CN110803175A - An air duct system for a diesel locomotive - Google Patents
An air duct system for a diesel locomotive Download PDFInfo
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- CN110803175A CN110803175A CN201911325686.0A CN201911325686A CN110803175A CN 110803175 A CN110803175 A CN 110803175A CN 201911325686 A CN201911325686 A CN 201911325686A CN 110803175 A CN110803175 A CN 110803175A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C5/00—Locomotives or motor railcars with IC engines or gas turbines
- B61C5/02—Arrangement or disposition of intakes and apparatus for supplying, circulating, and filtering air for combustion and engine-cooling purposes
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Abstract
本发明涉及风道技术领域,尤其是一种内燃机机车风道系统,包括风道本体,风道本体一端设有进风口,且风道本体上依次设有三个下出风口和一个上出风口,风道本体进风口处设有缓冲区,且通过导流板一连接进风口和缓冲区,缓冲区末端设置两块侧向导流板,两块侧向导流板垂直于风道本体底端面,且两块侧向导流板将风道本体内腔分隔成三个通道。本发明的一种内燃机机车风道系统,导流板一的设置减小了进风口处的阻力,缓冲区有效的缓冲均化出风口的风量,侧向导流板有效将风量均匀分配进行导出,弧形导流板对出风口风量进行引导有效减小风阻,风量修正调节板可以精确调整各个出风口的风量误差,栅格板有效均化出风口的风量风压。
The invention relates to the technical field of air ducts, in particular to an air duct system for an internal combustion engine locomotive. There is a buffer zone at the air inlet of the air duct body, and the air inlet and the buffer zone are connected by a deflector. Two lateral deflectors divide the inner cavity of the air duct body into three channels. In the air duct system of an internal combustion engine locomotive of the present invention, the setting of the deflector 1 reduces the resistance at the air inlet, the buffer zone effectively buffers and homogenizes the air volume of the air outlet, and the lateral deflector effectively distributes and exports the air volume evenly, The arc-shaped deflector guides the air volume of the air outlet to effectively reduce the wind resistance, the air volume correction adjustment plate can accurately adjust the air volume error of each air outlet, and the grid plate effectively homogenizes the air volume and pressure of the air outlet.
Description
技术领域technical field
本发明涉及风道技术领域,尤其是一种内燃机机车风道系统。The invention relates to the technical field of air ducts, in particular to an air duct system for an internal combustion engine locomotive.
背景技术Background technique
内燃机车车架上部设置通风机,通过车架的风道将通风机的风从车架上部垂直引入,均匀分配到车架底部的出风口,再传至转向架牵引电机,起到冷却牵引电机作用。传统内燃机车风道,一般采用两种方案,一种是强制导风风道结构,风道进风口处设置导流板,直接将风量均匀分配到不同的风道中,此强制导风风道结构风量分配方便均匀,便于调整,但风腔内的风阻较大;另一种是风压自动分配的宽大风道结构,风道是利用车架底部空间,增加车架下盖板,形成一个整体大风道结构,风道进风口与不同出风口在一个风腔内,无风道支流,风道进风口与出风口均无导风的导流板,风量自动分配到各出风口,此风压自动分配的宽大风道结构占用空间大,大风道易产生紊流,局部风阻大,且不同的出风口风压风量风压均匀性比较差,距离进风口近的出风口风量大,远离进风口的出风口风量小。两种风道结构都难以达到满意的效果。The upper part of the frame of the diesel locomotive is equipped with a fan, and the wind of the fan is introduced vertically from the upper part of the frame through the air duct of the frame, evenly distributed to the air outlet at the bottom of the frame, and then transmitted to the traction motor of the bogie to cool the traction motor. effect. The traditional diesel locomotive air duct generally adopts two schemes. One is the forced air guide air duct structure. A deflector is set at the air inlet of the air duct to directly distribute the air volume evenly to different air ducts. This forced air guide air duct structure The distribution of air volume is convenient and uniform, and it is easy to adjust, but the air resistance in the air cavity is large; the other is the wide air duct structure with automatic distribution of air pressure. Large air duct structure, the air duct air inlet and different air outlets are in the same air cavity, there is no air duct tributaries, the air duct air inlet and air outlet have no air guide plates, and the air volume is automatically distributed to each air outlet. The automatically allocated wide and large air duct structure takes up a lot of space, the large air duct is prone to turbulence, the local wind resistance is large, and the air pressure and air pressure uniformity of different air outlets is relatively poor. The air volume of the air outlet is small. Both air duct structures are difficult to achieve satisfactory results.
发明内容SUMMARY OF THE INVENTION
为了克服现有的风道导流时风道内容易产生紊流、局部风阻较大且风量风压均匀性差的不足,本发明提供了一种内燃机机车风道系统,通过导流板一的设置形成倾斜的进风角度,减小了进风口处的阻力,缓冲区有效的缓冲均化出风口的风量,同时风量自动分配缓冲后进入侧向导流板分隔出的风道,缓冲区减小了侧向导流板的分流压力同时减小了导流时的风阻,侧向导流板有效将风量均匀分配进行导出,弧形导流板对出风口风量进行引导有效减小风阻,栅格板有效均化出风口的风量风压。In order to overcome the deficiencies that turbulent flow is easily generated in the air duct, the local wind resistance is large, and the uniformity of air volume and pressure is poor when the existing air duct is diverted, the present invention provides an air duct system for an internal combustion engine locomotive, which is formed by the arrangement of a deflector. The inclined air inlet angle reduces the resistance at the air inlet, and the buffer area effectively buffers and homogenizes the air volume at the air outlet. The diversion pressure of the deflector also reduces the wind resistance during the diversion. The lateral deflector effectively distributes the air volume for export, and the arc deflector guides the air volume of the air outlet to effectively reduce the wind resistance, and the grid plate effectively homogenizes The air volume and pressure of the air outlet.
本发明解决其技术问题所采用的技术方案是:一种内燃机机车风道系统,包括由钢板焊接组成的风道本体,所述风道本体一端设有进风口,且风道本体下端面依次设置有第一下出风口、第二下出风口和第三下出风口,所述风道本体中部侧面开设有一个上出风口,所述风道本体且位于进风口处设有缓冲区,且通过导流板一连接进风口和缓冲区,所述缓冲区末端设置两块侧向导流板,所述第一下出风口、第二下出风口、第三下出风口和上出风口处均设有一个弧形导流板,所述弧形导流板前端均铰接有风量修正调节板。The technical solution adopted by the present invention to solve the technical problem is as follows: an air duct system for an internal combustion engine locomotive, comprising an air duct body formed by welding steel plates, one end of the air duct body is provided with an air inlet, and the lower end surface of the air duct body is sequentially arranged There are a first lower air outlet, a second lower air outlet and a third lower air outlet, an upper air outlet is opened on the side of the middle part of the air duct body, and the air duct body is located at the air inlet. The deflector is connected to the air inlet and the buffer zone, and two lateral deflectors are arranged at the end of the buffer zone, and the first lower air outlet, the second lower air outlet, the third lower air outlet and the upper air outlet are all provided. There is an arc-shaped deflector, and the front end of the arc-shaped deflector is hinged with an air volume correction adjustment plate.
进一步的,包括第一下出风口、第二下出风口和第三下出风口的出风口处均设置有一个栅格板。Further, a grid plate is provided at the air outlet including the first lower air outlet, the second lower air outlet and the third lower air outlet.
进一步的,包括导流板一一端连接进风口且另一端连接风道本体底端面。Further, one end of the deflector is connected to the air inlet and the other end is connected to the bottom end surface of the air duct body.
进一步的,包括导流板一与风道本体底端面的夹角a为30°-60°。Further, the included angle a between the
进一步的,包括弧形导流板前端且位于风道本体底板焊接有定位轴,所述定位轴上套设有旋转轴套,所述旋转轴套外表焊接风量修正调节板。Further, a positioning shaft is welded on the front end of the arc-shaped deflector and is located at the bottom plate of the air duct body.
进一步的,包括旋转轴套顶端焊接有旋转手柄,所述旋转手柄端部与风道本体表面点焊连接。Further, a rotating handle is welded to the top of the rotating sleeve, and the end of the rotating handle is spot welded to the surface of the air duct body.
进一步的,包括侧向导流板垂直于风道本体底端面。Further, the lateral deflector is perpendicular to the bottom end face of the air duct body.
进一步的,包括风道本体1内设置的两块侧向导流板将风道本体内腔分隔成三个通道依次导向第一下出风口、第二下出风口和风道本体内腔中部。Further, two lateral deflectors provided in the
本发明的有益效果是,本发明的一种内燃机机车风道系统,通过导流板一的设置形成倾斜的进风角度,减小了进风口处的阻力,缓冲区有效的缓冲均化出风口的风量,同时风量自动分配缓冲后进入侧向导流板分隔出的风道,缓冲区减小了侧向导流板的分流压力同时减小了导流时的风阻,侧向导流板有效将风量均匀分配进行导出,弧形导流板对出风口风量进行引导有效减小风阻,栅格板有效均化出风口的风量风压,该风道系统可有效减小进风口、风道及出风口阻力,减小紊流现象,均化出风口流量,在该风道系统使用前,风道本体由于安装变形等影响产生的出风口风量不均匀时,通过旋转风量修正调节板的手柄进而改变风量修正调节板的角度实现对各出风口的出风量的一个微调,重新修正各个出风口的风量。The beneficial effect of the present invention is that the air duct system of an internal combustion engine locomotive of the present invention forms an inclined air inlet angle through the arrangement of the first deflector, which reduces the resistance at the air inlet, and the buffer zone effectively buffers and homogenizes the air outlet. At the same time, the air volume automatically distributes the buffer and enters the air duct separated by the lateral deflector. The buffer area reduces the diversion pressure of the lateral deflector and reduces the wind resistance during the deflector. The distribution is carried out for export, the arc-shaped deflector guides the air volume of the air outlet to effectively reduce the wind resistance, and the grid plate effectively homogenizes the air volume and pressure of the air outlet. The air duct system can effectively reduce the resistance of the air inlet, air duct and air outlet. , reduce the turbulence phenomenon and homogenize the air outlet flow. Before the air duct system is used, when the air volume of the air outlet is uneven due to the influence of installation deformation, the handle of the air volume correction adjustment plate is rotated to change the air volume correction. The angle of the adjusting plate realizes a fine adjustment of the air volume of each air outlet, and re-corrects the air volume of each air outlet.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是图1的主视图;Fig. 2 is the front view of Fig. 1;
图3是图2A-A处的剖视图;Figure 3 is a cross-sectional view at Figure 2A-A;
图4是图2B-B处的剖视图;Figure 4 is a cross-sectional view at Figure 2B-B;
图5是图1中风量修正调节板的连接结构示意图。FIG. 5 is a schematic diagram of the connection structure of the air volume correction adjusting plate in FIG. 1 .
图中1.风道本体,2.进风口,3.第一下出风口,4.第二下出风口,5.第三下出风口,6.上出风口,7.缓冲区,8.导流板一,9.侧向导流板,10.弧形导流板,11.栅格板,12.风量修正调节板,13.定位轴,14.旋转轴套,15.旋转手柄。In the figure 1. Air duct body, 2. Air inlet, 3. First lower air outlet, 4. Second lower air outlet, 5. Third lower air outlet, 6. Upper air outlet, 7. Buffer zone, 8.
具体实施方式Detailed ways
如图1是本发明的结构示意图,一种内燃机机车风道系统,包括由钢板焊接组成的风道本体(1),其特征是,所述风道本体(1)一端设有进风口(2),且风道本体(1)下端面依次设置有第一下出风口(3)、第二下出风口(4)和第三下出风口(5),所述风道本体(1)中部侧面开设有一个上出风口(6),所述风道本体(1)且位于进风口(2)处设有缓冲区(7),且通过导流板一(8)连接进风口(2)和缓冲区(7),所述缓冲区(7)末端设置两块侧向导流板(9),所述第一下出风口(3)、第二下出风口(4)、第三下出风口(5)和上出风口(6)处均设有一个弧形导流板(10),所述弧形导流板(10)前端均铰接有风量修正调节板(12)。Figure 1 is a schematic diagram of the structure of the present invention, an air duct system for a diesel locomotive, comprising an air duct body (1) composed of welded steel plates, characterized in that an air inlet (2) is provided at one end of the air duct body (1). ), and the lower end surface of the air duct body (1) is sequentially provided with a first lower air outlet (3), a second lower air outlet (4) and a third lower air outlet (5). An upper air outlet (6) is opened on the side, and the air duct body (1) is provided with a buffer zone (7) at the air inlet (2), and is connected to the air inlet (2) through a deflector (8). and a buffer zone (7), the end of the buffer zone (7) is provided with two lateral deflectors (9), the first lower air outlet (3), the second lower air outlet (4), the third lower outlet Both the air outlet (5) and the upper air outlet (6) are provided with an arc-shaped air guide plate (10), and the front ends of the arc-shaped air guide plates (10) are hinged with an air volume correction adjustment plate (12).
结合图1至图4所示,第一下出风口3、第二下出风口4和第三下出风口5的出风口处均设置有一个栅格板11。第一下出风口3、第二下出风口4、第三下出风口5和上出风口6处弧形导流板10与格栅11的设置,可对第一下出风口3、第二下出风口4、第三下出风口5和上出风口6处风量有效引导,减小风阻,均化第一下出风口3、第二下出风口4、第三下出风口5和上出风口6处的风量风压。1 to 4 , each of the air outlets of the first
结合图1至图4所示,导流板一8一端连接进风口2且另一端连接风道本体1底端面,所述导流板一8与风道本体1底端面的夹角a为30°-60°。导流板一8的倾斜设置有效减小了进风口2处的阻力。1 to 4, one end of the deflector 8 is connected to the
结合图1和图5所示,弧形导流板10前端且位于风道本体1底板焊接有定位轴13,所述定位轴13上套设有旋转轴套14,所述旋转轴套14外表焊接风量修正调节板12,且旋转轴套14顶端焊接有旋转手柄15,所述旋转手柄15端部与风道本体1表面点焊连接。风量修正调节板12在旋转手柄15的带动下可以在风道本体1内转动角度,进而可以实现对进入弧形导流板10内的风量的修正调节,在实现风量的轻微修正调节后,通过点焊的方式将旋转手柄15连接在风道本体1上端面,这样起到固定风量修正调节板12的作用。1 and 5, a
结合图1至图4所示,侧向导流板9垂直于风道本体1底端面,且两块侧向导流板9将风道本体1内腔分隔成三个通道依次导向第一下出风口3、第二下出风口4和风道本体1内腔中部。1 to 4, the
使用时,通过导流板一8的设置形成倾斜的进风角度,减小了进风口2处的阻力,缓冲区7有效的缓冲均化第一下出风口3、第二下出风口4、第三下出风口5和上出风口6处的风量,同时风量自动分配缓冲后进入侧向导流板9分隔出的风道,缓冲区7减小了侧向导流板9的分流压力同时减小了导流时的风阻,侧向导流板9有效将风量均匀分配进行导出,弧形导流板10对第一下出风口3、第二下出风口4、第三下出风口5和上出风口6处风量进行引导有效减小风阻,栅格板11有效均化第一下出风口3、第二下出风口4和第三下出风口5处的风量风压,风量修正调节板12在旋转手柄15的带动下可以在风道本体1内且位于弧形导流板10前端处转动角度,进而可以实现对进入弧形导流板10内的风量的修正调节,该风道系统可有效减小进风口、风道及出风口阻力,减小紊流现象,均化出风口流量。When in use, the inclined air inlet angle is formed by the setting of the
以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离所附权利要求所限定的精神和范围的情况下,可做出许多修改、变化或等效,但都将落入本发明的保护范围内。The above description is only illustrative rather than restrictive for the present invention, and those of ordinary skill in the art will understand that many modifications, changes or the like can be made without departing from the spirit and scope defined by the appended claims. effect, but will fall within the protection scope of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911325686.0A CN110803175A (en) | 2019-12-20 | 2019-12-20 | An air duct system for a diesel locomotive |
| PCT/CN2020/129008 WO2021120945A1 (en) | 2019-12-20 | 2020-11-16 | Air duct system for internal combustion engine locomotive |
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| CN201911325686.0A CN110803175A (en) | 2019-12-20 | 2019-12-20 | An air duct system for a diesel locomotive |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021120945A1 (en) * | 2019-12-20 | 2021-06-24 | 中车戚墅堰机车有限公司 | Air duct system for internal combustion engine locomotive |
| CN117485380A (en) * | 2023-11-02 | 2024-02-02 | 中车大连机车车辆有限公司 | An energy-saving and noise-reducing ventilation system for a dual-source locomotive and a dual-source locomotive |
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- 2019-12-20 CN CN201911325686.0A patent/CN110803175A/en active Pending
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- 2020-11-16 WO PCT/CN2020/129008 patent/WO2021120945A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021120945A1 (en) * | 2019-12-20 | 2021-06-24 | 中车戚墅堰机车有限公司 | Air duct system for internal combustion engine locomotive |
| CN117485380A (en) * | 2023-11-02 | 2024-02-02 | 中车大连机车车辆有限公司 | An energy-saving and noise-reducing ventilation system for a dual-source locomotive and a dual-source locomotive |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021120945A1 (en) | 2021-06-24 |
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Application publication date: 20200218 |