CN110884900A - Discharging mechanism, processing equipment and method for sandwich fried ball blank - Google Patents
Discharging mechanism, processing equipment and method for sandwich fried ball blank Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 33
- 238000007599 discharging Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title abstract description 17
- 239000011162 core material Substances 0.000 claims abstract description 144
- 239000004744 fabric Substances 0.000 claims abstract description 97
- 238000005520 cutting process Methods 0.000 claims description 41
- 235000013305 food Nutrition 0.000 claims description 18
- 235000013312 flour Nutrition 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
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- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 244000000231 Sesamum indicum Species 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/52—Adaptations of pipes or tubes
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/08—Apparatus for baking in baking fat or oil, e.g. for making doughnuts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- Engineering & Computer Science (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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- Forests & Forestry (AREA)
- Frying-Pans Or Fryers (AREA)
Abstract
本发明公开了一种夹芯油炸丸子毛坯出料机构、加工设备及方法,该夹芯油炸丸子毛坯出料机构包括面料输送管、输出头,以及芯料输送管,输出头水平设置,输出头内设有锥形腔体,且输出头的前端上部设有由后向前渐低的弧形出口。本发明夹芯油炸丸子毛坯加工设备及方法采用该油炸丸子毛坯出料机构,由于输出头水平设置、输出头内设有锥状腔体,包裹有芯料的面料在挤出过程中可保持球状,且在输出头的前端上部设有弧形出口,弧形出口可托住球状的面料,然后切割能够切出近似球状的丸子毛坯。
The invention discloses a core material delivery mechanism, a processing equipment and a method. The sandwich core fried ball blank delivery mechanism comprises a material conveying pipe, an output head, and a core material conveying pipe. The output head is arranged horizontally. The output head is provided with a conical cavity, and the upper part of the front end of the output head is provided with an arc-shaped outlet that gradually decreases from back to front. The sandwich fried ball blank processing equipment and method of the present invention adopts the fried ball blank discharge mechanism. Since the output head is horizontally arranged and the output head is provided with a conical cavity, the fabric wrapped with the core material can be extruded during the extrusion process. Keep the spherical shape, and there is an arc-shaped outlet on the upper front end of the output head, the arc-shaped outlet can hold the spherical fabric, and then cut out the ball blank that is approximately spherical.
Description
技术领域technical field
本发明涉及食品加工设备技术领域,具体涉及一种夹芯油炸丸子毛坯出料机构、加工设备及方法。The present invention relates to the technical field of food processing equipment, in particular to a core-sandwich fried ball blank discharging mechanism, processing equipment and method.
背景技术Background technique
目前市面上有一种包芯丸,即丸子的外层是一种食料,中心是另一种食料或馅料,这种包芯丸具有两种食料,风味好,且样式新颖,受到广大消费者欢迎。At present, there is a core-coated pill on the market, that is, the outer layer of the meatball is a kind of food, and the center is another kind of food or filling. This core-coated pill has two kinds of food, good flavor and novel style, and is popular among consumers. welcome.
油炸丸子是我国民众喜爱的传统美食,其制作方式一般如下:将小麦粉添加切碎的蔬菜、肉、佐料等兑水和成糊状面料,用手将面料挤压成团状,然后通过勺子将团状的面料移送到油锅中炸制,炸熟后捞出即可,当然,也可直接将小米粉和成糊状面料炸制,不同的面料可炸成不同的丸子。油炸丸子可直接食用,也可作为炖菜、火锅、丸子汤等菜品的食材。Fried balls are a traditional food loved by the Chinese people. The production method is generally as follows: add chopped vegetables, meat, seasonings, etc., wheat flour, add water and make a paste fabric, squeeze the fabric into a dough by hand, and then pass through The spoon transfers the lumpy fabric to the oil pan for frying, and after frying, it can be taken out. Of course, the millet flour and the mushy fabric can also be directly fried, and different fabrics can be fried into different balls. Fried balls can be eaten directly or as ingredients in stews, hot pot, ball soup and other dishes.
目前,食品厂的油炸丸子都是通过手工制作,其劳动强度大、生产效率低,不能满足社会需求;另外,炸制丸子过程中,工作人员一直靠近高温油锅工作,工作环境差,且手要不断将团状面料送到油锅中,油锅溅出的油有伤人风险。At present, the fried meatballs in the food factory are all made by hand, which is labor-intensive and low in production efficiency, which cannot meet the needs of the society; in addition, during the process of frying the meatballs, the staff has been working close to the high-temperature oil pan, the working environment is poor, and Hands should keep sending the dough into the frying pan, as the oil spilled from the frying pan may injure people.
油炸丸子经包装后可在大型超市、食品店等地冷藏售卖,也可冷藏零售。由于自制油炸丸子比较繁琐费事,加上生活方式的改变,人们往往更愿意直接去超市购买油炸丸子成品;因此,超市的油炸丸子广受欢迎。After being packaged, the fried balls can be refrigerated and sold in large supermarkets, food stores, etc., and can also be refrigerated for retail sale. Because homemade croquettes are cumbersome and time-consuming, coupled with changes in lifestyle, people tend to prefer to go directly to the supermarket to buy finished croquettes; therefore, supermarket croquettes are very popular.
现有的油炸丸子一直延续传统制作工艺,丸子是实心的,且整个丸子从内至外都是同一种食料,本申请发明人在研制工作中发现可将油炸丸子制作成包芯丸,油炸包芯丸子样式新颖,风味也不同于传统油炸丸子,能够与市面上传统的油炸丸子差别竞争,提高市场竞争力。The existing fried balls have been continuing the traditional production process, the balls are solid, and the whole ball is the same food material from the inside to the outside. The fried core-spun balls are novel in style and different in flavor from traditional fried balls. They can compete with traditional fried balls on the market differently and improve market competitiveness.
公开号为CN201577465的中国专利文献记载了一种包芯肉丸机,该包芯肉丸机设有皮浆料仓、馅浆料仓、馅料绞龙、旋转合成膜、剪式箍切刀等部件,该包芯肉丸机通过剪式箍切刀剪切肉丸,制出的丸子形状不圆,丸子的外形不好看,不利于提高市场竞争力。The Chinese patent document with publication number CN201577465 describes a core-packed meatball machine, which is provided with a skin slurry warehouse, a stuffing slurry warehouse, a stuffing auger, a rotating synthetic film, and a scissor hoop cutter. and other components, the meatball machine cuts meatballs through a scissor hoop cutter, and the shape of the meatballs produced is not round, and the shape of the meatballs is not good-looking, which is not conducive to improving market competitiveness.
公开号为CN106036968A的中国专利文献记载了一种包芯丸机的控制系统,该包芯丸机的控制系统的各部件结构十分复杂,不利于机器的清理维护,而食品机械在加工过程中需要定期清洗。The Chinese patent document with the publication number of CN106036968A records a control system of a cored pill machine. The structure of each component of the control system of the cored pill machine is very complicated, which is not conducive to the cleaning and maintenance of the machine, and the food machinery needs in the processing process. Wash regularly.
因此,有必要提供一种结构简单便于清洗、能够加工出球状丸子且制作效率高的设备。Therefore, it is necessary to provide a device with a simple structure that is easy to clean, can process spherical balls, and has high production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种夹芯油炸丸子毛坯出料机构、加工设备及方法,解决现有技术中包芯丸加工装置结构复杂的技术问题。The present invention aims to provide a core-filled fried ball blank discharging mechanism, processing equipment and method, so as to solve the technical problem of the complex structure of the core-coated ball processing device in the prior art.
为解决上述技术问题,本发明的第一方面是:In order to solve the above-mentioned technical problems, the first aspect of the present invention is:
设计一种夹芯油炸丸子毛坯出料机构,包括:Design a mechanism for discharging blanks of sandwich fried balls, including:
面料输送管,其前端设有输出头;The fabric conveying pipe is provided with an output head at the front end;
芯料输送管,其前端穿入所述面料输送管或输出头中,所述芯料输送管用于输送芯料包裹在所述面料输送管所输送的面料中。The front end of the core material conveying pipe penetrates into the material conveying pipe or the output head, and the core material conveying pipe is used for conveying the core material wrapped in the material conveyed by the material conveying pipe.
优选的,所述输出头的前端上部设有由后向前渐低的弧形出口。Preferably, the upper part of the front end of the output head is provided with an arc-shaped outlet that gradually decreases from back to front.
优选的,所述面料输送管前端设有第一法兰,所述输出头后端对应设有第二法兰,所述面料输送管与所述输出头通过所述第一法兰和第二法兰相连接;Preferably, the front end of the material conveying pipe is provided with a first flange, the rear end of the output head is correspondingly provided with a second flange, and the material conveying pipe and the output head pass through the first flange and the second flange. Flange connection;
所述芯料输送管的前端设有弯管段,所述芯料输送管夹设在所述第一法兰和第二法兰之间,所述弯管段位于所述输出头中且与所述输出头同轴。The front end of the core material conveying pipe is provided with an elbow section, the core material conveying pipe is sandwiched between the first flange and the second flange, and the elbow section is located in the output head and is connected with the output head. The output heads are coaxial.
优选的,所述芯料输送管穿入所述面料输送管的管壁,且所述芯料输送管的前端设有与所述面料输送管同轴的弯管段,所述弯管段的前端口向前延伸至所述输出头中。Preferably, the core material conveying pipe penetrates the pipe wall of the material conveying pipe, and the front end of the core material conveying pipe is provided with a curved pipe section coaxial with the material conveying pipe. The front port extends forward into the output head.
本发明的第二方面是:A second aspect of the present invention is:
设计一种夹芯油炸丸子毛坯加工设备,包括支撑架,还包括设置在所述支撑架上的:Design a sandwich fried ball blank processing equipment, which includes a support frame, and also includes:
面料斗,用于装入面料;fabric bucket for loading fabrics;
芯料容器,用于装入芯料;Core material container for filling core material;
权利要求1所述的夹芯油炸丸子毛坯出料机构;The sandwich fried ball blank discharge mechanism of
面料输送机构,用于将所述面料斗中的面料输入所述面料输送管;a fabric conveying mechanism for feeding the fabric in the fabric bucket into the fabric conveying pipe;
芯料输送机构,用于将所述芯料容器中的芯料输入所述芯料输送管;a core material conveying mechanism for feeding the core material in the core material container into the core material conveying pipe;
切割机构,设置在所述输出头处,用于将所述输出头输出的包有芯料的面料切割成夹芯油炸丸子毛坯。The cutting mechanism is arranged at the output head, and is used for cutting the core material-covered material output from the output head into a sandwich fried ball blank.
优选的,所述切割机构包括轴承座、转动架,所述转动架的中心轴通过轴承安装在所述轴承座上,在所述转动架上设有切割丝,当所述转动架转动时,所述切割丝能够不断靠近所述输出头。Preferably, the cutting mechanism includes a bearing seat and a turret, the central axis of the turret is mounted on the bearing seat through a bearing, and the turret is provided with a cutting wire. When the turret rotates, The cutting wire can continuously approach the output head.
优选的,所述输出头的前端上部设有由后向前渐低的弧形出口,所述切割丝与所述输出头在空间呈十字交叉布局,所述切割丝靠近所述输出头时能够贴合所述弧形出口移动。Preferably, the upper part of the front end of the output head is provided with an arc-shaped outlet that gradually lowers from the back to the front, the cutting wire and the output head are arranged in a cross in space, and the cutting wire can be close to the output head. Move in accordance with the arc-shaped outlet.
优选的,所述面料输送管后端与所述面料斗连通,所述面料输送机构包括穿设于所述面料斗和面料输送管的转轴,所述转轴上设有螺旋叶片,所述螺旋叶片从所述面料斗内延伸至所述面料输送管前端,且所述转轴后端穿出所述面料斗并连接有驱动机构。Preferably, the rear end of the material conveying pipe is communicated with the material hopper, the material conveying mechanism includes a rotating shaft passing through the material hopper and the material conveying pipe, the rotating shaft is provided with a helical blade, and the helical blade It extends from the inside of the material bucket to the front end of the material conveying pipe, and the rear end of the rotating shaft passes through the material bucket and is connected with a driving mechanism.
优选的,所述芯料输送机构包括食品泵,所述食品泵的输入口连通到所述芯料容器,输出口连通到所述芯料输送管,并在所述芯料输送管上设有阀门。Preferably, the core material conveying mechanism includes a food pump, the input port of the food pump is connected to the core material container, the output port is connected to the core material conveying pipe, and the core material conveying pipe is provided with valve.
本发明的第三方面是:A third aspect of the present invention is:
设计一种夹芯油炸丸子毛坯加工方法,其特征在于,包括:A method for processing a sandwich fried ball blank is designed, which is characterized in that:
通过面料输送机构将面料斗中的面料输入面料输送管,所述面料输送管的前端设有输出头;The fabric in the fabric bucket is fed into the fabric conveying pipe through the fabric conveying mechanism, and the front end of the fabric conveying pipe is provided with an output head;
通过芯料输送机构将芯料容器中的芯料输入芯料输送管,所述芯料输送管的前端穿入所述面料输送管或输出头中,所述芯料输送管用于输送芯料包裹在所述面料输送管所输送的面料中;The core material in the core material container is fed into the core material conveying pipe through the core material conveying mechanism, and the front end of the core material conveying pipe is inserted into the material conveying pipe or the output head, and the core material conveying pipe is used for conveying the core material package in the fabric conveyed by the fabric conveying pipe;
通过切割机构将所述输出头输出的包有芯料的面料切割成一个个夹芯油炸丸子毛坯。The core material-covered fabric output from the output head is cut into core fried balls blanks one by one by the cutting mechanism.
本发明的有主要益技术效果在于:The main beneficial technical effects of the present invention are:
1.本发明提供的夹芯油炸丸子毛坯出料机构设置的芯料输送管前端穿入面料输送管或输出头中,从而通过机械的方式实现将芯料包裹在面料输送管所输送的面料中,由于输出头水平设置,输出头内设有锥状腔体,包裹有芯料的面料在挤出过程中可保持球状,且在输出头的前端上部设有弧形出口,弧形出口可托住球状的面料,然后切割能够切出近似球状的丸子毛坯。1. The front end of the core material conveying pipe provided by the sandwich fried ball blank discharge mechanism provided by the present invention penetrates into the material conveying pipe or the output head, so that the core material is mechanically wrapped in the material conveyed by the material conveying pipe. Since the output head is set horizontally, there is a cone-shaped cavity in the output head, the fabric wrapped with the core material can keep a spherical shape during the extrusion process, and an arc-shaped outlet is provided on the upper part of the front end of the output head, and the arc-shaped outlet can be Hold the ball-shaped fabric, and then cut to cut out a ball blank that is approximately spherical.
2.本发明提供的夹芯油炸丸子毛坯出料机构的各部件方便拆洗,有利于保障食品安全卫生。2. The components of the core fried ball blank discharge mechanism provided by the present invention are easy to disassemble and wash, which is beneficial to ensure food safety and hygiene.
3.本发明提供的夹芯油炸丸子毛坯加工设备通过切割的方式直接制出球状丸子,不需模具压制,有利于提高工作效率,且使设备结构简单。3. The sandwich fried ball blank processing equipment provided by the present invention can directly produce spherical balls by cutting without mold pressing, which is beneficial to improve work efficiency and simplify the structure of the equipment.
4.本发明提供的夹芯油炸丸子毛坯加工设备通过面料输送机构将面料斗中的面料输入面料输送管,通过芯料输送机构将芯料容器中的芯料输入芯料输送管,再通过切割机构将输出头输出的包有芯料的面料切割成夹芯油炸丸子毛坯,整个过程机械化操作,提高工作效率,且降低人工炸制丸子烫伤风险。4. In the sandwich fried ball blank processing equipment provided by the present invention, the material in the material hopper is fed into the material conveying pipe through the material conveying mechanism, and the core material in the core material container is input into the material conveying pipe through the core material conveying mechanism, and then passed through the material conveying mechanism. The cutting mechanism cuts the core material-coated fabric output by the output head into a sandwich fried ball blank. The whole process is mechanized, which improves work efficiency and reduces the risk of burns from manual fried balls.
附图说明Description of drawings
图1为本发明夹芯油炸丸子毛坯出料机构一实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structural diagram of an embodiment of the discharging mechanism for the core fried balls blank according to the present invention.
图2为本发明夹芯油炸丸子毛坯出料机构一实施例的分解示意图。FIG. 2 is an exploded schematic view of an embodiment of the discharging mechanism for the core fried balls blank according to the present invention.
图3为图2的A部放大图。FIG. 3 is an enlarged view of part A of FIG. 2 .
图4为本发明夹芯油炸丸子毛坯出料机构一实施例的剖视图。FIG. 4 is a cross-sectional view of an embodiment of the discharging mechanism for the core fried balls blank according to the present invention.
图5为本发明夹芯油炸丸子毛坯出料机构另一实施例的分解图。FIG. 5 is an exploded view of another embodiment of the discharging mechanism for the core fried balls blank according to the present invention.
图6为本发明夹芯油炸丸子毛坯出料机构另一实施例的立体结构示意图。FIG. 6 is a schematic three-dimensional structural diagram of another embodiment of the discharging mechanism for the core fried balls blank of the present invention.
图7为本发明夹芯油炸丸子毛坯出料机构另一实施例的分解示意图。FIG. 7 is an exploded schematic view of another embodiment of the discharging mechanism for the core fried balls blank of the present invention.
图8为本发明夹芯油炸丸子毛坯出料机构另一实施例的剖视图。FIG. 8 is a cross-sectional view of another embodiment of the discharging mechanism for the core fried balls blank according to the present invention.
图9为本发明夹芯油炸丸子毛坯加工设备一实施例的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of an embodiment of the sandwich fried ball blank processing equipment of the present invention.
图10为本发明夹芯油炸丸子毛坯加工设备一实施例的分解示意图。FIG. 10 is an exploded schematic view of an embodiment of the processing equipment for the core fried balls blank of the present invention.
图11为本发明夹芯油炸丸子毛坯加工设备一实施例中一体成型的面料输送管和面料斗的左视图。Fig. 11 is a left side view of an integrally formed material conveying pipe and material bucket in an embodiment of the sandwich fried ball blank processing equipment of the present invention.
图12为本发明夹芯油炸丸子毛坯加工设备一实施例中输出头、面料输送管和面料斗的剖视图。12 is a cross-sectional view of an output head, a material conveying pipe and a material hopper in an embodiment of the sandwich fried ball blank processing equipment of the present invention.
图13为本发明夹芯油炸丸子毛坯加工设备一实施例中转动架的立体结构示意图。FIG. 13 is a schematic three-dimensional structure diagram of a turret in an embodiment of the sandwich fried ball blank processing equipment of the present invention.
图14为本发明夹芯油炸丸子毛坯加工设备一实施例的俯视图。FIG. 14 is a top view of an embodiment of the equipment for processing the core fried balls blanks according to the present invention.
图15为本发明夹芯油炸丸子毛坯加工设备另一实施例的俯视图。Fig. 15 is a top view of another embodiment of the equipment for processing the core fried balls blanks of the present invention.
图16为本发明夹芯油炸丸子毛坯加工方法一实施例的流程图。FIG. 16 is a flow chart of an embodiment of a method for processing a sandwich fried ball blank according to the present invention.
图中,各标号示意为:面料输送管1、第一法兰11、第一凹槽111、密封槽112、前伸部12、通孔13、半圆状空腔14、芯料输送管2、弯管段21、连接点22、竖直段23、芯料容器24、食品泵25、阀门26、输出头3、第二法兰31、第二凹槽311、弧形出口32、第一夹紧环33、第二夹紧环34、安装孔35、支撑架4、平板41、掉落口42、面料斗5、转轴51、螺旋叶片52、减速器53、第一电机54、轴承座61、转动架62、中心轴621、圆盘622、连接孔6221、切割丝623、把手624、第二电机63、联轴器64。In the figure, the symbols are indicated as:
具体实施方式Detailed ways
下面结合附图和实施例来说明本发明的具体实施方式,但以下实施例只是用来详细说明本发明,并不以任何方式限制本发明的范围。The specific embodiments of the present invention will be described below with reference to the accompanying drawings and examples, but the following examples are only used to describe the present invention in detail, and do not limit the scope of the present invention in any way.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例1:Example 1:
一种夹芯油炸丸子毛坯出料机构,请参阅图1至图4。A mechanism for discharging the core fried balls blank, please refer to Figure 1 to Figure 4.
如图1所示,本发明实施例提供的夹芯油炸丸子毛坯加工设备包括面料输送管1和芯料输送管2,面料输送管1的前端设有输出头3。As shown in FIG. 1 , the sandwich fried ball blank processing equipment provided by the embodiment of the present invention includes a
面料输送管1的前端设有第一法兰11,输出头3后端对应设有第二法兰31,第一法兰11和第二法兰31之间通过螺栓连接(图中未示出),从而将面料输送管1与输出头3相连接。The front end of the
如图2所示,芯料输送管2的前端设有弯管段21,芯料输送管2夹设在第一法兰11和第二法兰31之间,在第二法兰31的后表面设有第二凹槽311,如图3所示,在第一法兰11的前表面设有第一凹槽111,第一凹槽111和第二凹槽311均为圆弧槽,第一凹槽111和第二凹槽311相对接后形成的圆孔与芯料输送管2相匹配。As shown in FIG. 2 , the front end of the core
如图3所示,在第一凹槽111的底面设有两道半圆弧形的密封槽112,第二凹槽311的底面对应设有两道密封槽,在密封槽中设置密封圈,防止泄露。As shown in FIG. 3 , two semicircular arc-shaped sealing
密封圈采用食品级的硅胶密封圈,面料输送管1、芯料输送管2和输出头3均采用食品级的304不锈钢。The sealing ring adopts food-grade silicone sealing ring, and the
如图4所示,当芯料输送管2安装在第一法兰11和第二法兰31之间时,弯管段21的前端口位于输出头3中且与输出头3同轴。As shown in FIG. 4 , when the core
面料输送管1用于输送炸制丸子用的,由面粉和蔬菜、肉末等其他辅料和成的糊状面料,芯料输送管2用于输送鸡蛋液、芝麻糊等糊状或浓稠液体芯料,芯料输送管2用于输送芯料包裹在面料输送管1所输送的面料中。The
当面料输送管1输送的面料到达弯管段21的前端口处,芯料输送管2输送的面料会被包裹在面料中,且包裹有芯料的面料立即从输出头3的前端口挤出,将包裹有芯料的面料从输出头3前端口取下即形成油炸丸子毛坯。When the fabric conveyed by the
输出头3内部为锥形的腔体,面料从输出头3输出过程中可经过适当挤压形成柱状。The inside of the
由于弯管段21的前端口位于输出头3中,包裹有芯料的面料输送距离短,可保持芯料位于面料中,防止芯料与面料混合在一起。Since the front port of the
由于弯管段21与输出头3同轴,可保证芯料位于面料中心位置。Since the
进一步的,输出头3的前端上部设有由后向前渐低的弧形出口32,这样,当包裹有芯料的面料挤出后,采用刮刀或钢丝沿着弧形出口32移动时,可切割形成圆球状的丸子毛坯。Further, the upper part of the front end of the
本实施例中的面料输送管1、芯料输送管2、输出头3以及密封圈均方便拆卸清洗,防止面料输送管1、芯料输送管2、输出头3之间缝隙中挤入的面料长时间不能得到清洗发生变质而造成油炸丸子毛坯不卫生。In this embodiment, the
本实施例中的面料输送管1相对较粗,芯料输送管2较细,面料输送管1可设置成绞龙输送面料,芯料输送管2可通过食品级的叶片泵输送芯料。In this embodiment, the
实施例2:Example 2:
一种夹芯油炸丸子毛坯出料机构,请参阅图5。See Figure 5 for a mechanism for discharging the core fried balls blanks.
如图5所示,本实施例与实施例1的区别在于,该夹芯油炸丸子毛坯出料机构还包括第一夹紧环33和第二夹紧环34,第一夹紧环33和输出头3的法兰之间设有相匹配的用于穿过芯料输送管2的凹槽。As shown in FIG. 5 , the difference between this embodiment and
通过另外设置第一夹紧环33,方便凹槽的加工,而第二夹紧环34相当于压环,能够将输出头3稳固安装在面料输送管1的法兰上。By additionally disposing the
实施例3:Example 3:
一种夹芯油炸丸子毛坯出料机构,请参阅图6至图8。A mechanism for discharging the core fried balls blank, please refer to Figure 6 to Figure 8.
如图6-8所示,本实施例与实施例1的区别在于,面料输送管1设有位于第一法兰11之前的前伸部12,在输出头3的后端设有与前伸部12相匹配的安装孔35,前伸部12插接在安装孔35中,这样能够防止面料挤压进入第一法兰11和第二法兰31的间隙中,对第一法兰11和第二法兰31之间的密封性要求降低。As shown in FIGS. 6-8 , the difference between this embodiment and
芯料输送管2包括弯管段21和竖直段23,弯管段21和竖直段23之间为连接点22,在面料输送管1位于第一法兰11后侧设有通孔13,芯料输送管2的安装方式为:将弯管段21从面料输送管1前端口伸入,弯管段21后端的拐弯部211从通孔13伸出,将弯管段21焊接在通孔13处,然后再将竖直段23连接在弯管段21上,连接点22处为焊接或螺纹连接。The core
如图8所示,弯管段的前端口向前延伸至输出头3中,输出头3内部为锥形腔体,弯管段21与面料输送管1、输出头3同轴。As shown in FIG. 8 , the front port of the elbow section extends forward into the
本实施例中的芯料输送管2可通过食品级的叶片泵输送芯料,且本实施例中的面料输送管1相对实施例1较细,面料输送管1也可通过食品级的叶片泵输送面料。The core
实施例4:Example 4:
一种夹芯油炸丸子毛坯加工设备,请参阅图9至图13。A sandwich fried ball blank processing equipment, please refer to Figure 9 to Figure 13.
如图9所示,该夹芯油炸丸子毛坯加工设备包括支撑架4,在支撑架4的平板41上设有实施例1中的夹芯油炸丸子毛坯出料机构,该夹芯油炸丸子毛坯出料机构的面料输送管1后端一体设有面料斗5,面料输送管1与面料斗5的底部连通,面料斗5用于装入和好的面料,在平板41上还设置用于将面料斗中的面料在面料输送管1向前输送的面料输送机构。As shown in FIG. 9 , the sandwich fried ball blank processing equipment includes a support frame 4 , and the sandwich fried ball blank discharge mechanism in
如图10所示,面料输送机构包括两个设于面料斗5和面料输送管1中的螺旋杆,螺旋杆包括穿设于面料斗5和面料输送管1的转轴51,转轴51上设有螺旋叶片52,如图11所示,面料输送管1内部设有两个半圆状空腔14,每一个半圆状空腔14中设置一个螺旋杆。如图12所示,螺旋叶片52从面料斗5内延伸至面料输送管1的前端,且转轴51的后端穿出面料斗1以连接驱动机构。As shown in FIG. 10 , the material conveying mechanism includes two screw rods arranged in the
转轴51所连接的驱动机构包括减速器53和第一电机54,第一电机54的输出轴与减速器53驱动连接,减速器53具有两路输出轴,该两路输出轴分别连接两个转轴51。本实施例是通过双螺旋杆将面料斗5中的面料向前输送,其他实施例中也可采用单螺旋杆。The drive mechanism connected to the
如图14所示,在平板41上还设置有用于装入芯料的芯料容器24和芯料输送机构,芯料容器24用于盛装鸡蛋液等芯料,芯料输送机构用于将芯料容器中的芯料输入芯料输送管2。本实施例中,芯料输送机构包括食品泵25,食品泵25的输入口连通到芯料容器24,输出口连通到芯料输送管2,并在芯料输送管2上设有阀门26,该阀门26为通过PLC控制的电磁阀,其可间断开闭,以间隔向输出头3挤出的柱状面料中注入芯料,每一段注有芯料的面料被分开后即形成一个夹芯丸子毛坯。As shown in FIG. 14 , the
进一步的,如图9和图10所示,在输出头3前端设有切割机构,该切割机构用于将输出头3输出的包有芯料的面料切割成夹芯油炸丸子毛坯。具体的,切割机构包括轴承座61、转动架62,转动架62的中心轴621通过轴承611安装在轴承座61上,转动架62包括两个安装在中心轴621上的、相对置的圆盘622,在该两个圆盘622之间设有切割丝623,切割丝623为304不锈钢丝。Further, as shown in FIG. 9 and FIG. 10 , a cutting mechanism is provided at the front end of the
如图13所示,在每一个圆盘622上设有两个相邻的连接孔6221,切割丝623的端头依次穿过两个连接孔6221后拧紧实现与圆盘622相连。As shown in FIG. 13 , each
本实施例中,切割丝623与输出头3在空间呈十字交叉布局,切割丝623与中心轴621平行,且切割丝623与中心轴621保持一定间距,本实施例中,在圆盘上设有把手624,摇动把手624可使转动架62转动。In this embodiment, the
当转动架62转动时,切割丝623能够不断靠近输出头3,结合图12所示,切割丝623靠近输出头3时能够贴合其弧形出口32移动,这样,切割丝623可尽可能切割出圆形的丸子毛坯。When the
支撑架4的平板41前侧设有掉落口42,可在掉落口42下方设置油锅,经切割机构切割后的丸子毛坯直接经掉落口42掉落在油锅中炸制。The front side of the
实施例5:Example 5:
一种夹芯油炸丸子毛坯加工设备,请参阅图15。A kind of sandwich fried ball blank processing equipment, please refer to Figure 15.
如图14所示,本实施例中夹芯油炸丸子毛坯加工设备与实施例4的区别在于,在轴承座61的一侧设有第二电机63,转动架62的中心轴621穿过轴承座61后通过联轴器64连接在第二电机63的输出轴上。As shown in FIG. 14 , the difference between the sandwich fried ball blank processing equipment in this embodiment and Embodiment 4 is that a
调整好第二电机63的转速,并相应调整好第一电机54的转速,以及食品泵25的泵送流量、阀门26的开闭频率,使切割丝623的转动频率与面料输送管1的出料速度、芯料输送管2输送芯料的速度相匹配,从而使转动架62每转动一圈,刚好能够切出一个夹芯丸子毛坯。Adjust the speed of the
实施例6:Example 6:
一种夹芯油炸丸子毛坯加工方法,请参阅图16。See Figure 16 for a method of processing a sandwich fried ball blank.
该夹芯油炸丸子毛坯加工方法采用实施例5中的夹芯油炸丸子毛坯加工设备,如图16所示,该夹芯油炸丸子毛坯加工方法具体包括:The sandwich fried ball blank processing method adopts the sandwich fried ball blank processing equipment in Example 5, as shown in FIG. 16 , the sandwich fried ball blank processing method specifically includes:
S100、通过面料输送机构将面料斗中的面料输入面料输送管,面料输送管的前端设有输出头。S100, the fabric in the fabric hopper is input into the fabric conveying pipe through the fabric conveying mechanism, and the front end of the fabric conveying pipe is provided with an output head.
S200、通过芯料输送机构将芯料容器中的芯料输入芯料输送管,芯料输送管的前端穿入输出头中,芯料输送管用于输送芯料包裹在面料输送管所输送的面料中。S200, the core material in the core material container is input into the core material conveying pipe through the core material conveying mechanism, the front end of the core material conveying pipe is inserted into the output head, and the core material conveying pipe is used for conveying the fabric conveyed by the core material wrapped in the fabric conveying pipe middle.
S300、通过切割机构将输出头输出的包有芯料的面料切割成一个个夹芯油炸丸子毛坯。S300 , cutting the core material-covered fabric output by the output head into one by one sandwich fried ball blanks through the cutting mechanism.
上述步骤S100、步骤S200和步骤S300需要协同进行,调整好面料输送管输出面料的速度、芯料输送管输送芯料的速度和频率,以及切割机构切割丸子毛坯的速度,芯料输送管是间隔向面料输送管中输送的面料注入芯料,这里,切割机构在切割的短暂时间里,芯料输送管停止输送芯料或将芯料回吸,使切割机构的转动架每转动一圈,刚好能够切出一个夹芯丸子毛坯,由于面料状态较软,有很强的粘接性,制得的夹芯丸子毛坯中的芯料能够包裹在面料中。The above-mentioned steps S100, S200 and S300 need to be carried out in coordination, and the speed of the fabric conveying pipe outputting the fabric, the speed and frequency of the core material conveying pipe conveying the core material, and the cutting mechanism cutting the ball blank speed are adjusted. The core material is injected into the fabric conveyed in the fabric conveying pipe. Here, during the short time of cutting by the cutting mechanism, the core material conveying pipe stops conveying the core material or sucks the core material back, so that every time the turret of the cutting mechanism rotates, just A sandwich ball blank can be cut out. Since the fabric is soft and has strong adhesion, the core material in the prepared sandwich ball blank can be wrapped in the fabric.
上面结合附图和实施例对本发明作了详细的说明,但是,所属技术领域的技术人员能够理解,在不脱离本发明宗旨的前提下,还可以对上述实施例中的各个具体参数进行变更,形成多个具体的实施例,均为本发明的常见变化范围,在此不再一一详述。The present invention has been described in detail above in conjunction with the accompanying drawings and the embodiments, but those skilled in the art can understand that, without departing from the purpose of the present invention, each specific parameter in the above-mentioned embodiments can also be changed, Forming a plurality of specific embodiments is the common variation range of the present invention, and will not be described in detail here.
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| CN105686033A (en) * | 2016-03-10 | 2016-06-22 | 海欣食品股份有限公司 | Processing system for filling-containing fish balls |
| CN106036968A (en) * | 2016-07-26 | 2016-10-26 | 佛山市奥楷机械科技有限公司 | Control system of stuffed ball maker |
| CN107960891A (en) * | 2016-10-20 | 2018-04-27 | 宝鸡银康机械设备有限公司 | Family expenses ball processing unit (plant) with spherical die |
| CN207708314U (en) * | 2017-07-03 | 2018-08-10 | 廖全根 | A kind of anti-negative pressure large flow catheter |
| CN207836739U (en) * | 2017-11-06 | 2018-09-11 | 天津市福厦食品有限公司 | A kind of fillings mixed-forming equipment of cake |
| CN109652250A (en) * | 2018-11-30 | 2019-04-19 | 安徽省玉兔日用化学品有限公司 | Soap bar cutter device |
| CN209527711U (en) * | 2018-11-29 | 2019-10-25 | 中山市万利园食品有限公司 | Encrusted dough exporter for moon cake production |
| CN211444181U (en) * | 2019-12-16 | 2020-09-08 | 郑州思念食品有限公司 | Sandwich fried ball blank discharging mechanism and processing equipment |
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| CN105686033A (en) * | 2016-03-10 | 2016-06-22 | 海欣食品股份有限公司 | Processing system for filling-containing fish balls |
| CN106036968A (en) * | 2016-07-26 | 2016-10-26 | 佛山市奥楷机械科技有限公司 | Control system of stuffed ball maker |
| CN107960891A (en) * | 2016-10-20 | 2018-04-27 | 宝鸡银康机械设备有限公司 | Family expenses ball processing unit (plant) with spherical die |
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| CN207836739U (en) * | 2017-11-06 | 2018-09-11 | 天津市福厦食品有限公司 | A kind of fillings mixed-forming equipment of cake |
| CN209527711U (en) * | 2018-11-29 | 2019-10-25 | 中山市万利园食品有限公司 | Encrusted dough exporter for moon cake production |
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