CN110981697B - Method for synthesizing 3-methyl-3-butene-1-ol - Google Patents
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Abstract
本发明提供了一种合成3‑甲基‑3‑丁烯‑1‑醇的方法。本发明以异丁烯和二甲基二恶烷为原料,在装有催化剂的固定床中进行反应并得到3‑甲基‑3‑丁烯‑1‑醇,其中二甲基二恶烷转化率达到99%以上,选择性达到98%以上。本发明以二甲基二恶烷为原料合成3‑甲基‑3‑丁烯‑1‑醇,降低了生产成本和能耗,三废排放量大幅减少,简化了分离流程,连续可操作性更强,非常适合放大和工业化。The invention provides a method for synthesizing 3-methyl-3-butene-1-alcohol. The present invention takes isobutene and dimethyldioxane as raw materials, reacts in a fixed bed equipped with a catalyst and obtains 3-methyl-3-butene-1-alcohol, wherein the conversion rate of dimethyldioxane reaches More than 99%, the selectivity is more than 98%. The present invention uses dimethyldioxane as a raw material to synthesize 3-methyl-3-butene-1-alcohol, which reduces production cost and energy consumption, greatly reduces the discharge of three wastes, simplifies the separation process, and has better continuous operability Strong, ideal for scale-up and industrialization.
Description
技术领域technical field
本发明涉及聚羧酸高效减水剂的原料3-甲基-3-丁烯-1-醇的合成方法,属于有机化工合成技术领域。The invention relates to a method for synthesizing 3-methyl-3-buten-1-ol as a raw material of a polycarboxylic acid high-efficiency water reducer, and belongs to the technical field of organic chemical synthesis.
背景技术Background technique
3-甲基-3-丁烯-1-醇是合成聚羧酸高效减水剂侧链TPEG聚醚的起始剂,对于聚羧酸高效减水剂的质量和性能起到决定性的作用。此外,3-甲基-3-丁烯-1-醇还可用于合成高效低毒农药拟除虫菊酯类杀虫剂的中间体贲亭酸甲酯,也是人工合成柠檬醛的主要原料,并由此进一步合成薄荷醇及其衍生物,紫罗兰酮,类胡萝卜素及维生素A,香精香料,医药用品等。故开展合成3-甲基-3-丁烯-1-醇的研究具有广阔的前景,较大的经济效益和社会效益。3-Methyl-3-buten-1-ol is the initiator for the synthesis of polycarboxylate superplasticizer side chain TPEG polyether, which plays a decisive role in the quality and performance of polycarboxylate superplasticizer. In addition, 3-methyl-3-buten-1-ol can also be used to synthesize methyl pyrethroid, an intermediate of high-efficiency and low-toxicity pesticide pyrethroid insecticides, and it is also the main raw material for the artificial synthesis of citral. This further synthesizes menthol and its derivatives, ionone, carotenoids and vitamin A, flavors and fragrances, medical supplies, etc. Therefore, the research on the synthesis of 3-methyl-3-buten-1-ol has broad prospects and greater economic and social benefits.
根据合成3-甲基-3-丁烯-1-醇原料的不同,将合成路线主要分成三大类,第一类是异戊二烯法,第二类是甲基丁烯醇异构法,第三类是普林斯法,也叫异丁烯法。According to the different raw materials for the synthesis of 3-methyl-3-buten-1-ol, the synthetic route is mainly divided into three categories, the first is the isoprene method, and the second is the methyl butenol isomerization method , the third category is the Prince method, also known as the isobutylene method.
专利105541544A公开了一种利用异戊二烯与氯化氢催化合成氯代异戊烯,水解得到甲基丁烯醇和异戊烯醇,再进行异构化得到3-甲基-3-丁烯-1-醇,该方法操作复杂,设备投资大且投资高,而且氯化氢对设备有较大腐蚀。Patent 105541544A discloses a method of using isoprene and hydrogen chloride to catalyze the synthesis of chlorinated isopentene, hydrolyze to obtain methylbutenol and isopentenol, and then perform isomerization to obtain 3-methyl-3-butene-1 -Alcohol, the method is complicated to operate, and the equipment investment is large and high, and hydrogen chloride has relatively large corrosion to the equipment.
专利103787834B公开了一种丙酮和甲醛进行加成得到4-羟基-2-丁酮,经过酸性催化剂作用与异丁烯反应的到中间体1,中间体1与亚甲基化试剂反应得到中间体2,在进行脱保护反应得到3-甲基-3-丁烯-1-醇,该方法操作复杂,工艺路线长,生产成本高,不适合连续工业化运行。Patent 103787834B discloses the addition of acetone and formaldehyde to obtain 4-hydroxy-2-butanone, which is reacted with isobutene through an acid catalyst to obtain intermediate 1, and intermediate 1 is reacted with a methyleneating agent to obtain intermediate 2, After performing the deprotection reaction to obtain 3-methyl-3-buten-1-ol, the method is complicated to operate, has a long process route and high production cost, and is not suitable for continuous industrial operation.
专利CN102557876A公开了一种以多聚甲醛和异丁烯为原料,以氯仿为溶剂,使用每克分子筛固载1.25mol SnCl4作催化剂,经普林斯缩合制备3-甲基-3-丁烯-1-醇。Patent CN102557876A discloses a kind of using paraformaldehyde and isobutylene as raw materials, using chloroform as solvent, using 1.25mol SnCl4 per gram of molecular sieve as catalyst, and preparing 3-methyl-3-butene-1- alcohol.
专利CN105439823A公开了一种以甲醛甲醇溶液为原料,将其加热至超临界态后以喷雾的形式进入反应器和异丁烯缩合生成3-甲基-3-丁烯-1-醇的方法,在反应压力15~22MPa、反应温度220~300℃,其异丁烯转化率99%,3-甲基-3-丁烯-1-醇选择性96%。Patent CN105439823A discloses a method of using formaldehyde methanol solution as a raw material, heating it to a supercritical state and spraying it into the reactor and condensing isobutene to generate 3-methyl-3-buten-1-ol. The pressure is 15-22MPa, the reaction temperature is 220-300°C, the conversion rate of isobutene is 99%, and the selectivity of 3-methyl-3-buten-1-ol is 96%.
专利CN104130107A公开了一种以甲醛半缩醛为原料合成3-甲基-3-丁烯-1-醇的方法,其以碳数1~5的醇与甲醛合成醇醛缩合物,在反应压力12~18MPa,反应温度280~350℃的条件下反应,此方法不仅需要很高的温度和压力,在合成过程中会有碳数1~5的醇生成,需要分离。Patent CN104130107A discloses a method for synthesizing 3-methyl-3-butene-1-ol with formaldehyde hemiacetal as raw material, which synthesizes aldol condensate with alcohol with 1 to 5 carbons and formaldehyde, under reaction pressure 12-18MPa, and the reaction temperature is 280-350°C. This method not only requires high temperature and pressure, but also produces alcohol with carbon number 1-5 during the synthesis process, which needs to be separated.
总之,现有技术中普林斯法可以高效的制备3-甲基-3-丁烯-1-醇,但原料多采用甲醛或多聚甲醛,其具有甲醛转化率低,甲醛难以分离和去除,进而导致产品中会残留甲醛,降低了产品品质,对3-甲基-3-丁烯-1-醇的下游应用造成影响。In short, the Prince method in the prior art can efficiently prepare 3-methyl-3-buten-1-ol, but the raw material mostly uses formaldehyde or paraformaldehyde, which has a low formaldehyde conversion rate and is difficult to separate and remove formaldehyde , and then lead to residual formaldehyde in the product, which reduces the product quality and affects the downstream application of 3-methyl-3-buten-1-ol.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种工艺简单,环境友好,收率高的3-甲基-3-丁烯-1-醇制备方法,具体而言,采用异丁烯和二甲基二恶烷反应制备3-甲基-3-丁烯-1-醇。Aiming at the deficiencies in the prior art, the invention provides a method for preparing 3-methyl-3-buten-1-ol with simple process, environment-friendly and high yield, specifically, using isobutylene and dimethyl dimethicone Oxane reaction to produce 3-methyl-3-buten-1-ol.
本发明为达到其目的,采用如下技术方案:The present invention adopts following technical scheme in order to achieve its purpose:
一种合成3-甲基-3-丁烯-1-醇的方法,该方法包括:在催化剂的存在下,使异丁烯和二甲基二恶烷反应生成3-甲基-3-丁烯-1-醇。A method for synthesizing 3-methyl-3-butene-1-ol, the method comprising: in the presence of a catalyst, reacting isobutene and dimethyldioxane to generate 3-methyl-3-butene- 1-alcohol.
作为原料的二甲基二恶烷可由甲醛和异丁烯在酸性催化剂条件下制备;酸性催化剂可以为硫酸、磷酸、盐酸、固体酸、杂多酸的一种或多种。Dimethyldioxane as a raw material can be prepared from formaldehyde and isobutylene under acidic catalyst conditions; the acidic catalyst can be one or more of sulfuric acid, phosphoric acid, hydrochloric acid, solid acid, and heteropolyacid.
二甲基二恶烷的制备中,甲醛和异丁烯进料质量比例可以为2:1~8:1。In the preparation of dimethyldioxane, the mass ratio of formaldehyde and isobutylene can be 2:1-8:1.
二甲基二恶烷的制备中反应温度优选60~100℃,反应时间优选为4~8h。In the preparation of dimethyldioxane, the reaction temperature is preferably 60-100° C., and the reaction time is preferably 4-8 hours.
优选地,异丁烯和二甲基二恶烷的反应温度150~220℃,进一步优选160~200℃;反应压力4MPa~15MPa,进一步优选6MPa~10MPa。Preferably, the reaction temperature of isobutene and dimethyldioxane is 150-220°C, more preferably 160-200°C; the reaction pressure is 4MPa-15MPa, more preferably 6MPa-10MPa.
优选地,异丁烯和二甲基二恶烷的反应时间为10min~60min,进一步优选15min~30min。Preferably, the reaction time of isobutene and dimethyldioxane is 10 min to 60 min, more preferably 15 min to 30 min.
优选地,异丁烯和二甲基二恶烷的摩尔比为3~10:1~5,进一步优选5~8:2~4。Preferably, the molar ratio of isobutene to dimethyldioxane is 3-10:1-5, more preferably 5-8:2-4.
进一步地,反应在惰性气氛例如氮气气氛下进行。此外,反应优选在填充了催化剂的固定床反应器中进行。Further, the reaction is carried out under an inert atmosphere such as a nitrogen atmosphere. Furthermore, the reaction is preferably carried out in a fixed bed reactor filled with a catalyst.
本发明中催化剂包括主催化剂和助催化剂,主催化剂为金属氧化物,助催化剂为含氮化合物。主催化剂和助催化剂质量比优选为6:1~3。The catalyst in the invention includes a main catalyst and a co-catalyst, the main catalyst is a metal oxide, and the co-catalyst is a nitrogen-containing compound. The mass ratio of the main catalyst and the co-catalyst is preferably 6:1-3.
本发明中催化剂可由主催化剂和助催化剂混合而成。The catalyst in the present invention can be formed by mixing the main catalyst and the co-catalyst.
优选的,基于载体的质量,主催化剂金属氧化物负载量优选3~40wt%,更优选5~20wt%;助催化剂含氮化合物负载量优选1~15wt%,更优选2~5wt%。Preferably, based on the mass of the carrier, the metal oxide loading of the main catalyst is preferably 3-40 wt%, more preferably 5-20 wt%; the nitrogen-containing compound loading of the co-catalyst is preferably 1-15 wt%, more preferably 2-5 wt%.
根据本发明催化剂的主催化剂,优选的,所述金属氧化物包括但不限于氧化镁、氧化钙、氧化锰、氧化钡、氧化铁、氧化铜、氧化锌、氧化锡、氧化锶中的两种或多种,例如氧化锰和氧化钡、氧化钙和氧化铁、氧化铜和氧化锌、氧化锶和氧化镁,优选包括至少一种碱土金属氧化物和选自铁、铜、锡、锰、锶中的至少一种的氧化物,加入金属氧化物作为主催化剂,能有效的促进二甲基二恶烷裂解,加快与异丁烯的反应,降低反应温度和压力,减少反应时间,使反应条件更温和。According to the main catalyst of the catalyst of the present invention, preferably, the metal oxide includes but not limited to two kinds of magnesium oxide, calcium oxide, manganese oxide, barium oxide, iron oxide, copper oxide, zinc oxide, tin oxide, strontium oxide or more, such as manganese oxide and barium oxide, calcium oxide and iron oxide, copper oxide and zinc oxide, strontium oxide and magnesium oxide, preferably comprising at least one alkaline earth metal oxide and selected from the group consisting of iron, copper, tin, manganese, strontium At least one of the oxides, adding metal oxides as the main catalyst, can effectively promote the cracking of dimethyl dioxane, accelerate the reaction with isobutene, reduce the reaction temperature and pressure, reduce the reaction time, and make the reaction conditions more mild .
优选地,助催化剂选自酰亚胺、碳酰胺、脂肪胺、芳胺、含氮杂环、季铵碱中的一种或多种,包含但不限于邻苯二甲酰亚胺、丙内酰胺、己内酰胺、二甲基苯胺、对甲苯胺、甲基乙基环丙胺、对氯苯胺、十四烷基二甲基叔胺、十二烷基二甲基叔胺、十烷基二甲基叔胺、双十二甲基叔胺、双辛烷甲基叔胺、三辛癸烷基叔胺、十八烷基伯胺、二辛胺、二癸胺、十二胺、二异辛胺、异辛胺、正戊胺、正己胺、氨基吡啶、吡啶、咪唑、吡咯、二甲基甲酰胺、三乙胺、N-苯基苯甲胺、碘化四异丙胺、氢氧化(2-羟乙基)三甲胺的一种或多种。加入含氮化合物一方面促进二甲基二恶烷与异丁烯反应,提高二甲基二恶烷的选择性;另一方面加强产物3-甲基-3-丁烯-1-醇的稳定性,优选的,基于载体质量,含氮化合物负载量可以为1~15wt%,优选2~5wt%。Preferably, the cocatalyst is selected from one or more of imides, carbonamides, aliphatic amines, aromatic amines, nitrogen-containing heterocycles, and quaternary ammonium bases, including but not limited to phthalimide, propane Amide, caprolactam, dimethylaniline, p-toluidine, methylethylcyclopropylamine, p-chloroaniline, tetradecyldimethylamine, dodecyldimethylamine, dodecyldimethylamine Tertiary amine, didodecyl tertiary amine, bis-octyl methyl tertiary amine, trioctydecyl tertiary amine, octadecyl primary amine, dioctylamine, didecylamine, dodecylamine, diisooctylamine , isooctylamine, n-pentylamine, n-hexylamine, aminopyridine, pyridine, imidazole, pyrrole, dimethylformamide, triethylamine, N-phenylbenzylamine, tetraisopropylamine iodide, hydroxide (2- One or more of hydroxyethyl) trimethylamine. Adding nitrogen-containing compounds promotes the reaction of dimethyldioxane and isobutene on the one hand, improves the selectivity of dimethyldioxane; strengthens the stability of product 3-methyl-3-buten-1-ol on the other hand, Preferably, based on the mass of the carrier, the loading amount of the nitrogen-containing compound may be 1-15 wt%, preferably 2-5 wt%.
根据本发明催化剂的载体,优选的,所述载体包括氧化铝、氧化硅、分子筛中的一种或多种,具有耐高温,高压的特性。According to the carrier of the catalyst of the present invention, preferably, the carrier includes one or more of alumina, silicon oxide and molecular sieve, and has the characteristics of high temperature and high pressure resistance.
主催化剂可以采用常规方法加载到载体上。例如本发明中主催化剂可采用以下方法担载到载体上:The main catalyst can be loaded on the carrier by conventional methods. For example, in the present invention, the main catalyst can be carried on the carrier by the following method:
首先称取一定质量的载体氧化铝、氧化硅、分子筛中的一种或多种加入烧瓶中,再取基于载体质量5%~20%的两种或多种的金属氧化物,并用稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声1~4h后静置10h后加入弱碱性物质,并调节溶液PH~10,使之能完全固化在载体上,固化5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在125℃条件下进行烘干,进一步在540℃条件下焙烧4.5h,最后得到颗粒大小均匀,分散性好的复合金属催化剂。First weigh a certain mass of one or more of the carrier alumina, silicon oxide, and molecular sieve into the flask, then take two or more metal oxides based on the carrier mass of 5% to 20%, and dissolve them with dilute nitric acid Add the metal oxide to the flask and place it in an ultrasonic container for mixing. The mixed liquid is ultrasonicated for 1 to 4 hours and then allowed to stand for 10 hours before adding a weakly alkaline substance and adjusting the pH of the solution to 10 so that it can be completely solidified on the carrier. After solidification for 5 hours, filter, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 125°C, and further roast at 540°C for 4.5h, and finally obtain a composite metal with uniform particle size and good dispersibility catalyst.
本发明中助催化剂可采用以下方法加载到担载了金属氧化物的催化剂载体上:In the present invention, cocatalyst can adopt following method to be loaded on the catalyst support that has loaded metal oxide:
首先称取担载了主催化剂金属氧化物的载体颗粒(例如上述制备的复合金属催化剂颗粒),(例如加入油浴中)加热至50~100℃,称取含氮化合物加到加热的载体颗粒中,并使用有机溶剂进行溶解和混合(例如搅拌或超声1~5h),然后脱除溶剂,洗涤(例如使用乙醇进行洗涤),将得到的负载含氮化合物的复合金属催化剂干燥(例如放入120℃条件下进行烘干),进一步焙烧(例如在250℃条件下进行焙烧3h),得到负载含氮化合物的复合金属催化剂。First, weigh the carrier particles (such as the composite metal catalyst particles prepared above) loaded with the metal oxide of the main catalyst, heat (for example, add it to an oil bath) to 50-100° C., weigh the nitrogen-containing compound and add it to the heated carrier particles. , and use an organic solvent to dissolve and mix (for example, stirring or ultrasonic 1 ~ 5h), then remove the solvent, wash (for example, use ethanol to wash), and dry the obtained composite metal catalyst loaded with nitrogen-containing compounds (for example, put drying at 120°C), and further calcined (for example, at 250°C for 3 hours), to obtain a composite metal catalyst loaded with nitrogen-containing compounds.
本发明的催化剂制备方法,载体与金属氧化物在超声容器中进行混合,混合液超声1~4h后静置10h,所述加入弱碱性物质包括但不限于氨水,碳酸氢氨,碳酸氨中的一种或多种,调节溶液PH为10,金属氧化物能够固化并完全附着在载体上。优选的,将含氮化合物与复合金属催化剂颗粒共混,所述共混有机溶剂包括但不限于甲苯、二甲苯、氯苯、二氯苯、乙苯中的一种或多种,一种优选的方案中,在氮化合物与复合金属催化剂颗粒共混过程中在氮气氛围中进行,具体的,后续包括溶剂洗涤和烘干的过程。In the preparation method of the catalyst of the present invention, the carrier and the metal oxide are mixed in an ultrasonic container, and the mixed solution is ultrasonicated for 1 to 4 hours and then left to stand for 10 hours. One or more of them, the pH of the solution is adjusted to 10, and the metal oxide can be solidified and completely attached to the carrier. Preferably, the nitrogen-containing compound is blended with the composite metal catalyst particles, and the blended organic solvent includes but not limited to one or more of toluene, xylene, chlorobenzene, dichlorobenzene, ethylbenzene, one preferred In the scheme, it is carried out in a nitrogen atmosphere during the blending process of the nitrogen compound and the composite metal catalyst particles, and specifically, the subsequent processes include solvent washing and drying.
优选地,所述催化剂进行机械研磨,加入适量的聚乙烯醇、天菁粉后干燥培烧研磨过筛分离得到的粒径为30~100目的固体催化剂,优选50~80目。Preferably, the catalyst is mechanically ground, and after adding an appropriate amount of polyvinyl alcohol and azure powder, it is dried, calcined, ground, sieved and separated to obtain a solid catalyst with a particle size of 30-100 mesh, preferably 50-80 mesh.
由于二甲基二恶烷稳定性高于甲醛、甲醛半缩醛,且不会存在单体、二聚体和多聚体等多种结构,在反应过程中没有甲醛生成使得反应更加稳定,通过加入催化剂,并调整温度和压力可以获得较高的转化率和选择性。由于反应液中没有甲醛残留和高聚物产生,在后续的分离处理过程中,不需要对甲醛进行脱除,由于没有溶剂等组分产生,使得分离过程更加高效,最终3-甲基-3-丁烯-1-醇的分离收率得到提高。Since the stability of dimethyldioxane is higher than that of formaldehyde and formaldehyde hemiacetal, and there will be no multiple structures such as monomers, dimers, and polymers, no formaldehyde is generated during the reaction, making the reaction more stable. Adding catalyst, and adjusting temperature and pressure can obtain higher conversion rate and selectivity. Since there is no formaldehyde residue and high polymer in the reaction solution, it is not necessary to remove formaldehyde in the subsequent separation process. Since there is no solvent and other components, the separation process is more efficient, and finally 3-methyl-3 The isolated yield of -buten-1-ol was improved.
根据本发明的一个更具体的实施方案,一种合成3-甲基-3-丁烯-1-醇的方法包括:According to a more specific embodiment of the present invention, a kind of method for synthesizing 3-methyl-3-buten-1-ol comprises:
(1)首先使用氮气或惰性气体吹扫反应器中,将反应器中的空气置换完全;(1) first use nitrogen or inert gas to purge the reactor, and completely replace the air in the reactor;
(2)将异丁烯通过预热器并加热至所需温度100~300℃,优选150~220℃,同时将二甲基二恶烷通过预热器进行预热,达到所需温度60~140℃,进一步优选80~120℃;(2) Pass isobutene through a preheater and heat it to the required temperature of 100-300°C, preferably 150-220°C, while preheating dimethyldioxane through the preheater to reach the required temperature of 60-140°C , more preferably 80-120°C;
(3)将上述两股物料通过混合器进行混合,混合物料连续进入固定床反应器,在催化剂的作用下反应生成3-甲基-3-丁烯-1-醇;(3) above-mentioned two stock materials are mixed by mixer, and mixed material enters fixed-bed reactor continuously, reacts and generates 3-methyl-3-butene-1-alcohol under the effect of catalyst;
(4)反应液经过降温冷却后进行加压精馏分离,将未反应的异丁烯分离,剩余反应液进入脱重精馏塔,并从侧线将3-甲基-3-丁烯-1-醇采出,即可得到高纯度的3-甲基-3-丁烯-1-醇。(4) The reaction solution is subjected to pressurized rectification and separation after cooling down to separate the unreacted isobutene, and the remaining reaction solution enters the weight-removing rectification tower, and 3-methyl-3-butene-1-ol is extracted from the side line Mining, you can get high-purity 3-methyl-3-buten-1-ol.
上述制备步骤(3)中反应压力优选6MPa~10MPa,反应温度优选160~200℃,反应时间优选15min~30min。In the above preparation step (3), the reaction pressure is preferably 6MPa-10MPa, the reaction temperature is preferably 160-200°C, and the reaction time is preferably 15min-30min.
上述制备步骤(3)中进料异丁烯和二甲基二恶烷的摩尔比优选5~8:2~4。The molar ratio of the feed isobutene and dimethyldioxane in the above preparation step (3) is preferably 5-8:2-4.
与现有技术相比,本发明所述制备3-甲基-3-丁烯-1-醇的方法具有如下有益效果:Compared with the prior art, the method for preparing 3-methyl-3-buten-1-ol of the present invention has the following beneficial effects:
(1)使用二甲基二恶烷替代甲醛,反应原料易得,副产物少,无甲醛残留,解决了甲醛转化率低和难分离去除的问题,提高了产品品质;(1) Using dimethyldioxane instead of formaldehyde, the reaction raw materials are easy to obtain, the by-products are few, and there is no formaldehyde residue, which solves the problems of low formaldehyde conversion rate and difficult separation and removal, and improves product quality;
(2)反应条件更加温和可靠,副反应减少,制备简单,使用固定床操作,连续化生产,提高了生产效率,降低了操作风险;(2) The reaction conditions are more mild and reliable, the side reactions are reduced, the preparation is simple, the fixed bed operation is used, and the continuous production improves the production efficiency and reduces the operation risk;
(3)原料二甲基二恶烷的转化率99%以上和异丁烯的选择性98%以上。(3) The conversion rate of raw material dimethyl dioxane is over 99% and the selectivity of isobutene is over 98%.
具体实施方式detailed description
为了更好的理解本发明的技术方案,下面结合实施例进一步阐述本发明的内容,但本发明的内容并不仅仅局限于以下实施例。下面对实施例中用到的检测方法进行说明:In order to better understand the technical solution of the present invention, the content of the present invention will be further described below in conjunction with the examples, but the content of the present invention is not limited only to the following examples. The detection method used in the embodiment is described below:
采用气相色谱仪检测二甲基二恶烷转化率和选择性,具体分析条件如下:Adopt gas chromatograph to detect dimethyl dioxane conversion rate and selectivity, concrete analysis condition is as follows:
色谱仪器:Agilent 7890A,色谱柱型号:HP-5,内径:320.00μm,长度:30.0m,最高温度:325.0℃。升温程序,首先40℃保持1分钟,以10℃/min升温到140℃保持2分钟,以20℃/min升温到280℃保持6min,总运行时间为30分钟。Chromatographic instrument: Agilent 7890A, chromatographic column model: HP-5, inner diameter: 320.00μm, length: 30.0m, maximum temperature: 325.0°C. The temperature rise program, first keep at 40°C for 1 minute, then raise the temperature at 10°C/min to 140°C and hold for 2 minutes, then raise the temperature at 20°C/min to 280°C and keep for 6 minutes, the total running time is 30 minutes.
实施例中使用的二甲基二恶烷均是由甲醛和异丁烯采用如下方法制得:首先选取500g的Cu-Al-MCM-41分子筛作为催化剂,将催化剂装填于反应器内,氮气置换后升温至96℃,然后使用异丁烯置换反应系统,控制反应器出口的背压阀将反应器内压力调节至2MPa,将异丁烯预热至100℃,进料速30g/h,将37%甲醛溶液预热至95℃,进料速150g/h,两者混合温度为96℃进入反应器,反应时间5.8h,反应液冷却后经过简单分离即可得到纯度接近100%的二甲基二恶烷。异丁烯转化率达到96%以上,二甲基二恶烷选择性100%。The dimethyldioxane used in the examples is all obtained from formaldehyde and isobutylene by the following method: first select 500g of Cu-Al-MCM-41 molecular sieve as a catalyst, fill the catalyst in the reactor, and heat up after nitrogen replacement to 96°C, then use the isobutylene replacement reaction system, control the back pressure valve at the outlet of the reactor to adjust the pressure inside the reactor to 2MPa, preheat isobutene to 100°C, feed rate 30g/h, preheat 37% formaldehyde solution to 95°C, the feed rate is 150g/h, the mixing temperature of the two enters the reactor at 96°C, and the reaction time is 5.8h. After the reaction liquid is cooled, dimethyldioxane with a purity close to 100% can be obtained through simple separation. The conversion rate of isobutene reaches over 96%, and the selectivity of dimethyl dioxane is 100%.
实施例1Example 1
催化剂的制备Catalyst preparation
称取500g的分子筛加入烧瓶中,再取25g的氧化锰和25g的氧化钡,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声3.5h后静置10h后加入氨水,并调节溶液PH~10,固化5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在125℃条件下进行烘干,在540℃条件下焙烧4.5h,得到复合金属催化剂。称取12g的十四烷基二甲基叔胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至80℃,搅拌或超声2h,然后脱除溶剂,使用乙醇进行洗涤,放入120℃条件下进行烘干,在250℃条件下进行焙烧3h,经过最终加工得到60目负载含氮的复合金属催化剂。Weigh 500g of molecular sieve into the flask, then take 25g of manganese oxide and 25g of barium oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. Add ammonia water after 10 hours, and adjust the pH of the solution to 10, filter after curing for 5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 125°C, and roast at 540°C for 4.5h to obtain Composite metal catalysts. Weigh 12g of tetradecyldimethyl tertiary amine, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add to an oil bath, heat to 80°C, stir or ultrasonic for 2h, then remove the solvent, use ethanol Washing, drying at 120° C., calcination at 250° C. for 3 hours, and final processing to obtain a 60-mesh nitrogen-loaded composite metal catalyst.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
1)取上述催化剂200g加入固定床中,使用氮气置换固定床中的空气;1) Take 200g of the above-mentioned catalyst and add it to the fixed bed, and use nitrogen to replace the air in the fixed bed;
2)将异丁烯预热至190℃,以16g/min的流量通入混合器和固定床中,固定床温度设为180℃,调节背压阀使反应器压力控制在8MPa,压力稳定后将二甲基二恶烷预热至120℃,以7.5g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h;2) Preheat the isobutylene to 190°C, feed it into the mixer and the fixed bed at a flow rate of 16g/min, set the temperature of the fixed bed to 180°C, adjust the back pressure valve to control the pressure of the reactor at 8MPa, and put the two Methyldioxane was preheated to 120°C, passed into the mixer at a flow rate of 7.5g/min to mix with isobutylene, entered the reactor for reaction, and continued to react for 12 hours;
3)反应液经降温,减压至0.5MPa,将异丁烯分离后,对反应液进行精馏分离,得到产品3-甲基-3-丁烯-1-醇,利用气相色谱分析3-甲基-3-丁烯-1-醇含量,计算得到产率97.5%。3) The temperature of the reaction solution is lowered, and the pressure is reduced to 0.5MPa. After isobutene is separated, the reaction solution is rectified and separated to obtain the product 3-methyl-3-butene-1-ol, which is analyzed by gas chromatography. -3-buten-1-ol content, the calculated yield is 97.5%.
实施例2Example 2
催化剂的制备Catalyst preparation
称取500g的氧化铝加入烧瓶中,再取30g的氧化钙和20g的氧化铁,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声3.5h后静置10h后加入碳酸氢氨,并调节溶液PH~11,固化4.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在125℃条件下进行烘干,在540℃条件下焙烧5h,得到复合金属催化剂。称取15g的邻苯二甲酰亚胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至100℃,搅拌或超声2h,然后脱除溶剂,使用乙醇进行洗涤,放入120℃条件下进行烘干,在250℃条件下进行焙烧3.5h,经过最终加工得到70目负载含氮的复合金属催化剂。Weigh 500g of alumina and add it to the flask, then take 30g of calcium oxide and 20g of iron oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. Add ammonium bicarbonate after standing for 10 hours, and adjust the pH of the solution to 11, filter after curing for 4.5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 125°C, and roast at 540°C 5h, a composite metal catalyst was obtained. Weigh 15g of phthalimide, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add it to an oil bath, heat to 100°C, stir or sonicate for 2h, then remove the solvent, and wash with ethanol , placed in the condition of 120° C. for drying, and calcination for 3.5 hours at 250° C., and finally processed to obtain a 70-mesh nitrogen-loaded composite metal catalyst.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至170℃,以18g/min的流量通入混合器和固定床中,固定床温度设为200℃,调节背压阀使反应器压力控制在10MPa,压力稳定后将二甲基二恶烷预热至100℃,以5g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.8%。Adopt the synthesis method of Example 1, the difference is: isobutylene is preheated to 170 ℃, feeds in the mixer and the fixed bed with the flow rate of 18g/min, and the fixed bed temperature is set at 200 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 10MPa. After the pressure is stable, the dimethyldioxane is preheated to 100°C, passed into the mixer at a flow rate of 5g/min to mix with isobutylene, and then enters the reactor for reaction. The reaction is continued for 12 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.8%.
实施例3Example 3
催化剂的制备Catalyst preparation
称取500g的分子筛加入烧瓶中,再取26g的氧化铜和15g的氧化锌,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声3.5h后静置10h后加入碳酸氢氨,并调节溶液PH~11,固化4.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在125℃条件下进行烘干,在540℃条件下焙烧5h,得到复合金属催化剂。称取8.5g的二辛胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至100℃,搅拌或超声2h,然后脱除溶剂,使用乙醇进行洗涤,放入120℃条件下进行烘干,在250℃条件下进行焙烧3.5h,经过最终加工得到80目负载含氮的复合金属催化剂。Weigh 500g of molecular sieve into the flask, then take 26g of copper oxide and 15g of zinc oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. After 10 hours, add ammonium bicarbonate, and adjust the pH of the solution to 11, filter after curing for 4.5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 125°C, and roast at 540°C for 5 hours , to obtain a composite metal catalyst. Weigh 8.5g of dioctylamine, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add to an oil bath, heat to 100°C, stir or sonicate for 2h, then remove the solvent, wash with ethanol, put Drying was carried out at 120° C., followed by calcination at 250° C. for 3.5 hours. After final processing, an 80-mesh composite metal catalyst loaded with nitrogen was obtained.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至200℃,以20g/min的流量通入混合器和固定床中,固定床温度设为190℃,调节背压阀使反应器压力控制在9MPa,压力稳定后将二甲基二恶烷预热至95℃,以3g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.4%。Adopt the synthetic method of embodiment 1, difference is: isobutylene is preheated to 200 ℃, feeds in the mixer and the fixed bed with the flow rate of 20g/min, and the fixed bed temperature is set as 190 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 9MPa. After the pressure is stable, the dimethyldioxane is preheated to 95°C, passed into the mixer at a flow rate of 3g/min to mix with isobutylene, and then enters the reactor for reaction. The reaction is continued for 12 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.4%.
实施例4Example 4
催化剂的制备Catalyst preparation
称取500g的氧化硅加入烧瓶中,再取40g的氧化锶和30g的氧化镁,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声8h后静置12h后加入碳酸氢氨,并调节溶液PH~11,固化7.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在130℃条件下进行烘干,在530℃条件下焙烧8h,得到复合金属催化剂。称取25g的丙内酰胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至110℃,搅拌或超声7h,然后脱除溶剂,使用乙醇进行洗涤,放入130℃条件下进行烘干,在250℃条件下进行焙烧5h,经过最终加工得到80目负载含氮的复合金属催化剂。Weigh 500g of silicon oxide into the flask, then take 40g of strontium oxide and 30g of magnesium oxide, add dilute nitric acid to dissolve the metal oxides, add them to the flask, and place them in an ultrasonic container for mixing. The mixture is ultrasonicated for 8 hours and then allowed to stand After 12 hours, add ammonium bicarbonate, and adjust the pH of the solution to 11, filter after curing for 7.5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 130°C, and roast at 530°C for 8 hours , to obtain a composite metal catalyst. Weigh 25g of propionolactam, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add to an oil bath, heat to 110°C, stir or sonicate for 7h, then remove the solvent, wash with ethanol, put in 130 Drying at ℃, followed by calcination at 250°C for 5 hours, and final processing to obtain 80-mesh nitrogen-loaded composite metal catalyst.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至160℃,以30g/min的流量通入混合器和固定床中,固定床温度设为170℃,调节背压阀使反应器压力控制在9MPa,压力稳定后将二甲基二恶烷预热至110℃,以4g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.2%。Adopt the synthesis method of Example 1, the difference is: isobutylene is preheated to 160 ℃, feeds in the mixer and the fixed bed with the flow rate of 30g/min, and the fixed bed temperature is set as 170 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 9MPa. After the pressure is stabilized, the dimethyldioxane is preheated to 110°C. It is passed into the mixer at a flow rate of 4g/min to mix with isobutylene, and enters the reactor for reaction. The reaction is continued for 12 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.2%.
实施例5Example 5
催化剂的制备Catalyst preparation
称取500g的分子筛加入烧瓶中,再取15g的氧化钡和25g的氧化镁,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声4h后静置6h后加入碳酸氢氨,并调节溶液PH~11,固化4.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在130℃条件下进行烘干,在530℃条件下焙烧6h,得到复合金属催化剂。称取8g的己内酰胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至110℃,搅拌或超声5h,然后脱除溶剂,使用乙醇进行洗涤,放入130℃条件下进行烘干,在250℃条件下进行焙烧4h,经过最终加工得到70目负载含氮的复合金属催化剂。Weigh 500g of molecular sieve into the flask, then take 15g of barium oxide and 25g of magnesium oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. The mixed solution is ultrasonicated for 4 hours and then allowed to stand for 6 hours Then add ammonium bicarbonate, adjust the pH of the solution to 11, filter after curing for 4.5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 130°C, and roast at 530°C for 6h. A composite metal catalyst is obtained. Weigh 8g of caprolactam, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add it to an oil bath, heat to 110°C, stir or sonicate for 5h, then remove the solvent, wash with ethanol, and put it in the condition of 130°C drying at 250°C for 4 hours, and finally processed to obtain a 70-mesh composite metal catalyst loaded with nitrogen.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至160℃,以80g/min的流量通入混合器和固定床中,固定床温度设为180℃,调节背压阀使反应器压力控制在10MPa,压力稳定后将二甲基二恶烷预热至120℃,以12g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.7%。Adopt the synthetic method of embodiment 1, difference is: isobutylene is preheated to 160 ℃, feeds in the mixer and the fixed bed with the flow rate of 80g/min, and the fixed bed temperature is set as 180 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 10MPa. After the pressure is stabilized, the dimethyldioxane is preheated to 120°C, passed into the mixer at a flow rate of 12g/min to mix with isobutylene, and then enters the reactor for reaction. The reaction is continued for 12 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.7%.
实施例6Example 6
催化剂的制备Catalyst preparation
称取500g的分子筛加入烧瓶中,再取50g的氧化锰和12g的氧化钡,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声7h后静置8h后加入碳酸氢氨,并调节溶液PH~11,固化7.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在130℃条件下进行烘干,在530℃条件下焙烧8h,得到复合金属催化剂。称取22g的二甲基苯胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至110℃,搅拌或超声8h,然后脱除溶剂,使用乙醇进行洗涤,放入130℃条件下进行烘干,在250℃条件下进行焙烧5h,经过最终加工得到65目负载含氮的复合金属催化剂。Weigh 500g of molecular sieve into the flask, then take 50g of manganese oxide and 12g of barium oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. The mixed solution is ultrasonicated for 7 hours and then allowed to stand for 8 hours Then add ammonium bicarbonate, adjust the pH of the solution to 11, filter after curing for 7.5 hours, wash with pure water three times to obtain a solid catalyst, dry the solid catalyst at 130°C, and roast at 530°C for 8 hours. A composite metal catalyst is obtained. Weigh 22g of dimethylaniline, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add to an oil bath, heat to 110°C, stir or sonicate for 8h, then remove the solvent, wash with ethanol, put Drying was performed at 130° C., followed by calcination at 250° C. for 5 hours, and finally processed to obtain a 65-mesh nitrogen-loaded composite metal catalyst.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至190℃,以10g/min的流量通入混合器和固定床中,固定床温度设为200℃,调节背压阀使反应器压力控制在7MPa,压力稳定后将二甲基二恶烷预热至110℃,以2g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应12h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.1%。Adopt the synthetic method of embodiment 1, difference is: isobutylene is preheated to 190 ℃, feeds in the mixer and the fixed bed with the flow rate of 10g/min, and the fixed bed temperature is set at 200 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 7MPa. After the pressure is stabilized, the dimethyldioxane is preheated to 110°C. It is passed into the mixer at a flow rate of 2g/min to mix with isobutylene, and then enters the reactor for reaction. The reaction is continued for 12 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.1%.
实施例7Example 7
催化剂的制备Catalyst preparation
称取500g的分子筛加入烧瓶中,再取30g的氧化钡和6g的氧化锡,加入稀硝酸溶解金属氧化物后加入烧瓶中,并放置于超声容器中进行混合,混合液超声5.5h后静置7h后加入碳酸氢氨,并调节溶液PH~11,固化6.5h后进行过滤,使用纯水进行清洗三遍得到固体催化剂,固体催化剂在125℃条件下进行烘干,在480℃条件下焙烧6.5h,得到复合金属催化剂。称取24g的N-苯基苯甲胺,加入甲苯进行溶解,取制备好的复合金属催化剂300g进行混合加入油浴中加热至115℃,搅拌或超声7.5h,然后脱除溶剂,使用乙醇进行洗涤,放入130℃条件下进行烘干,在280℃条件下进行焙烧4.5h,经过最终加工得到70目负载含氮的复合金属催化剂。Weigh 500g of molecular sieve into the flask, then take 30g of barium oxide and 6g of tin oxide, add dilute nitric acid to dissolve the metal oxide, add it to the flask, and place it in an ultrasonic container for mixing. The mixture is ultrasonicated for 5.5 hours and then left to stand After 7 hours, ammonium bicarbonate was added, and the pH of the solution was adjusted to 11. After solidification for 6.5 hours, it was filtered and washed three times with pure water to obtain a solid catalyst. The solid catalyst was dried at 125°C and roasted at 480°C for 6.5 h, to obtain a composite metal catalyst. Weigh 24g of N-phenylbenzylamine, add toluene to dissolve, take 300g of the prepared composite metal catalyst, mix and add to an oil bath, heat to 115°C, stir or sonicate for 7.5h, then remove the solvent, and use ethanol for Washing, drying at 130°C, calcination at 280°C for 4.5 hours, and final processing to obtain a 70-mesh nitrogen-loaded composite metal catalyst.
合成3-甲基-3-丁烯-1-醇实验Synthesis of 3-methyl-3-buten-1-ol experiment
采用实施例1的合成方法,不同之处在于:异丁烯预热至220℃,以20g/min的流量通入混合器和固定床中,固定床温度设为200℃,调节背压阀使反应器压力控制在10MPa,压力稳定后将二甲基二恶烷预热至85℃,以4g/min的流速通入混合器与异丁烯混合,进入反应器进行反应,连续反应24h,最终计算得到3-甲基-3-丁烯-1-醇的产率97.4%。Adopt the synthesis method of Example 1, the difference is: isobutylene is preheated to 220 ℃, feeds in the mixer and the fixed bed with the flow rate of 20g/min, and the fixed bed temperature is set at 200 ℃, adjusts the back pressure valve to make the reactor The pressure is controlled at 10MPa. After the pressure is stabilized, the dimethyldioxane is preheated to 85°C. It is passed into the mixer at a flow rate of 4g/min to mix with isobutylene, and enters the reactor for reaction. The reaction is continued for 24 hours, and the final calculation is 3- The yield of methyl-3-buten-1-ol was 97.4%.
对比例1Comparative example 1
按照现有技术,以甲醛甲醇半缩醛为原料合成3-甲基-3-丁烯-1-醇,将甲醛甲醇半缩醛先加热至290℃,加压至19MPa,异丁烯加热至290℃,加压至19MPa,两者混合后进入管式反应器中,反应时间4min,反应完毕后精馏分离甲醇,甲醛甲醇半缩醛转化率98.9%、选择性98.6%。According to the existing technology, formaldehyde methanol hemiacetal is used as raw material to synthesize 3-methyl-3-buten-1-ol. The formaldehyde methanol hemiacetal is first heated to 290°C, pressurized to 19MPa, and isobutylene is heated to 290°C , pressurized to 19MPa, the two are mixed and then enter the tubular reactor, the reaction time is 4min, after the reaction is completed, methanol is rectified and separated, the conversion rate of formaldehyde to methanol hemiacetal is 98.9%, and the selectivity is 98.6%.
对比例2Comparative example 2
按照现有技术,以多聚甲醛为原料合成3-甲基-3-丁烯-1-醇,首先在反应釜内用甲缩醛解聚多聚甲醛,控制温度150℃,反应3h得到透明状态的溶液;将异丁烯加入反应釜,烯醛质量比为10,反应温度230℃,反应压力为15~16MPa,反应时间3h,放出反应物料并精馏分离出异丁烯和甲醇、甲缩醛,对应多聚甲醛的收率最高93.5%。According to the prior art, paraformaldehyde is used as raw material to synthesize 3-methyl-3-buten-1-ol. Firstly, paraformaldehyde is depolymerized with methylal in the reactor, and the temperature is controlled at 150°C. The reaction is 3 hours to obtain a transparent solution in the state; add isobutene to the reactor, the mass ratio of olefin to aldehyde is 10, the reaction temperature is 230°C, the reaction pressure is 15-16MPa, the reaction time is 3h, the reaction material is released and rectified to separate isobutene, methanol and methylal, corresponding The highest yield of paraformaldehyde is 93.5%.
通过对比例1看出,使用甲醛甲醇半缩醛为原料合成3-甲基-3-丁烯-1-醇,所需温度和压力很高,从反应器设计和工艺安全角度分析,都提出很大要求,需要的成本更高,虽然反应生成的甲醇精馏分离后可再次利用,但也增加了能耗和成本。It can be seen from comparative example 1 that using formaldehyde methanol hemiacetal as a raw material to synthesize 3-methyl-3-buten-1-ol requires high temperature and pressure. From the perspective of reactor design and process safety, it is proposed that The requirement is very large and the cost is higher. Although the methanol produced by the reaction can be reused after rectification and separation, it also increases energy consumption and cost.
通过对比例2看出,以多聚甲醛为原料合成甲缩醛后与异丁烯反应合成3-甲基-3-丁烯-1-醇,所需反应时间为3h,由于反应时间的延长,产能将会受限,同时反应器为釜式反应器,在工业化放大过程中,存在反应器设计困难的问题,反应生成的甲醇和甲缩醛需要进行分离,相对增加了能耗。Find out by comparative example 2, take paraformaldehyde as raw material to synthesize methylal and then react with isobutene to synthesize 3-methyl-3-buten-1-alcohol, the required reaction time is 3h, because the prolongation of reaction time, production capacity It will be limited. At the same time, the reactor is a tank reactor. In the process of industrial scale-up, there is a problem of difficult reactor design. The methanol and methylal produced by the reaction need to be separated, which relatively increases the energy consumption.
结合对比例和本发明的方法,更能体现出本发明原料选择、工艺条件和反应器设计等方面都具有明显的优势,更具有工业化应用的价值。Combining the comparative example and the method of the present invention, it can be more reflected that the present invention has obvious advantages in raw material selection, process conditions and reactor design, and has more industrial application value.
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