CN111167909A - High-performance component twisting-extruding forming device - Google Patents
High-performance component twisting-extruding forming device Download PDFInfo
- Publication number
- CN111167909A CN111167909A CN202010006334.5A CN202010006334A CN111167909A CN 111167909 A CN111167909 A CN 111167909A CN 202010006334 A CN202010006334 A CN 202010006334A CN 111167909 A CN111167909 A CN 111167909A
- Authority
- CN
- China
- Prior art keywords
- bearing box
- extrusion
- plate
- torsion
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001125 extrusion Methods 0.000 claims abstract description 57
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 39
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000001953 recrystallisation Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 229910000861 Mg alloy Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/14—Twisting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
Abstract
本发明提供一种高性能构件扭‑挤成形的装置，属于金属塑性加工技术领域。该装置包括挤压成形部分、扭转剪切部分、控制部分和检测部分。挤压成形部分通过挤压轴施加载荷使坯料在挤压筒和挤压模内金属流动实现成形；扭转剪切部分通过伺服电机、蜗轮蜗杆减速器、扭矩传感器、联轴器和轴的联结将扭矩传递至扭转头，变形坯料在扭转头高压扭转作用下实现晶粒细化；控制部分实现扭与挤的匹配；检测部分获取挤压轴挤压力、扭转轴扭矩、挤压行程和扭转角度，并将获取的信号传递到计算机上。构件在成形过程中承受压力机载荷及扭转剪切变形的复合作用,最终实现高性能构件单道次的近净成形。
The invention provides a device for twist-extrusion forming of high-performance components, which belongs to the technical field of metal plastic processing. The device includes an extrusion forming part, a torsional shearing part, a control part and a detection part. The extrusion forming part applies a load through the extrusion shaft to make the metal flow in the extrusion barrel and extrusion die to achieve forming; the torsional shearing part is connected by a servo motor, a worm gear reducer, a torque sensor, a coupling and a shaft. The torque is transmitted to the torsion head, and the deformed blank realizes grain refinement under the action of high-pressure torsion of the torsion head; the control part realizes the matching of torsion and extrusion; the detection part obtains the extrusion force of the extrusion axis, the torque of the torsion axis, the extrusion stroke and the torsion angle , and transmit the acquired signal to the computer. During the forming process, the component bears the combined action of the press load and torsional shear deformation, and finally achieves the near-net shape of the high-performance component in a single pass.
Description
Technical Field
The invention relates to the technical field of metal plastic processing, in particular to a twisting-extruding forming device for a high-performance component.
Background
With the rapid development of aerospace industry in China, high requirements on the performance of parts are provided, and the development of an advanced forming method of a high-performance member is urgently needed to meet the urgent requirements on overall weight reduction and high performance, however, the traditional process method (casting, extruding and rolling) for forming the member has certain limitations, the member has the problems of internal defects, relatively low performance, uneven deformation and the like, and the requirements on the aerospace high-performance member are difficult to meet, so that the problem that the high-performance member is urgently needed to be solved by exploring a new metal forming method is solved.
Compared with other strengthening methods, the fine grain strengthening can not only improve the performance but also improve the plasticity, and is a main method for strengthening and toughening the metal. High-pressure twisting has a remarkable effect on grain refinement, and can refine grains to submicron or nanometer levels, but has a certain limitation on a formed member. Extrusion processes have a significant effect on forming and the properties of the formable parts are relatively low. The invention combines the advantages of the two and provides the high-performance component twisting-extruding forming device which can ensure the forming in the forming process. The new method is expected to break through the traditional forming method of the component and can ensure that the component has good interface quality and shape precision, thereby meeting the requirements of integral forming and weight reduction of the component. Therefore, the process device system for the twisting-extruding composite forming is of great significance for realizing the plastic processing of high-performance components.
Disclosure of Invention
The invention provides a twisting-extruding forming device for a high-performance component, aiming at the problem that a high-performance plate is difficult to process by a traditional forming method and based on the high-pressure twisting outstanding fine-grain capability and the extruding forming capability.
The apparatus includes an extrusion forming portion, a torsional shear portion, a control portion, and a detection portion. The extrusion forming part comprises a male die, an extrusion cylinder, a die, an upper die holder, a base plate, a baffle plate and a lower die holder, and is connected with the torsional shearing part through an inner hexagonal bolt; the torsion shearing part comprises a torsion shaft, a main shaft, a thrust self-aligning roller bearing, a bearing box upper cover plate, a bearing box lower cover plate, a bearing box support plate, a reducer fixing plate, a worm and gear reducer, a servo motor and a bottom plate, wherein the servo motor is connected with the input end of the worm and gear reducer through a flange; the control part comprises a servo driver and a speed controller; the detection part comprises a torque sensor, a pressure sensor, a displacement sensor, a multi-channel signal collector and a computer. The displacement sensor is arranged on the upper die base, the pressure sensor is arranged between the upper die base and the base plate, the displacement sensor and the pressure sensor are respectively connected with the multi-channel signal collector, the baffle plate is arranged below the base plate, the male die is fixed below the baffle plate and extends into the extruding cylinder, the die is arranged at the lower part of the extruding cylinder, the component is arranged in the extruding cylinder, the die is arranged on the lower die base, the lower die base is arranged on the upper cover plate of the bearing box, the component is arranged on the torsion shaft, the outer side of the main shaft is provided with the thrust self-aligning roller bearing which is sealed in the bearing box, the lower part of the main shaft is provided with a coupler which is connected with the torque sensor, the worm gear reducer is arranged on the bottom plate at the lower part of the device, the lower part of the torque, the servo driver is connected with the power supply and the speed controller, and the speed controller and the multi-channel signal collector are connected with the computer.
The lower die base is provided with a through hole for the main shaft to pass through, and the die is provided with a through hole for the torsion shaft to contact with the component.
One end of the main shaft penetrates through a center hole of the lower cover plate of the bearing box to be connected with the coupler, the other end of the main shaft is matched with the torsion shaft through a spline, the main shaft is matched with the two self-aligning thrust roller bearings, one of the two self-aligning thrust roller bearings is matched with the bearing box, and the other self-aligning thrust roller bearing is matched with the upper cover plate of the bearing box.
One end of the torque sensor is connected with the coupler, the other end of the torque sensor is connected with the worm gear reducer, the torque sensor is externally connected with a multi-channel signal collector, the multi-channel signal collector is connected with a power supply, a communication interface on the multi-channel signal collector is connected with a computer, and the torque, the power and the rotating speed of each moment can be recorded during working.
The servo motor is externally connected with a servo driver, the servo driver controls the start and stop of the servo motor, the servo driver is connected with a power line, a servo motor connecting line and a speed controller connecting line, and the speed controller is used for adjusting the rotating speed of the servo motor so as to meet the reasonable matching of the extrusion speed and the torsion speed when different components are formed.
One end of the support plate of the speed reducer is connected with the bottom plate, the other end of the support plate of the speed reducer is connected with the lower cover plate of the bearing box to play a supporting role, one end of the support plate of the bearing box is connected with the upper cover plate of the bearing box, and the other end of the support plate of the bearing box is connected with the lower cover plate of the bearing box to play a supporting.
The output end of the worm gear reducer, the main shaft, the torsion shaft, the central hole of the lower cover plate of the bearing box, the central hole of the upper cover plate of the bearing box, the central hole of the lower die holder and the central hole of the die are coaxial.
The end of the torsion shaft is provided with 4 spiral grooves, the cross sections of the spiral grooves are inverted isosceles trapezoids, and the isosceles angle is 60 degrees.
The device comprises the following steps:
s1: fixing the torsion shearing part on a workbench through a bolt;
s2: fixing an extrusion cylinder and a die in the extrusion forming part on a lower die base through bolts;
s3: fixing a lower die holder in the extrusion forming part on an upper cover plate of a bearing box in the twisting device through bolts;
s4: fixing the male die, the base plate and the baffle on an upper die base;
s5: fixing the upper die base on a press slide block through a bolt;
s6: heating the blank to a temperature above the recrystallization temperature and maintaining the temperature while heating the mold apparatus to the same temperature;
s7: coating molybdenum disulfide lubricant on the blank, the male die, the extrusion container, the die and the torsion shaft;
s8: placing a blank in the extrusion container cavity, wherein the bottom end of the blank is contacted with the torsion shaft;
s9: starting a servo motor, and regulating and controlling the output rotating speed of the servo motor through a speed controller to enable a torsion shaft to obtain the rotating speed;
s10: and starting the press, enabling the male die to move downwards at a set extrusion speed, enabling the blank to be subjected to the combined action of extrusion and torsional deformation, finally realizing the near-net forming of the high-performance component in a single pass, acquiring signals through a torque sensor in the working process, and recording the change of torque, power and rotating speed at each moment by a computer.
Taking a typical plate member as an example, the blank bears the combined action of extrusion forming and torsional deformation in the process of forming the plate member, and the high-performance near-net forming of the typical plate member in a single pass is realized.
The blank is in a composite stress state of extrusion and high-pressure torsion when forming plate members, the torsion enables the bottom of the blank to be subjected to strong shearing action to generate obvious grain refining effect, and friction heat can be generated to generate local temperature rise, so that the plastic full flow is promoted, and the extrusion force of composite forming is reduced.
The rotating speed of the torsion shaft can realize stepless speed change, and the torsion shaft is in small clearance fit with the central hole of the die, so that the rotation of the torsion shaft can be ensured, and flash can be prevented.
The technical scheme of the invention has the following beneficial effects:
(1) the extrusion force required by forming is reduced, and the strong shearing action causes temperature rise to promote plastic flow of the metal, so that the extrusion force required by forming is reduced.
(2) The fine grain effect is outstanding, under the combined action of extrusion and torsion, the grains in the blank are subjected to mechanical crushing and dynamic recrystallization under the action of strong shearing, so that the grains are refined.
(3) The forming of the plate type components with different length-width ratios can be realized, and the processing of the plate type components with different length-width ratios can be adapted by replacing the torsion shafts with different specifications.
(4) The rotating speed of the torsion shaft can realize stepless speed change, the torsion shearing device is powered by the servo motor, and the output rotating speed of the torsion shearing device is changed by changing the output rotating speed of the servo motor.
(5) Can be widely applied to the forming and manufacturing of light metal plate members such as magnesium alloy, aluminum alloy and the like.
Drawings
FIG. 1 is a schematic view showing a twist-and-squeeze forming process of a high-performance member in example 1 of the present invention;
FIG. 2 is a view different from the extrusion molding section in example 1, wherein (a) is a molding cylinder and (b) is a molding disk;
FIG. 3 is a schematic view of a twist shear portion in example 1 of the present invention;
fig. 4 is a schematic structural view of a torsion shaft in embodiment 1 of the present invention, in which (a) an end face of the torsion shaft is flat and provided with a spiral groove, (b) an end face of the torsion shaft is a circular truncated cone and provided with a spiral groove, and (c) an end face of the torsion shaft is flat and provided with a convex boss;
fig. 5 is a schematic structural view of the magnesium alloy plate member at the end of the twist-and-squeeze forming in example 1.
Wherein: 1-an upper die holder, 2-a displacement sensor, 3-a baffle, 4-an extrusion cylinder, 5-a die, 6-a main shaft, 7-a bearing box upper cover plate, 8-a bearing box support plate, 9-a bearing box lower cover plate, 10-a coupler, 11-a torque sensor, 12-a reducer support plate, 13-a servo motor, 14-a bottom plate, 15-a reducer fixing plate, 16-a worm and gear reducer, 17-a bearing box, 18-a thrust self-aligning roller bearing, 19-a lower die holder, 20-a torsion shaft, 21-a component, 22-a male die, 23-a base plate and 24-a pressure sensor.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
The invention provides a device for twisting-extruding and forming a high-performance component.
As shown in fig. 1, the apparatus includes an extrusion forming portion, a torsional shearing portion, a control portion, and a detection portion. The extrusion forming part comprises a male die 22, an extrusion cylinder 4, a die 5, an upper die holder 1, a backing plate 23, a baffle 3 and a lower die holder 19, and is connected with the torsional shearing part through an inner hexagonal bolt; the torsion shearing part comprises a torsion shaft 20, a main shaft 6, a thrust self-aligning roller bearing 18, a bearing box 17, a bearing box upper cover plate 7, a bearing box lower cover plate 9, a bearing box support plate 8, a reducer support plate 12, a reducer fixing plate 15, a worm gear reducer 16, a servo motor 13 and a base plate 14, wherein the servo motor 13 is connected with the input end of the worm gear reducer 16 through a flange, the worm gear reducer 16 is fixed on the reducer fixing plate 15 through bolts, the reducer fixing plate 15 is fixed between the base plate 14 and the bearing box lower cover plate 9 through bolts, the bearing box 17 is fixed on the bearing box lower cover plate 9, the bearing box upper cover plate 7 is fixed on the bearing box 17, and the bearing box upper cover plate 7 is connected with a lower die holder 19 through; the control part comprises a servo driver and a speed controller; the detection part comprises a torque sensor 11, a pressure sensor 24, a displacement sensor 2, a multi-channel signal collector and a computer. A displacement sensor 2 is arranged on an upper die holder 1, a pressure sensor 24 is arranged between the upper die holder 1 and a backing plate 23, the displacement sensor 2 and the pressure sensor 24 are respectively connected with a multi-channel signal collector, a baffle plate 3 is arranged below the backing plate 23, a male die 22 is fixed below the baffle plate 3, the male die 22 extends into an extrusion barrel 4, a die 5 is arranged at the lower part of the extrusion barrel 4, a member 21 (blank before forming) is arranged in the extrusion barrel 4, the die 5 is arranged on a lower die holder 19, the lower die holder 19 is arranged on an upper cover plate 7 of a bearing box, the member 21 (blank before forming) is arranged on a torsion shaft 20, a self-aligning thrust roller bearing 18 is arranged at the outer side of a main shaft 6, the self-aligning thrust roller bearing 18 is sealed in the bearing box 17, a coupler is arranged at the lower part of the main shaft 6 and connected with a torque sensor, the worm gear reducer 16 is driven by a servo motor 13, a reducer supporting plate 12 is arranged between a lower cover plate 9 and a bottom plate 14 of the bearing box, the servo motor 13 is connected with a servo driver, the servo driver is connected with a power supply and a speed controller, and the speed controller and the multi-channel signal collector are connected with a computer.
At this time, the member 21 is a blank at the beginning of molding.
At the end of the forming, the member 21 is a plate, as shown in figure 5.
The following description is given with reference to specific examples.
As shown in fig. 1, the extrusion billet is cylindrical, and the device is used by the following steps:
s1: a main shaft 6, a bearing box upper cover plate 7, a bearing box support plate 8, a bearing box lower cover plate 9, a reducer support plate 12, a servo motor 13, a bottom plate 14, a reducer fixing plate 15, a worm and gear reducer 16, a bearing box 17, a self-aligning thrust roller bearing 18 and a torsion shaft 20 are combined into a torsion shearing device shown in figure 3;
s2: fixing the torsion shearing device on a workbench of a press machine, and fixing the bottom plate 14 on the workbench by using bolts;
s3: the die 5 and the extrusion cylinder 4 are combined together and fixed on the lower die base 19 through bolts;
s4: fixing the lower die holder 19 on the upper cover plate 7 of the bearing box in the torsion shearing device through bolts;
s5: fixing the male die 22, the backing plate 23 and the baffle 3 on the upper die holder 1 through bolts;
s6: fixing the upper die holder 1 on a press slide block through a bolt;
s7: heating the component 21 (now a blank) to above the recrystallization temperature and holding for a period of time while heating the die assembly to the same temperature;
s8: coating the blank, the male die 22, the extrusion container 4, the die 5 and the torsion shaft 20 with molybdenum disulfide lubricant;
s9: placing the blank in a die cavity of an extrusion container, wherein the bottom end of the blank is in contact with a torsion shaft 20;
s10: starting the servo motor 13, regulating and controlling the output rotating speed of the servo motor through a servo driver and a speed controller, and obtaining a certain rotating speed by the torsion shaft 20;
s11: and starting the press, enabling the male die 22 to move downwards at a certain extrusion speed, subjecting the blank to the combined action of extrusion and torsional deformation, finally realizing the high-performance near-net forming of the plate type component in a single pass, and recording the change of torque, rotating speed and power in the forming process by the computer.
In practice, the member may also be shaped as shown in FIG. 2. The torsion shaft can be correspondingly adjusted based on the change of the die, so that the forming of different high-performance components is realized, as shown in fig. 4, the end faces of three torsion shafts are provided, the number of spiral grooves can be increased or decreased for the torsion shaft shown in fig. (a) according to the forming requirement, a circular table with the height h exists in fig. (b) relative to fig. (a), the height of the circular table is adjustable, the number of spiral grooves is adjustable, and as shown in fig. (c), bosses protruding on the end faces can be increased or decreased according to the requirement.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
1. An apparatus for twist-and-squeeze forming of high performance components, characterized by: the device comprises an extrusion forming part, a torsion shearing part, a control part and a detection part, wherein the extrusion forming part comprises a male die (22), an extrusion cylinder (4), a die (5), an upper die holder (1), a base plate (23), a baffle plate (3) and a lower die holder (19), and the extrusion forming part is connected with the torsion shearing part through an inner hexagonal bolt; the torsion shearing part comprises a torsion shaft (20), a main shaft (6), a thrust self-aligning roller bearing (18), a bearing box (17), a bearing box upper cover plate (7), a bearing box lower cover plate (9), a bearing box support plate (8), a reducer support plate (12), a reducer fixing plate (15), a worm and gear reducer (16), a servo motor (13) and a bottom plate (14), the servo motor (13) is connected with the input end of a worm and gear reducer (16) through a flange, the worm and gear reducer (16) is fixed on a reducer fixing plate (15) through a bolt, the reducer fixing plate (15) is fixed between a bottom plate (14) and a bearing box lower cover plate (9) through a bolt, a bearing box (17) is fixed on the bearing box lower cover plate (9), a bearing box upper cover plate (7) is fixed on the bearing box (17), and the bearing box upper cover plate (7) is connected with a lower die holder (19) through an inner hexagon bolt; the control part comprises a servo driver and a speed controller; the detection part comprises a torque sensor (11), a pressure sensor (24), a displacement sensor (2), a multi-channel signal collector and a computer; the device comprises an upper die base (1), a displacement sensor (2) is installed on the upper die base (1), a pressure sensor (24) is arranged between the upper die base (1) and a base plate (23), the displacement sensor (2) and the pressure sensor (24) are respectively connected with a multi-channel signal collector, a baffle plate (3) is arranged below the base plate (23), a male die (22) is fixed below the baffle plate (3), the male die (22) extends into an extrusion cylinder (4), a die (5) is arranged at the lower part of the extrusion cylinder (4), a component (21) is arranged in the extrusion cylinder (4), the die (5) is arranged on a lower die base (19), the lower die base (19) is arranged on an upper cover plate (7) of a bearing box, the component (21) is arranged on a torsion shaft (20), a self-aligning thrust roller bearing (18) is arranged on the outer side of a main shaft (6), the self-aligning thrust roller bearing (18) is sealed in the, the worm and gear reducer (16) is installed on a bottom plate (14) on the lower portion of the device, the lower portion of the torque sensor (11) is connected with the worm and gear reducer (16), the worm and gear reducer (16) is driven by a servo motor (13), a reducer supporting plate (12) is arranged between a lower cover plate (9) and the bottom plate (14) of the bearing box, the servo motor (13) is connected with a servo driver, the servo driver is connected with a power supply and a speed controller, and the speed controller and the multi-channel signal collector are connected with a computer.
2. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the lower die holder (19) is provided with a through hole for the main shaft (6) to pass through, and the die (5) is provided with a through hole for the torsion shaft (20) to contact with the component (21).
3. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the bearing box is characterized in that one end of the main shaft (6) penetrates through a center hole of a lower cover plate (9) of the bearing box to be connected with the coupler (10), the other end of the main shaft (6) is matched with the torsion shaft (20) through a spline, the main shaft (6) is matched with the two self-aligning thrust roller bearings (18), one of the two self-aligning thrust roller bearings (18) is matched with the bearing box (17), and the other one of the two self-aligning thrust roller bearings is matched with an upper cover plate (7) of the bearing.
4. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: one end of the torque sensor (11) is connected with the coupler (10), the other end of the torque sensor is connected with the worm gear reducer (16), the torque sensor (11) is externally connected with a multi-channel signal collector, the multi-channel signal collector is connected with a power supply, a communication interface on the multi-channel signal collector is connected with a computer, and the torque, the power and the rotating speed at each moment can be recorded during working.
5. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the servo motor (13) is externally connected with a servo driver, the servo driver controls the start and stop of the servo motor (13), the servo driver is connected with a power line, a servo motor connecting line and a speed controller connecting line, and the speed controller is used for adjusting the rotating speed of the servo motor so as to meet the reasonable matching of the extrusion speed and the torsion speed when different components are formed.
6. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: one end of the speed reducer supporting plate (12) is connected with the bottom plate (14), the other end of the speed reducer supporting plate is connected with the bearing box lower cover plate (9) to play a supporting role, one end of the bearing box supporting plate (8) is connected with the bearing box upper cover plate (7), and the other end of the bearing box supporting plate is connected with the bearing box lower cover plate (9) to play a supporting role.
7. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the output end of the worm gear reducer (16), the main shaft (6), the torsion shaft (20), the central hole of the lower cover plate (9) of the bearing box, the bearing box (17), the central hole of the upper cover plate (7) of the bearing box, the central hole of the lower die holder (19) and the central hole of the die (5) guarantee the same axis.
8. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the end part of the torsion shaft (20) is provided with 4 spiral grooves, the sections of the spiral grooves are in an inverted isosceles trapezoid shape, and the isosceles angle is 60 degrees.
9. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the member (21) is a blank prior to forming.
10. The apparatus for twist-and-squeeze forming of high performance components according to claim 1, wherein: the using steps are as follows:
s1: fixing the torsion shearing part on a workbench through a bolt;
s2: fixing an extrusion cylinder and a die in the extrusion forming part on a lower die base through bolts;
s3: fixing a lower die holder in the extrusion forming part on an upper cover plate of a bearing box in the twisting device through bolts;
s4: fixing the male die, the base plate and the baffle on an upper die base;
s5: fixing the upper die base on a press slide block through a bolt;
s6: heating the blank to a temperature above the recrystallization temperature and maintaining the temperature while heating the mold apparatus to the same temperature;
s7: coating molybdenum disulfide lubricant on the blank, the male die, the extrusion container, the die and the torsion shaft;
s8: placing a blank in the extrusion container cavity, wherein the bottom end of the blank is contacted with the torsion shaft;
s9: starting a servo motor, and regulating and controlling the output rotating speed of the servo motor through a speed controller to enable a torsion shaft to obtain the rotating speed;
s10: and starting the press, enabling the male die to move downwards at a set extrusion speed, enabling the blank to be subjected to the combined action of extrusion and torsional deformation, finally realizing the near-net forming of the high-performance component in a single pass, acquiring signals through a torque sensor in the working process, and recording the change of torque, power and rotating speed at each moment by a computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010006334.5A CN111167909A (en) | 2020-01-03 | 2020-01-03 | High-performance component twisting-extruding forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010006334.5A CN111167909A (en) | 2020-01-03 | 2020-01-03 | High-performance component twisting-extruding forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111167909A true CN111167909A (en) | 2020-05-19 |
Family
ID=70649179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010006334.5A Pending CN111167909A (en) | 2020-01-03 | 2020-01-03 | High-performance component twisting-extruding forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111167909A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115464020A (en) * | 2022-10-08 | 2022-12-13 | 江南大学 | A high-pressure torsion rotating mechanism |
| CN115488199A (en) * | 2022-08-15 | 2022-12-20 | 江南大学 | High-pressure torsional deformation equipment |
| CN115673202A (en) * | 2022-12-01 | 2023-02-03 | 苏州市东吴锻焊厂有限公司 | Torsion upsetting process and device |
| CN117600380A (en) * | 2024-01-22 | 2024-02-27 | 唐山学院 | Device for preparing fine-grain forging stock by rotary extrusion |
| CN118464257A (en) * | 2024-07-11 | 2024-08-09 | 昆山奥德鲁自动化技术有限公司 | A torque detection device for railway bearing production |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003096551A (en) * | 2001-09-21 | 2003-04-03 | Toto Ltd | METHOD OF PRODUCING SUPERPLASTIC Cu-Zn ALLOY |
| CN1624184A (en) * | 2004-12-22 | 2005-06-08 | 西北工业大学 | Automatic control device of liquid solid extrusion metal base composite material |
| JP3883504B2 (en) * | 2000-06-10 | 2007-02-21 | インタイ ジン | Metal bent pipe and metal bent bar manufacturing apparatus having arbitrary cross-sectional shape |
| CN105268807A (en) * | 2014-09-12 | 2016-01-27 | 金湖县华能机电有限公司 | Spinning machine |
| CN108714631A (en) * | 2018-05-17 | 2018-10-30 | 北京科技大学 | A twist-extrusion composite strong-plastic forming method and process device |
| CN109100141A (en) * | 2018-09-14 | 2018-12-28 | 天津沃都电气设备有限公司 | A kind of RV speed reducer static load torque test stand |
| CN209513147U (en) * | 2019-03-26 | 2019-10-18 | 新乡市源野电子股份有限公司 | A kind of disc type torque sensor calibrating device |
-
2020
- 2020-01-03 CN CN202010006334.5A patent/CN111167909A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3883504B2 (en) * | 2000-06-10 | 2007-02-21 | インタイ ジン | Metal bent pipe and metal bent bar manufacturing apparatus having arbitrary cross-sectional shape |
| JP2003096551A (en) * | 2001-09-21 | 2003-04-03 | Toto Ltd | METHOD OF PRODUCING SUPERPLASTIC Cu-Zn ALLOY |
| CN1624184A (en) * | 2004-12-22 | 2005-06-08 | 西北工业大学 | Automatic control device of liquid solid extrusion metal base composite material |
| CN105268807A (en) * | 2014-09-12 | 2016-01-27 | 金湖县华能机电有限公司 | Spinning machine |
| CN108714631A (en) * | 2018-05-17 | 2018-10-30 | 北京科技大学 | A twist-extrusion composite strong-plastic forming method and process device |
| CN109100141A (en) * | 2018-09-14 | 2018-12-28 | 天津沃都电气设备有限公司 | A kind of RV speed reducer static load torque test stand |
| CN209513147U (en) * | 2019-03-26 | 2019-10-18 | 新乡市源野电子股份有限公司 | A kind of disc type torque sensor calibrating device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488199A (en) * | 2022-08-15 | 2022-12-20 | 江南大学 | High-pressure torsional deformation equipment |
| CN115464020A (en) * | 2022-10-08 | 2022-12-13 | 江南大学 | A high-pressure torsion rotating mechanism |
| CN115464020B (en) * | 2022-10-08 | 2025-08-08 | 江南大学 | A high-pressure torsion rotating mechanism |
| CN115673202A (en) * | 2022-12-01 | 2023-02-03 | 苏州市东吴锻焊厂有限公司 | Torsion upsetting process and device |
| CN117600380A (en) * | 2024-01-22 | 2024-02-27 | 唐山学院 | Device for preparing fine-grain forging stock by rotary extrusion |
| CN117600380B (en) * | 2024-01-22 | 2024-04-19 | 唐山学院 | A device for preparing fine-grained forging billet by rotary extrusion |
| CN118464257A (en) * | 2024-07-11 | 2024-08-09 | 昆山奥德鲁自动化技术有限公司 | A torque detection device for railway bearing production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111167909A (en) | High-performance component twisting-extruding forming device | |
| CN108714631B (en) | A twist-extrusion composite strong plastic forming method and process device | |
| CN109570253B (en) | A kind of magnesium/aluminum alloy bimetal composite pipe forming die and method | |
| CN107243514B (en) | A kind of light-alloy cup shell rotary extrusion forming method | |
| CN107262544A (en) | A kind of light-alloy cup shell rotary extradition forming die | |
| CN111438213B (en) | Large-deformation composite extrusion preparation method of magnesium alloy profile for vertical hydraulic press | |
| CN112371743B (en) | High-pressure torsion reciprocating extrusion processing device and processing method | |
| CN112620376B (en) | Self-rotation forward extrusion forming die and method | |
| CN103111483A (en) | High-modulus straight-tooth cylindrical gear cold extrusion technology and special die thereof | |
| CN111715714B (en) | A kind of aluminum-magnesium alloy cup-shaped part rotary extrusion forming method | |
| CN102632096B (en) | Spline extrusion moulding device | |
| CN101342549A (en) | Front casing workblank hot extrusion technique for differential gear of automobile and molding mould thereof | |
| CN111889528B (en) | Device and method for secondary torsional extrusion of variable section cavity for refining grains | |
| CN206326073U (en) | A kind of universal joint forging cold extrusion device for discharging | |
| CN116078989B (en) | A dual-performance disk hot die forging-differential temperature pressure torsion compound forming method and mold tooling | |
| CN114406076B (en) | Double blind hole fan shaft combined machining die and rotary near-net forming process | |
| CN103586299A (en) | High-alloy steel flexible wheel blank warm-extrusion technology used for harmonic wave decelerator | |
| CN107952810B (en) | Male splined shaft cold extrusion Accurate Shaping device and manufacturing process | |
| CN111715720B (en) | A kind of aluminum-magnesium alloy cup-shaped part rotary extrusion forming die | |
| CN112090980A (en) | Production method of stainless steel composite pipe | |
| CN115608891B (en) | A manufacturing method and device for a special-shaped cross-section transition ring of a rocket tank | |
| CN2421101Y (en) | Multi-point radial roll | |
| CN111644825A (en) | Manufacturing method of small motor shaft precision forging | |
| CN105414422A (en) | Gear axial direction closed type spreading molding process | |
| CN105081186A (en) | Combined forging and forming process for input shaft of automotive automatic transmission |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200519 |