Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the electrolyte formula and the process of the all-vanadium redox flow battery for inhibiting the precipitation of the easily precipitated element impurities of the electrolyte, which can effectively control the content of the easily precipitated element, improve the stability of the electrolyte, prolong the service life of equipment such as battery resistance and the like, and effectively reduce the cost of the electrolyte.
The above purpose of the invention is realized by the following technical scheme:
the highest limit value of easily precipitated elements which can be borne by electrodes in the vanadium electrolyte and the battery is considered, the easily precipitated elements are controlled according to the upper limit value of the concentration of the easily precipitated elements when a certain main group (or a sub group) exists simultaneously or singly, and the concentration interval of the system for long-time safe operation is given.
The requirements for the electrolyte system are as follows:
sulfuric acid system electrolyte parameters: unless otherwise specified, the concentration of free sulfuric acid is more than 1mol/L and less than 4mol/L, and the concentration of vanadium ions is more than 1mol/L and less than 3 mol/L;
HCl system electrolyte parameters: unless otherwise specified, the concentration of free hydrochloric acid is more than 5mol/L and less than 11mol/L, and the concentration of vanadium ions is more than 2mol/L and less than 4 mol/L;
electrolyte parameters of the mixed acid system: unless otherwise specified, the concentration of free hydrochloric acid is 5mol/L or more and 11mol/L or less, the concentration of vanadium ions is 2mol/L or more and 4mol/L or less, and the concentration of free sulfuric acid is 0.1mol/L or more and 3mol/L or less;
limiting the content of hydrogen evolution elements in the raw material vanadium, wherein the content limit value is as follows: when the vanadium raw material containing the hydrogen evolution element is completely dissolved to form the electrolyte, the content of the hydrogen evolution ions of the vanadium raw material can meet the following requirements:
containing any one or more than one of the following sub-group elements 1) to 9), when each group element is present alone, it should satisfy:
the content unit of the listed elements is as follows: mg/L.m3/m2The specific meaning of the unit is as follows: ion concentration mg-L x amount of electrolyte m3Area of electrode m2(ii) a The specific content ranges are as follows:
1) main group IIA: comprises Be, Mg, Ca, Sr and Ba, wherein any element is less than or equal to 60, and Be + Mg + Ca + Sr + Ba is less than or equal to 300;
2) group IIIA: comprises B, Al and Ga, wherein any element is less than or equal to 100, and B + Al + Ga is less than or equal to 300;
3) main group IVA: comprises C, Si, Ge, Sn and Pb, wherein any element is less than or equal to 20, and C + Si + Ge + Sn + Pb is less than or equal to 100;
4) VIA main family: comprises S, Se and Te, wherein any element is less than or equal to 20, and S + Se + Te is less than or equal to 60;
5) group IIB: comprises Zn, Cd and Hg, wherein any element is less than or equal to 30, and Zn + Cd + Hg is less than or equal to 100;
6) subgroup IVB: comprises Ti and Zr, wherein any element is less than or equal to 80, and Ti + Zr is less than or equal to 160;
7) main group VA: comprises As, Sb and Bi, wherein any element is less than or equal to 10, and As + Sb + Bi is less than or equal to 30;
8) group IB: comprises Cu, Ag and Au, wherein any element is less than or equal to 10, and Cu + Ag + Au is less than or equal to 30;
9) group VIB: comprises W, Mo and Cr, wherein any one element of the W, the Mo and the Cr is 20, and the sum of W, the Mo and the Cr is less than or equal to 60;
the electrolyte is any one of the parameters of sulfuric acid system electrolyte and HCl system electrolyte and the mixed acid system electrolyte.
Further, when group IIA, group IIIA and group IVA elements are present simultaneously, the following requirements should be satisfied: be + Mg + Ca + Sr + Ba + B + Al + Ga + C + Si + Ge + Sn + Pb is less than or equal to 1000, and any element in the IIA group is less than or equal to 80, any element in the IIIA group is less than or equal to 150, and any element in the IVA group is less than or equal to 30;
further, when the elements of main group IIIA, IVB and VIB are present simultaneously, the following requirements should be met: b + Al + Ga + Ti + Zr + W + Mo + Cr is less than or equal to 700, any element in the IIIA main group is less than or equal to 100, any element in the IVB group is less than or equal to 120, and any element in the VIB group is less than or equal to 50;
further, when elements of group IIB, group VA and group IB are simultaneously present, the following requirements should be satisfied: zn + Cd + Hg + As + Sb + Bi + Cu + Ag + Au is less than or equal to 300, any element in the IIB group is less than or equal to 80, and any element in the VA main group is less than or equal to 10; any element in IB group is less than or equal to 10;
further, when the elements of main group IIA, IIB and VIA exist simultaneously, the following requirements should be satisfied: be + Mg + Ca + Sr + Ba + Zn + Cd + Hg + S + Se + Te is less than or equal to 700, and any element in IIA main group is less than or equal to 80, any element in VIA main group is less than or equal to 40, and any element in IIB main group is less than or equal to 50;
further, when the elements of main group IIA, IIIA and IVA are present simultaneously, the following requirements should be satisfied: be + Mg + Ca + Sr + Ba + B + Al + Ca + C + Si + Ge + Sn + Pb is less than or equal to 900, and any element in the IIA main group is less than or equal to 80, any element in the IVA main group is less than or equal to 30, and any element in the IIIA main group is less than or equal to 100;
the electrolyte is any one of the parameters of sulfuric acid system electrolyte and HCl system electrolyte and the mixed acid system electrolyte.
The specific operation is as follows: if 2mol/L vanadium electrolyte needs to be prepared, 95 percent of V is needed2O5187.63g of vanadium raw material, but when the raw material contained 1.62% sodium sulfate, the raw material was completely dissolved to form a vanadium electrolyte solution containing Na+1000mg/L, so if the electrolyte product Na is controlled+<1000mg/L, the raw material with the sodium sulfate content of less than 1.62 percent is selected.
The process control method of the invention is as shown in figure 1, the raw materials are adjusted and prepared according to the process control method, and vanadium electrolyte is prepared on the basis of the element content required by the formula;
the production process of the electrolyte is divided into the following two methods: calcination reduction and electrolysis, and chemical reduction and electrolysis.
(I) calcination reduction + electrolysis method
(1) According to the standard of the amplified element content in the technical scheme of the invention, the raw material of ammonium metavanadate with vanadium purity of 95% is selected.
(2) Adding ammonium metavanadate as raw material into a reaction furnace, and adding reducing substance (NH)3) Calcining at the high temperature of 500-900 ℃ for reduction reaction, wherein the product is vanadium (V) tetraoxide2O4) Powder, water, nitrogen, etc. and through cooling the reaction material inside the furnace to below 50 deg.c, the first washing and reaction of the reaction productFiltering to remove insoluble silt or washing off part of soluble salts (controlling the aperture of filter bag)<10 μm, so that insoluble substances in the process are hung in the filter bag);
(3)V2O4adding the powder into an acid-proof reaction kettle containing 10-15 wt% sulfuric acid or 20-25 wt% hydrochloric acid, mixing, heating, stirring, reacting for about 30 min, filtering for the second time to obtain VOSO containing 10 wt% sulfuric acid4Or VOCl with the hydrochloric acid concentration of 25-30 wt%2A vanadium oxychloride aqueous solution;
(4) the prepared electrolyte with the valence of 4 or more than 3.5 is pumped into a negative storage tank of an electrolysis system, and the electrolysis current (80 mA/cm) is set2) Carrying out electrolytic reduction to obtain a sulfuric acid or hydrochloric acid electrolyte finished product with a valence state of 3.5 (the vanadium ions with the valence of 3 and 4 respectively account for 50% of molar concentration).
The process of adding complexing agent or precipitant to remove impurity ions is omitted in the conventional process (because a certain amount of impurity ions are allowed to exist according to the process requirement).
(II) when the vanadium raw material is powdery V2O5The chemical reduction and electrolysis method is used, and the method comprises the following steps:
1) the raw material ammonium metavanadate is selected as the raw material with the vanadium purity of 95 percent according to the standard of amplified element content in the technical scheme of the invention.
2) According to the requirement of vanadium concentration in the finished product, the vanadium concentration is changed to V2O5Adding 10-15% sulfuric acid or 20-25% hydrochloric acid into the material, stirring to partially dissolve, and stirring for 60 min;
3) according to the ratio of 5-valent vanadium ion (VO)2 +) Is completely reduced into (VO)2+) The required amount of reducing agent is calculated and added with reducing agents such as oxalic acid, ethanol, saccharides and the like (SO can be directly introduced)2Gas), making the partially dissolved 5-valent vanadium ions (VO) in the step 1)2 +) Reduced to 4-valent vanadium ions (VO)2+) And finally promote V2O5All dissolve and reduce into 4-valent vanadium ions (VO)2+);
4) Filtering to remove insoluble substances (such as silt), and reducingVanadium ion (VO) of valence 42+) Introducing the solution into a cathode storage tank of an electrolysis system for electrolytic reduction, and setting the electrolytic current density to be 80mA/cm according to the electrode area of the electrolysis system2Until the cathode electrolyte reaches 3.5 (the vanadium ions with 3 valence and 4 valence respectively account for 50% of molar concentration);
5) and filtering again (controlling the aperture of the filter bag to be less than 10 mu m, so that insoluble substances in the process are hung in the filter bag) to remove insoluble impurities (scraps, polymers and the like) in the solution to obtain a finished product of sulfuric acid or hydrochloric acid electrolyte.
The process of adding complexing agent or precipitator to remove impurities from impurity ions in the common process is omitted in the process (because a certain amount of impurity ions are allowed to exist according to the process requirement);
the electrolyte systems of the two methods are a sulfuric acid system and a hydrochloric acid system or a mixed acid system, wherein the sulfuric acid system is as follows: the concentration of free sulfuric acid is 1-4 mol/L, and the concentration of vanadium ions is 1-3 mol/L; hydrochloric acid system: the concentration of the free hydrochloric acid is 5-11 mol/L, and the concentration of vanadium ions is 2-4 mol/L; sulfuric acid and hydrochloric acid mixed system: the concentration of free hydrochloric acid is 5-11 mol/L, the concentration of free sulfuric acid is 0.1-3 mol/L, and the concentration of vanadium ions is 2-4 mol/L.
Compared with the prior art, the invention has the beneficial effects that:
1. reduced raw material and production costs
The excessive limitation of the content of the elements directly leads to the increase of the production cost of the electrolyte and the purchase cost of the vanadium raw material, and after the elements are released, the purchase cost of the vanadium raw material (the vanadium content is 96 percent) is reduced by about 10 percent compared with the vanadium raw material (the vanadium content has the purity of more than 98 percent) required by the prior art.
2. Interaction reduces the possibility of precipitation
In the invention, under the coexistence of other different group element ions, the influence of the precipitation of the easily precipitated element is weakened due to the interaction among the ions, and the precipitation time of the easily precipitated ion is prolonged when a plurality of ions coexist compared with the precipitation time when the ions exist independently, so that the upper limit of the concentration of the required ions for forming the precipitate in the electrolyte is improved, and finally, the maximum allowable amount of the easily precipitated metal ions in the raw material vanadium is widened, thereby reducing the precipitation.
3. The stability of the electrolyte is improved; the increase percentage of the internal resistance of the electrolyte galvanic pile is less than or equal to the increase percentage of the internal resistance of the electrolyte galvanic pile of a reference sample; under the operating condition of 45 ℃, the electrolyte of the invention has no precipitation phenomenon, and compared with the electrolyte, the precipitation phenomenon appears to block pipelines;
4. the invention allows certain easily deposited elements to exist in certain concentration, and can reduce the overall cost of the electrolyte on the basis of not influencing the performance of the solution and the battery material;
5. the content of easily precipitated elements can be effectively controlled, the stability of the electrolyte is improved, the service life of equipment such as battery resistance is prolonged, and the cost of the electrolyte is effectively reduced.
Example 9
Vanadium electrolytes were prepared and run according to the contents of the experimental and control samples in the following table, with the results shown in the following table:
the above data and operating results show that the concentrations of the above group 3 easily depositable elements are properly amplified. The experiment adopts mixed acid system electrolyte, and a 30kW battery undergoes more than 190 charge-discharge cycles, and compared with a control high-purity vanadium sample battery, the experiment electrolyte system has no obvious difference in system internal resistance and voltage efficiency. The method shows that the easily deposited elements are properly amplified, and the discharge capacity, the efficiency and the like of the system in long-term charge-discharge operation are not influenced.
During continuous experiments, the content of the elements is properly released to a certain range, so that the system is ensured not to precipitate, the purchasing difficulty is reduced on the basis of not influencing the performance of the battery, the purity of the raw material is reduced to about 96% from more than 98%, and the cost of the raw material is reduced by 10%.
Experiments also find that if the easily precipitated elements coexist in other element ions, the precipitation influence of some easily precipitated elements is weakened due to the interaction among the ions, the precipitation possibility of the independently existing element ions is reduced due to the existence of multiple ions, the upper limit of the concentration of the required ions for forming precipitates in the electrolyte is improved, and the maximum allowable amount of the easily precipitated metal ions in the final raw material vanadium is widened.
Further, the pore size of the large filter bag is controlled, so that substances which are easy to deposit in the electrolyte of the system can be deposited in the filter bags of the positive electrode and the negative electrode of the system, the influence of the substances on the pipelines and the battery of the system can be greatly reduced, and the content of the elements which are easy to deposit can be further widened.
Compared with the prior art, the invention
1. Reduced raw material and production costs
Over-limiting the content of these elements will directly lead to an increase in the electrolyte production cost and in the raw material vanadium procurement cost:
the specific results are as follows:
data in the table, the average conversion is mg/L calculation
After the elements are released, the cost of the raw materials (vanadium content is 96%) needed to be purchased is reduced by about 15% compared with the vanadium (vanadium content purity is more than 98%) needed in the patent CN 105283996A.
2. Interaction reduces the possibility of precipitation
The upper limit of the element content is shown in the following table
Data in the table are converted into mg/L
In the invention, under the coexistence of other different group element ions, the influence of the precipitation of the easily precipitated element is weakened due to the interaction among the ions, and the precipitation time of the easily precipitated ion is prolonged when a plurality of ions coexist compared with the precipitation time when the ions exist independently, so that the upper limit of the concentration of the required ions for forming the precipitate in the electrolyte is improved, and finally, the maximum allowable amount of the easily precipitated metal ions in the raw material vanadium is widened, thereby reducing the precipitation.
3. The stability of the electrolyte is improved;
the specific results are as follows:
the increase percentage of the internal resistance of the electrolyte galvanic pile is less than or equal to the increase percentage of the internal resistance of the electrolyte galvanic pile of a reference sample; under the operating condition of 45 ℃, the electrolyte of the invention has no precipitation phenomenon, and compared with the electrolyte, the electrolyte has precipitation to block pipelines.
The embodiments described above are merely preferred embodiments of the invention, rather than all possible embodiments of the invention. Any obvious modifications to the above would be obvious to those of ordinary skill in the art, but would not bring the invention so modified beyond the spirit and scope of the present invention.