Indexable threaded blade
Technical Field
The invention relates to the technical field of thread processing machinery equipment, in particular to an indexable threaded blade.
Background
At present, the traditional thread processing method mainly adopts a threading tool to turn threads or adopts a screw tap and a die to manually tap and sleeve and buckle. In the machining process of the thread blade in the prior art, scraps generated in the cutting process cannot be discharged in time, and the thread blade is extremely easy to wind workpieces and scrape the workpieces, so that the machining quality of threads is influenced.
Therefore, how to provide an indexable threaded insert capable of improving the thread machining quality is a problem to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the invention provides an indexable threading insert, which can discharge chips in a machining process in time by arranging a chip breaking groove, a first chip breaking boss, a second chip breaking boss and a chip guide groove, so that a machined workpiece is prevented from being scratched, and the thread machining quality is improved.
In order to achieve the purpose, the invention adopts the following technical scheme: an indexable threaded blade comprises a blade body, wherein the blade body is provided with a central hole, three cutting edges are uniformly arranged on the blade body, each cutting edge comprises a blade cut-in workpiece side and a blade cut-out workpiece side, the joint of the blade cut-in workpiece side and the blade cut-out workpiece side is set as a blade tip, the inner side of the blade tip is provided with a chip breaking groove, the inner side of the chip breaking groove is sequentially provided with a first chip breaking boss and a second chip breaking boss, and the first chip breaking boss is smaller than the second chip breaking boss; and chip guide grooves are formed in the periphery of the second chip breaking boss.
The indexable threaded blade disclosed by the invention has the advantages that firstly, the chip containing space on the side of the cut workpiece of the blade is increased by arranging the chip breaking groove, the friction resistance of chips on the side of the cut workpiece of the blade is reduced, the heat dissipation space is increased, the cutting fluid can fully enter the groove area for cooling and lubricating, secondly, the first chip breaking boss close to the blade tip can ensure that the chips can be effectively broken when the cutting depth of the blade body is small, and the chips can be timely picked up and curled to reduce the curvature radius when the cutting depth is large; finally, with the increase of the cutting depth, the chips generated by cutting become thin and wide, when the thin and wide chips flow from the blade tip to the side of the workpiece cut by the blade, the chips can be curled to a certain extent and continuously move backwards through the picking of the first chip breaking boss, when the chips reach the second chip breaking boss, the chips are blocked to be curled secondarily, the curvature radius is further reduced, the chips are smoothly discharged, the chips are prevented from winding the workpiece or scraping the workpiece, and the thread machining quality is improved.
Preferably, the first chip breaking boss is peak-shaped, and the first chip breaking boss and the chip breaking groove are in smooth transition.
Preferably, the second chip breaking boss is peak-shaped, and the second chip breaking boss and the chip guide groove are in smooth transition.
Preferably, the second chip breaking boss comprises a first curved surface, a second curved surface and a ridge, wherein the first curved surface and the second curved surface are integrally connected, and the ridge is arranged between the first curved surface and the second curved surface.
preferably, the first curved surface is the side close to the side of the blade for cutting the workpiece, the included angle between the first curved surface and the vertical line of the cutter body is α, the second curved surface is the side far away from the side of the blade for cutting the workpiece, the included angle between the second curved surface and the vertical line of the cutter body is set to be β, and alpha is larger than β.
preferably, 80 DEG- α + β -120 deg.
preferably, α is 59 ° and β is 40 °.
Preferably, the length along the line where the blade cuts out of the workpiece side is greater than the length along the line where the blade cuts into the workpiece side.
Preferably, the chip guide groove extends downwards and outwards along the side of the blade cutting workpiece, and chip discharge is facilitated.
According to the technical scheme, compared with the prior art, the indexable thread machining is provided, chips in the machining process can be timely discharged by arranging the chip breaking groove, the first chip breaking boss, the second chip breaking boss and the chip guide groove, the machined workpiece is prevented from being scratched, and the thread machining quality is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram provided by the present invention.
Figure 2 the accompanying drawing is an enlarged view of the cutting edge provided by the present invention.
Figure 3 is a cross-sectional view of H-H provided by the present invention.
FIG. 4 is a sectional view of the invention providing G-G.
Wherein the reference symbols are:
1-cutter body, 2-center hole, 3-cutting edge, 31-cutter cut-out workpiece side, 32-cutter cut-in workpiece side, 33-cutting edge, 34-chip breaking groove, 35-first chip breaking boss, 36-second chip breaking boss, 37-chip guide groove, 361-first curved surface, 362-second curved surface and 363-ridge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the embodiment of the invention discloses an indexable threaded insert, which comprises a cutter body 1, wherein the cutter body 1 is provided with a central hole 2, three cutting edges 3 are uniformly arranged on the cutter body 1, each cutting edge 3 comprises an insert cut-out workpiece side 31 and an insert cut-in workpiece side 32, the joint of the insert cut-out workpiece side 31 and the insert cut-in workpiece side 32 is provided with an edge 33, the inner side of the edge 33 is provided with a chip breaking groove 34, the inner side of the chip breaking groove 34 is sequentially provided with a first chip breaking boss 35 and a second chip breaking boss 36, and the first chip breaking boss 35 is smaller than the second chip breaking boss 36; the periphery of the second chip breaking boss 36 is provided with a chip guide groove 37.
The indexable threaded insert disclosed in the embodiment has the advantages that firstly, the chip containing space of the cut workpiece side 31 of the insert is increased by arranging the chip breaking groove 34, the frictional resistance of chips on the cut workpiece side 31 of the insert is reduced, the heat dissipation space is increased, the cutting fluid can fully enter the chip breaking groove 34 area for cooling and lubricating, secondly, the first chip breaking boss 35 close to the blade tip 33 can ensure that the cutter body 1 can effectively break chips when the cutting depth is small, and can timely pick up the chips and promote the chips to curl to reduce the curvature radius when the cutting depth is large; finally, the chips generated by cutting become thin and wide along with the increase of the cutting depth, when the thin and wide chips flow from the blade tip to the side of the blade for cutting the workpiece, the chips are picked up by the first chip breaking boss to generate certain curling and continuously move backwards, when the chips reach the second chip breaking boss 36, the chips are blocked to generate secondary curling, the curvature radius is further reduced, the chips are smoothly discharged, the chips are prevented from winding the workpiece or scraping the workpiece, and the thread machining quality is improved.
the first chip breaking boss 35 is in a mountain peak shape, the first chip breaking boss 35 is in smooth transition with the chip breaking groove 34, the second chip breaking boss 36 is in a mountain peak shape, the second chip breaking boss 36 is in smooth transition with the chip guide groove 37, the second chip breaking boss 36 comprises a first curved surface 361, a second curved surface 362 and a ridge 363 arranged between the first curved surface 361 and the second curved surface 362 which are integrally connected, the first curved surface 361 is close to the side of the blade cutting workpiece side 31, an included angle between the first curved surface 361 and a vertical line of the cutter body 1 is set to be alpha, the second curved surface 362 is far away from the side 31 of the blade cutting workpiece, an included angle between the second curved surface 362 and the vertical line of the cutter body 1 is set to be β, alpha is 59 degrees and β is 40 degrees, the second chip breaking boss 36 is in an asymmetric structure, a chip containing space at the second curved surface far away from the side of the blade cutting workpiece side is larger, chips are guided to move to the second curved surface, the length along the line of the workpiece side 31 is larger than the blade side 32, and the chip guide groove 37 extends to the outer side of the blade to facilitate the chip cutting and the chip cutting.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.