[go: up one dir, main page]

CN111235322A - Nondestructive production method of nutritional brown sugar - Google Patents

Nondestructive production method of nutritional brown sugar Download PDF

Info

Publication number
CN111235322A
CN111235322A CN201811447041.XA CN201811447041A CN111235322A CN 111235322 A CN111235322 A CN 111235322A CN 201811447041 A CN201811447041 A CN 201811447041A CN 111235322 A CN111235322 A CN 111235322A
Authority
CN
China
Prior art keywords
sugarcane
juice
brown sugar
sugarcane juice
ultrafiltration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811447041.XA
Other languages
Chinese (zh)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201811447041.XA priority Critical patent/CN111235322A/en
Publication of CN111235322A publication Critical patent/CN111235322A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B10/00Production of sugar juices
    • C13B10/02Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/16Purification of sugar juices by physical means, e.g. osmosis or filtration
    • C13B20/165Purification of sugar juices by physical means, e.g. osmosis or filtration using membranes, e.g. osmosis, ultrafiltration
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B25/00Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B30/00Crystallisation; Crystallising apparatus; Separating crystals from mother liquors ; Evaporating or boiling sugar juice
    • C13B30/002Evaporating or boiling sugar juice
    • C13B30/007Multiple effect evaporation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses a production method of nondestructive nutrient brown sugar, which comprises the following steps: squeezing sugarcane to extract juice, and then carrying out rough filtration to obtain rough filtered sugarcane juice; heating the coarsely filtered sugarcane juice to 90-100 ℃, and keeping for 1-3 min to obtain heated sugarcane juice; feeding the heated sugarcane juice into a multi-stage ceramic membrane ultrafiltration device for ultrafiltration clarification to obtain clarified sugarcane juice; concentrating the clarified sugarcane juice to form a concentrated syrup; further concentrating by using an interlayer iron pan to obtain decocted massecuite; crystallizing, cooling, forming and packaging to obtain the lossless nutritional brown sugar. The prepared brown sugar has fine crystal grains, is brown to dark brown, has natural color and less impurities, has natural burnt caramel charcoal aroma, strong fragrance and fine taste, preserves the nutrient components of the sugarcane to the maximum extent, has very high nutrient value, and has no precipitate after being dissolved and good quality.

Description

Nondestructive production method of nutritional brown sugar
Technical Field
The invention belongs to the technical field of brown sugar processing, and particularly relates to a nondestructive production method of nutritional brown sugar.
Background
The sugarcane is a specific fruit of subtropics, has rich juice, high sugar content, fresh and sweet taste, contains trace elements such as calcium, potassium, iron, magnesium, folic acid and other mineral substances, has high nutritive value, is beneficial to acid-base balance in a human body, and is widely popular with people. Brown sugar is originally a darker, highly refined edible sucrose, which retains most of the effective nutrients of sugarcane. At present, brown sugar in the domestic market is mainly imported from Japan and Taiwan, and no related product report is seen in China.
The traditional brown sugar processing technology is that sugarcane juice is directly poured into a pot to be heated after being squeezed, impurities of the sugarcane juice float after boiling, the impurities are filtered by a screen, and then the sugarcane juice is quickly poured into a flat desktop after being heated, evaporated and concentrated to a certain degree, and the brown sugar can be obtained after being cooled for a plurality of minutes. The brown sugar obtained by the processing technology contains more impurities, and the impurities are filtered out due to the fact that the impurities of the sugarcane juice float upwards after the sugarcane juice is boiled, more sugarcane juice is wasted, and partial nutritional ingredients are taken away. The sugarcane juice clarification method of the modern brown sugar production process is divided into two methods, namely a sulfurous acid method and a carbonic acid method. The two methods can remove a large amount of nutrient components in the sugarcane juice when achieving the clarification effect, thereby reducing the quality of the brown sugar to a great extent.
Disclosure of Invention
The invention aims to provide a method for producing the nutrient brown sugar without loss of nutrient components and precipitation after brewing of the brown sugar, aiming at the defects in the prior art.
The invention provides a production method of non-destructive nutritional brown sugar, which comprises the following steps:
(1) squeezing sugarcane to extract juice, and then carrying out rough filtration to obtain rough filtered sugarcane juice;
(2) heating: heating the coarsely filtered sugarcane juice to 90-100 ℃, and keeping for 1-3 min to obtain heated sugarcane juice;
(3) and (3) ultrafiltration and clarification by a ceramic membrane: feeding the heated sugarcane juice into a multi-stage ceramic membrane ultrafiltration device for ultrafiltration clarification to obtain clarified sugarcane juice with turbidity less than 0.5 NTU;
(4) and (3) vacuum concentration: concentrating the sugarcane clear juice to 50-65 DEG Bx by using a vacuum evaporation system to obtain concentrated syrup;
(5) boiling sugar under normal pressure: further concentrating the concentrated syrup at 120-125 ℃ by using an interlayer iron pan under normal pressure to obtain 86-90 DEG Bx decocted massecuite;
(6) sanding and forming: and moving the decocted massecuite into a crystallization assisting box, stirring and crystallizing, pouring into a wood mold paved with food paper subjected to strict sterilization, naturally cooling and forming, removing the paper, and packaging to obtain the lossless nutritional brown sugar.
Preferably, the specific operation method of step (1) is as follows: feeding the sugarcane into a tearing machine, and then feeding the sugarcane into a squeezer to obtain sugarcane juice; the sugarcane juice is pulped and filtered by a pulping machine, and then is further filtered by a horizontal centrifuge to obtain rough filtered sugarcane juice.
Preferably, the aperture of the beater is 0.1-1.0 mm; the screen mesh aperture of the horizontal centrifuge is 150-400 meshes.
Preferably, the multi-stage ceramic membrane ultrafiltration equipment in the step (3) is a five-stage ceramic ultrafiltration membrane connected in parallel, each stage of ceramic membrane consists of two membrane components, one stage of the ceramic ultrafiltration membrane plays a role in wheel washing and replacement, and the membrane aperture of the ceramic ultrafiltration membrane is 0.05-0.10 μm.
Preferably, the vacuum evaporation system in the step (4) is a falling film triple effect vacuum evaporation system.
Compared with the prior art, the scheme has the following advantages and technical effects:
the method solves the problem of filtering and clarifying the brown sugar in the production process, can effectively remove 50-1400 nm of impurities, ensures that sugar juice is clean and free of impurities, solves the problem of precipitates after the brown sugar is dissolved for a long time, and simultaneously retains effective nutrient substances of the sugarcane; the method can realize industrialized continuous production, and solves the problem of complicated manual operation in conventional brown sugar production. The problem of light color of brown sugar decocted products is solved by utilizing an interlayer iron pan to decoct sugar, enough iron ions are brought in, and the blood replenishing of people is facilitated.
No chemical reagent and food additive are added in the processing process, so that the green safety of food is ensured; the vacuum evaporation system and the interlayer iron pan are adopted to replace the traditional serial pan sugar boiling evaporation, the industrialization level is high, the energy consumption is low, and the production efficiency is high.
The brown sugar prepared by the invention has fine crystal grains, is brown to dark brown, has natural color and less impurities, has natural burnt caramel charcoal fragrance, is strong in fragrance, sweet and pleasant, has delicate taste, preserves the nutrient components of the sugarcane to the maximum extent, and has very high nutritional value; the turbidity is below 0.5NTU after the brown sugar is dissolved to 11.5 degrees Bx, the phenomenon that the brown sugar has black residue after being dissolved is solved, and the quality of the brown sugar is improved.
Detailed Description
The invention is explained and illustrated in detail below with reference to specific examples so that those skilled in the art can better understand and practice the invention.
Example 1
A production method of non-destructive nutritional brown sugar comprises the following operation steps:
(1) squeezing and extracting juice and carrying out rough filtration: feeding the sugarcane into a tearing machine to tear the sugarcane into filamentous, flaky, strip-shaped sugarcane materials and the like, feeding the sugarcane into a three-roll type squeezer to squeeze and extract juice, spraying a small amount of water on the sugarcane residue obtained after primary juice extraction for improving the juice yield, and carrying out juice extraction again to obtain sugarcane juice for later use; firstly pulping and filtering the sugarcane juice by a pulp grinder with the aperture of 0.1mm, and further filtering the sugarcane juice by a horizontal centrifuge with the mesh size of 400 meshes, so as to remove large-particle impurities such as sugarcane bran, sugarcane chips and the like in the sugarcane juice and obtain rough-filtered sugarcane juice for later use;
(2) heating: heating the coarsely filtered sugarcane juice to 90 ℃ by using an interlayer iron pan, and keeping for 3min, thereby reducing the viscosity of the sugarcane juice, facilitating filtering, and obtaining the heated sugarcane juice for later use;
(3) and (3) ultrafiltration and clarification by a ceramic membrane: feeding the heated sugarcane juice into a multi-stage ceramic membrane ultrafiltration device, and carrying out ultrafiltration clarification by using a ceramic ultrafiltration membrane with the aperture of 0.05 mu m, wherein the operation conditions of the ceramic membrane ultrafiltration are as follows: transmembrane pressure difference is 0.10MPa, filtering temperature is 90 ℃, membrane surface flow rate is 4m/s, and clarified sugarcane juice with turbidity less than 0.5NTU is obtained for later use;
(4) and (3) vacuum concentration: feeding the sugarcane clarified juice into a falling film type triple-effect vacuum evaporation system, and evaporating and concentrating the sugarcane clarified juice to 65-degree Bx to obtain concentrated syrup for later use;
(5) boiling sugar: further concentrating the concentrated syrup at 120-125 ℃ by using an interlayer iron pan under normal pressure to obtain 90-degree Bx decocted massecuite;
(6) sanding and forming: and moving the decocted massecuite into a crystallization assisting box, stirring and crystallizing, pouring into a wood mold paved with food paper subjected to strict sterilization, naturally cooling and forming, removing the paper, and packaging to obtain the lossless nutritional brown sugar.
Example 2
A processing technology of non-destructive nutritional brown sugar comprises the following operation steps:
(1) squeezing and extracting juice and carrying out rough filtration: feeding the sugarcane into a tearing machine to tear the sugarcane into filamentous, flaky, strip-shaped sugarcane materials and the like, feeding the sugarcane into a three-roll type squeezer to squeeze and extract juice, spraying a small amount of water on the sugarcane residue obtained after primary juice extraction for improving the juice yield, and carrying out juice extraction again to obtain sugarcane juice for later use; firstly pulping and filtering the sugarcane juice by a pulp grinder with the aperture of 0.1mm, and further filtering the sugarcane juice by a horizontal centrifuge with the mesh size of 400 meshes, so as to remove large-particle impurities such as sugarcane bran, sugarcane chips and the like in the sugarcane juice and obtain rough-filtered sugarcane juice for later use;
(2) heating: heating the coarsely filtered sugarcane juice to 100 ℃ by using an interlayer iron pan, and keeping for 1min, thereby reducing the viscosity of the sugarcane juice, facilitating filtering, and obtaining the heated sugarcane juice for later use;
(3) and (3) ultrafiltration and clarification by a ceramic membrane: feeding the heated sugarcane juice into a multi-stage ceramic membrane ultrafiltration device, and carrying out ultrafiltration clarification by using a ceramic ultrafiltration membrane with the aperture of 0.10 mu m, wherein the operation conditions of the ceramic membrane ultrafiltration are as follows: transmembrane pressure difference is 0.30MPa, filtering temperature is 70 ℃, membrane surface flow rate is 5m/s, and clarified sugarcane juice with turbidity less than 0.5NTU is obtained for later use;
(4) and (3) vacuum concentration: feeding the sugarcane clear juice into a falling film type vacuum evaporation system, and evaporating and concentrating the sugarcane clear juice to 50-degree Bx to obtain concentrated syrup for later use;
(5) boiling sugar: further concentrating the concentrated syrup at 120-125 ℃ by using an interlayer iron pan under normal pressure to obtain 86-degree Bx decocted massecuite;
(6) sanding and forming: and moving the decocted massecuite into a crystallization assisting box, stirring and crystallizing, pouring into a wood mold paved with food paper subjected to strict sterilization, naturally cooling and forming, removing the paper, and packaging to obtain the lossless nutritional brown sugar.
The above embodiments are only for the purpose of promoting an understanding of the core concepts of the invention, and any obvious modifications, equivalents or other improvements made without departing from the spirit of the invention are intended to be included within the scope of the invention.

Claims (5)

1. A production method of non-destructive nutritional brown sugar is characterized by comprising the following steps:
(1) squeezing sugarcane to extract juice, and then carrying out rough filtration to obtain rough filtered sugarcane juice;
(2) heating: heating the coarsely filtered sugarcane juice to 90-100 ℃, and keeping for 1-3 min to obtain heated sugarcane juice;
(3) and (3) ultrafiltration and clarification by a ceramic membrane: feeding the heated sugarcane juice into a multi-stage ceramic membrane ultrafiltration device for ultrafiltration clarification to obtain clarified sugarcane juice with turbidity less than 0.5 NTU;
(4) and (3) vacuum concentration: concentrating the sugarcane clear juice to 50-65 DEG Bx by using a vacuum evaporation system to obtain concentrated syrup;
(5) boiling sugar under normal pressure: further concentrating the concentrated syrup at 120-125 ℃ by using an interlayer iron pan under normal pressure to obtain 86-90 DEG Bx decocted massecuite;
(6) sanding and forming: and moving the decocted massecuite into a crystallization assisting box, stirring and crystallizing, pouring into a wood mold paved with food paper subjected to strict sterilization, naturally cooling and forming, removing the paper, and packaging to obtain the lossless nutritional brown sugar.
2. The method for producing the non-destructive nutritive brown sugar according to claim 1, wherein the specific operation method in the step (1) is as follows: feeding the sugarcane into a tearing machine, and then feeding the sugarcane into a squeezer to obtain sugarcane juice; the sugarcane juice is pulped and filtered by a pulping machine, and then is further filtered by a horizontal centrifuge to obtain rough filtered sugarcane juice.
3. The method for producing the non-destructive nutritive brown sugar according to claim 2, wherein the diameter of the hole of the beater is 0.1-1.0 mm; the screen mesh aperture of the horizontal centrifuge is 150-400 meshes.
4. The non-destructive nutrient brown sugar production method according to claim 1, wherein the multi-stage ceramic membrane ultrafiltration device in the step (3) is a five-stage ceramic ultrafiltration membrane connected in parallel, each stage of ceramic membrane is composed of two membrane modules, one of the two membrane modules has a round washing and replacing function, and the membrane pore size of the ceramic ultrafiltration membrane is 0.05-0.10 μm.
5. The method for producing non-destructive nutritive brown sugar according to claim 1, wherein the vacuum evaporation system in the step (4) is a falling film type triple effect vacuum evaporation system.
CN201811447041.XA 2018-11-29 2018-11-29 Nondestructive production method of nutritional brown sugar Pending CN111235322A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811447041.XA CN111235322A (en) 2018-11-29 2018-11-29 Nondestructive production method of nutritional brown sugar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811447041.XA CN111235322A (en) 2018-11-29 2018-11-29 Nondestructive production method of nutritional brown sugar

Publications (1)

Publication Number Publication Date
CN111235322A true CN111235322A (en) 2020-06-05

Family

ID=70877518

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811447041.XA Pending CN111235322A (en) 2018-11-29 2018-11-29 Nondestructive production method of nutritional brown sugar

Country Status (1)

Country Link
CN (1) CN111235322A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113462822A (en) * 2021-08-03 2021-10-01 广西大学 Sugar production process based on membrane method clarification poly-generation
CN114891930A (en) * 2022-02-21 2022-08-12 江苏久吾高科技股份有限公司 A method for co-producing high-quality original ecological brown sugar with drinking water of sugarcane plant cells
CN114891931A (en) * 2022-03-01 2022-08-12 江苏久吾高科技股份有限公司 Process for co-producing high-quality ginger-flavored brown sugar from sugarcane plant cell drinking water

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113462822A (en) * 2021-08-03 2021-10-01 广西大学 Sugar production process based on membrane method clarification poly-generation
CN113462822B (en) * 2021-08-03 2022-03-08 广西大学 Sugar production process based on membrane method clarification poly-generation
CN114891930A (en) * 2022-02-21 2022-08-12 江苏久吾高科技股份有限公司 A method for co-producing high-quality original ecological brown sugar with drinking water of sugarcane plant cells
CN114891931A (en) * 2022-03-01 2022-08-12 江苏久吾高科技股份有限公司 Process for co-producing high-quality ginger-flavored brown sugar from sugarcane plant cell drinking water

Similar Documents

Publication Publication Date Title
CN104805225B (en) A kind of processing method of ecosystem brown sugar
CN103725802B (en) The technique that a kind of sucrose is refining
CN104585817B (en) A kind of processing technology of natural sugarcane juice
CN105154591B (en) A kind of production method of natural sugarcane juice brown sugar powder
CN107156563B (en) Preparation process of decolorized concentrated juice of fresh momordica grosvenori
CN104824778B (en) A kind of processing method of sugarcane juice solid beverage
CN104489827A (en) Processing technology of sugarcane concentrated juice
CN104805224B (en) A kind of processing unit (plant) of ecosystem brown sugar
CN102511851A (en) Processing method for concentrated juice of red dates
CN111235322A (en) Nondestructive production method of nutritional brown sugar
CN1856581B (en) Process for the production of invert liquid sugar
JP4530342B2 (en) Method and apparatus for producing honey-containing sugar
CN106360206A (en) Dateplum persimmon beverage and making method thereof
CN104877390B (en) A kind of preparation method of the black Radix Dauci Sativae pigment of high-purity
CN204519211U (en) A kind of processing unit (plant) of natural sugarcane juice
CN108203739A (en) A kind of process for purification of medical cane sugar
CN105433359A (en) Processing method of brown sugar and product prepared by the processing method
CN112604319B (en) A progressive extraction method and device for citrus peel
KR101116926B1 (en) Method for white sucrose, brown sucrose and black sucrose production using direct recovery process
CN205409475U (en) Solid sugarcane juice processingequipment is strained to multistage mixed membrane
CN103992928B (en) Rambutan/Thamnolia vermicularia tea wine and preparation method thereof
CN204690018U (en) A kind of processing unit (plant) of ecosystem brown sugar
CN106119430A (en) A kind of production line of rich polyphenol nigecose
CN112586639B (en) Concentrated plum juice and plum juice beverage
CN204351015U (en) A kind of processing unit (plant) of sugarcane inspissated juice

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20200605