧装置,包括支撑板、支撑框、福马轮,所述支撑板水平安装在支撑框的顶部,所述福马轮竖直安装在支撑框的底部,所述支撑板的中间设有矩形的安装槽,所述安装槽靠左边固定设有固定夹紧组件并用于夹紧上半罐体,所述安装槽靠右边滑动设有移动夹紧组件并用于夹紧下半罐体,所述安装槽靠下方设有位移旋转组件并用于驱动上半罐体和下半罐体同时朝固定方向作间歇转动,完成对罐体焊接时的翻转要求。A clamping device for manual welding of small tanks, comprising a support plate, a support frame and a Foma wheel, the support plate is horizontally installed on the top of the support frame, and the Foma wheel is vertically installed at the bottom of the support frame, The middle of the support plate is provided with a rectangular installation groove, the left side of the installation groove is fixed with a fixed clamping component and used to clamp the upper half of the tank, and the right side of the installation groove is slidably provided with a movable clamping component and used for clamping. The lower half of the tank is clamped, the lower part of the installation groove is provided with a displacement rotation component and is used to drive the upper and lower half of the tank to rotate intermittently in a fixed direction at the same time, so as to complete the overturning requirements for the welding of the tank.
优选的,所述固定夹紧组件包括安装条、上夹板一和下夹板一,所述安装条设有两个并安装在安装槽左边的前后两侧,所述下夹板一为圆拱形并倒置安装在前后的安装条上,所述下夹板一的后侧竖直安装有C型的连接板一,所述上夹板一为圆拱形并通过铰链正置安装在连接板一的顶部,所述上夹板一和下夹板一的内壁上分别均布安装有夹紧轮一和夹紧轮二,所述下夹板一的前侧竖直安装有C型的连接板二,所述上夹板一的前侧通过轴承竖直转动安装有螺纹杆一,所述螺纹杆一的顶部固定安装有手轮一,所述螺纹杆一可与连接板二的顶部螺纹连接。Preferably, the fixing and clamping assembly includes a mounting strip, an upper clamping plate and a lower clamping plate, two of the installation strips are arranged on the front and rear sides of the left side of the installation groove, and the lower clamping plate is in the shape of a circular arch and It is installed upside down on the front and rear mounting bars, the rear side of the
优选的,所述移动夹紧组件包括滑轨、上夹板二和下夹板二,所述滑轨设有两个并安装在安装槽右边的前后两侧,所述滑轨上滑动安装有滑块,所述下夹板二为圆拱形并倒置安装在前后的滑块上,所述下夹板二的后侧竖直安装有C型的连接板三,所述上夹板二为圆拱形并通过铰链正置安装在连接板三的顶部,所述上夹板二和下夹板二的内壁上分别均布安装有夹紧轮三和夹紧轮四,所述下夹板二的前侧竖直安装有C型的连接板四,所述上夹板二的前侧通过轴承竖直转动安装有螺纹杆二,所述螺纹杆二的顶部固定安装有手轮二,所述螺纹杆二可与连接板四的顶部螺纹连接。Preferably, the moving clamping assembly includes a sliding rail, two upper clamping plates and two lower clamping plates, two of the sliding rails are installed on the front and rear sides of the right side of the installation groove, and sliding blocks are slidably installed on the sliding rails The second lower splint is in the shape of a circular arch and is installed upside down on the front and rear sliders, the rear side of the second lower splint is vertically installed with a third C-shaped connecting plate, and the second upper splint is in the shape of an arch and passes The hinge is installed upright on the top of the third connecting plate, the inner walls of the
优选的,所述位移旋转组件包括电机一和电机二,所述下夹板一的外壁下方靠中间水平焊接有C型的固定板一,所述电机一水平设置且左右对称安装在固定板一的两边,所述电机一的输出轴上安装有带轮一,所述夹紧轮二的转轴的外伸端安装有带轮二,所述带轮一和带轮二之间通过皮带一连接,相邻两个带轮二之间通过皮带二连接,所述下夹板一的外壁下方靠前后竖直焊接有固定板二,所述固定板二的左侧安装有U型的固定板三,所述电机二水平朝左安装在固定板三上,所述电机二通过联轴器连接有丝杠,所述丝杠的右端部通过轴承连接有固定板四,所述固定板四通过螺钉安装在支撑框的右边,所述下夹板二的外壁下方靠前后竖直焊接有固定板五,所述丝杠上螺纹安装有丝杠螺母并将丝杠螺母安装在固定板五上。Preferably, the displacement and rotation assembly includes a
优选的,所述支撑板安装槽的左右两侧对称安装有T型的定位板,所述定位板的上部的内侧均布安装有等长的定位柱,所述定位柱的悬伸端倒圆角处理成半球体。Preferably, T-shaped positioning plates are installed symmetrically on the left and right sides of the support plate installation groove, and positioning columns of equal length are evenly installed on the inner side of the upper part of the positioning plate, and the overhanging ends of the positioning columns are rounded. Corners are treated as hemispheres.
优选的,所述上夹板一和下夹板一之间靠后侧连接有弹开弹簧一,所述上夹板二和下夹板二之间靠后侧连接有弹开弹簧二。Preferably, a
优选的,所述支撑框上安装有电气柜,所述电气柜中设有控制器,所述控制器分别与电机一和电机二电性连接,所述支撑框的前侧设有脚踏开关,所述脚踏开关与控制器电性连接。Preferably, an electrical cabinet is installed on the support frame, a controller is installed in the electrical cabinet, and the controller is electrically connected to the first motor and the second motor respectively, and a foot switch is arranged on the front side of the support frame , the foot switch is electrically connected with the controller.
一种根据上述的小型罐体手动焊接用的夹紧装置的使用方法:A method of using the above-mentioned clamping device for manual welding of small tanks:
步骤一:以左边的定位柱为基准,在夹紧轮一和夹紧轮二之间放置上半罐体且焊接面朝右,再下压上夹板一并旋动手轮一将螺纹杆一旋到连接板二中合适位置,再以右边的定位柱为基准,在夹紧轮三和夹紧轮四之间放置下半罐体且焊接面朝左,再下压上夹板二并旋动手轮二将螺纹杆二旋到连接板四中合适位置;Step 1: Take the positioning column on the left as the benchmark, place the upper half of the tank between the
步骤二:在控制器的控制下,电机二正向转动并带动移动夹紧组件朝左移动,直至上半罐体的焊接面与下半罐体的焊接面紧密接触;Step 2: Under the control of the controller, the second motor rotates forward and drives the movable clamping assembly to move to the left until the welding surface of the upper half tank body is in close contact with the welding surface of the lower half tank body;
步骤三:在控制器的控制下,当脚踩一下脚踏开关,电机一正向转动并经皮带传动后驱动夹紧轮二旋转一定角度,进而带动上半罐体旋转一定角度,而下半罐体与上半罐体之间因接触摩擦而同步旋转一定角度,完成对罐体焊接时的翻转要求;Step 3: Under the control of the controller, when the foot steps on the foot switch, the
步骤四:在完成罐体的焊接后,反向旋动手轮一至螺纹杆一与连接板二脱离接触,而上夹板一在弹开弹簧一的作用下自动打开;反向旋动手轮二至螺纹杆二与连接板四脱离接触,而上夹板二在弹开弹簧二的作用下自动打开,取走焊接好的罐体;Step 4: After the welding of the tank body is completed, reversely rotate the
步骤五:在控制器的控制下,电机二反向转动并带动移动夹紧组件朝右移动,直至初始位置。Step 5: Under the control of the controller, the second motor rotates in the opposite direction and drives the mobile clamping assembly to move to the right until it reaches the initial position.
本发明的优点:本发明中的这种小型罐体手动焊接用的夹紧装置:先通过固定夹紧组件中的夹紧轮一和夹紧轮二夹住上半罐体,再通过移动夹紧组件中的夹紧轮三和夹紧轮四夹住下半罐体,再通过电机二工作,使上半罐体的焊接面与下半罐体的焊接面紧密接触,最后通过电机一工作,使上半罐体和下半罐体朝固定方向作间歇转动,完成对罐体焊接时的翻转要求。当人工焊接小型的金属罐体时使用该夹紧装置,焊接后的罐体避免了焊缝宽度不同、焊接罐体不齐的严重缺陷,进而使焊接后罐体的密封质量及耐压强度得到保证。本发明中的小型罐体手动焊接用的夹紧装置具有结构合理、使用方便、制造及维护简单、实用性好的特点。Advantages of the present invention: The clamping device for manual welding of small tanks in the present invention: firstly clamp the upper half of the tank through the first clamping wheel and the second clamping wheel in the fixed clamping assembly, and then move the clamp The
附图说明Description of drawings
图1为本发明整体三维的结构示意图。FIG. 1 is a schematic diagram of the overall three-dimensional structure of the present invention.
图2为本发明整体正视的结构示意图。FIG. 2 is a schematic structural view of the present invention as a whole.
图3为本发明整体侧视的结构示意图。FIG. 3 is a schematic structural diagram of the overall side view of the present invention.
图4为本发明整体传动的结构示意图。FIG. 4 is a schematic structural diagram of the overall transmission of the present invention.
图5为定位板和定位柱的结构示意图。FIG. 5 is a schematic structural diagram of a positioning plate and a positioning column.
其中:in:
1-支撑板;101-安装槽;2-支撑框;3-福马轮;4-固定夹紧组件;401-安装条;402-上夹板一;403-下夹板一;404-连接板一;405-夹紧轮一;406-夹紧轮二;407-连接板二;408-螺纹杆一;409-手轮一;410-弹开弹簧一;5-移动夹紧组件;501-滑轨;502-滑块;503-上夹板二;504-下夹板二;505-连接板三;506-夹紧轮三;507-夹紧轮四;508-连接板四;509-螺纹杆二;510-手轮二;511-弹开弹簧二;6-位移旋转组件;601-固定板一;602-电机一;603-带轮一;604-带轮二;605-皮带一;606-皮带二;607-固定板二;608-固定板三;609-电机二;610-联轴器;611-丝杠;612-固定板四;613-固定板五;614-丝杠螺母;7-定位板;8-定位柱;9-电气柜;10-脚踏开关;11-上半罐体;12-下半罐体。1-Support plate; 101-Installation slot; 2-Support frame; 3-Foma wheel; 4-Fixed clamping assembly; 401-Installation strip; ;405-
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
如图1至图5所示,一种小型罐体手动焊接用的夹紧装置,包括支撑板1、支撑框2、福马轮3,所述支撑板1水平安装在支撑框2的顶部,所述福马轮3竖直安装在支撑框2的底部,所述支撑板1的中间设有矩形的安装槽101,所述安装槽101靠左边固定设有固定夹紧组件4并用于夹紧上半罐体11,所述安装槽101靠右边滑动设有移动夹紧组件5并用于夹紧下半罐体12,所述安装槽101靠下方设有位移旋转组件6并用于驱动上半罐体11和下半罐体12同时朝固定方向作间歇转动,完成对罐体焊接时的翻转要求。As shown in Figures 1 to 5, a clamping device for manual welding of small tanks includes a
在本发明中,所述固定夹紧组件4包括安装条401、上夹板一402和下夹板一403,所述安装条401设有两个并安装在安装槽101左边的前后两侧,所述下夹板一403为圆拱形并倒置安装在前后的安装条401上,所述下夹板一403的后侧竖直安装有C型的连接板一404,所述上夹板一402为圆拱形并通过铰链正置安装在连接板一404的顶部,所述上夹板一402和下夹板一403的内壁上分别均布安装有夹紧轮一405和夹紧轮二406,所述下夹板一403的前侧竖直安装有C型的连接板二407,所述上夹板一402的前侧通过轴承竖直转动安装有螺纹杆一408,所述螺纹杆一408的顶部固定安装有手轮一409,所述螺纹杆一408可与连接板二407的顶部螺纹连接。In the present invention, the fixing and clamping assembly 4 includes a
在本发明中,所述移动夹紧组件5包括滑轨501、上夹板二503和下夹板二504,所述滑轨501设有两个并安装在安装槽101右边的前后两侧,所述滑轨501上滑动安装有滑块502,所述下夹板二504为圆拱形并倒置安装在前后的滑块502上,所述下夹板二504的后侧竖直安装有C型的连接板三505,所述上夹板二503为圆拱形并通过铰链正置安装在连接板三505的顶部,所述上夹板二503和下夹板二504的内壁上分别均布安装有夹紧轮三506和夹紧轮四507,所述下夹板二504的前侧竖直安装有C型的连接板四508,所述上夹板二503的前侧通过轴承竖直转动安装有螺纹杆二509,所述螺纹杆二509的顶部固定安装有手轮二510,所述螺纹杆二509可与连接板四508的顶部螺纹连接。In the present invention, the
在本发明中,所述位移旋转组件6包括电机一602和电机二609,所述下夹板一403的外壁下方靠中间水平焊接有C型的固定板一601,所述电机一602水平设置且左右对称安装在固定板一601的两边,所述电机一602的输出轴上安装有带轮一603,所述夹紧轮二406的转轴的外伸端安装有带轮二604,所述带轮一603和带轮二604之间通过皮带一605连接,相邻两个带轮二604之间通过皮带二606连接,所述下夹板一403的外壁下方靠前后竖直焊接有固定板二607,所述固定板二607的左侧安装有U型的固定板三608,所述电机二609水平朝左安装在固定板三608上,所述电机二609通过联轴器610连接有丝杠611,所述丝杠611的右端部通过轴承连接有固定板四612,所述固定板四612通过螺钉安装在支撑框2的右边,所述下夹板二504的外壁下方靠前后竖直焊接有固定板五613,所述丝杠611上螺纹安装有丝杠螺母614并将丝杠螺母614安装在固定板五613上。In the present invention, the displacement and
在本发明中,所述支撑板1在安装槽101的左右两侧对称安装有T型的定位板7,所述定位板7的上部的内侧均布安装有等长的定位柱8,所述定位柱8的悬伸端倒圆角处理成半球体。In the present invention, the
在本发明中,所述上夹板一402和下夹板一403之间靠后侧连接有弹开弹簧一410,所述上夹板二503和下夹板二504之间靠后侧连接有弹开弹簧二511。In the present invention, a spring one 410 is connected to the rear side between the
在本发明中,所述支撑框2上安装有电气柜9,所述电气柜9中设有控制器,所述控制器分别与电机一602和电机二609电性连接,所述支撑框2的前侧设有脚踏开关10,所述脚踏开关10与控制器电性连接。In the present invention, an
一种根据上述的小型罐体手动焊接用的夹紧装置的使用方法:A method of using the above-mentioned clamping device for manual welding of small tanks:
步骤一:以左边的定位柱8为基准,在夹紧轮一405和夹紧轮二406之间放置上半罐体11且焊接面朝右,再下压上夹板一402并旋动手轮一409将螺纹杆一408旋到连接板二407中合适位置,再以右边的定位柱8为基准,在夹紧轮三506和夹紧轮四507之间放置下半罐体12且焊接面朝左,再下压上夹板二503并旋动手轮二510将螺纹杆二509旋到连接板四508中合适位置;(所谓的合适位置可理解为夹紧轮可为罐体提供夹紧力,但又不限制罐体的旋转自由度。)Step 1: Based on the
步骤二:在控制器的控制下,电机二609正向转动并带动移动夹紧组件5朝左移动,直至上半罐体11的焊接面与下半罐体12的焊接面紧密接触;Step 2: Under the control of the controller, the
步骤三:在控制器的控制下,当脚踩一下脚踏开关10,电机一602正向转动并经皮带传动后驱动夹紧轮二406旋转一定角度,进而带动上半罐体11旋转一定角度,而下半罐体12与上半罐体11之间因接触摩擦而同步旋转一定角度,完成对罐体焊接时的翻转要求;Step 3: Under the control of the controller, when the foot steps on the
步骤四:在完成罐体的焊接后,反向旋动手轮一409至螺纹杆一408与连接板二407脱离接触,而上夹板一402在弹开弹簧一410的作用下自动打开;反向旋动手轮二510至螺纹杆二509与连接板四508脱离接触,而上夹板二503在弹开弹簧二511的作用下自动打开,取走焊接好的罐体;Step 4: After the welding of the tank body is completed, reversely rotate the handwheel one 409 until the threaded rod one 408 is out of contact with the connecting plate two 407, and the upper splint one 402 is automatically opened under the action of the spring one 410; Rotate the
步骤五:在控制器的控制下,电机二609反向转动并带动移动夹紧组件5朝右移动,直至初始位置。Step 5: Under the control of the controller, the
综上所述,本发明中的这种小型罐体手动焊接用的夹紧装置:先通过固定夹紧组件中的夹紧轮一和夹紧轮二夹住上半罐体,再通过移动夹紧组件中的夹紧轮三和夹紧轮四夹住下半罐体,再通过电机二工作,使上半罐体的焊接面与下半罐体的焊接面紧密接触,最后通过电机一工作,使上半罐体和下半罐体朝固定方向作间歇转动,完成对罐体焊接时的翻转要求。当人工焊接小型的金属罐体时使用该夹紧装置,焊接后的罐体避免了焊缝宽度不同、焊接罐体不齐的严重缺陷,进而使焊接后罐体的密封质量及耐压强度得到保证。本发明中的小型罐体手动焊接用的夹紧装置具有结构合理、使用方便、制造及维护简单、实用性好的特点。To sum up, the clamping device for manual welding of small tanks in the present invention: firstly clamp the upper half of the tank through the first clamping wheel and the second clamping wheel in the fixed clamping assembly, and then move the clamps. The
因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.
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