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CN110736569A - A test device and test method for axle temperature alarm - Google Patents

A test device and test method for axle temperature alarm Download PDF

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Publication number
CN110736569A
CN110736569A CN201911213148.2A CN201911213148A CN110736569A CN 110736569 A CN110736569 A CN 110736569A CN 201911213148 A CN201911213148 A CN 201911213148A CN 110736569 A CN110736569 A CN 110736569A
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temperature
axle
alarm
analog
chip microcomputer
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黎莎
卢基业
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Beijing Railway Institute of Mechanical and Electrical Engineering Group Co Ltd
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Beijing Railway Institute of Mechanical and Electrical Engineering Group Co Ltd
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Priority to CN201911213148.2A priority Critical patent/CN110736569A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K15/00Testing or calibrating of thermometers
    • G01K15/007Testing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
    • B61K9/04Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault
    • B61K9/06Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault by detecting or indicating heat radiation from overheated axles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/02Means for indicating or recording specially adapted for thermometers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a testing device and a testing method for axle temperature alarms, wherein the testing device comprises a single chip microcomputer and a main control unit, the single chip microcomputer is connected with the main control unit, the single chip microcomputer is also connected with an axle temperature alarm to be tested, the main control unit is used for sending an analog temperature detection signal to the single chip microcomputer, and the single chip microcomputer sends the analog temperature detection signal to the axle temperature alarm to be tested.

Description

一种轴温报警器测试装置及测试方法A test device and test method for axle temperature alarm

技术领域technical field

本发明实施例涉及测试技术领域,尤其涉及一种轴温报警器测试装置及测试方法。Embodiments of the present invention relate to the technical field of testing, and in particular, to a testing device and a testing method for an axle temperature alarm.

背景技术Background technique

随着我国铁路建设的发展,机车使用数量急剧增加,对机车的安全运营也越来越重视。机车轮轴对机车的承重与运动部件起着至关重要的作用,在机车运行过程中,需要对轮轴进行实时检测,轴温报警器是实时反应轮轴运行情况的关键设备。目前轴温报警器的测试装置包括浴温槽和轴温传感器,采用浴温槽模拟温度环境,通过轴温传感器检测浴温槽的温度,并向轴温报警器发送温度检测信号,轴温报警器根据温度检测信号显示当前温度,通过将轴温报警器显示的温度与浴温槽模拟的温度进行比较,从而完成对轴温报警器的测试,采用该装置对轴温报警器进行测试,工作量大、检测时间长、检测误差大,难以满足工业化与自动化检测要求。With the development of my country's railway construction, the number of locomotives used has increased sharply, and more and more attention has been paid to the safe operation of locomotives. The axle of the locomotive plays a vital role in the load-bearing and moving parts of the locomotive. During the operation of the locomotive, the axle needs to be detected in real time. The axle temperature alarm is the key equipment to reflect the running condition of the axle in real time. At present, the test device of the axle temperature alarm includes a bath temperature tank and an axle temperature sensor. The bath temperature tank is used to simulate the temperature environment, the temperature of the bath temperature tank is detected by the axle temperature sensor, and a temperature detection signal is sent to the axle temperature alarm. The device displays the current temperature according to the temperature detection signal. By comparing the temperature displayed by the axial temperature alarm with the temperature simulated by the bath temperature tank, the test of the axial temperature alarm is completed. The device is used to test the axial temperature alarm and work. It is difficult to meet the requirements of industrialization and automatic detection due to the large amount, long detection time and large detection error.

发明内容SUMMARY OF THE INVENTION

本发明提供一种轴温报警器测试装置及测试方法,以提高测试效率和检测精度。The invention provides a testing device and a testing method for an axle temperature alarm, so as to improve testing efficiency and testing accuracy.

第一方面,本发明实施例提供了一种轴温报警器测试装置,包括:In a first aspect, an embodiment of the present invention provides an axle temperature alarm test device, including:

单片机和主控单元;Single chip microcomputer and main control unit;

所述单片机与所述主控单元连接,所述单片机还与待测试轴温报警器连接;The single-chip microcomputer is connected to the main control unit, and the single-chip microcomputer is also connected to the axle temperature alarm to be tested;

所述主控单元用于向所述单片机发送模拟温度检测信号;The main control unit is used for sending an analog temperature detection signal to the single-chip microcomputer;

所述单片机将所述模拟温度检测信号发送至所述待测试轴温报警器。The single-chip microcomputer sends the analog temperature detection signal to the to-be-tested axle temperature alarm.

可选的,所述单片机用于在获取待测试轴温报警器发送的查询指令时,将各模拟温度传感器编号发送至所述待测试轴温报警器,获取所述待测试轴温报警器指定查询的模拟温度传感器编号,根据所述待测试轴温报警器指定查询的模拟温度传感器编号获取所述主控单元发送的模拟温度检测信号,并将所述模拟温度检测信号发送至所述待测试轴温报警器。Optionally, the single-chip microcomputer is used to send the number of each simulated temperature sensor to the axle temperature alarm to be tested when acquiring the query instruction sent by the axle temperature alarm to be tested, and to obtain the designation of the axle temperature alarm to be tested. The number of the simulated temperature sensor to be queried, obtain the simulated temperature detection signal sent by the main control unit according to the number of the simulated temperature sensor specified to be queried by the axle temperature alarm to be tested, and send the simulated temperature detection signal to the to-be-tested Axle temperature alarm.

可选的,所述单片机与所述待测试轴温报警器通过单总线电连接。Optionally, the single-chip microcomputer and the to-be-tested axle temperature alarm are electrically connected through a single bus.

可选的,所述单片机与所述主控单元通过串行通信接口电连接。Optionally, the single-chip microcomputer and the main control unit are electrically connected through a serial communication interface.

可选的,所述主控单元还包括显示触摸屏;Optionally, the main control unit further includes a display touch screen;

所述显示触摸屏用于展示所述模拟温度检测信号的输入界面。The display touch screen is used to display the input interface of the analog temperature detection signal.

可选的,所述模拟温度检测信号包括:Optionally, the analog temperature detection signal includes:

模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。At least one of the analog temperature sensor short circuit, the analog temperature sensor open circuit, the analog temperature sensor sensing temperature range, and the analog temperature sensor sensing temperature interval.

可选的,本发明实施例提供的轴温报警器测试装置还包括电源模块;Optionally, the testing device for the axle temperature alarm provided by the embodiment of the present invention further includes a power supply module;

所述电源模块分别与所述单片机以及所述主控单元电连接,用于向所述单片机以及所述主控单元供电。The power supply module is electrically connected to the single-chip microcomputer and the main control unit, respectively, and is used for supplying power to the single-chip microcomputer and the main control unit.

第二方面,本发明实施例还提供了一种轴温报警器测试方法,包括:In a second aspect, an embodiment of the present invention also provides a method for testing an axle temperature alarm, including:

主控单元向单片机发送模拟温度检测信号;The main control unit sends an analog temperature detection signal to the microcontroller;

所述单片机将所述模拟温度检测信号发送至待测试轴温报警器。The single-chip microcomputer sends the analog temperature detection signal to the axle temperature alarm to be tested.

可选的,在主控单元向单片机发送模拟温度检测信号之前,还包括:Optionally, before the main control unit sends the analog temperature detection signal to the microcontroller, the method further includes:

所述单片机获取待测试轴温报警器发送的查询指令;The single-chip microcomputer obtains the query instruction sent by the axle temperature alarm to be tested;

所述单片机将各模拟温度传感器编号发送至所述待测试轴温报警器;The single-chip microcomputer sends the number of each simulated temperature sensor to the to-be-tested axle temperature alarm;

所述待测试轴温报警器将指定查询的模拟温度传感器编号发送至所述单片机;The to-be-tested axle temperature alarm sends the designated query analog temperature sensor number to the single-chip microcomputer;

所述单片机根据所述指定查询的模拟温度传感器编号向所述主控单元发送模拟温度检测信号输入指令。The single-chip microcomputer sends an analog temperature detection signal input instruction to the main control unit according to the designated query analog temperature sensor number.

可选的,所述模拟温度检测信号包括:Optionally, the analog temperature detection signal includes:

模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。At least one of the analog temperature sensor short circuit, the analog temperature sensor open circuit, the analog temperature sensor sensing temperature range, and the analog temperature sensor sensing temperature interval.

本发明实施例提供的技术方案,通过单片机和主控单元模拟温度传感器在工作状态下的输出信号作为模拟温度检测信号,并将模拟温度检测信号传输至待测试轴温报警器,完成对轴温报警器的性能测试,取代现有技术中使用浴温槽模拟温度环境的轴温报警器检测装置,提高了轴温报警器的测试效率和检测精度。According to the technical solution provided by the embodiment of the present invention, the output signal of the temperature sensor in the working state is simulated by the single chip microcomputer and the main control unit as the simulated temperature detection signal, and the simulated temperature detection signal is transmitted to the axle temperature alarm to be tested, so as to complete the detection of the axle temperature. The performance test of the alarm replaces the shaft temperature alarm detection device in the prior art that uses a bath temperature tank to simulate a temperature environment, and improves the test efficiency and detection accuracy of the shaft temperature alarm.

附图说明Description of drawings

图1为本发明实施例提供的一种轴温报警器测试装置的结构示意图;1 is a schematic structural diagram of a testing device for an axle temperature alarm provided by an embodiment of the present invention;

图2为本发明实施例提供的一种轴温报警器测试方法的流程示意图;2 is a schematic flowchart of a method for testing an axle temperature alarm provided by an embodiment of the present invention;

图3为本发明实施例提供的另一种轴温报警器测试方法的流程示意图。FIG. 3 is a schematic flowchart of another method for testing an axle temperature alarm according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.

图1为本发明实施例提供的一种轴温报警器测试装置的结构示意图,如图1所示,本发明实施例提供的轴温报警器测试装置包括单片机11和主控单元12。单片机11与主控单元12连接,单片机11还与待测试轴温报警器13连接。主控单元12用于向单片机11发送模拟温度检测信号,单片机11将模拟温度检测信号发送至待测试轴温报警器13。FIG. 1 is a schematic structural diagram of an axle temperature alarm test device provided by an embodiment of the present invention. As shown in FIG. 1 , the axle temperature alarm test device provided by the embodiment of the present invention includes a microcontroller 11 and a main control unit 12 . The single chip 11 is connected with the main control unit 12 , and the single chip 11 is also connected with the axle temperature alarm 13 to be tested. The main control unit 12 is used for sending an analog temperature detection signal to the single chip 11 , and the single chip 11 sends the analog temperature detection signal to the axle temperature alarm 13 to be tested.

具体的,单片机11与主控单元12连接,可向主控单元12输入模拟温度检测信号的测试参数,主控单元12根据模拟温度检测信号的测试参数向单片机11发送模拟温度检测信号,单片机11将模拟温度检测信号发送至待测试轴温报警器13,待测试轴温报警器13根据模拟温度检测信号进行同步温度显示或者报警,将待测试轴温报警器13的温度显示以及报警与输入的测试命令进行比较,完成对待测试轴温报警器13的测试。Specifically, the single-chip microcomputer 11 is connected to the main control unit 12, and can input test parameters of the simulated temperature detection signal to the main control unit 12. The main control unit 12 sends the simulated temperature detection signal to the single-chip microcomputer 11 according to the test parameters of the simulated temperature detection signal, and the single-chip microcomputer 11 Send the simulated temperature detection signal to the axle temperature alarm 13 to be tested, the axle temperature alarm 13 to be tested performs synchronous temperature display or alarm according to the simulated temperature detection signal, and displays the temperature of the axle temperature alarm 13 to be tested and the alarm and the input. The test commands are compared to complete the test of the axle temperature alarm 13 to be tested.

本发明实施例提供的技术方案,通过单片机11和主控单元12模拟温度传感器在工作状态下的输出信号作为模拟温度检测信号,并将模拟温度检测信号传输至待测试轴温报警器13,完成对轴温报警器的性能测试,取代现有技术中使用浴温槽模拟温度环境的轴温报警器检测装置,提高了轴温报警器的测试效率和检测精度。In the technical solution provided by the embodiment of the present invention, the output signal of the temperature sensor in the working state is simulated by the single chip 11 and the main control unit 12 as the simulated temperature detection signal, and the simulated temperature detection signal is transmitted to the axle temperature alarm 13 to be tested, and the completion of The performance test of the shaft temperature alarm replaces the shaft temperature alarm detection device in the prior art that uses a bath temperature tank to simulate a temperature environment, and improves the test efficiency and detection accuracy of the shaft temperature alarm.

可选的,单片机11用于在获取待测试轴温报警器13发送的查询指令时,将各模拟温度传感器编号发送至待测试轴温报警器13,获取待测试轴温报警器13指定查询的模拟温度传感器编号,根据待测试轴温报警器13指定查询的模拟温度传感器编号获取主控单元12发送的模拟温度检测信号,并将模拟温度检测信号发送至待测试轴温报警器13。Optionally, the single-chip microcomputer 11 is used to send the number of each simulated temperature sensor to the axle temperature alarm 13 to be tested when acquiring the query instruction sent by the axle temperature alarm 13 to be tested, and obtain the specified query from the axle temperature alarm 13 to be tested. For the simulated temperature sensor number, obtain the simulated temperature detection signal sent by the main control unit 12 according to the simulated temperature sensor number specified and queried by the axle temperature alarm 13 to be tested, and send the simulated temperature detection signal to the axle temperature alarm 13 to be tested.

具体的,测试时,待测试轴温报警器13向单片机11发送查询指令,单片机11收到查询指令后,将查询指令发送至主控单元12。在主控单元12收到待测试轴温报警器13的查询命令后,可通过主控单元12设置模拟温度传感器的数量及相应的编号,并将所有模拟传感器的编号发给待测试轴温报警器13,待测试轴温报警器13根据模拟传感器的编号向单片机11发送指定查询的模拟温度传感器编号,在单片机11收到待测试轴温报警器13的指定查询的模拟温度传感器编号后,根据通过主控单元12预先设置的该模拟温度传感器编号的模拟温度检测信号,模拟温度传感器的输出信号,将模拟温度检测信号发送至待测试轴温报警器13,待测试轴温报警器13根据模拟温度检测信号进行同步温度显示或者报警,将待测试轴温报警器13的温度显示以及报警与预先设置的该模拟温度传感器编号的模拟温度检测信号进行比较,完成对待测试轴温报警器13的测试。示例性的,待测试轴温报警器13向单片机11发送查询指令,单片机11收到查询指令后,将查询指令发送至主控单元12。在主控单元12收到待测试轴温报警器13的查询命令后,通过主控单元12设置模拟温度传感器的数量为10,相应的编号为1-10,并将所有模拟传感器的编号1-10发给待测试轴温报警器13,待测试轴温报警器13根据模拟传感器的编号1-10向单片机11发送指定查询的模拟温度传感器编号为1,在单片机11收到待测试轴温报警器13的指定查询的模拟温度传感器编号1后,根据通过主控单元12预先设置的模拟温度传感器编号为1的模拟温度检测信号,模拟温度传感器的输出信号,将模拟温度检测信号发送至待测试轴温报警器13,待测试轴温报警器13根据模拟温度检测信号进行同步温度显示或者报警,接着,待测试轴温报警器13向单片机11发送指定查询的模拟温度传感器编号为2,单片机11根据通过主控单元12预先设置的模拟温度传感器编号为2的模拟温度检测信号,模拟温度传感器的输出信号,将模拟温度检测信号发送至待测试轴温报警器13,以此类推,完成模拟温度传感器编号为3-10的模拟温度查询,然后,待测试轴温报警器13再向单片机11发送指定查询的模拟温度传感器编号1,循环对模拟传感器的编号为1-10的模拟温度进行查询,实现对多个模拟温度传感器的实时温度监控。将待测试轴温报警器13的温度显示以及报警与预先设置的该模拟温度传感器编号的模拟温度检测信号进行比较,完成对待测试轴温报警器13的测试。Specifically, during the test, the axle temperature alarm 13 to be tested sends a query command to the single-chip microcomputer 11 , and the single-chip microcomputer 11 sends the query command to the main control unit 12 after receiving the query command. After the main control unit 12 receives the query command from the axle temperature alarm 13 to be tested, the number of analog temperature sensors and the corresponding numbers can be set by the main control unit 12, and the numbers of all the analog sensors are sent to the axle temperature alarm to be tested. 13, the axle temperature alarm 13 to be tested sends the number of the simulated temperature sensor specified to the single-chip microcomputer 11 according to the number of the simulated sensor. Through the analog temperature detection signal of the analog temperature sensor number preset by the main control unit 12, the output signal of the analog temperature sensor is simulated, and the analog temperature detection signal is sent to the axle temperature alarm 13 to be tested, and the axle temperature alarm 13 to be tested The temperature detection signal performs synchronous temperature display or alarm, compares the temperature display and alarm of the axle temperature alarm 13 to be tested with the analog temperature detection signal of the preset number of the simulated temperature sensor, and completes the test of the axle temperature alarm 13 to be tested . Exemplarily, the to-be-tested axle temperature alarm 13 sends an inquiry instruction to the single-chip microcomputer 11 , and the single-chip microcomputer 11 sends the inquiry instruction to the main control unit 12 after receiving the inquiry instruction. After the main control unit 12 receives the inquiry command from the axle temperature alarm 13 to be tested, the main control unit 12 sets the number of analog temperature sensors to 10, the corresponding numbers are 1-10, and the numbers 1-10 of all the analog sensors are set. 10 is sent to the axle temperature alarm 13 to be tested, and the axle temperature alarm 13 to be tested sends the specified query to the single-chip microcomputer 11 according to the number 1-10 of the simulated sensor. The number of the simulated temperature sensor is 1, and the single-chip microcomputer 11 receives the axle temperature alarm to be tested. After the analog temperature sensor number 1 of the designated query of the controller 13, according to the analog temperature detection signal of the analog temperature sensor number 1 preset by the main control unit 12, the output signal of the analog temperature sensor is simulated, and the analog temperature detection signal is sent to the test to be tested. Axle temperature alarm 13, the shaft temperature alarm 13 to be tested performs synchronous temperature display or alarm according to the analog temperature detection signal, and then, the shaft temperature alarm 13 to be tested sends a designated query to the single-chip microcomputer 11. The analog temperature sensor number is 2, and the single-chip microcomputer 11 According to the analog temperature detection signal with the analog temperature sensor number 2 preset by the main control unit 12, the output signal of the analog temperature sensor is simulated, and the analog temperature detection signal is sent to the axle temperature alarm 13 to be tested, and so on, to complete the simulated temperature The analog temperature of the sensor number 3-10 is inquired, and then, the axle temperature alarm 13 to be tested sends the designated query analog temperature sensor number 1 to the microcontroller 11, and the analog temperature of the analog sensor number 1-10 is cyclically inquired, Real-time temperature monitoring of multiple analog temperature sensors. Comparing the temperature display and alarm of the axle temperature alarm 13 to be tested with the preset analog temperature detection signal of the analog temperature sensor number, the test of the axle temperature alarm 13 to be tested is completed.

继续参考图1,可选的,单片机11与待测试轴温报警器13通过单总线15电连接。Continuing to refer to FIG. 1 , optionally, the single-chip microcomputer 11 is electrically connected to the axle temperature alarm 13 to be tested through a single bus 15 .

具体的,如图1所示,单总线15包括单总线接口151,单总线接口151设置在单片机11上,单总线接口151包括供电引脚VCC、数据传输引脚RW和第一接地引脚GND1,供电引脚VCC用于向待测试轴温报警器13提供电源,数据传输引脚RW用于单片机11与待测试轴温报警器13之间传输时钟和数据。在测试时,单片机11根据模拟温度检测信号模拟单总线的工作时序,完成单片机11与待测试轴温报警器13单片机的命令与数据交换。单总线15采用单根信号线,既传输时钟又传输数据,且数据传输是双向的,具有节省I/O口线、资源结构简单、成本低廉、便于总线扩展和维护等诸多优点。Specifically, as shown in FIG. 1 , the single bus 15 includes a single bus interface 151 , the single bus interface 151 is set on the single-chip microcomputer 11 , and the single bus interface 151 includes a power supply pin VCC, a data transmission pin RW and a first ground pin GND1 , the power supply pin VCC is used to supply power to the axle temperature alarm 13 to be tested, and the data transmission pin RW is used to transmit clock and data between the single chip 11 and the axle temperature alarm 13 to be tested. During the test, the single-chip microcomputer 11 simulates the working sequence of the single bus according to the simulated temperature detection signal, and completes the command and data exchange between the single-chip microcomputer 11 and the single-chip microcomputer of the axle temperature alarm 13 to be tested. The single bus 15 adopts a single signal line, which transmits both clock and data, and the data transmission is bidirectional. It has many advantages, such as saving I/O port lines, simple resource structure, low cost, and easy bus expansion and maintenance.

继续参考图1,可选的,单片机11与主控单元12通过串行通信接口16电连接。Continuing to refer to FIG. 1 , optionally, the single-chip microcomputer 11 and the main control unit 12 are electrically connected through a serial communication interface 16 .

示例性的,如图1所示,单片机11包括串行通信接口16,其中,串行通信接口16为RS-232标准接口,串行通信接口16包括数据接收引脚RXD、数据发送引脚TXD和第二接地引脚GND2,数据接收引脚RXD用于接收主控单元12发送的模拟温度检测信号,数据发送引脚TXD用于向主控单元12发送待测试轴温报警器13发送的查询指令以及模拟温度传感器编号。单片机11与主控单元12之间通过采用标准的串行通信接口16进行全双工通讯,信号线少、波特率选择灵活、传送距离较远,且兼容性高。Exemplarily, as shown in FIG. 1 , the single-chip microcomputer 11 includes a serial communication interface 16, wherein the serial communication interface 16 is an RS-232 standard interface, and the serial communication interface 16 includes a data receiving pin RXD and a data sending pin TXD. and the second ground pin GND2, the data receiving pin RXD is used to receive the analog temperature detection signal sent by the main control unit 12, and the data transmission pin TXD is used to send the query sent by the axle temperature alarm 13 to be tested to the main control unit 12 Command and analog temperature sensor number. A standard serial communication interface 16 is used for full-duplex communication between the single-chip microcomputer 11 and the main control unit 12, with few signal lines, flexible baud rate selection, long transmission distance, and high compatibility.

继续参考图1,可选的,主控单元12还包括显示触摸屏121,显示触摸屏121用于展示模拟温度检测信号的输入界面。Continuing to refer to FIG. 1 , optionally, the main control unit 12 further includes a display touch screen 121 , and the display touch screen 121 is used to display an input interface of an analog temperature detection signal.

具体的,显示触摸屏121用于展示模拟温度检测信号的输入界面,通过显示触摸屏121设置模拟温度检测信号,完成人机交互。Specifically, the display touch screen 121 is used to display the input interface of the analog temperature detection signal, and the analog temperature detection signal is set through the display touch screen 121 to complete the human-computer interaction.

可选的,模拟温度检测信号包括:模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。Optionally, the analog temperature detection signal includes at least one of: the analog temperature sensor is short-circuited, the analog temperature sensor is disconnected, the analog temperature sensor senses a temperature range, and the analog temperature sensor senses a temperature interval.

具体的,当设置模拟温度检测信号为模拟温度传感器短路信号时,单片机11模拟温度传感器短路时的输出信号,待测试轴温报警器13检测到模拟温度传感器短路信号时,发出短路报警并显示短路信息,例如显示发生短路的模拟温度传感器的编号;当设置模拟温度检测信号为模拟温度传感器断路信号时,单片机11模拟温度传感器断路时的输出信号,待测试轴温报警器13检测到模拟温度传感器断路信号时,发出断路报警并显示断路信息,例如显示发生断路的模拟温度传感器的编号;当设置模拟温度检测信号为模拟温度传感器感测温度范围和模拟温度传感器感测温度间隔时,单片机11根据模拟温度传感器感测温度范围和模拟温度传感器感测温度间隔确认当前的模拟温度,并根据模拟温度模拟温度传感器在当前温度下的输出信号作为模拟温度检测信号,并将模拟温度检测信号发送给待测试轴温报警器13,待测试轴温报警器13接收到单片机11的模拟温度检测信号后,根据模拟温度检测信号进行同步温度显示。其中,模拟温度传感器感测温度间隔可以为温度递增值或温度递减值,例如,设置模拟温度传感器感测温度范围为0-100℃,模拟温度传感器感测温度间隔为+5℃,则模拟温度从0℃开始,以5℃的间隔进行递增,单片机11模拟温度传感器在0℃、5℃、10℃等温度下的输出信号作为模拟温度检测信号,并将模拟温度检测信号发送给待测试轴温报警器13,若待测试轴温报警器13的性能合格,则待测试轴温报警器13相应的显示0℃、5℃、10℃等温度值。Specifically, when the analog temperature detection signal is set as the analog temperature sensor short-circuit signal, the single-chip microcomputer 11 simulates the output signal of the temperature sensor when the temperature sensor is short-circuited, and when the axle temperature alarm 13 to be tested detects the analog temperature sensor short-circuit signal, a short-circuit alarm is issued and a short circuit is displayed. Information, such as displaying the number of the analog temperature sensor that has a short circuit; when the analog temperature detection signal is set as the analog temperature sensor open circuit signal, the single chip 11 simulates the output signal of the temperature sensor when the circuit is open, and the axle temperature alarm 13 to be tested detects the analog temperature sensor. When there is an open circuit signal, an open circuit alarm will be issued and the open circuit information will be displayed, for example, the number of the analog temperature sensor that has been disconnected. The analog temperature sensor sensing temperature range and the analog temperature sensor sensing temperature interval confirm the current analog temperature, and use the analog temperature sensor output signal at the current temperature as the analog temperature detection signal, and send the analog temperature detection signal to the waiting The axle temperature alarm 13 is tested. After the axle temperature alarm 13 to be tested receives the analog temperature detection signal of the single-chip microcomputer 11, the temperature is displayed synchronously according to the analog temperature detection signal. The sensing temperature interval of the analog temperature sensor can be an increasing temperature value or a decreasing temperature value. For example, if the sensing temperature range of the analog temperature sensor is set to 0-100°C, and the sensing temperature interval of the analog temperature sensor is +5°C, the analog temperature Starting from 0°C and increasing at intervals of 5°C, the output signal of the single-chip microcomputer 11 simulates the temperature sensor at 0°C, 5°C, 10°C, etc. as the analog temperature detection signal, and sends the analog temperature detection signal to the axis to be tested. The temperature alarm 13, if the performance of the axle temperature alarm 13 to be tested is qualified, the axle temperature alarm 13 to be tested correspondingly displays temperature values such as 0°C, 5°C, and 10°C.

继续参考图1,可选的,本发明实施例提供的轴温报警器测试装置还包括电源模块14,电源模块14分别与单片机11以及主控单元12电连接,用于向单片机11以及主控单元12供电。Continuing to refer to FIG. 1 , optionally, the apparatus for testing an axle temperature alarm provided by the embodiment of the present invention further includes a power supply module 14 , and the power supply module 14 is electrically connected to the single-chip microcomputer 11 and the main control unit 12 , respectively, and is used for connecting the single-chip microcomputer 11 and the main control unit to the single-chip microcomputer 11 and the main control unit 12 . Unit 12 is powered.

示例性的,如图1所示,单片机11包括第一电源接口111,第一电源接口111包括+12V电源输入引脚和第三接地引脚GND3,电源模块14通过第一电源接口111向单片机11提供+12V的电源;主控单元12包括第二电源接口122,第二电源接口122包括+24V电源输入引脚和第四接地引脚GND4,电源模块14通过第二电源接口122向主控单元12提供+24V的电源。Exemplarily, as shown in FIG. 1 , the single-chip microcomputer 11 includes a first power supply interface 111 , the first power supply interface 111 includes a +12V power supply input pin and a third ground pin GND3 , and the power supply module 14 communicates with the single-chip microcomputer through the first power supply interface 111 . 11 provides a +12V power supply; the main control unit 12 includes a second power supply interface 122, the second power supply interface 122 includes a +24V power supply input pin and a fourth ground pin GND4, and the power supply module 14 passes through the second power supply interface 122 to the main control Unit 12 provides +24V power.

综上所述,本发明实施例提供了一种高效、准确的轴温报警器测试装置,适用于电力机车轴温报警器的检修与性能测量工作。本发明实施例提供的轴温报警器测试装置,由单片机11及单总线驱动组成模拟温度传感器,接收待测试轴温报警器13的查询指令,通过主控单元12设置模拟温度传感器的编号和模拟温度范围、模拟温度传感器感测温度范围以及模拟温度传感器感测温度间隔等测试参数,单片机11将所有模拟传感器的编号发给待测试轴温报警器13,并接收待测试轴温报警器13指定查询的模拟温度传感器编号,单片机11模拟正常工作的数字温度传感器的输出信号给出模拟温度传感器的编号及温度信号,并将表示模拟温度传感器的编号及温度信号的模拟温度检测信号传输至待测试轴温报警器13,待测试轴温报警器13根据模拟温度检测信号显示模拟温度传感器的编号及温度,并在模拟温度高于预设阈值时发出温度传感器高温报警。To sum up, the embodiment of the present invention provides an efficient and accurate axle temperature alarm test device, which is suitable for the maintenance and performance measurement of the axle temperature alarm of an electric locomotive. The testing device for the axle temperature alarm provided by the embodiment of the present invention is composed of a single-chip microcomputer 11 and a single bus drive to form an analog temperature sensor, receives the query instruction of the axle temperature alarm 13 to be tested, and sets the number and simulation of the analog temperature sensor through the main control unit 12. For the test parameters such as temperature range, analog temperature sensor sensing temperature range, and analog temperature sensor sensing temperature interval, the microcontroller 11 sends the numbers of all analog sensors to the axle temperature alarm 13 to be tested, and receives the designation of the axle temperature alarm 13 to be tested. The number of the queried analog temperature sensor, the output signal of the MCU 11 simulates the normal working digital temperature sensor to give the number and temperature signal of the analog temperature sensor, and transmits the analog temperature detection signal representing the number and temperature signal of the analog temperature sensor to the to-be-tested Axle temperature alarm 13, the to-be-tested shaft temperature alarm 13 displays the number and temperature of the analog temperature sensor according to the analog temperature detection signal, and issues a high temperature alarm of the temperature sensor when the analog temperature is higher than a preset threshold.

单片机11还可模拟发生故障的数字温度传感器的输出信号,如温度传感器在发生断路故障时的输出信号以及温度传感器在发生短路故障时的输出信号,此时,待测试轴温报警器13应相应的发出温度传感器断路报警或温度传感器短路报警。The single chip 11 can also simulate the output signal of the faulty digital temperature sensor, such as the output signal of the temperature sensor when an open-circuit fault occurs and the output signal of the temperature sensor when a short-circuit fault occurs. At this time, the axle temperature alarm 13 to be tested should correspond The temperature sensor open circuit alarm or the temperature sensor short circuit alarm is issued.

主控单元12与单片机11通过RS232接口通讯,主控单元12向单片机11发送模拟温度检测信号,同时主控单元12接收并显示单片机11上传的装置运行状态与运行参数。主控单元12包括显示触摸屏121,在主控单元12接收到待测试轴温报警器13发送的查询指令以及指定查询的模拟温度传感器编号后,给出表示模拟温度传感器的编号及温度的模拟温度检测信号,并在显示触摸屏121同步显示模拟温度传感器的编号及温度或故障信号,相应的待测试轴温报警器13上也应做同步的模拟温度传感器的编号及温度显示。The main control unit 12 communicates with the microcontroller 11 through the RS232 interface, the main control unit 12 sends an analog temperature detection signal to the microcontroller 11 , and at the same time, the main control unit 12 receives and displays the device operating status and operating parameters uploaded by the microcontroller 11 . The main control unit 12 includes a display touch screen 121. After the main control unit 12 receives the query instruction sent by the axle temperature alarm 13 to be tested and the number of the simulated temperature sensor to be queried, it gives the simulated temperature representing the number and temperature of the simulated temperature sensor. The number and temperature or fault signal of the analog temperature sensor are displayed on the display touch screen 121 synchronously, and the corresponding number and temperature of the analog temperature sensor should also be displayed on the corresponding axle temperature alarm 13 to be tested.

本发明实施例提供的轴温报警器测试装置,采用单片机11和主控单元12模拟正常温度传感器和故障温度传感器的输出信号作为模拟温度检测信号,并将模拟温度检测信号传输至待测试轴温报警器13,能够实时快速、宽范围、全面地完成机车轴温报警器的温度传感器温度显示、温度传感器高温报警、温度传感器断路报警、温度传感器短路报警等功能的测试,采用模块化设计,符合工业化生产的要求,系统运行安全可靠、检测精度高、结构简单、使用方便,减少了测试过程中的人工参与,自动化程度高,最大限度的降低了作业人员的劳动强度。The testing device for the axle temperature alarm provided by the embodiment of the present invention adopts the single chip 11 and the main control unit 12 to simulate the output signals of the normal temperature sensor and the fault temperature sensor as the simulated temperature detection signal, and transmits the simulated temperature detection signal to the axle temperature to be tested. The alarm 13 can complete the test of the temperature sensor temperature display, temperature sensor high temperature alarm, temperature sensor open circuit alarm, temperature sensor short circuit alarm and other functions of the locomotive axle temperature alarm in real time, quickly, in a wide range and comprehensively. According to the requirements of industrial production, the system is safe and reliable in operation, high in detection accuracy, simple in structure and easy to use, reducing manual participation in the testing process, high degree of automation, and minimizing the labor intensity of operators.

基于同样的发明构思,本发明实施例还提供了一种轴温报警器测试方法,与上述实施例相同或相应的结构以及术语的解释在此不再赘述,图2为本发明实施例提供的一种轴温报警器测试方法的流程示意图,如图2所示,该方法包括如下步骤:Based on the same inventive concept, an embodiment of the present invention also provides a method for testing an axle temperature alarm, and the explanations of structures and terms that are the same as or corresponding to the above-mentioned embodiments are not repeated here, and FIG. 2 is provided by an embodiment of the present invention. A schematic flowchart of a testing method for an axle temperature alarm, as shown in Figure 2, the method includes the following steps:

S110、主控单元向单片机发送模拟温度检测信号。S110: The main control unit sends an analog temperature detection signal to the single-chip microcomputer.

S120、所述单片机将所述模拟温度检测信号发送至待测试轴温报警器。S120: The single-chip microcomputer sends the analog temperature detection signal to the axle temperature alarm to be tested.

本发明实施例提供的轴温报警器测试方法,通过单片机和主控单元模拟温度传感器在工作状态下的输出信号作为模拟温度检测信号,并将模拟温度检测信号传输至待测试轴温报警器,完成对轴温报警器的性能测试,取代现有技术中使用浴温槽模拟温度环境的轴温报警器检测方法,提高了轴温报警器的测试效率和检测精度。In the method for testing an axle temperature alarm provided by the embodiment of the present invention, the output signal of the temperature sensor in the working state is simulated by the single chip microcomputer and the main control unit as the simulated temperature detection signal, and the simulated temperature detection signal is transmitted to the axle temperature alarm to be tested, The performance test of the shaft temperature alarm is completed, which replaces the detection method of the shaft temperature alarm using a bath temperature tank to simulate the temperature environment in the prior art, and improves the test efficiency and detection accuracy of the shaft temperature alarm.

图3为本发明实施例提供的另一种轴温报警器测试方法的流程示意图,如图3所示,可选的,在主控单元向单片机发送模拟温度检测信号之前,还包括:FIG. 3 is a schematic flowchart of another method for testing an axle temperature alarm provided by an embodiment of the present invention. As shown in FIG. 3 , optionally, before the main control unit sends an analog temperature detection signal to the single-chip microcomputer, the method further includes:

S210、所述单片机获取待测试轴温报警器发送的查询指令。S210, the single chip obtains the query instruction sent by the axle temperature alarm to be tested.

S220、所述单片机将各模拟温度传感器编号发送至所述待测试轴温报警器。S220: The single chip microcomputer sends the serial numbers of the simulated temperature sensors to the to-be-tested axle temperature alarm.

S230、所述待测试轴温报警器将指定查询的模拟温度传感器编号发送至所述单片机。S230, the to-be-tested axle temperature alarm sends the designated query analog temperature sensor number to the single-chip microcomputer.

S240、所述单片机根据所述指定查询的模拟温度传感器编号向所述主控单元发送模拟温度检测信号输入指令。S240. The single-chip microcomputer sends an analog temperature detection signal input instruction to the main control unit according to the designated query analog temperature sensor number.

具体的,测试时,待测试轴温报警器向单片机发送查询指令,单片机收到查询指令后,将查询指令发送至主控单元。在主控单元收到待测试轴温报警器的查询命令后,可通过主控单元设置模拟温度传感器的数量及相应的编号,并将所有模拟传感器的编号发给待测试轴温报警器,待测试轴温报警器根据模拟传感器的编号向单片机发送指定查询的模拟温度传感器编号,在单片机收到待测试轴温报警器的指定查询的模拟温度传感器编号后,根据轴温报警器指定查询的模拟温度传感器编号向主控单元发送模拟温度检测信号输入指令,通过主控单元输入该模拟温度传感器编号的模拟温度检测信号,单片机根据模拟温度检测信号模拟温度传感器的输出信号,并将模拟的输出信号发送至待测试轴温报警器,待测试轴温报警器根据模拟温度检测信号进行同步温度显示或者报警,将待测试轴温报警器的温度显示以及报警与输入的该模拟温度传感器编号的模拟温度检测信号进行比较,完成对待测试轴温报警器的测试。Specifically, during the test, the axle temperature alarm device to be tested sends a query command to the single-chip microcomputer, and after the single-chip microcomputer receives the query command, it sends the query command to the main control unit. After the main control unit receives the query command of the axle temperature alarm to be tested, the number of analog temperature sensors and corresponding numbers can be set through the main control unit, and the numbers of all analog sensors are sent to the axle temperature alarm to be tested. The test axle temperature alarm sends the designated query analog temperature sensor number to the single-chip microcomputer according to the number of the analog sensor. After the single-chip microcomputer receives the designated query simulation temperature sensor number of the axle temperature alarm to be tested, it will specify the query according to the simulation of the axle temperature alarm. The temperature sensor number sends an analog temperature detection signal input command to the main control unit, and the analog temperature detection signal of the analog temperature sensor number is input through the main control unit. It is sent to the axle temperature alarm to be tested, and the axle temperature alarm to be tested performs synchronous temperature display or alarm according to the simulated temperature detection signal, and displays the temperature of the axle temperature alarm to be tested and the simulated temperature of the simulated temperature sensor number entered in the alarm. The detection signals are compared to complete the test of the axle temperature alarm to be tested.

可选的,模拟温度检测信号包括:模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。Optionally, the analog temperature detection signal includes at least one of: the analog temperature sensor is short-circuited, the analog temperature sensor is disconnected, the analog temperature sensor senses a temperature range, and the analog temperature sensor senses a temperature interval.

本发明实施例提供了一种科学、可靠、高效的轴温报警器测试方法,通过单片机和主控单元模拟正常温度传感器和故障温度传感器的输出信号作为模拟温度检测信号,并将模拟温度检测信号传输至待测试轴温报警器,实时快速、宽范围、全面地完成机车轴温报警器的温度传感器温度显示、温度传感器高温报警、温度传感器断路报警、温度传感器短路报警等功能的测试,减少了测试过程中的人工参与,自动化程度高,最大限度的降低了作业人员的劳动强度。The embodiment of the present invention provides a scientific, reliable and efficient testing method for an axle temperature alarm, in which the output signals of the normal temperature sensor and the fault temperature sensor are simulated by the single chip microcomputer and the main control unit as the simulated temperature detection signal, and the simulated temperature detection signal is used as the simulated temperature detection signal. It is transmitted to the axle temperature alarm to be tested, and the test of the temperature sensor temperature display, temperature sensor high temperature alarm, temperature sensor open circuit alarm and temperature sensor short circuit alarm of the locomotive axle temperature alarm of the locomotive axle temperature alarm is completed quickly, widely and comprehensively in real time. The manual participation in the test process has a high degree of automation, which minimizes the labor intensity of the operators.

注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.

Claims (10)

1.一种轴温报警器测试装置,其特征在于,包括:1. an axle temperature alarm test device, is characterized in that, comprises: 单片机和主控单元;Single chip microcomputer and main control unit; 所述单片机与所述主控单元连接,所述单片机还与待测试轴温报警器连接;The single-chip microcomputer is connected to the main control unit, and the single-chip microcomputer is also connected to the axle temperature alarm to be tested; 所述主控单元用于向所述单片机发送模拟温度检测信号;The main control unit is used for sending an analog temperature detection signal to the single-chip microcomputer; 所述单片机将所述模拟温度检测信号发送至所述待测试轴温报警器。The single-chip microcomputer sends the analog temperature detection signal to the to-be-tested axle temperature alarm. 2.根据权利要求1所述的轴温报警器测试装置,其特征在于,所述单片机用于在获取待测试轴温报警器发送的查询指令时,将各模拟温度传感器编号发送至所述待测试轴温报警器,获取所述待测试轴温报警器指定查询的模拟温度传感器编号,根据所述待测试轴温报警器指定查询的模拟温度传感器编号获取所述主控单元发送的模拟温度检测信号,并将所述模拟温度检测信号发送至所述待测试轴温报警器。2 . The testing device for an axle temperature alarm according to claim 1 , wherein the single chip microcomputer is used to send each simulated temperature sensor number to the Test the axle temperature alarm, obtain the simulated temperature sensor number specified by the axle temperature alarm to be tested, and obtain the simulated temperature detection sent by the main control unit according to the simulated temperature sensor number specified and queried by the axle temperature alarm to be tested. signal, and send the analog temperature detection signal to the to-be-tested axle temperature alarm. 3.根据权利要求1所述的轴温报警器测试装置,其特征在于,所述单片机与所述待测试轴温报警器通过单总线电连接。3 . The axle temperature alarm testing device according to claim 1 , wherein the single-chip microcomputer and the axle temperature alarm to be tested are electrically connected through a single bus. 4 . 4.根据权利要求1所述的轴温报警器测试装置,其特征在于,所述单片机与所述主控单元通过串行通信接口电连接。4 . The testing device for an axle temperature alarm according to claim 1 , wherein the single-chip microcomputer and the main control unit are electrically connected through a serial communication interface. 5 . 5.根据权利要求1所述的轴温报警器测试装置,其特征在于,所述主控单元还包括显示触摸屏;5. The axle temperature alarm test device according to claim 1, wherein the main control unit further comprises a display touch screen; 所述显示触摸屏用于展示所述模拟温度检测信号的输入界面。The display touch screen is used to display the input interface of the analog temperature detection signal. 6.根据权利要求1所述的轴温报警器测试装置,其特征在于,所述模拟温度检测信号包括:6. The axle temperature alarm test device according to claim 1, wherein the simulated temperature detection signal comprises: 模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。At least one of the analog temperature sensor short circuit, the analog temperature sensor open circuit, the analog temperature sensor sensing temperature range, and the analog temperature sensor sensing temperature interval. 7.根据权利要求1所述的测试装置,其特征在于,还包括电源模块;7. The test device according to claim 1, further comprising a power module; 所述电源模块分别与所述单片机以及所述主控单元电连接,用于向所述单片机以及所述主控单元供电。The power supply module is electrically connected to the single-chip microcomputer and the main control unit, respectively, and is used for supplying power to the single-chip microcomputer and the main control unit. 8.一种轴温报警器测试方法,其特征在于,包括:8. A method for testing an axle temperature alarm, comprising: 主控单元向单片机发送模拟温度检测信号;The main control unit sends an analog temperature detection signal to the microcontroller; 所述单片机将所述模拟温度检测信号发送至待测试轴温报警器。The single-chip microcomputer sends the analog temperature detection signal to the axle temperature alarm to be tested. 9.根据权利要求8所述的方法,其特征在于,在主控单元向单片机发送模拟温度检测信号之前,还包括:9. The method according to claim 8, further comprising: 所述单片机获取待测试轴温报警器发送的查询指令;The single-chip microcomputer obtains the query instruction sent by the axle temperature alarm to be tested; 所述单片机将各模拟温度传感器编号发送至所述待测试轴温报警器;The single-chip microcomputer sends the number of each simulated temperature sensor to the to-be-tested axle temperature alarm; 所述待测试轴温报警器将指定查询的模拟温度传感器编号发送至所述单片机;The to-be-tested axle temperature alarm sends the designated query analog temperature sensor number to the single-chip microcomputer; 所述单片机根据所述指定查询的模拟温度传感器编号向所述主控单元发送模拟温度检测信号输入指令。The single-chip microcomputer sends an analog temperature detection signal input instruction to the main control unit according to the designated query analog temperature sensor number. 10.根据权利要求8所述的方法,其特征在于,所述模拟温度检测信号包括:10. The method according to claim 8, wherein the analog temperature detection signal comprises: 模拟温度传感器短路、模拟温度传感器断路、模拟温度传感器感测温度范围、模拟温度传感器感测温度间隔中的至少一种。At least one of the analog temperature sensor short circuit, the analog temperature sensor open circuit, the analog temperature sensor sensing temperature range, and the analog temperature sensor sensing temperature interval.
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