CN110861152A - A multi-directional adjustable sawing equipment for automobile exterior trim parts - Google Patents
A multi-directional adjustable sawing equipment for automobile exterior trim parts Download PDFInfo
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- CN110861152A CN110861152A CN201911054725.8A CN201911054725A CN110861152A CN 110861152 A CN110861152 A CN 110861152A CN 201911054725 A CN201911054725 A CN 201911054725A CN 110861152 A CN110861152 A CN 110861152A
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- 238000009966 trimming Methods 0.000 claims abstract 8
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- 239000013589 supplement Substances 0.000 description 7
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
- B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
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Abstract
Description
技术领域technical field
本发明涉及锯切设备技术领域,特别是涉及一种多方向调节的汽车外饰件锯切设备。The invention relates to the technical field of sawing equipment, in particular to a sawing equipment for automobile exterior trim parts adjusted in multiple directions.
背景技术Background technique
锯机是以锯作为刀具,通过条锯或带锯往复运动、或圆盘锯旋转运动来锯割刻分工件,常见的锯机有带锯机和圆锯机。The sawing machine uses a saw as a tool, and cuts and divides the workpiece through the reciprocating motion of the band saw or the band saw, or the rotary motion of the circular saw. Common sawing machines include band saws and circular saws.
在现有技术中,已经出现一些能够角度调节的锯切设备,但是这些锯切设备不具备多方向调节的功能,且角度调节也较为单一,无法满足复杂产品的锯切。还有就是,目前的能够角度调节的锯切设备,都是通过齿轮传动实现锯切设备的角度调节,但是在产品锯切的过程中会产生较大的震动,使得齿轮与齿轮之间会发生相对运动,从而导致锯切位置的偏移,致使产品加工失败,现有的锯切设备并没有能够解决这个问题的机构。In the prior art, some sawing devices capable of angle adjustment have appeared, but these sawing devices do not have the function of multi-directional adjustment, and the angle adjustment is relatively simple, which cannot meet the sawing of complex products. In addition, the current sawing equipment that can adjust the angle is realized by gear transmission to realize the angle adjustment of the sawing equipment, but during the sawing process of the product, there will be a large vibration, which will cause the gear and the gear to occur. The relative movement leads to the offset of the sawing position, resulting in the failure of product processing. The existing sawing equipment does not have a mechanism that can solve this problem.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种多方向调节的汽车外饰件锯切设备,可根据需要旋转锯切设备的角度,能够自由调节锯切角度,实现任意角度转换,操作简单方便;可根据需要调整锯切设备在X方向、Y方向和Z方向的位置,实现多方向调节;在产品锯切的过程中,轴承锁紧机构用于锁紧轴承,使得齿轮与齿轮之间保持不动,从而保证精准的锯切。The technical problem to be solved by the present invention is to provide a multi-directionally adjustable sawing equipment for automobile exterior parts, which can rotate the angle of the sawing equipment as required, freely adjust the sawing angle, realize any angle conversion, and is simple and convenient to operate; Adjust the position of the sawing equipment in the X, Y and Z directions as needed to achieve multi-directional adjustment; during the product sawing process, the bearing locking mechanism is used to lock the bearing, so that the gear and the gear remain stationary , thus ensuring accurate sawing.
本发明解决其技术问题所采用的技术方案是:提供一种多方向调节的汽车外饰件锯切设备,包括X方向滑台、Y方向滑台、锯切设备和Z方向滑台,所述的X方向滑台上端安装有Y方向滑台,该Y方向滑台上端安装有水平转动基座,所述的水平转动基座上端安装有相啮合的第一主动齿轮和第一从动齿轮,该水平转动基座下端安装有与第一主动齿轮相连的第一驱动电机,所述的第一从动齿轮上端安装有旋转臂,该旋转臂上端竖直安装有竖直转动基座,所述的竖直转动基座前端安装有相啮合的第二主动齿轮和第二从动齿轮,该第二从动齿轮前端安装有Z方向滑台,所述的Z方向滑台上安装有锯切设备,所述的竖直转动基座后端安装有与第二主动齿轮相连的第二驱动电机。The technical solution adopted by the present invention to solve the technical problem is: to provide a multi-directionally adjustable vehicle exterior trim sawing equipment, including an X-direction sliding table, a Y-direction sliding table, a sawing device and a Z-direction sliding table. The upper end of the X-direction sliding table is installed with a Y-direction sliding table, the upper end of the Y-direction sliding table is installed with a horizontal rotation base, and the upper end of the horizontal rotation base is installed with a meshing first driving gear and a first driven gear, A first drive motor connected to the first driving gear is installed at the lower end of the horizontal rotating base, a rotating arm is installed at the upper end of the first driven gear, and a vertical rotating base is installed vertically on the upper end of the rotating arm. The front end of the vertical rotation base is installed with a meshed second driving gear and a second driven gear, the front end of the second driven gear is installed with a Z-direction sliding table, and a sawing device is installed on the Z-direction sliding table and a second drive motor connected to the second driving gear is installed at the rear end of the vertical rotation base.
作为对本发明所述的技术方案的一种补充,所述的X方向滑台包括底座、第一丝杆、第一驱动块和第一伺服电机,所述的底座下端转动安装有呈横向布置的第一丝杆,该第一丝杆一端与底座一侧安装的第一伺服电机相连,所述的底座上套设有第一滑台,所述的底座下端位于第一丝杆的前后两侧对称布置有两个横向滑轨,所述的第一滑台下部沿着两个横向滑轨来回滑动,该第一滑台下端设置有与第一丝杆螺纹连接的第一驱动块。As a supplement to the technical solution of the present invention, the X-direction sliding table includes a base, a first screw rod, a first driving block and a first servo motor, and the lower end of the base is rotatably installed with horizontally arranged The first screw rod, one end of the first screw rod is connected to the first servo motor installed on one side of the base, the base is sleeved with a first sliding table, and the lower end of the base is located on the front and rear sides of the first screw rod Two transverse sliding rails are symmetrically arranged, the lower part of the first sliding table slides back and forth along the two transverse sliding rails, and the lower end of the first sliding table is provided with a first driving block threadedly connected with the first screw rod.
作为对本发明所述的技术方案的一种补充,所述的Y方向滑台包括中座、第二丝杆、第二驱动块和第二伺服电机,所述的第一滑台上端安装有中座,该中座底部转动安装有呈纵向布置的第二丝杆,所述的中座上套设有第二滑台,所述的第二丝杆的一端与安装在中座后端的第二伺服电机相连,所述的中座下端位于第二丝杆的左右两侧对称布置有两个纵向滑轨,所述的第二滑台下部沿着两个纵向滑轨来回滑动,该第二滑台下端设置有与第二丝杆螺纹连接的第二驱动块。As a supplement to the technical solution of the present invention, the Y-direction sliding table includes a middle seat, a second screw rod, a second driving block and a second servo motor, and the upper end of the first sliding table is provided with a middle seat. The bottom of the middle seat is rotatably installed with a second screw rod arranged longitudinally, the middle seat is sleeved with a second sliding table, and one end of the second screw rod is connected to the second screw rod installed at the rear end of the middle seat. The lower end of the middle seat is located on the left and right sides of the second screw rod, and two longitudinal slide rails are symmetrically arranged, and the lower part of the second slide table slides back and forth along the two longitudinal slide rails. The lower end of the table is provided with a second driving block which is threadedly connected with the second screw rod.
作为对本发明所述的技术方案的一种补充,所述的Z方向滑台包括第三滑台、第三丝杆、第三伺服电机和第三驱动块,所述的第二从动齿轮前端竖直安装有上座,该上座后端转动安装有呈竖直布置的第三丝杆,所述的上座前端套设有第三滑台,所述的第三丝杆的一端与安装在上座上端的第三伺服电机相连,所述的上座后端位于第三丝杆的左右两侧对称布置有两个竖直滑轨,所述的第三滑台后部沿着两个竖直滑轨来回滑动,该第三滑台后端设置有与第三丝杆螺纹连接的第三驱动块,所述的第三滑台前端安装有锯切设备。As a supplement to the technical solution of the present invention, the Z-direction sliding table includes a third sliding table, a third screw, a third servo motor and a third driving block, and the front end of the second driven gear The upper seat is installed vertically, the rear end of the upper seat is rotated and installed with a third screw rod arranged vertically, the front end of the upper seat is sleeved with a third sliding table, and one end of the third screw rod is installed on the upper end of the upper seat. The rear end of the upper seat is located on the left and right sides of the third screw rod, and two vertical slide rails are symmetrically arranged, and the rear part of the third slide table goes back and forth along the two vertical slide rails. For sliding, the rear end of the third sliding table is provided with a third driving block threadedly connected with the third screw rod, and the front end of the third sliding table is provided with a sawing device.
作为对本发明所述的技术方案的一种补充,所述的第一从动齿轮中部连接有穿过水平转动基座的第一轴承,所述的第二从动齿轮中部连接有穿过竖直转动基座的第二轴承,所述的水平转动基座的下端以及竖直转动基座的后端均设置有轴承锁紧机构。As a supplement to the technical solution of the present invention, the middle part of the first driven gear is connected with a first bearing passing through the horizontal rotation base, and the middle part of the second driven gear is connected with a vertical bearing passing through the horizontal rotation base. The second bearing of the rotating base, the lower end of the horizontal rotating base and the rear end of the vertical rotating base are provided with a bearing locking mechanism.
作为对本发明所述的技术方案的一种补充,所述的轴承锁紧机构包括T型块、气缸以及两个L型块,所述的水平转动基座的下端以及竖直转动基座的后端均转动连接有气缸,该气缸的活塞杆与T型块的一侧转动连接,所述的T型块另一侧的两端均转动连接有一个长条状的连接块,每个连接块一端均转动连接有L型块,两个L型块之间通过一个转轴转动连接,所述的T型块、两个L型块以及两个连接块围成一个矩形框架,每个L型块的内侧均安装有锁紧块,所述的T型块另一侧中部安装有一个转轴,两个转轴均固定安装在水平转动基座的下端或者竖直转动基座的后端。As a supplement to the technical solution of the present invention, the bearing locking mechanism includes a T-shaped block, a cylinder and two L-shaped blocks, the lower end of the horizontally rotating base and the rear of the vertical rotating base Both ends are rotatably connected with a cylinder, the piston rod of the cylinder is rotatably connected with one side of the T-shaped block, and both ends of the other side of the T-shaped block are rotatably connected with a long connecting block, each connecting block One end is rotatably connected with an L-shaped block, and the two L-shaped blocks are rotatably connected by a rotating shaft. The T-shaped block, the two L-shaped blocks and the two connecting blocks form a rectangular frame, and each L-shaped block A locking block is installed on the inner side of the T-shaped block, a rotating shaft is installed in the middle of the other side of the T-shaped block, and the two rotating shafts are fixedly installed on the lower end of the horizontal rotating base or the rear end of the vertical rotating base.
作为对本发明所述的技术方案的一种补充,所述的水平转动基座的下端以及竖直转动基座的后端均安装有转动座,所述的气缸设置有与转动座转动连接的延伸部。As a supplement to the technical solution of the present invention, the lower end of the horizontal rotation base and the rear end of the vertical rotation base are equipped with a rotation seat, and the cylinder is provided with an extension that is rotatably connected to the rotation seat department.
作为对本发明所述的技术方案的一种补充,所述的L型块与锁紧块之间采用螺钉固定。As a supplement to the technical solution of the present invention, the L-shaped block and the locking block are fixed by screws.
有益效果:本发明涉及一种多方向调节的汽车外饰件锯切设备,可根据需要旋转锯切设备的角度,能够自由调节锯切角度,实现任意角度转换,操作简单方便;可根据需要调整锯切设备在X方向、Y方向和Z方向的位置,实现多方向调节;在产品锯切的过程中,轴承锁紧机构用于锁紧轴承,使得齿轮与齿轮之间保持不动,从而保证精准的锯切。Beneficial effects: The present invention relates to a multi-directionally adjustable sawing equipment for automobile exterior trim parts, the angle of the sawing equipment can be rotated as required, the sawing angle can be adjusted freely, arbitrary angle conversion can be realized, and the operation is simple and convenient; it can be adjusted as required The position of the sawing equipment in the X, Y and Z directions can be adjusted in multiple directions; in the process of sawing the product, the bearing locking mechanism is used to lock the bearing, so that the gear and the gear remain stationary, so as to ensure Precise sawing.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the present invention;
图3是本发明的局部结构示意图;Fig. 3 is the partial structure schematic diagram of the present invention;
图4是本发明的局部结构示意图;Fig. 4 is the partial structure schematic diagram of the present invention;
图5是本发明的局部结构示意图;Fig. 5 is the partial structure schematic diagram of the present invention;
图6是本发明的局部结构示意图;Fig. 6 is the partial structure schematic diagram of the present invention;
图7是本发明的局部结构示意图;Fig. 7 is the partial structure schematic diagram of the present invention;
图8是本发明所述的轴承锁紧机构的结构示意图。FIG. 8 is a schematic structural diagram of the bearing locking mechanism according to the present invention.
图示:1、X方向滑台,2、Y方向滑台,3、水平转动基座,4、锯切设备,5、竖直转动基座,6、Z方向滑台,7、第一驱动电机,8、第一主动齿轮,9、轴承锁紧机构,10、第一从动齿轮,11、旋转臂,12、第二主动齿轮,13、第二从动齿轮,14、第二驱动电机,15、底座,16、第一丝杆,17、第一驱动块,18、横向滑轨,19、第一伺服电机,20、第一滑台,21、中座,22、第二滑台,23、第二丝杆,24、第二驱动块,25、第二伺服电机,26、纵向滑轨,27、上座,28、第三伺服电机,29、第三丝杆,30、第三滑台,31、竖直滑轨,32、第二轴承,33、L型块,34、T型块,35、气缸,36、连接块,37、锁紧块,38、转轴,39、转动座,40、延伸部。Illustration: 1. X-direction slide, 2. Y-direction slide, 3. Horizontal rotation base, 4. Sawing equipment, 5. Vertical rotation base, 6. Z-direction slide, 7. First drive Motor, 8, first drive gear, 9, bearing locking mechanism, 10, first driven gear, 11, rotating arm, 12, second drive gear, 13, second driven gear, 14, second drive motor , 15, base, 16, first screw, 17, first drive block, 18, lateral slide, 19, first servo motor, 20, first slide, 21, middle seat, 22, second slide , 23, the second screw, 24, the second drive block, 25, the second servo motor, 26, the longitudinal rail, 27, the upper seat, 28, the third servo motor, 29, the third screw, 30, the third Slide table, 31, vertical slide rail, 32, second bearing, 33, L block, 34, T block, 35, cylinder, 36, connection block, 37, locking block, 38, shaft, 39, rotation seat, 40, extension.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的实施方式涉及一种多方向调节的汽车外饰件锯切设备,如图1-8所示,包括X方向滑台1、Y方向滑台2、锯切设备4和Z方向滑台6,所述的X方向滑台1上端安装有Y方向滑台2,该Y方向滑台2上端安装有水平转动基座3,所述的水平转动基座3上端安装有相啮合的第一主动齿轮8和第一从动齿轮10,该水平转动基座3下端安装有与第一主动齿轮8相连的第一驱动电机7,所述的第一从动齿轮10上端安装有旋转臂11,该旋转臂11上端竖直安装有竖直转动基座5,所述的竖直转动基座5前端安装有相啮合的第二主动齿轮12和第二从动齿轮13,该第二从动齿轮13前端安装有Z方向滑台6,所述的Z方向滑台6上安装有锯切设备4,所述的竖直转动基座5后端安装有与第二主动齿轮12相连的第二驱动电机14。Embodiments of the present invention relate to a multi-directionally adjustable vehicle exterior trim sawing device, as shown in FIGS. 1-8 , including an X-direction slide 1 , a Y-
通过第一驱动电机7控制第一主动齿轮8水平转动,第一主动齿轮8与第一从动齿轮10相啮合,旋转臂11会随着第一主动齿轮8转动而水平转动,从而实现锯切设备4在水平方向的角度调节。The
通过第二驱动电机14控制第二主动齿轮12转动,第二主动齿轮12与第二从动齿轮13相啮合,Z方向滑台6会随着第二主动齿轮12转动而竖直转动,从而实现锯切设备4在竖直方向的角度调节。The
所述的X方向滑台1包括底座15、第一丝杆16、第一驱动块17和第一伺服电机19,所述的底座15下端转动安装有呈横向布置的第一丝杆16,该第一丝杆16一端与底座15一侧安装的第一伺服电机19相连,所述的底座15上套设有第一滑台20,所述的底座15下端位于第一丝杆16的前后两侧对称布置有两个横向滑轨18,所述的第一滑台20下部沿着两个横向滑轨18来回滑动,该第一滑台20下端设置有与第一丝杆16螺纹连接的第一驱动块17。The X-direction slide table 1 includes a
通过第一伺服电机19控制第一丝杆16转动,第一滑台20下端的第一驱动块17与第一丝杆16螺纹连接,第一滑台20会随着第一丝杆16转动而沿着横向滑轨18横向滑动,从而实现锯切设备4在X方向上的位置调节。The rotation of the
所述的Y方向滑台2包括中座21、第二丝杆23、第二驱动块24和第二伺服电机25,所述的第一滑台20上端安装有中座21,该中座21底部转动安装有呈纵向布置的第二丝杆23,所述的中座21上套设有第二滑台22,所述的第二丝杆23的一端与安装在中座21后端的第二伺服电机25相连,所述的中座21下端位于第二丝杆23的左右两侧对称布置有两个纵向滑轨26,所述的第二滑台22下部沿着两个纵向滑轨26来回滑动,该第二滑台22下端设置有与第二丝杆23螺纹连接的第二驱动块24。The Y-direction sliding table 2 includes a
通过第二伺服电机25控制第二丝杆23转动,第二滑台22下端的第二驱动块24与第二丝杆23螺纹连接,第二滑台22会随着第二丝杆23转动而沿着纵向滑轨26纵向滑动,从而实现锯切设备4在Y方向上的位置调节。The
所述的Z方向滑台6包括第三滑台30、第三丝杆29、第三伺服电机28和第三驱动块,所述的第二从动齿轮13前端竖直安装有上座27,该上座27后端转动安装有呈竖直布置的第三丝杆29,所述的上座27前端套设有第三滑台30,所述的第三丝杆29的一端与安装在上座27上端的第三伺服电机28相连,所述的上座27后端位于第三丝杆29的左右两侧对称布置有两个竖直滑轨31,所述的第三滑台30后部沿着两个竖直滑轨31来回滑动,该第三滑台30后端设置有与第三丝杆29螺纹连接的第三驱动块,所述的第三滑台30前端安装有锯切设备4。The Z-direction sliding table 6 includes a third sliding table 30, a
通过第三伺服电机28控制第三丝杆29转动,第三滑台30后端的第三驱动块与第三丝杆29螺纹连接,第三滑台30会随着第三丝杆29转动而沿着竖直滑轨31竖直滑动,从而实现锯切设备4在Z方向上的位置调节。The
所述的第一从动齿轮10中部连接有穿过水平转动基座3的第一轴承,所述的第二从动齿轮13中部连接有穿过竖直转动基座5的第二轴承32,所述的水平转动基座3的下端以及竖直转动基座5的后端均设置有轴承锁紧机构9。The middle part of the first driven
所述的轴承锁紧机构9包括T型块34、气缸35以及两个L型块33,所述的水平转动基座3的下端以及竖直转动基座5的后端均转动连接有气缸35,该气缸35的活塞杆与T型块34的一侧转动连接,所述的T型块34另一侧的两端均转动连接有一个长条状的连接块36,每个连接块36一端均转动连接有L型块33,两个L型块33之间通过一个转轴38转动连接,所述的T型块34、两个L型块33以及两个连接块36围成一个矩形框架,每个L型块33的内侧均安装有锁紧块37,所述的T型块34另一侧中部安装有一个转轴38,两个转轴38均固定安装在水平转动基座3的下端或者竖直转动基座5的后端。The
当两个长条状的连接块36呈一条直线时,即T型块34、两个L型块33以及两个连接块36围成一个矩形框架(如图8所示),两个L型块33内侧的锁紧块37未夹住第一轴承或者第二轴承32,使得主动齿轮和从动齿轮能够自由转动。当需要第一轴承或者第二轴承32时,气缸35的活塞杆伸长,T型块34绕着转轴38转动,使得两个L型块33与连接块36相连的一端相对靠拢,两个L型块33内侧的锁紧块37夹住第一轴承或者第二轴承32,保证从动齿轮位置不动,从动齿轮与主动齿轮相啮合,在产品锯切的过程中,主动齿轮与从动齿轮保持不动,从而保证精准的锯切。水平转动基座3下端的轴承锁紧机构9以及竖直转动基座5后端的轴承锁紧机构9均是上述的原理。When the two long connecting
所述的水平转动基座3的下端以及竖直转动基座5的后端均安装有转动座39,所述的气缸35设置有与转动座39转动连接的延伸部40。A
所述的L型块33与锁紧块37之间采用螺钉固定,便于锁紧块37更换,锁紧块37属于易损件。The L-shaped
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| CN114700556A (en) * | 2022-04-15 | 2022-07-05 | 宁海建新自动化设备有限公司 | Glass guide slot saw cuts device |
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