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CN111206457A - Waterproof stain-resistant corrugated carton and preparation process thereof - Google Patents

Waterproof stain-resistant corrugated carton and preparation process thereof Download PDF

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Publication number
CN111206457A
CN111206457A CN202010043506.6A CN202010043506A CN111206457A CN 111206457 A CN111206457 A CN 111206457A CN 202010043506 A CN202010043506 A CN 202010043506A CN 111206457 A CN111206457 A CN 111206457A
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China
Prior art keywords
paper
waterproof
resistant
corrugated
stain
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Withdrawn
Application number
CN202010043506.6A
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Chinese (zh)
Inventor
黄细英
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Individual
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Priority to CN202010043506.6A priority Critical patent/CN111206457A/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2804Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B29/005Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/08Corrugated paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply
    • D21H27/40Multi-ply at least one of the sheets being non-planar, e.g. crêped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/26All layers being made of paper or paperboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/12Coating on the layer surface on paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/73Hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/40Closed containers
    • B32B2439/62Boxes, cartons, cases

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Paper (AREA)

Abstract

The invention discloses a waterproof stain-resistant corrugated case and a preparation process thereof, wherein the corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated flutes, the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated flutes are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 8-12% of waterproof stain-resistant agent, 25-30% of methyl acrylate, 5-8% of methyl methacrylate, 10-15% of ethyl acrylate, 3-5% of initiator, 0.5-1.2% of emulsifier and the balance of deionized water; then the waterproof antibacterial stain-resistant paper is obtained after bonding, pressing, cutting and binding, and has good waterproof antibacterial stain resistance and strong practicability.

Description

Waterproof stain-resistant corrugated carton and preparation process thereof
Technical Field
The invention belongs to the technical field of packaging, and particularly relates to a waterproof stain-resistant corrugated carton and a preparation process thereof.
Background
The corrugated case is used as an indispensable packaging container in production and life, and is widely applied to transportation and packaging in various industries such as food, household appliances, textile, food industry, daily chemicals and the like. With the increase of the consumption level of people, the demand of the carton is increased, and higher requirements are also put on the appearance effect and the functionality of the carton.
The corrugated board is a paper composite board, is a non-metal sandwich material with visco-elastic-plasticity, is formed by bonding corrugated medium paper and inner and outer surface paper, is used for manufacturing various corrugated cases, paper trays, paper liners, paper corner protectors, showing stands, paper furniture, paper toys, light building material products and the like, and has diversified trends and wide industrial application prospects. The basic structure of corrugated board is illustrated by a single corrugated board. The single corrugated board, i.e. three-layer corrugated board, is made up by using face paper, liner paper and a layer of corrugated medium paper through a certain adhesive process. The corrugated case is a paper container made of corrugated boards, is an ideal packaging container, has the excellent characteristics of good buffer performance, portability, firmness, high strength, sufficient raw materials, low cost, convenience for automatic production, wide applicability, good printability, good environmental protection, recyclability and the like, and is always used for transport packaging and sale packaging for many years. Because the material of corrugated box leads to the corrugated box surface to absorb water very easily and the adhesion bacterium mould, and the corrugated box absorbs water the back of weing, and the bacterium mould breeds on corrugated box and produces a large amount of plaque and mouldy spot, and waterproof resistant dirty performance is relatively poor, and each performance descends by a wide margin, the phenomenon that can't use appears even, and easy being stained with the bacterium at the case that the contact becomes mould is unfavorable to healthy.
Disclosure of Invention
The invention aims to provide a waterproof stain-resistant corrugated carton and a preparation process thereof.
The purpose of the invention can be realized by the following technical scheme:
the waterproof stain-resistant corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated corrugations, wherein the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated corrugations are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 8-12% of waterproof stain-resistant agent, 25-30% of methyl acrylate, 5-8% of methyl methacrylate, 10-15% of ethyl acrylate, 3-5% of initiator, 0.5-1.2% of emulsifier and the balance of deionized water;
the preparation method of the waterproof stain-resistant emulsion comprises the following steps:
s1 preparation of waterproof stain-resistant agent
The first step is as follows: adding aminoethyl aminopropyl methyl dimethoxysilane, maleic acid and tyrosine octadecyl ester into a reaction bottle, heating to 70-75 ℃, keeping the temperature for reaction for 45-60min, precipitating a product by using an aqueous solution containing 60% of ethanol after the reaction is finished, drying in vacuum, recrystallizing in DMF, rinsing in acetone, and filtering to obtain the water-proofing agent with the structure of the formula A;
the second step is that: adding the waterproof agent prepared in the first step into a reaction bottle, heating to 70-75 ℃ while stirring, dropwise adding dimethyl sulfate, continuing to react for 3-4h after the addition is finished, removing redundant dimethyl sulfate by reduced pressure distillation after the reaction is stopped, repeatedly extracting with anhydrous ether until the viscosity of the product is unchanged, and performing vacuum drying for 10h at 45-50 ℃ to obtain the viscous waterproof stain-resistant agent with the structure of formula B;
the reaction formula is shown as follows:
Figure BDA0002368559420000031
s2 emulsion polymerization
(1) Adding initiator sodium persulfate into deionized water to be completely dissolved to prepare an initiating solution with the mass concentration of 10-15%;
(2) uniformly mixing the waterproof stain-resistant agent prepared in the step S1, methyl acrylate, methyl methacrylate and ethyl acrylate to obtain a monomer solution;
(3) adding deionized water, part of initiation solution and emulsifier into a reaction kettle, heating to 75 ℃, simultaneously dropwise adding monomer solution and the rest initiation solution, after dropwise adding, heating to 90 ℃, continuing to react for 3-4h, after the reaction is finished, naturally cooling to 35-40 ℃, adding a small amount of ammonia water to adjust the pH of the reactant, and uniformly stirring to obtain the waterproof stain-resistant emulsion.
Further, the mol ratio of the aminoethyl aminopropyl methyl dimethoxysilane to the maleic acid to the tyrosine octadecyl ester to the dimethyl sulfate is 1:1.1-1.3:1: 2-2.5.
Further, in step S1, the reaction of the first step is performed in a nitrogen atmosphere.
Further, the emulsifier is one of alkylphenol polyoxyethylene ether polyoxypropylene ether and ethyl phenylpropyl phenol polyoxyethylene ether.
Further, in step S2, the partial initiation solution is 30-40% by volume of the total initiation solution.
Further, in step S2, ammonia water adjusts the pH of the reactant to 7 to 7.8.
The preparation process of the waterproof stain-resistant corrugated case specifically comprises the following steps:
firstly, sequentially placing paper for corrugated cases on a placing rack respectively, and feeding the paper into a thermal tension roller for leveling and preheating, wherein the temperature of the thermal tension roller is 40-45 ℃;
adding the waterproof stain-resistant emulsion into a laminating machine, performing double-sided laminating on the flat and preheated paper for the corrugated case, and then pressing the paper in a calendering roller;
step three, coating adhesive on the pressed corrugated case paper for bonding;
and step four, cutting and binding the adhered paper for the corrugated case to obtain the waterproof stain-resistant corrugated case.
Further, the paper for the corrugated case is surface paper, lining paper, core paper and corrugated paper processed into corrugated paper.
The invention has the beneficial effects that:
the invention provides a waterproof stain-resistant corrugated case and a preparation process thereof, the corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated flutes, the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated flute are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, in the preparation of the waterproof stain-resistant agent, aminoethyl aminopropyl methyl dimethoxysilane, maleic acid and tyrosine octadecyl ester are used as raw materials, two carboxylic acids of the maleic acid are respectively condensed with amino on the aminoethyl aminopropyl methyl dimethoxysilane and amino on the tyrosine octadecyl ester to generate a waterproof agent A, and a silicone grease group introduced on the waterproof agent A forms a hydrophobic film on the surface of the corrugated case and the inner wall of a capillary hole to prevent capillary absorption of the capillary hole to water, so that the waterproof effect is fully exerted; in addition, hydrophobic fat long-chain octadecyl is introduced through the tyrosine octadecyl ester, so that the waterproof and moistureproof performances of the composition are further improved;
then the imine group on the waterproofing agent A and dimethyl sulfate are subjected to quaternization reaction to obtain the N-containing+The ionic quaternary ammonium salt waterproof stain-resistant agent B has good antibacterial and mildew-proof properties, and N is coated on the paperboard and on the waterproof stain-resistant agent B+Ions are alsoThe antibacterial and stain-resistant corrugated case can attract negative charges on the surface of the paper board fibers to form ionic bonds for finishing, so that the antibacterial and stain-resistant corrugated case can be maintained for a longer time;
the maleic acid is one of the starting materials for synthesizing the waterproof stain-resistant agent, double bonds are introduced into the waterproof stain-resistant agent, the active waterproof unit (organic silicon, fatty long-chain octadecyl) and the active antibacterial stain-resistant unit (quaternary ammonium salt) are connected in a chemical bond mode, and the waterproof stain-resistant agent can be polymerized with methyl acrylate, methyl methacrylate and ethyl acrylate under the action of an initiator to form emulsion with strong adhesion and adhesive force and is coated on the surface of a paperboard, so that the waterproof stain-resistant agent is more uniform in waterproof and stain-resistant components, the phenomenon that water cannot be prevented locally or mildew stains occur is avoided, more importantly, the waterproof stain-resistant agent is not easy to fall off, and the waterproof stain-resistant antibacterial long-term performance of the corrugated case is further ensured. A layer of waterproof stain-resistant emulsion is coated on the surface paper, the inner paper, the core paper and the corrugated paper processed into the corrugated paper before bonding, so that the corrugated paper box has waterproof stain-resistant performance from inside to outside, and the service durability of the corrugated paper box is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following examples, the preparation method of the waterproof stain resistant agent comprises the following steps:
the reaction formula is as follows
Figure BDA0002368559420000061
The first step is as follows: adding 1mol of aminoethyl aminopropyl methyl dimethoxysilane, 1.3mol of maleic acid and 1mol of tyrosine octadecyl ester into a reaction bottle, introducing nitrogen, heating to 75 ℃, keeping the temperature for reaction for 60min, precipitating a product by using an aqueous solution containing 60% of ethanol after the reaction is finished, drying in vacuum, recrystallizing in DMF, rinsing in acetone, and filtering to obtain the water-proofing agent with the structure of the formula A;
the infrared characterization of water repellent A is shown below: IR (KBr):
Figure BDA0002368559420000062
3273(-CONH-),3032 (benzene ring, -CH ═ CH-), 1756(-COO-),1665(-CONH-),1374 (-CH-)3),1181(-O-Si-C-);
The second step is that: adding the waterproof agent prepared in the first step into a reaction bottle, heating to 75 ℃ while stirring, dropwise adding 2mol of dimethyl sulfate, continuing to react for 4 hours after the addition is finished, removing redundant dimethyl sulfate by reduced pressure distillation after the reaction is stopped, repeatedly extracting by using anhydrous ether until the viscosity of the product is unchanged, and performing vacuum drying for 10 hours at 45 ℃ to obtain the viscous waterproof stain-resistant agent with the structure shown in the formula B;
the infrared characterization of the waterproof stain resistant agent B is as follows: IR (KBr):
Figure BDA0002368559420000071
3030 (benzene ring, -CH ═ CH-), 1756(-COO-),1667(-CONH-),1374 (-CH-)3) 1181(-O-Si-C-),1008, 895 (quaternary ammonium salt) cm-1
Example 1
The waterproof stain-resistant corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated corrugations, wherein the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated corrugations are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 8% of waterproof stain-resistant agent, 25% of methyl acrylate, 8% of methyl methacrylate, 10% of ethyl acrylate, 3% of initiator, 0.5% of emulsifier and the balance of deionized water;
the preparation method of the waterproof stain-resistant emulsion comprises the following steps:
(1) adding initiator sodium persulfate into deionized water to be completely dissolved to prepare an initiating solution with the mass concentration of 10%;
(2) uniformly mixing the waterproof stain-resistant agent prepared in the step S1, methyl acrylate, methyl methacrylate and ethyl acrylate to obtain a monomer solution;
(3) adding deionized water, 30% of initiation solution and emulsifier into a reaction kettle, heating to 75 ℃, simultaneously dropwise adding monomer solution and the rest initiation solution, after dropwise adding, heating to 90 ℃, continuing to react for 3 hours, after the reaction is finished, naturally cooling to 40 ℃, adding a small amount of ammonia water to adjust the pH of the reactant to 7.3, and uniformly stirring to obtain the waterproof stain-resistant emulsion.
The preparation process of the waterproof stain-resistant corrugated case specifically comprises the following steps:
firstly, sequentially placing paper for corrugated cases on a placing rack respectively, and feeding the paper into a thermal tension roller for leveling and preheating, wherein the temperature of the thermal tension roller is 40 ℃;
adding the waterproof stain-resistant emulsion into a laminating machine, performing double-sided laminating on the flat and preheated paper for the corrugated case, and then pressing the paper in a calendering roller;
step three, coating adhesive on the pressed corrugated case paper for bonding;
and step four, cutting and binding the adhered paper for the corrugated case to obtain the waterproof stain-resistant corrugated case.
Example 2
The waterproof stain-resistant corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated corrugations, wherein the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated corrugations are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 12% of waterproof stain-resistant agent, 30% of methyl acrylate, 5% of methyl methacrylate, 10% of ethyl acrylate, 5% of initiator, 1.2% of emulsifier and the balance of deionized water;
the preparation method of the waterproof stain-resistant emulsion comprises the following steps:
(1) adding initiator sodium persulfate into deionized water to be completely dissolved to prepare an initiating solution with the mass concentration of 15%;
(2) uniformly mixing the waterproof stain-resistant agent prepared in the step S1, methyl acrylate, methyl methacrylate and ethyl acrylate to obtain a monomer solution;
(3) adding deionized water, 40% of initiating solution and emulsifier into a reaction kettle, heating to 75 ℃, simultaneously dropwise adding monomer solution and the rest of initiating solution, after dropwise adding, heating to 90 ℃, continuing to react for 4 hours, after the reaction is finished, naturally cooling to 35 ℃, adding a small amount of ammonia water to adjust the pH of the reactant to 7.8, and uniformly stirring to obtain the waterproof stain-resistant emulsion.
The preparation process of the waterproof stain-resistant corrugated case specifically comprises the following steps:
firstly, sequentially placing paper for corrugated cases on a placing rack respectively, and feeding the paper into a thermal tension roller for leveling and preheating, wherein the temperature of the thermal tension roller is 45 ℃;
adding the waterproof stain-resistant emulsion into a laminating machine, performing double-sided laminating on the flat and preheated paper for the corrugated case, and then pressing the paper in a calendering roller;
step three, coating adhesive on the pressed corrugated case paper for bonding;
and step four, cutting and binding the adhered paper for the corrugated case to obtain the waterproof stain-resistant corrugated case.
Example 3
The waterproof stain-resistant corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated corrugations, wherein the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated corrugations are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 10% of waterproof stain-resistant agent, 28% of methyl acrylate, 6% of methyl methacrylate, 14% of ethyl acrylate, 4% of initiator, 1% of emulsifier and the balance of deionized water;
the preparation method of the waterproof stain-resistant emulsion comprises the following steps:
(1) adding initiator sodium persulfate into deionized water to be completely dissolved to prepare an initiating solution with the mass concentration of 12%;
(2) uniformly mixing the waterproof stain-resistant agent prepared in the step S1, methyl acrylate, methyl methacrylate and ethyl acrylate to obtain a monomer solution;
(3) adding deionized water, 35% of initiation solution and emulsifier into a reaction kettle, heating to 75 ℃, simultaneously dropwise adding monomer solution and the rest initiation solution, after dropwise adding, heating to 90 ℃, continuing to react for 3 hours, after the reaction is finished, naturally cooling to 35 ℃, adding a small amount of ammonia water to adjust the pH of the reactant to 7.4, and uniformly stirring to obtain the waterproof stain-resistant emulsion.
The preparation process of the waterproof stain-resistant corrugated case specifically comprises the following steps:
firstly, sequentially placing paper for corrugated cases on a placing rack respectively, and feeding the paper into a thermal tension roller for leveling and preheating, wherein the temperature of the thermal tension roller is 43 ℃;
adding the waterproof stain-resistant emulsion into a laminating machine, performing double-sided laminating on the flat and preheated paper for the corrugated case, and then pressing the paper in a calendering roller;
step three, coating adhesive on the pressed corrugated case paper for bonding;
and step four, cutting and binding the adhered paper for the corrugated case to obtain the waterproof stain-resistant corrugated case.
Comparative example 1
Normal corrugated boxes, are not coated with water-resistant stain-resistant emulsion.
Comparative example 2
The remainder of the process was the same as in example 3 except that no water and soil repellent was added to the water and soil repellent emulsion.
Comparative example 3
In the same manner as in example 3, the water-and stain-resistant emulsion was replaced with a commonly used silicone water-repellent agent (e.g., tetramethylsilane) and a quaternary ammonium salt antibacterial agent (dimethylammonium chloride) at a ratio of 1:1.
Performance test of waterproof stain-resistant corrugated case
1. Waterproof and stain-resistant type corrugated carton waterproof moisture absorption test
Mixing the abovePrepared 1m3The square corrugated cases are all placed in the same closed room with the humidity of 90 percent, the humidity of the room is kept unchanged, and the weight of the corrugated cases is tested at different time;
water and moisture resistance test of corrugated case
0h/g 5h/g 10h/g 24h/g 48h/g
Example 1 760 760 760 761 763
Example 2 771 771 771 771 772
Example 3 765 765 765 765 767
Comparative example 1 745 749 755 763 787
Comparative example 2 755 756 759 762 772
Comparative example 3 763 763 765 769 774
As can be seen from table one, the corrugated cases prepared in examples 1 to 3 had good water resistance and moisture resistance.
2. Antibacterial and stain-resistant test for waterproof and stain-resistant corrugated carton
Placing the corrugated case in an environment with the humidity of 80% and the temperature of 35 ℃;
(1) mildew resistance:
TABLE 2 mildew resistance of water-proof and stain-resistant corrugated paper box
Figure BDA0002368559420000111
(2) Antibacterial property:
table 3 antibacterial property of waterproof and stain-resistant type corrugated box
Figure BDA0002368559420000112
As can be seen from tables two and three, the corrugated cases prepared in examples 1 to 3 have good antifungal and antibacterial properties.
The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the principles of the present invention or exceeding the scope of the claims set forth herein.

Claims (8)

1. Waterproof resistant dirty type corrugated box, its characterized in that: the corrugated case is formed by bonding surface paper, lining paper, core paper and corrugated paper processed into corrugated corrugations, wherein the surface paper, the lining paper, the core paper and the corrugated paper processed into the corrugated corrugations are coated with a layer of waterproof stain-resistant emulsion before bonding to form a layer of waterproof stain-resistant film, and the waterproof stain-resistant emulsion comprises the following raw materials in percentage by mass: 8-12% of waterproof stain-resistant agent, 25-30% of methyl acrylate, 5-8% of methyl methacrylate, 10-15% of ethyl acrylate, 3-5% of initiator, 0.5-1.2% of emulsifier and the balance of deionized water;
the preparation method of the waterproof stain-resistant emulsion comprises the following steps:
s1 preparation of waterproof stain-resistant agent
The reaction formula is shown as follows:
Figure FDA0002368559410000011
the first step is as follows: adding aminoethyl aminopropyl methyl dimethoxysilane, maleic acid and tyrosine octadecyl ester into a reaction bottle, heating to 70-75 ℃, keeping the temperature for reaction for 45-60min, precipitating a product by using an aqueous solution containing 60% of ethanol after the reaction is finished, drying in vacuum, recrystallizing in DMF, rinsing in acetone, and filtering to obtain the water-proofing agent with the structure of the formula A;
the second step is that: adding the waterproof agent prepared in the first step into a reaction bottle, heating to 70-75 ℃ while stirring, dropwise adding dimethyl sulfate, continuing to react for 3-4h after the addition is finished, removing redundant dimethyl sulfate by reduced pressure distillation after the reaction is stopped, repeatedly extracting with anhydrous ether until the viscosity of the product is unchanged, and performing vacuum drying for 10h at 45-50 ℃ to obtain the viscous waterproof stain-resistant agent with the structure of formula B;
s2 emulsion polymerization
(1) Adding initiator sodium persulfate into deionized water to be completely dissolved to prepare an initiating solution with the mass concentration of 10-15%;
(2) uniformly mixing the waterproof stain-resistant agent prepared in the step S1, methyl acrylate, methyl methacrylate and ethyl acrylate to obtain a monomer solution;
(3) adding deionized water, part of initiation solution and emulsifier into a reaction kettle, heating to 75 ℃, simultaneously dropwise adding monomer solution and the rest initiation solution, after dropwise adding, heating to 90 ℃, continuing to react for 3-4h, after the reaction is finished, naturally cooling to 35-40 ℃, adding a small amount of ammonia water to adjust the pH of the reactant, and uniformly stirring to obtain the waterproof stain-resistant emulsion.
2. The waterproof and stain-resistant corrugated carton according to claim 1, wherein: the mol ratio of the aminoethyl aminopropyl methyl dimethoxysilane to the maleic acid to the tyrosine octadecyl ester to the dimethyl sulfate is 1:1.1-1.3:1: 2-2.5.
3. The waterproof and stain-resistant corrugated carton according to claim 1, wherein: in step S1, the reaction of the first step is performed in a nitrogen atmosphere.
4. The waterproof and stain-resistant corrugated carton according to claim 1, wherein: the emulsifier is one of alkylphenol polyoxyethylene ether polyoxypropylene ether and ethyl phenylpropyl phenol polyoxyethylene ether.
5. The waterproof and stain-resistant corrugated carton according to claim 1, wherein: in step S2, the partial initiation solution is 30-40% by volume of the total initiation solution.
6. The waterproof and stain-resistant corrugated carton according to claim 1, wherein: in step S2, ammonia water adjusts the pH of the reaction to 7-7.8.
7. The preparation process of the waterproof stain-resistant corrugated case is characterized by comprising the following steps of: the method specifically comprises the following steps:
firstly, sequentially placing paper for corrugated cases on a placing rack respectively, and feeding the paper into a thermal tension roller for leveling and preheating, wherein the temperature of the thermal tension roller is 40-45 ℃;
adding the waterproof stain-resistant emulsion into a laminating machine, performing double-sided laminating on the flat and preheated paper for the corrugated case, and then pressing the paper in a calendering roller;
step three, coating adhesive on the pressed corrugated case paper for bonding;
and step four, cutting and binding the adhered paper for the corrugated case to obtain the waterproof stain-resistant corrugated case.
8. The process for preparing a waterproof and stain-resistant corrugated carton according to claim 7, wherein: the paper for the corrugated case is surface paper, lining paper, core paper and corrugated paper processed into corrugated paper.
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