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CN111076536A - External heating type rotary kiln for calcining carbonate minerals, waste heat recovery system and implementation method - Google Patents

External heating type rotary kiln for calcining carbonate minerals, waste heat recovery system and implementation method Download PDF

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Publication number
CN111076536A
CN111076536A CN201911378619.5A CN201911378619A CN111076536A CN 111076536 A CN111076536 A CN 111076536A CN 201911378619 A CN201911378619 A CN 201911378619A CN 111076536 A CN111076536 A CN 111076536A
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Prior art keywords
carbon dioxide
waste heat
heat boiler
rotary kiln
precipitator
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Chinese (zh)
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于海
唐金泉
唐兆伟
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Tianjin Jianweize Energy Saving And Environmental Protection Technology Co ltd
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Tianjin Jianweize Energy Saving And Environmental Protection Technology Co ltd
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Priority to CN201911378619.5A priority Critical patent/CN111076536A/en
Publication of CN111076536A publication Critical patent/CN111076536A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/08Rotary-drum furnaces, i.e. horizontal or slightly inclined externally heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/2016Arrangements of preheating devices for the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/22Rotary drums; Supports therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/34Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/38Arrangements of cooling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D13/00Apparatus for preheating charges; Arrangements for preheating charges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • F27D17/15Arrangements for using waste heat using boilers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Furnace Details (AREA)

Abstract

An external heating rotary kiln for calcining carbonate minerals and a waste heat recovery system and an implementation method thereof are disclosed, raw materials in a raw material bin are fed into the external heating rotary kiln through a feeding device, and are decomposed into oxides and carbon dioxide through a heating chamber, and the oxides and the carbon dioxide are discharged through a discharging device; high-temperature waste gas discharged from the heating chamber is discharged through the material preheating feeder and the waste heat boiler III. Carbon dioxide raw gas discharged from the discharging device sequentially passes through a primary carbon dioxide dust remover, a waste heat boiler, a secondary carbon dioxide dust remover, a tertiary carbon dioxide dust remover and a liquid-solid carbon dioxide preparation system to be prepared into food-grade liquid and solid carbon dioxide products, and discharged high-temperature materials are conveyed to a finished product bin through a material cooling device. The circulating cooling gas completes primary material cooling and waste heat recovery circulation through the material cooling device, the waste heat boiler II and the material cooling device in sequence. And materials discharged by the waste heat boiler, the waste heat boiler II, the secondary carbon dioxide dust remover and the tertiary carbon dioxide dust remover are conveyed to a finished product bin. The waste heat is used for heat supply and power generation.

Description

External heating type rotary kiln for calcining carbonate minerals, waste heat recovery system and implementation method
Technical Field
The invention relates to an external heating rotary kiln for calcining carbonate minerals, a waste heat recovery system and an implementation method, which can be used for calcining carbonate minerals such as limestone, magnesite, dolomite, rare earth carbonate and the like.
Background
Carbonate minerals are compounds in which metal cations are combined with carbonate. The carbonate minerals are widely distributed, and calcium and magnesium carbonate minerals are the most. The metal cations mainly comprise sodium, calcium, magnesium, barium, rare earth elements and the like, and are combined with anionic carbonate by ionic bonds to form three structural types of island, chain and layer, wherein the island structure carbonate is taken as the main structure.
Calcination is the process of thermal dissociation or crystal transformation of natural or man-made compounds; the compound is thermally dissociated into a simpler compound or undergoes a crystal transformation. The calcination can be used for directly treating mineral raw materials to meet the requirements of subsequent processes, and can also be used for preparing chemical concentrate through the post-treatment of chemical ore dressing, so that the requirements of users on products are met.
The prior art for calcining carbonate minerals mainly adopts the technologies of shaft furnaces, rotary kilns, tunnel kilns and the like. The commonly adopted shaft furnace and tunnel kiln technology generally adopts massive ore to be calcined in a furnace, and because the temperature uniformity in the furnace is poor, the particle size of the ore material entering the furnace is large, the site of over-burning or under-burning is easy to appear, and the final calcined product has the defects of uneven quality, low activity and the like; in addition, because the grain diameter of the fed ore is not less than 40mm, ores and powder with smaller grain diameters are usually discarded or treated at low price during mining and ore crushing, so that huge resource waste and environmental protection problems are caused. The main defects of the prior art are that the fuel is in direct contact with the materials, the produced product has more impurities, lower activity and large heat consumption, the produced carbon dioxide is difficult to recycle, the waste gas environmental protection treatment cost is high, and a large amount of solid and gas waste heat generated in the production process can not be effectively utilized.
Disclosure of Invention
In view of the problems in the prior art, the invention provides an external heating type rotary kiln for calcining carbonate minerals, a waste heat recovery system and a realization method thereof, which are used for producing high-quality and high-activity calcined products, simultaneously recovering carbon dioxide generated by calcining and decomposing materials, producing food-grade liquid solid carbon dioxide products and completely recycling waste heat in the production process.
In order to achieve the purpose, the invention adopts the technical scheme that: an external heating type rotary kiln and waste heat recovery system for calcining carbonate minerals is characterized in that: the system comprises a material preheating feeder, a heating chamber, an external heating rotary kiln, a waste heat boiler I, a waste heat boiler II, a waste heat boiler III, a primary carbon dioxide dust remover, a secondary carbon dioxide dust remover, a tertiary carbon dioxide dust remover, a liquid-solid carbon dioxide preparation system, a finished product bin, a material cooling device and a raw material bin;
one end of the external heating rotary kiln is hermetically connected with the feeding device, and the other end of the external heating rotary kiln is hermetically connected with the discharging device;
the material preheating feeder is of a coil pipe structure, a material inlet is connected with the raw material bin through a pipeline, and a material outlet of the material preheating feeder is connected with the feeding device;
the heating chamber is hermetically connected with two ends of a cylinder of the external heating rotary kiln through sealing, a waste gas outlet arranged at the upper part of the heating chamber is connected with a waste heat boiler III through a waste gas pipeline and a material preheating feeder coil pipe, and a discharge hole at the lower part of the heating chamber is connected with a material cooling device;
the primary carbon dioxide dust remover adopts a cyclone structure, an air outlet at the upper part of the primary carbon dioxide dust remover is connected with a pipeline of a waste heat boiler I, an air outlet of the waste heat boiler I is connected with a pipeline of a secondary carbon dioxide dust remover, an air outlet of the secondary carbon dioxide dust remover is connected with a pipeline of a tertiary carbon dioxide dust remover, and an outlet of the tertiary carbon dioxide dust remover is connected with a liquid-solid carbon dioxide preparation system;
the air inlet and the air outlet of the material cooling device are respectively connected with the air outlet and the air inlet of the waste heat boiler II; and the lower discharge ports of the material cooling device, the waste heat boiler I, the waste heat boiler II, the primary carbon dioxide dust remover, the secondary carbon dioxide dust remover and the tertiary carbon dioxide dust remover are connected with a finished product bin.
An implementation method of an external heating type rotary kiln and a waste heat recovery system for calcining carbonate minerals is characterized by comprising the following steps:
firstly, raw materials in a raw material bin are fed into an external heating type rotary kiln through a feeding device, and after the raw materials are heated and calcined by a heating chamber, carbonate in the raw materials is decomposed into oxides and carbon dioxide which are discharged through a discharging device;
secondly, high-temperature waste gas discharged from the heating chamber sequentially enters a material preheating feeder and a waste heat boiler III to be cooled and then is discharged;
thirdly, pre-dedusting the carbon dioxide feed gas discharged from the upper part of the discharging device by a first-stage carbon dioxide dust remover, cooling the carbon dioxide feed gas in a waste heat boiler I, sequentially feeding the carbon dioxide feed gas into a second-stage carbon dioxide dust remover and a third-stage carbon dioxide dust remover, wherein the dust content of carbon dioxide at the outlet of the third-stage carbon dioxide dust remover is less than 1mg/Nm3Sending into a liquid-solid carbon dioxide preparation system to prepare food-grade liquid and solid carbon dioxide products;
fourthly, high-temperature materials discharged from the lower part of the discharging device enter a material cooling device, and the cooled materials are conveyed to a finished product bin;
fifth, circulating cooling gas enters from the lower part of the material cooling device, exchanges heat with high-temperature materials, is discharged from the upper part of the material cooling device, enters the waste heat boiler II for cooling, and then is sent back to the lower part of the material cooling device, and primary material cooling and waste heat recovery circulation is completed;
and sixthly, all the materials discharged from the lower parts of the waste heat boiler I, the waste heat boiler II, the secondary carbon dioxide dust remover and the tertiary carbon dioxide dust remover are conveyed to a finished product bin.
The invention has the technical effects that: the carbonate minerals are calcined and decomposed by adopting an external heating type rotary kiln, the application range of raw materials and fuels is wide, and tailings or raw materials with lower quality can be fully utilized to produce high-quality and high-activity calcined products; the carbon dioxide generated by decomposing the carbonate can be recovered to produce food-grade liquid solid carbon dioxide; the power consumption and the heat consumption in production are reduced, and the economic and social benefits are good.
The invention adopts a medium-temperature and medium-pressure natural circulation waste heat boiler to recover waste gas and produce steam by using waste heat of materials for heat supply and power generation.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the external heating type rotary kiln and the waste heat recovery system for calcining carbonate minerals comprise a material preheating feeder 1, a heating chamber 2, an external heating type rotary kiln 3, a waste heat boiler i4, a waste heat boiler ii 5, a waste heat boiler iii 6, a primary carbon dioxide dust remover 7, a secondary carbon dioxide dust remover 8, a tertiary carbon dioxide dust remover 9, a liquid-solid carbon dioxide preparation system 10, a finished product bin 11, a material cooling device 12 and a raw material bin 13.
One end of the external heating type rotary kiln 3 is hermetically connected with a feeding device 3-1, and the other end is hermetically connected with a discharging device 3-2.
The material preheating feeder 1 adopts a coil pipe structure, a material inlet is connected with the raw material bin 13 through a pipeline, and a material outlet of the material preheating feeder 1 is connected with the feeding device 3-1; the heating chamber 2 is hermetically connected with two ends of a cylinder of the external heating type rotary kiln 3 through sealing, a waste gas outlet arranged at the upper part of the heating chamber 2 is connected with a waste heat boiler III 6 through a waste gas pipeline by a coil pipe of the material preheating feeder 1, an air outlet at the upper part of the discharging device 3-2 is connected with an air inlet pipeline of a primary carbon dioxide dust remover 7, and a discharging port at the lower part is connected with a material cooling device 12; the primary carbon dioxide dust remover 7 adopts a cyclone structure, an air outlet at the upper part of the primary carbon dioxide dust remover 7 is connected with a pipeline of a waste heat boiler I4, an air outlet of the waste heat boiler I4 is connected with a pipeline of a secondary carbon dioxide dust remover 8, an air outlet of the secondary carbon dioxide dust remover 8 is connected with a pipeline of a tertiary carbon dioxide dust remover 9, and an outlet of the tertiary carbon dioxide dust remover 9 is connected with a liquid-solid carbon dioxide preparation system 10; the air inlet and the air outlet of the material cooling device 12 are respectively connected with the air outlet and the air inlet of the waste heat boiler II 5; and the lower discharge ports of the material cooling device 12, the waste heat boiler I4, the waste heat boiler II 5, the primary carbon dioxide dust remover 7, the secondary carbon dioxide dust remover 8 and the tertiary carbon dioxide dust remover 9 are connected with a finished product bin 11.
The second-stage carbon dioxide dust remover 8 and the third-stage carbon dioxide dust remover 9 adopt low-flow-rate cloth bag dust removers.
The heating chamber 2 is composed of a metal shell, an inner heat preservation layer and a fireproof layer, wherein the inner heat preservation layer is made of a nanometer heat preservation material, the thickness of the nanometer heat preservation layer is 50-100mm, and the thickness of the fireproof layer is 100-200 mm.
The cylinder body of the external heating type rotary kiln 3 is formed by welding heat-resistant steel, and the horizontal inclination angle is 1-3 degrees.
An external heating type rotary kiln for calcining carbonate minerals and a waste heat recovery system and an implementation method thereof comprise the following steps:
firstly, feeding raw materials with the diameter less than 5mm in a raw material bin 13 into an external heating type rotary kiln 3 through a feeding device 3-1, heating and calcining the raw materials in a heating chamber 2, and decomposing carbonate in the raw materials into oxides and carbon dioxide to be discharged through a discharging device 3-2;
and secondly, high-temperature waste gas discharged from the heating chamber 2 sequentially enters the material preheating feeder 1 and the waste heat boiler III 6 to be cooled and then discharged.
Thirdly, the carbon dioxide raw gas discharged from the upper part of the discharging device 3-2 is pre-dedusted by a first-stage carbon dioxide deduster 7, enters a waste heat boiler I4 for cooling, and then sequentially enters a second-stage carbon dioxide deduster 8 and a third-stage carbon dioxide deduster 9, wherein the dust content of carbon dioxide at the outlet of the third-stage carbon dioxide deduster 9 is less than 1mg/Nm3And then sent to a liquid-solid carbon dioxide preparation system 10 to be prepared into food-grade liquid and solid carbon dioxide products.
Fourthly, the high-temperature material discharged from the lower part of the discharging device 3-2 enters a material cooling device 12, and the cooled material is sent to a finished product bin 11.
And fifthly, circulating cooling gas enters from the lower part of the material cooling device 12, exchanges heat with high-temperature materials, is discharged from the upper part of the material cooling device 12, enters the waste heat boiler II 5, is cooled, and is then returned to the lower part of the material cooling device 12, so that primary material cooling and waste heat recovery circulation is completed.
Sixthly, all materials discharged from the lower parts of the waste heat boiler I4, the waste heat boiler II 5, the secondary carbon dioxide dust remover 8 and the tertiary carbon dioxide dust remover 9 are conveyed to the finished product bin 11.
The heating chamber 2 adopts any one of coal, coal gas, high-temperature gas and electric energy as a heat source to uniformly heat the external heating type rotary kiln 3, and the unit low-level heating value of the used fuel is 1200-3000 kcal.
The waste heat boiler I4, the waste heat boiler II 5 and the waste heat boiler III 6 adopt medium-temperature medium-pressure natural circulation waste heat boilers to recover waste gas and waste heat of materials, and steam is produced for heat supply and power generation.

Claims (7)

1.一种煅烧碳酸盐矿物的外热式旋窑和余热收回系统,其特征在于:包括物料预热给料器(1)、加热室(2)、外热式旋窑(3)、余热锅炉Ⅰ(4)、余热锅炉Ⅱ(5)、余热锅炉Ⅲ(6)、一级二氧化碳除尘器(7)、二级二氧化碳除尘器(8)、三级二氧化碳除尘器(9)、液固态二氧化碳制备系统(10)、成品仓(11)、物料冷却装置(12)、原料仓(13);1. An externally heated rotary kiln and waste heat recovery system for calcining carbonate minerals, characterized in that it comprises a material preheating feeder (1), a heating chamber (2), an externally heated rotary kiln (3), Waste heat boiler I (4), waste heat boiler II (5), waste heat boiler III (6), primary carbon dioxide dust collector (7), secondary carbon dioxide dust collector (8), tertiary carbon dioxide dust collector (9), liquid-solid a carbon dioxide preparation system (10), a finished product warehouse (11), a material cooling device (12), and a raw material warehouse (13); 所述外热式旋窑(3)一端密封连接给料装置(3-1),另一端密封连接出料装置(3-2);One end of the externally heated rotary kiln (3) is sealedly connected to the feeding device (3-1), and the other end is sealedly connected to the discharging device (3-2); 所述物料预热给料器(1)采用盘管结构,物料进口通过管道与原料仓(13)相连,物料预热给料器(1)的物料出口与给料装置(3-1)相连;The material preheating feeder (1) adopts a coil structure, the material inlet is connected to the raw material bin (13) through a pipeline, and the material outlet of the material preheating feeder (1) is connected to the feeding device (3-1) ; 所述加热室(2)通过密封与外热式旋窑(3)的筒体两端密封连接,加热室(2)上部设有的废气出口通过废气管道经物料预热给料器(1)盘管与余热锅炉Ⅲ(6)相连,下部出料口与物料冷却装置(12)相连;The heating chamber (2) is sealed and connected to both ends of the cylinder of the externally heated rotary kiln (3) through sealing, and the waste gas outlet provided on the upper part of the heating chamber (2) passes through the waste gas pipeline through the material preheating feeder (1). The coil is connected to the waste heat boiler III (6), and the lower discharge port is connected to the material cooling device (12); 所述一级二氧化碳除尘器(7)采用旋风筒结构,一级二氧化碳除尘器(7)上部出气口与余热锅炉Ⅰ(4)管道连接,余热锅炉Ⅰ(4)的出气口与二级二氧化碳除尘器(8)管道连接,二级二氧化碳除尘器(8)的出气口与三级二氧化碳除尘器(9)管道相连,三级二氧化碳除尘器(9)出口与液固态二氧化碳制备系统(10)相连;The first-stage carbon dioxide precipitator (7) adopts a cyclone structure, the upper air outlet of the first-stage carbon dioxide precipitator (7) is connected to the waste heat boiler I (4) pipeline, and the air outlet of the waste heat boiler I (4) is connected to the second-stage carbon dioxide dedusting The air outlet of the secondary carbon dioxide precipitator (8) is connected to the pipeline of the tertiary carbon dioxide precipitator (9), and the outlet of the tertiary carbon dioxide precipitator (9) is connected to the liquid-solid carbon dioxide preparation system (10); 所述物料冷却装置(12)的进气口和出气口分别与余热锅炉Ⅱ(5)的出气口和进气口相连;物料冷却装置(12)、余热锅炉Ⅰ(4)、余热锅炉Ⅱ(5)、一级二氧化碳除尘器(7)、二级二氧化碳除尘器(8)、三级二氧化碳除尘器(9)的下部出料口与成品仓(11)连接。The air inlet and air outlet of the material cooling device (12) are respectively connected with the air outlet and air inlet of the waste heat boiler II (5); the material cooling device (12), waste heat boiler I (4), waste heat boiler II ( 5) The lower discharge ports of the first-stage carbon dioxide precipitator (7), the second-stage carbon dioxide precipitator (8), and the third-stage carbon dioxide precipitator (9) are connected to the finished product bin (11). 2.如权利要求1所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统,其特征在于:所述二级二氧化碳除尘器(8)、三级二氧化碳除尘器(9)采用低流速布袋除尘器。2. The external heat rotary kiln and waste heat recovery system for calcining carbonate minerals according to claim 1, characterized in that: the secondary carbon dioxide precipitator (8) and the tertiary carbon dioxide precipitator (9) adopt low Flow rate bag filter. 3.如权利要求1所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统,其特征在于:所述加热室(2)由金属外壳、内保温、耐火层组成,内保温采用纳米保温材料,厚度为50-100mm,耐火层厚度为100-200mm。3. The external heat rotary kiln and waste heat recovery system for calcining carbonate minerals according to claim 1, characterized in that: the heating chamber (2) is composed of a metal shell, an internal heat preservation layer and a refractory layer, and the internal heat preservation adopts Nano thermal insulation material, the thickness is 50-100mm, and the thickness of the refractory layer is 100-200mm. 4.如权利要求1所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统,其特征在于:所述外热式旋窑(3)的筒体全部采用耐热钢焊接而成,水平倾角为1-3度。4. The external heat rotary kiln and waste heat recovery system for calcining carbonate minerals according to claim 1, characterized in that: the cylinders of the external heat rotary kiln (3) are all welded from heat-resistant steel , the horizontal inclination is 1-3 degrees. 5.一种采用权利要求1所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统的实现方法,其特征在于,步骤如下:5. a realization method of adopting the external heat rotary kiln and waste heat recovery system of calcining carbonate minerals according to claim 1, is characterized in that, step is as follows: 一、原料仓(13)的原料经给料装置(3-1)送入外热式旋窑(3),经加热室(2)加热煅烧后,原料中的碳酸盐分解为氧化物及二氧化碳经出料装置(3-2)排出;1. The raw materials in the raw material warehouse (13) are sent to the external heating rotary kiln (3) through the feeding device (3-1), and after being heated and calcined in the heating chamber (2), the carbonates in the raw materials are decomposed into oxides and Carbon dioxide is discharged through the discharge device (3-2); 二、从加热室(2)排出的高温废气依次进入物料预热给料器(1)、余热锅炉Ⅲ(6)冷却后排放;2. The high-temperature exhaust gas discharged from the heating chamber (2) enters the material preheating feeder (1) and the waste heat boiler III (6) in turn, and then discharges after cooling; 三、从出料装置(3-2)上部排出的二氧化碳原料气经一级二氧化碳除尘器(7)预除尘,进入余热锅炉I(4)冷却,再依次进入二级二氧化碳除尘器(8)和三级二氧化碳除尘器(9),三级二氧化碳除尘器(9)出口二氧化碳含尘量小于1mg/Nm3,送入液固态二氧化碳制备系统(10),制成食品级液态、固态二氧化碳产品;3. The carbon dioxide raw material gas discharged from the upper part of the discharging device (3-2) is pre-dusted by the first-stage carbon dioxide precipitator (7), enters the waste heat boiler I (4) for cooling, and then enters the second-stage carbon dioxide precipitator (8) and A three-stage carbon dioxide precipitator (9), the carbon dioxide dust content at the outlet of the three-stage carbon dioxide precipitator (9) is less than 1 mg/Nm 3 , and sent to a liquid and solid carbon dioxide preparation system (10) to produce food-grade liquid and solid carbon dioxide products; 四、从出料装置(3-2)下部排出的高温物料进入物料冷却装置(12),物料经冷却后的送至成品仓(11);4. The high-temperature material discharged from the lower part of the discharging device (3-2) enters the material cooling device (12), and the material is cooled and sent to the finished product warehouse (11); 五、循环冷却气体从物料冷却装置(12)下部进入,与高温物料换热后从物料冷却装置(12)上部排出,进入余热锅炉Ⅱ(5)冷却后再送回物料冷却装置(12)下部,完成一次物料冷却、余热回收循环;5. The circulating cooling gas enters from the lower part of the material cooling device (12), exchanges heat with the high-temperature material and is discharged from the upper part of the material cooling device (12), enters the waste heat boiler II (5) for cooling, and then returns to the lower part of the material cooling device (12), Complete a cycle of material cooling and waste heat recovery; 六、余热锅炉I(4)、余热锅炉Ⅱ(5)、二级二氧化碳除尘器(8)和三级二氧化碳除尘器(9)下部排出物料全部送至成品仓(11)。6. The waste heat boiler I (4), the waste heat boiler II (5), the second-stage carbon dioxide dust collector (8) and the lower part of the third-stage carbon dioxide dust collector (9) are all sent to the finished product warehouse (11). 6.如权利要求5所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统的实现方法,其特征在于:所述加热室(2)采用煤、煤气、高温气体、电能中的任意一种作为热源对外热式旋窑(3)进行均匀加热,所用燃料的单位低位发热值为1200-3000kcal。6. The method for realizing an external heat rotary kiln and a waste heat recovery system for calcining carbonate minerals according to claim 5, characterized in that: the heating chamber (2) adopts coal, coal gas, high temperature gas, and electrical energy. Any one is used as a heat source to uniformly heat the externally heated rotary kiln (3), and the unit low calorific value of the fuel used is 1200-3000kcal. 7.如权利要求5所述的煅烧碳酸盐矿物的外热式旋窑和余热收回系统的实现方法,其特征在于:所述余热锅炉Ⅰ(4)、余热锅炉Ⅱ(5)、余热锅炉Ⅲ(6)采用中温中压自然循环余热锅炉回收废气、物料的余热,生产蒸汽用于供热、发电。7. The method for realizing external heat rotary kiln and waste heat recovery system for calcining carbonate minerals according to claim 5, characterized in that: said waste heat boiler I (4), waste heat boiler II (5), waste heat boiler III (6) The medium temperature and medium pressure natural circulation waste heat boiler is used to recover the waste heat of waste gas and materials, and produce steam for heat supply and power generation.
CN201911378619.5A 2019-12-27 2019-12-27 External heating type rotary kiln for calcining carbonate minerals, waste heat recovery system and implementation method Pending CN111076536A (en)

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Application publication date: 20200428