CN110734783A - Processing method of inferior heavy oil - Google Patents
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- 239000000295 fuel oil Substances 0.000 title claims abstract description 43
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 239000003921 oil Substances 0.000 claims abstract description 89
- 239000002904 solvent Substances 0.000 claims abstract description 38
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 239000001257 hydrogen Substances 0.000 claims abstract description 27
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 27
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000010426 asphalt Substances 0.000 claims abstract description 22
- -1 monocyclic aromatic hydrocarbon Chemical class 0.000 claims abstract description 21
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 18
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 18
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000003054 catalyst Substances 0.000 claims description 54
- 229910052751 metal Inorganic materials 0.000 claims description 53
- 239000002184 metal Substances 0.000 claims description 53
- 238000006243 chemical reaction Methods 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 44
- 239000011148 porous material Substances 0.000 claims description 35
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 21
- 229910052759 nickel Inorganic materials 0.000 claims description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 238000000605 extraction Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 15
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 12
- 229910052799 carbon Inorganic materials 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 12
- 239000003502 gasoline Substances 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims description 10
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 239000011593 sulfur Substances 0.000 claims description 9
- 229910052720 vanadium Inorganic materials 0.000 claims description 9
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 7
- 150000002739 metals Chemical class 0.000 claims description 7
- 239000010779 crude oil Substances 0.000 claims description 6
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 claims description 4
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 claims description 4
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- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002480 mineral oil Substances 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000003208 petroleum Substances 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 2
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 claims description 2
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 239000003079 shale oil Substances 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims 1
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- 239000003209 petroleum derivative Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 23
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- 238000009835 boiling Methods 0.000 description 8
- 238000000926 separation method Methods 0.000 description 8
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000001273 butane Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000010771 distillate fuel oil Substances 0.000 description 5
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
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- 239000002245 particle Substances 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 238000004523 catalytic cracking Methods 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000010763 heavy fuel oil Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000000638 solvent extraction Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241000736305 Marsilea quadrifolia Species 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 241000219793 Trifolium Species 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- 238000006317 isomerization reaction Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000001637 plasma atomic emission spectroscopy Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000011294 coal tar pitch Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- DIOQZVSQGTUSAI-NJFSPNSNSA-N decane Chemical compound CCCCCCCCC[14CH3] DIOQZVSQGTUSAI-NJFSPNSNSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000010762 marine fuel oil Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- DIOQZVSQGTUSAI-UHFFFAOYSA-N n-butylhexane Natural products CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 1
- 239000011306 natural pitch Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 108010007425 oligomycin sensitivity conferring protein Proteins 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000006276 transfer reaction Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/205—Metal content
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/205—Metal content
- C10G2300/206—Asphaltenes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种劣质重油的加工方法,尤其是一种金属杂质含量高、残炭含量高的劣质重油的加工方法。The invention relates to a processing method of inferior heavy oil, in particular to a processing method of inferior heavy oil with high metal impurity content and high residual carbon content.
背景技术Background technique
随着石油的日益变重、质量变差,给石油加工带来越来越大的困难。重油中含有大量金属杂质如Ni、V等,大部分金属杂质存在于沥青质中,是很难脱除的成分。With the increasing weight and quality of oil, it brings more and more difficulties to oil processing. Heavy oil contains a large amount of metal impurities such as Ni, V, etc. Most of the metal impurities exist in asphaltenes, which are difficult to remove.
通常根据重油中金属杂质的含量来选择加工工艺。当金属杂质V+Ni含量200μg/g以下,残炭值15%以下时,可以采用固定床工艺。固定床的工艺过程简单,投资小,容易维护,是重油加氢工艺过程的首选。当金属杂质V+Ni含量200μg/g以上,残炭值15%以上时,一般采用沸腾床或悬浮床工艺。但是,沸腾床工艺极其复杂,装置投资大,很难维护,这是造成该工艺不易推广的重要原因。而悬浮床工艺也是比较复杂的,工艺也存在很多问题,不易推广。The processing technology is usually selected according to the content of metal impurities in the heavy oil. When the metal impurity V+Ni content is below 200 μg/g and the residual carbon value is below 15%, the fixed bed process can be used. The process of the fixed bed is simple, the investment is small, and the maintenance is easy. It is the first choice for the hydrogenation process of heavy oil. When the metal impurity V+Ni content is more than 200μg/g and the residual carbon value is more than 15%, the fluidized bed or suspended bed process is generally used. However, the fluidized bed process is extremely complicated, the equipment investment is large, and it is difficult to maintain, which is an important reason for the difficulty in popularizing the process. The suspended bed process is also relatively complex, and there are many problems in the process, which is not easy to promote.
溶剂脱沥青是用萃取的方法将重质油中的胶质和沥青质取出,以生产脱沥青油和脱油沥青。目前,溶剂脱沥青在加工重质油方面,主要目的是获得脱沥青油,以作为催化裂化、固定床加氢处理等工艺的原料。但对于脱油沥青来说,由于其主要成分是沥青质,沥青质的基本结构单元是多个芳香环组成的稠合芳香环系,其周围连接有若干个环烷环、芳香环,环上带有若干个长度不一的烷基侧链,芳核结构中还有S、N、O杂原子基团,同时含有络合V,Ni等多种金属。沥青质由若干个这类结构单元以烷基或杂原子形成的桥键连接而成,以缔合状态存在,是加氢反应中主要的结焦前驱物,因此,受现有加氢工艺的限制,很难将沥青质组分有效地转化为轻质燃料油。因此,能够经济有效地将高沥青质原料转化为轻质燃料油是本领域中的一个难题。Solvent deasphalting is the extraction of gums and asphaltenes from heavy oil to produce deasphalted oil and deoiled asphalt. At present, the main purpose of solvent deasphalting in processing heavy oil is to obtain deasphalted oil, which can be used as a raw material for catalytic cracking, fixed bed hydroprocessing and other processes. However, for deoiled asphalt, since its main component is asphaltene, the basic structural unit of asphaltene is a fused aromatic ring system composed of multiple aromatic rings, surrounded by several naphthenic rings and aromatic rings, and the ring With several alkyl side chains of different lengths, there are S, N, O hetero atom groups in the aromatic nucleus structure, and also contains complex V, Ni and other metals. Asphaltene is composed of several such structural units connected by bridge bonds formed by alkyl groups or heteroatoms, and exists in an associative state. It is the main coking precursor in the hydrogenation reaction. Therefore, it is limited by the existing hydrogenation process. , it is difficult to efficiently convert asphaltene components into light fuel oil. Therefore, the ability to cost-effectively convert high asphaltene feedstocks to light fuel oils is a challenge in the art.
CN200910162163.9公开了一种组合工艺加工劣质原油的方法。该方法是将劣质原油原料先经溶剂脱沥青得到脱沥青油;脱沥青油经预热后进入催化转化反应器的第一反应区,反应生成的油气和用过的催化剂任选与轻质原料油混合后进入第二反应区进行裂化反应、氢转移反应和异构化反应,经液固分离后,反应产物进一步分离为干气、液化气、汽油、柴油和催化蜡油,其中第一反应区和第二反应区反应条件足以使反应得到占原料油12%~60%的催化蜡油,催化蜡油加氢后引入催化转化装置进一步反应得到轻质燃料油产品,尤其是高辛烷值汽油。该方法主要是将脱沥青油转化为轻质燃料油,而并未涉及到脱油沥青的后续加工。CN200910162163.9 discloses a method for processing inferior crude oil by combined process. The method is to first deasphalt the inferior crude oil by solvent to obtain deasphalted oil; the deasphalted oil enters the first reaction zone of the catalytic conversion reactor after preheating, and the oil and gas generated by the reaction and the used catalyst are optionally mixed with the light raw material. After the oil is mixed, it enters the second reaction zone for cracking reaction, hydrogen transfer reaction and isomerization reaction. After liquid-solid separation, the reaction products are further separated into dry gas, liquefied gas, gasoline, diesel oil and catalytic wax oil. The first reaction The reaction conditions of the second reaction zone and the second reaction zone are sufficient to obtain the catalytic wax oil which accounts for 12% to 60% of the raw oil. gasoline. This method mainly converts deasphalted oil into light fuel oil, and does not involve the subsequent processing of deoiled asphalt.
CN 201110352418.5公开了一种劣质重油加工方法。该方法包括:(1)劣质重油原料进入溶剂脱沥青装置,得到脱沥青油和脱油沥青;(2)将步骤(1)得到的脱油沥青进入沸腾床加氢处理装置,在氢气和沸腾床加氢处理催化剂存在下,进行沸腾床加氢处理;(3)将步骤(2)得到的沸腾床加氢处理反应流出物与脱沥青油混合进入固定床加氢处理装置,在氢气与固定床加氢处理催化剂存在下,进行固定床加氢处理,固定床加氢处理反应流出物得到的生成油作为催化裂化装置的原料。沸腾床工艺复杂,设备昂贵,固定资产投资大。CN 201110352418.5 discloses a processing method of inferior heavy oil. The method comprises: (1) entering the raw material of inferior heavy oil into a solvent deasphalting unit to obtain deasphalted oil and deoiled asphalt; (2) entering the deoiled asphalt obtained in step (1) into a fluidized bed hydrotreating unit, where hydrogen and boiling In the presence of the bed hydrotreating catalyst, the ebullated bed hydrotreating is carried out; (3) the ebullating bed hydrotreating reaction effluent obtained in step (2) is mixed with the deasphalted oil into the fixed bed hydrotreating device, and the hydrogen and the fixed bed are mixed with the hydrotreating oil. In the presence of the bed hydrotreating catalyst, the fixed bed hydrotreating is carried out, and the generated oil obtained from the reaction effluent of the fixed bed hydrotreating is used as the raw material of the catalytic cracking unit. The fluidized bed process is complex, the equipment is expensive, and the investment in fixed assets is large.
CN200410050788.3公开了一种劣质重油或渣油的处理方法。该方法包括:重油或渣油原料先进入溶剂抽提装置;所得的脱沥青油进入固定床加氢处理装置进行加氢处理;所得的加氢尾油进入催化裂化装置,其中所得的油浆与脱油沥青一起进入悬浮床加氢装置,产物经分离得到轻质馏分和未转化尾油,其中未转化尾油循环至溶剂抽提装置。该方法还可将悬浮床加氢产生的轻石脑油作为溶剂抽提装置的溶剂。悬浮床加氢催化剂是均相催化剂,易使结焦物吸附在催化剂的活性中心,使其快速失活。CN200410050788.3 discloses a treatment method for inferior heavy oil or residual oil. The method includes: the heavy oil or residual oil raw material first enters a solvent extraction device; the obtained deasphalted oil enters a fixed bed hydrotreating device for hydrotreating; the obtained hydrogenated tail oil enters a catalytic cracking device, wherein the obtained oil slurry and The deoiled asphalt enters the suspended bed hydrogenation unit together, and the product is separated to obtain light fractions and unconverted tail oil, wherein the unconverted tail oil is recycled to the solvent extraction unit. The method can also use the light naphtha produced by the suspended bed hydrogenation as the solvent of the solvent extraction device. The suspended bed hydrogenation catalyst is a homogeneous catalyst, and it is easy to make the coke adsorbed on the active center of the catalyst, so that it is quickly deactivated.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的不足之处,本发明提供了一种劣质重油的加工方法。本发明方法能够将劣质重油全馏分转化为轻质燃料油和重质燃料油,且重质燃料油性质良好,运转周期长。Aiming at the deficiencies in the prior art, the present invention provides a processing method of inferior heavy oil. The method of the invention can convert the whole fraction of inferior heavy oil into light fuel oil and heavy fuel oil, and the heavy fuel oil has good properties and long operation period.
本发明提供的劣质重油的加工方法,包括:The processing method of inferior heavy oil provided by the invention comprises:
(1)、劣质重油原料经溶剂脱沥青得到脱沥青油和脱油沥青;(1) Deasphalted oil and deoiled asphalt are obtained by solvent deasphalting of inferior heavy oil raw materials;
(2)、步骤(1)所得的脱油沥青与含单环芳烃的烃油混合作为加氢进料,在氢气存在下进行第一加氢处理,得到第一加氢处理产物;(2), the deoiled pitch obtained in step (1) is mixed with the hydrocarbon oil containing monocyclic aromatic hydrocarbons as hydrogenation feed, and the first hydroprocessing is carried out in the presence of hydrogen to obtain the first hydroprocessing product;
(3)、将步骤(2)所得的第一加氢处理产物与步骤(1)所得的脱沥青油混合进行第二加氢处理,得到第二加氢处理产物。(3), mixing the first hydrotreated product obtained in step (2) with the deasphalted oil obtained in step (1) to carry out a second hydrotreatment to obtain a second hydrotreated product.
步骤(1)所述的劣质重油为含有沥青质的重油,可以来源于石油烃和/或其它矿物油,其中石油烃可以源于渣油和/或原油,其中渣油可以选自减压渣油、常压渣油的一种或多种,原油可以选自稠油。其它矿物油为煤液化油、油砂油和页岩油中的一种或多种。The inferior heavy oil described in step (1) is a heavy oil containing asphaltene, which can be derived from petroleum hydrocarbons and/or other mineral oils, wherein the petroleum hydrocarbons can be derived from residual oil and/or crude oil, and wherein the residual oil can be selected from vacuum residues One or more of oil and atmospheric residual oil, and crude oil can be selected from heavy oil. Other mineral oils are one or more of coal liquefied oil, oil sands oil, and shale oil.
所述劣质重油中,金属杂质V和Ni的含量可以为150μg/g以上,还可以为200μg/g以上,一般可以为150~900μg/g,还可以为200μg/g~900μg/g,残炭的重量含量可以为10%以上,还可以为15%以上,一般可以为10%~28%,还可以为15%~28%。所述劣质重油中,硫的重量含量可以为3%以上,可以为4%以上,还可以为5%以上。In the inferior heavy oil, the content of metal impurities V and Ni can be more than 150 μg/g, and can also be more than 200 μg/g, generally can be 150-900 μg/g, and can also be 200 μg/g-900 μg/g. The weight content of the powder can be more than 10%, and it can also be more than 15%, generally it can be 10% to 28%, and it can also be 15% to 28%. In the inferior heavy oil, the weight content of sulfur may be more than 3%, more than 4%, and more than 5%.
步骤(2)所述的加氢进料还可以包括其他来源的沥青组分,比如煤焦沥青、直馏沥青、天然沥青中的一种或多种。The hydrogenation feed in step (2) may also include pitch components from other sources, such as one or more of coal tar pitch, straight-run pitch, and natural pitch.
步骤(1)所述的溶剂脱沥青是指以劣质重油为原料,主要是利用溶剂萃取沥青质,并将溶剂回收利用的过程。The solvent deasphalting described in step (1) refers to the process of using inferior heavy oil as raw material, mainly using solvent to extract asphaltene, and recycling the solvent.
步骤(1)所述溶剂脱沥青,所采用的溶剂为烷烃、蜡、汽油中的至少一种,其中烷烃的碳数为3~22个,优选为3~12个,可以为直链烷烃,也可以为支链烷烃,烷烃可以选自丙烷、丁烷、戊烷、己烷、庚烷、辛烷、癸烷中的至少一种。蜡的碳数优选为40个以下,可以源于费托合成、异构脱蜡、合成蜡、聚乙烯蜡、溶剂脱蜡、聚合蜡中的至少一种。汽油可以选自低沸点汽油,比如干点120℃以下的汽油。溶剂脱沥青采用的萃取设备可以选用常规的萃取设备进行,例如填料萃取塔、筛板萃取塔或转盘萃取塔等。溶剂脱沥青中的溶剂可以采用常规方法比如蒸馏法进行回收,回收的溶剂循环利用。In the solvent deasphalting of step (1), the solvent used is at least one of alkane, wax and gasoline, wherein the carbon number of the alkane is 3-22, preferably 3-12, and it can be a straight-chain alkane, It can also be a branched alkane, and the alkane can be selected from at least one of propane, butane, pentane, hexane, heptane, octane, and decane. The number of carbon atoms of the wax is preferably 40 or less, and may be derived from at least one of Fischer-Tropsch synthesis, isomerization dewaxing, synthetic wax, polyethylene wax, solvent dewaxing, and polymer wax. The gasoline can be selected from low-boiling gasoline, such as gasoline with a dry point below 120°C. The extraction equipment used for solvent deasphalting can be carried out with conventional extraction equipment, such as packed extraction column, sieve tray extraction column or rotating disk extraction column. The solvent in solvent deasphalting can be recovered by conventional methods such as distillation, and the recovered solvent can be recycled.
步骤(1)所述溶剂脱沥青中,溶剂与劣质重油原料的体积比为(3~13):1,优选为(3~8):1。In the solvent deasphalting of step (1), the volume ratio of the solvent to the raw material of the inferior heavy oil is (3-13):1, preferably (3-8):1.
步骤(1)中,溶剂脱沥青在萃取塔中进行,萃取塔塔顶压力和温度如下:塔顶压力可以为2.0~4.5MPa,优选为2.5~3.9MPa,塔顶温度为50~90℃,优选为54~82℃。In step (1), the solvent deasphalting is carried out in an extraction tower, and the pressure and temperature at the top of the extraction tower are as follows: the pressure at the top of the tower can be 2.0~4.5MPa, preferably 2.5~3.9MPa, and the temperature at the top of the tower is 50~90 ℃, Preferably it is 54-82 degreeC.
步骤(1)中,溶剂的进料温度可以为30~80℃,劣质重油的进料温度可以为120~150℃。In step (1), the feeding temperature of the solvent can be 30-80°C, and the feeding temperature of the inferior heavy oil can be 120-150°C.
步骤(2)所述的含单环芳烃的烃油,其中单环芳烃可以为苯、烷基苯中的至少一种,其中烷基苯的碳数为7~12个,优选碳数为7~9个,烷基选自1~3个,可以为直链烷基,也可以为支链烷基,比如苯、甲苯、乙苯、对二甲苯、间二甲苯、均三甲苯中的一种或多种,含单环芳烃的烃油中单环芳烃的质量含量为40%~100%,优选为50%~100%,进一步优选为85%~100%。含单环芳烃的烃油可以源于重整汽油的重组分。The described hydrocarbon oil containing monocyclic aromatic hydrocarbons in step (2), wherein the monocyclic aromatic hydrocarbons can be at least one of benzene and alkylbenzene, wherein the carbon number of the alkylbenzene is 7 to 12, preferably the carbon number is 7 ~9, and the alkyl group is selected from 1 to 3, which can be a straight-chain alkyl group or a branched-chain alkyl group, such as one of benzene, toluene, ethylbenzene, p-xylene, m-xylene, and mesitylene. One or more, the mass content of monocyclic aromatic hydrocarbons in the hydrocarbon oil containing monocyclic aromatic hydrocarbons is 40%-100%, preferably 50%-100%, more preferably 85%-100%. The hydrocarbon oil containing monocyclic aromatic hydrocarbons can be derived from the heavy components of reformate gasoline.
步骤(2)所述含单环芳烃的烃油与脱油沥青的体积比为1~10:1,优选为2~9:1。The volume ratio of the monocyclic aromatic hydrocarbon-containing hydrocarbon oil to the deoiled asphalt in step (2) is 1-10:1, preferably 2-9:1.
步骤(2)所述含单环芳烃的烃油中单环芳烃的质量含量为85%以上,含单环芳烃的烃油与脱油沥青的体积比为1~6:1,优选为2~5:1。The mass content of monocyclic aromatic hydrocarbons in the hydrocarbon oil containing monocyclic aromatic hydrocarbons in step (2) is more than 85%, and the volume ratio of the hydrocarbon oil containing monocyclic aromatic hydrocarbons to the deoiled asphalt is 1-6:1, preferably 2- 5:1.
步骤(2)所述的第一加氢处理采用的第一加氢处理催化剂,包括载体和加氢活性金属组分,以催化剂的重量为基准,加氢活性金属的含量为38%~70%,优选为40%~65%。所述第一加氢处理催化剂中,载体采用氧化铝基载体,加氢活性金属组分采用第VIB族和/或第VIII族金属组分,第VIB族金属为W、Mo中的至少一种,第VIII族金属为Ni、Co中的至少一种,进一步优选为第VIB族金属以氧化物计与第VIII族金属以氧化物计的重量含量之比为1~8:1,优选为1~6:1,进一步优选为3~6:1。The first hydrotreating catalyst used in the first hydrotreating described in step (2) includes a carrier and a hydrogenation active metal component. Based on the weight of the catalyst, the content of the hydrogenation active metal is 38% to 70%. , preferably 40% to 65%. In the first hydrotreating catalyst, the carrier adopts an alumina-based carrier, the hydrogenation active metal component adopts the metal component of Group VIB and/or Group VIII, and the metal of Group VIB is at least one of W and Mo. , the Group VIII metal is at least one of Ni and Co, more preferably the ratio of the weight content of the Group VIB metal in terms of oxide to the weight content of Group VIII metal in terms of oxide is 1 to 8:1, preferably 1 to 6:1, more preferably 3 to 6:1.
所述第一加氢处理催化剂的性质如下:堆积密度为0.45~0.64g/cm3,侧压强度大于10N/mm,一般为10~80N/mm,孔容为0.5~1.2mL/g,优选为0.7~1.1mL/g,比表面积为60~200m2/g,孔分布如下:孔直径为20nm以下的孔所占的孔容为总孔容的30%以下,优选为10%以下,孔直径为20~100nm的孔所占的孔容为总孔容的55%~80%,孔直径为100nm以上的孔所占的孔容为总孔容的40%以下,优选为5%~40%。The properties of the first hydrotreating catalyst are as follows: the bulk density is 0.45-0.64 g/cm 3 , the lateral pressure strength is greater than 10 N/mm, generally 10-80 N/mm, and the pore volume is 0.5-1.2 mL/g, preferably It is 0.7 to 1.1 mL/g, the specific surface area is 60 to 200 m 2 /g, and the pore distribution is as follows: the pore volume occupied by pores with a pore diameter of 20 nm or less is 30% or less of the total pore volume, preferably 10% or less. The pore volume occupied by pores with a diameter of 20 to 100 nm is 55% to 80% of the total pore volume, and the pore volume occupied by pores with a diameter of 100 nm or more is less than 40% of the total pore volume, preferably 5% to 40%. %.
所述的第一加氢处理催化剂的形状和颗粒大小可以采用常规固定床采用渣油加氢处理催化剂所用的形状和大小,比如形状可以为条形、球形、三叶草、四叶草或五齿球,颗粒大小为2~8mm。The shape and particle size of the first hydrotreating catalyst can be the shape and size used for the conventional fixed bed and residue hydrotreating catalyst, for example, the shape can be a strip, a sphere, a clover, a four-leaf clover or a pentadentate ball. , the particle size is 2 ~ 8mm.
本发明所述的第一加氢处理催化剂可以采用常规方法制备,比如载体采用扩孔剂法、熔盐超增溶胶团法等,负载活性金属采用浸渍法、共沉淀法等。The first hydrotreating catalyst of the present invention can be prepared by conventional methods, such as pore-enlarging agent method, molten salt supersolubilizing micelle method, etc. for the carrier, and impregnation method, co-precipitation method, etc. for the supported active metal.
步骤(2)所述的第一加氢处理所采用的操作条件如下:反应压力为10.0~17.5MPa,液时体积空速为0.1~2.0h-1,氢油体积比为380~1000:1,反应温度为350~411℃,优选的操作条件如下:反应压力为12.0~17.0MPa,液时体积空速为0.1~0.6h-1,氢油体积比为500~1000:1,反应温度为375~390℃。The operating conditions used in the first hydrotreating described in step (2) are as follows: the reaction pressure is 10.0-17.5 MPa, the liquid hourly volume space velocity is 0.1-2.0 h -1 , and the volume ratio of hydrogen to oil is 380-1000:1 , the reaction temperature is 350~411℃, and the preferred operating conditions are as follows: the reaction pressure is 12.0~17.0MPa, the liquid hourly volume space velocity is 0.1~0.6h -1 , the volume ratio of hydrogen to oil is 500~1000:1, and the reaction temperature is 375~390℃.
步骤(3)所述的第二加氢处理所采用的第二加氢处理催化剂可采用常规的加氢处理催化剂,主要用于脱除硫等杂质,比如渣油加氢脱硫催化剂等。第二加氢处理催化剂包括载体组分和加氢活性金属组分。所述的载体一般采用氧化铝基载体。所述的加氢活性金属组分,一般为第VIB族金属和/或第VIII族金属,第VIB族金属一般选自Mo和W中的至少一种,第VIII族金属一般选自Co和Ni中的至少一种。以催化剂的重量为基准,加氢活性金属氧化物的含量为20%~35%,优选地,第VIB族金属以氧化物计与第VIII族金属以氧化物计之比为1~6:1。第二加氢处理催化剂的性质如下:孔容为0.2~0.6mL/g,比表面积为100~250m2/g,堆积密度0.65~0.95g/mL。The second hydrotreating catalyst used in the second hydrotreating in the step (3) can be a conventional hydrotreating catalyst, which is mainly used for removing impurities such as sulfur, such as a residue hydrodesulfurization catalyst and the like. The second hydroprocessing catalyst includes a support component and a hydrogenation active metal component. The carrier generally adopts an alumina-based carrier. The hydrogenation active metal component is generally a Group VIB metal and/or a Group VIII metal, the Group VIB metal is generally selected from at least one of Mo and W, and the Group VIII metal is generally selected from Co and Ni at least one of them. Based on the weight of the catalyst, the content of the hydrogenation active metal oxide is 20% to 35%, preferably, the ratio of the metal of Group VIB to the metal of Group VIII in terms of oxide is 1 to 6:1 . The properties of the second hydrotreating catalyst are as follows: the pore volume is 0.2-0.6 mL/g, the specific surface area is 100-250 m 2 /g, and the bulk density is 0.65-0.95 g/mL.
步骤(3)所述的第二加氢处理的操作条件如下:反应压力为5~10MPa,液时体积空速为0.5~2.0h-1,氢油体积比为500~1000:1,反应温度为350~390℃。The operating conditions of the second hydrotreating described in step (3) are as follows: the reaction pressure is 5-10 MPa, the liquid hourly volume space velocity is 0.5-2.0 h -1 , the volume ratio of hydrogen to oil is 500-1000:1, the reaction temperature It is 350~390 ℃.
所述的第二加氢处理催化剂的形状和颗粒大小可以采用常规固定床采用渣油加氢处理催化剂所用的形状和大小,比如形状可以为条形、球形、三叶草、四叶草或五齿球,颗粒大小为2~8mm。The shape and particle size of the second hydrotreating catalyst can be the shape and size used for the conventional fixed bed and residue hydrotreating catalyst, for example, the shape can be a strip, a sphere, a clover, a four-leaf clover or a pentadentate ball. , the particle size is 2 ~ 8mm.
步骤(3)所述的第二加氢处理产物中,硫含量在0.5wt%以下,残炭值在5wt%以下,金属杂质(以Ni和V的含量计)的含量在40μg/g以下。In the second hydroprocessing product described in step (3), the sulfur content is below 0.5 wt%, the carbon residue value is below 5 wt%, and the content of metal impurities (calculated in terms of Ni and V content) is below 40 μg/g.
步骤(3)所得的第二加氢处理产物经分离得到液态轻烃、汽油、柴油和加氢重馏分油。其中加氢重馏分油符合船用燃料的要求,可以作为船用燃料用。The second hydroprocessing product obtained in step (3) is separated to obtain liquid light hydrocarbons, gasoline, diesel oil and hydrogenated heavy distillate oil. Among them, hydrogenated heavy distillate oil meets the requirements of marine fuel and can be used as marine fuel.
步骤(3)所得的第二加氢处理产物经分离得到的气相产物可以脱除H2S和NH3,回收的氢气可以循环使用。其中,脱除H2S和NH3一般采用碱液吸收法。The gas phase product obtained by the separation of the second hydroprocessing product obtained in step (3) can remove H 2 S and NH 3 , and the recovered hydrogen can be recycled. Among them, the removal of H 2 S and NH 3 generally adopts the lye absorption method.
与现有技术相比,本发明方法具有如下优点:Compared with the prior art, the method of the present invention has the following advantages:
1、本发明方法中,将溶剂脱沥青与两级加氢处理工艺相结合,不但能够处理劣质重油,而且装置运转周期长,所得加氢产物性能良好,加氢重馏分可以作为船用燃料油。1. In the method of the present invention, the combination of solvent deasphalting and two-stage hydrotreating process not only can handle inferior heavy oil, but also has a long operation period of the device, the obtained hydrogenated product has good performance, and the hydrogenated heavy fraction can be used as marine fuel oil.
2、本发明方法中,第一加氢处理来自溶剂脱沥青装置的脱油沥青,并加入含单环芳烃的烃油作为混合加氢进料,在高压加氢条件下,有利于提高脱油沥青的转化率,特别是降低沥青质组分中金属含量及残炭含量;将脱沥青油与第一加氢处理产物混合进行第二加氢处理,在中压加氢条件下进一步主要是除去其中的硫,以改善产物的性质,得到性质优良的轻质燃料油和重质燃料油。2. In the method of the present invention, the first hydrotreating the deoiled asphalt from the solvent deasphalting unit, and adding the hydrocarbon oil containing monocyclic aromatic hydrocarbons as the mixed hydrogenation feed, under the condition of high pressure hydrogenation, is beneficial to improve the deoiling. The conversion rate of asphalt, especially the reduction of metal content and residual carbon content in the asphaltene component; the deasphalted oil is mixed with the first hydrotreating product to carry out the second hydrotreating, and further mainly removes under medium pressure hydrogenation conditions. The sulfur in it can improve the properties of the product to obtain light fuel oil and heavy fuel oil with excellent properties.
具体实施方式Detailed ways
下面结合实施例对本发明的技术方案作进一步详细说明,但本发明的保护范围不受以下实施例的限制。本发明中,wt%为质量分数。The technical solutions of the present invention will be described in further detail below with reference to the examples, but the protection scope of the present invention is not limited by the following examples. In the present invention, wt% is a mass fraction.
本发明中,加氢处理催化剂的比表面积和孔性质(比如孔容、平均孔直径、孔分布)采用压汞分析方法。In the present invention, the specific surface area and pore properties (such as pore volume, average pore diameter, and pore distribution) of the hydrotreating catalyst are analyzed by mercury intrusion.
本发明实施例和对比例采用的原料的性质见表1。The properties of the raw materials used in the examples of the present invention and the comparative examples are shown in Table 1.
表1原料的性质Table 1 Properties of raw materials
实施例1Example 1
原料A(性质见表1)用萃取塔进行溶剂脱沥青,溶剂为丁烷,温度70℃,丁烷与减压渣油原料的体积比为6:1条件下,搅拌均匀,沉淀20分钟。萃取塔塔顶压力和温度如下:塔顶压力为2.8MPa,塔顶温度为60℃。进料温度为70℃,减压渣油的进料温度为120℃,经分离上下层,蒸发溶剂得到脱沥青油和脱油沥青。Raw material A (see Table 1 for properties) was subjected to solvent deasphalting with an extraction tower, the solvent was butane, the temperature was 70°C, and the volume ratio of butane to vacuum residue raw material was 6:1, stirring uniformly, and precipitation for 20 minutes. The top pressure and temperature of the extraction tower are as follows: the top pressure is 2.8MPa, and the top temperature is 60°C. The feed temperature is 70°C, the feed temperature of the vacuum residue is 120°C, and the deasphalted oil and deoiled asphalt are obtained by separating the upper and lower layers and evaporating the solvent.
所得的脱油沥青用甲苯混合,甲苯与脱油沥青体积比为2:1,与氢气混合,进行第一加氢处理反应。第一加氢处理采用的第一加氢处理催化剂如下:加氢活性金属为Mo和Ni,以氧化物计,Mo+Ni为45wt%,Mo:Ni以氧化物计的重量之比为4.5:1,载体采用氧化铝,条形3~8mm,催化剂性质见表2。第一加氢处理的操作条件如下:液时体积空速为0.15h-1,氢油体积比为800:1,反应温度为385℃,反应压力为16.5MPa。The obtained deoiled pitch is mixed with toluene, and the volume ratio of toluene and deoiled pitch is 2:1, and mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst used in the first hydrotreating is as follows: the hydrogenation active metals are Mo and Ni, in terms of oxides, Mo+Ni is 45wt%, and the weight ratio of Mo:Ni in terms of oxides is 4.5: 1. The carrier is made of alumina, with a strip shape of 3-8 mm. The properties of the catalyst are shown in Table 2. The operating conditions of the first hydrotreating are as follows: the liquid hourly volume space velocity is 0.15h -1 , the hydrogen oil volume ratio is 800:1, the reaction temperature is 385°C, and the reaction pressure is 16.5MPa.
第一加氢处理产物与上述所得的脱沥青油的混合物作为第二加氢处理的原料,第二加氢处理的工艺条件如下:液时体积空速为1h-1,氢油体积比为800:1,反应温度为385℃,反应压力为7.5MPa。第二加氢处理催化剂是以氧化铝为载体,加氢活性金属为Mo和Ni,其中以氧化物计,Mo+Ni为35%,Mo:Ni为3:1,催化剂的性质如下:孔容为0.45cm3/g,比表面积为120m2/g,堆积密度为0.74g/cm3,条形3~8mm。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表3。由表3可见,加氢重馏分油满足船用燃料的指标要求。The mixture of the first hydrotreating product and the deasphalted oil obtained above was used as the raw material for the second hydrotreating, and the process conditions of the second hydrotreating were as follows: the liquid hourly volumetric space velocity was 1h -1 , and the hydrogen oil volume ratio was 800 : 1, the reaction temperature was 385°C, and the reaction pressure was 7.5MPa. The second hydrotreating catalyst uses alumina as a carrier, and the hydrogenation active metals are Mo and Ni, in which, in terms of oxides, Mo+Ni is 35%, and Mo:Ni is 3:1. The properties of the catalyst are as follows: pore volume It is 0.45cm 3 /g, the specific surface area is 120m 2 /g, the bulk density is 0.74g/cm 3 , and the strip shape is 3-8mm. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 3. It can be seen from Table 3 that the hydrogenated heavy distillate oil meets the index requirements of marine fuel.
实施例2Example 2
原料B(性质见表1)用戊烷进行溶剂脱沥青,温度70℃,戊烷与减压渣油原料的体积比为4:1条件下,搅拌均匀,沉淀20分钟。萃取塔塔顶压力和温度如下:塔顶压力为3.0MPa,塔顶温度为80℃。进料温度为50℃,减压渣油的进料温度为120℃,经分离上下层,蒸发溶剂得到脱沥青油和脱油沥青。Raw material B (see Table 1 for properties) was solvent deasphalted with pentane at a temperature of 70° C., under the condition that the volume ratio of pentane and vacuum residue raw material was 4:1, stirred evenly, and precipitated for 20 minutes. The top pressure and temperature of the extraction tower were as follows: the top pressure was 3.0 MPa, and the top temperature was 80°C. The feed temperature is 50°C, the feed temperature of the vacuum residue is 120°C, and the deasphalted oil and deoiled asphalt are obtained by separating the upper and lower layers and evaporating the solvent.
所得的脱油沥青用甲苯溶解,二甲苯与脱油沥青体积比为3:1,与氢气混合,进行第一加氢处理反应。第一加氢处理采用的第一加氢处理催化剂如下:加氢活性金属为Mo和Ni,以氧化物计,Mo+Ni为50wt%,Mo:Ni以氧化物计的重量之比为5:1,载体采用氧化铝,条形3~8mm,催化剂性质见表2。第一加氢处理的操作条件如下:液时体积空速为0.15h-1,氢油体积比为800:1,反应温度为385℃,反应压力为17.0MPa。The obtained deoiled pitch is dissolved in toluene, and the volume ratio of xylene to deoiled pitch is 3:1, and mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst used in the first hydrotreating is as follows: the active metals for hydrogenation are Mo and Ni, in terms of oxides, Mo+Ni is 50wt%, and the weight ratio of Mo:Ni in terms of oxides is 5: 1. The carrier is made of alumina, with a strip shape of 3-8 mm. The properties of the catalyst are shown in Table 2. The operating conditions of the first hydrotreating are as follows: the liquid hourly volume space velocity is 0.15h -1 , the hydrogen oil volume ratio is 800:1, the reaction temperature is 385°C, and the reaction pressure is 17.0MPa.
第一加氢处理产物与上述所得的脱沥青油的混合物作为第二加氢处理的原料,第二加氢处理的工艺条件如下:液时体积空速为1h-1,氢油体积比为800:1,反应温度为390℃,反应压力为8MPa。第二加氢处理催化剂同实施例1。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表4。由表4可见,加氢重馏分油满足船用燃料的指标要求。The mixture of the first hydrotreating product and the deasphalted oil obtained above was used as the raw material for the second hydrotreating, and the process conditions of the second hydrotreating were as follows: the liquid hourly volumetric space velocity was 1h -1 , and the hydrogen oil volume ratio was 800 : 1, the reaction temperature was 390°C, and the reaction pressure was 8MPa. The second hydrotreating catalyst is the same as that in Example 1. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 4. It can be seen from Table 4 that the hydrogenated heavy distillate oil meets the index requirements of marine fuel.
实施例3Example 3
原料A(性质见表1)用庚烷进行溶剂脱沥青,温度70℃,庚烷与减压渣油原料的体积比为4:1条件下,搅拌均匀,沉淀40分钟。萃取塔塔顶压力和温度如下:塔顶压力为3.2MPa,塔顶温度为83℃。进料温度为70℃,减压渣油的进料温度为120℃,经分离上下层,蒸发溶剂得到脱沥青油和脱油沥青。Raw material A (see Table 1 for properties) was solvent deasphalted with heptane at a temperature of 70° C., under the condition that the volume ratio of heptane to vacuum residue raw material was 4:1, stirred evenly, and precipitated for 40 minutes. The top pressure and temperature of the extraction tower are as follows: the top pressure is 3.2MPa, and the top temperature is 83°C. The feed temperature is 70°C, the feed temperature of the vacuum residue is 120°C, and the deasphalted oil and deoiled asphalt are obtained by separating the upper and lower layers and evaporating the solvent.
所得的脱油沥青用甲苯溶解,甲苯与脱油沥青体积比为2:1,与氢气混合,进行第一加氢处理反应。第一加氢处理采用的第一加氢处理催化剂如下:加氢活性金属为Mo和Ni,以氧化物计,Mo+Ni为48wt%,Mo:Ni以氧化物计的重量之比为4:1,载体采用氧化铝,条形3~8mm,催化剂性质见表2。第一加氢处理的操作条件如下:液时体积空速为0.15h-1,氢油体积比为1000:1,反应温度为385℃,反应压力为16.5MPa。The obtained deoiled pitch is dissolved in toluene, and the volume ratio of toluene to deoiled pitch is 2:1, and mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst used in the first hydrotreating is as follows: the hydrogenation active metals are Mo and Ni, in terms of oxides, Mo+Ni is 48wt%, and the weight ratio of Mo:Ni in terms of oxides is 4: 1. The carrier is made of alumina, with a strip shape of 3-8 mm. The properties of the catalyst are shown in Table 2. The operating conditions of the first hydrotreating are as follows: the liquid hourly volume space velocity is 0.15h -1 , the hydrogen oil volume ratio is 1000:1, the reaction temperature is 385°C, and the reaction pressure is 16.5MPa.
第一加氢处理产物与上述所得的脱沥青油的混合物作为第二加氢处理的原料,第二加氢处理的工艺条件如下:液时体积空速为1h-1,氢油体积比为750:1,反应温度为385℃,反应压力为7.5MPa。第二加氢处理催化剂同实施例1。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表3。由表3可见,加氢重馏分油满足船用燃料的指标要求。The mixture of the first hydrotreating product and the deasphalted oil obtained above was used as the raw material for the second hydrotreating, and the process conditions of the second hydrotreating were as follows: the liquid hourly volumetric space velocity was 1h -1 , and the hydrogen oil volume ratio was 750 : 1, the reaction temperature was 385°C, and the reaction pressure was 7.5MPa. The second hydrotreating catalyst is the same as that in Example 1. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 3. It can be seen from Table 3 that the hydrogenated heavy distillate oil meets the index requirements of marine fuel.
实施例4Example 4
原料B(性质见表1)用丁烷进行溶剂脱沥青,温度70℃,丁烷与减压渣油原料的体积比为4:1条件下,搅拌均匀,沉淀30分钟。萃取塔塔顶压力和温度如下:塔顶压力为2.8MPa,塔顶温度为60℃。进料温度为70℃,减压渣油的进料温度为120℃,经分离上下层,蒸发溶剂得到脱沥青油和脱油沥青。Raw material B (see Table 1 for properties) was solvent deasphalted with butane at a temperature of 70° C., under the condition that the volume ratio of butane to vacuum residue raw material was 4:1, stirred evenly, and precipitated for 30 minutes. The top pressure and temperature of the extraction tower are as follows: the top pressure is 2.8MPa, and the top temperature is 60°C. The feed temperature is 70°C, the feed temperature of the vacuum residue is 120°C, and the deasphalted oil and deoiled asphalt are obtained by separating the upper and lower layers and evaporating the solvent.
所得的脱油沥青用混合二甲苯溶解,混合二甲苯与脱油沥青体积比为2:1,与氢气混合,进行第一加氢处理反应。第一加氢处理采用的第一加氢处理催化剂如下:加氢活性金属为Mo和Ni,以氧化物计,Mo+Ni为54wt%,Mo:Ni以氧化物计的重量之比为4:1,载体采用氧化铝,条形3~8mm,催化剂性质见表2。第一加氢处理的操作条件如下:液时体积空速为0.15h-1,氢油体积比为800:1,反应温度为385℃,反应压力为17.0MPa。The obtained deoiled asphalt is dissolved with mixed xylene, and the volume ratio of the mixed xylene to the deoiled asphalt is 2:1, and mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst used in the first hydrotreating is as follows: the active metals for hydrogenation are Mo and Ni, in terms of oxides, Mo+Ni is 54wt%, and the weight ratio of Mo:Ni in terms of oxides is 4: 1. The carrier is made of alumina, with a strip shape of 3-8 mm. The properties of the catalyst are shown in Table 2. The operating conditions of the first hydrotreating are as follows: the liquid hourly volume space velocity is 0.15h -1 , the hydrogen oil volume ratio is 800:1, the reaction temperature is 385°C, and the reaction pressure is 17.0MPa.
第一加氢处理产物与上述所得的脱沥青油的混合物作为第二加氢处理的原料,第二加氢处理的工艺条件如下:液时体积空速为1h-1,氢油体积比为800:1,反应温度为387℃,反应压力为8MPa。第二加氢处理催化剂同实施例1。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表4。由表4可见,加氢重馏分油满足船用燃料的指标要求。The mixture of the first hydrotreating product and the deasphalted oil obtained above was used as the raw material for the second hydrotreating, and the process conditions of the second hydrotreating were as follows: the liquid hourly volumetric space velocity was 1h -1 , and the hydrogen oil volume ratio was 800 : 1, the reaction temperature was 387°C, and the reaction pressure was 8MPa. The second hydrotreating catalyst is the same as that in Example 1. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 4. It can be seen from Table 4 that the hydrogenated heavy distillate oil meets the index requirements of marine fuel.
对比例1Comparative Example 1
将原料A直接作为渣油加氢装置的进料,进行第一加氢处理和第二加氢处理,其中第一加氢处理和第二加氢处理同实施例1,过程如下:The raw material A is directly used as the feed of the residual oil hydrotreating unit, and the first hydrotreating and the second hydrotreating are carried out, wherein the first hydrotreating and the second hydrotreating are the same as in Example 1, and the process is as follows:
原料A(性质见表1)与氢气混合,进行第一加氢处理反应。第一加氢处理催化剂和操作条件同实施例1。Raw material A (see Table 1 for properties) is mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst and operating conditions are the same as those in Example 1.
第一加氢处理产物进行第二加氢处理,第二加氢处理催化剂和操作条件同实施例1。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表3。由表3可见,加氢重馏分油中的硫含量较高,无法作为船用燃料。而且,运转周期短。The first hydrotreating product is subjected to the second hydrotreating, and the second hydrotreating catalyst and operating conditions are the same as those in Example 1. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 3. It can be seen from Table 3 that the sulfur content in the hydrogenated heavy distillate oil is high and cannot be used as marine fuel. Furthermore, the operation cycle is short.
对比例2Comparative Example 2
将原料B直接作为渣油加氢装置的进料,进行第一加氢处理和第二加氢处理,其中第一加氢处理和第二加氢处理同实施例3,过程如下:The raw material B is directly used as the feed of the residual oil hydrotreating unit, and the first hydrotreating and the second hydrotreating are carried out, wherein the first hydrotreating and the second hydrotreating are the same as in Example 3, and the process is as follows:
原料B(性质见表1)与氢气混合,进行第一加氢处理反应。第一加氢处理催化剂和操作条件同实施例3。Raw material B (see Table 1 for properties) is mixed with hydrogen to carry out the first hydrotreating reaction. The first hydrotreating catalyst and operating conditions were the same as in Example 3.
第一加氢处理产物进行第二加氢处理,第二加氢处理催化剂和操作条件同实施例3。第二加氢处理所得的产物经分离得到的加氢重馏分油(沸点在350℃以上)的性质见表4。由表4可见,加氢重馏分油中的硫含量较高,无法作为船用燃料。而且,运转周期短。The first hydrotreating product is subjected to the second hydrotreating, and the second hydrotreating catalyst and operating conditions are the same as those in Example 3. The properties of the hydrogenated heavy distillate (boiling point above 350° C.) obtained by the separation of the product obtained by the second hydroprocessing are shown in Table 4. It can be seen from Table 4 that the sulfur content in the hydrogenated heavy distillate is high and cannot be used as marine fuel. Furthermore, the operation cycle is short.
表2本发明实施例和对比例所用第一加氢处理催化剂的性质Table 2 Properties of the first hydrotreating catalyst used in the examples and comparative examples of the present invention
表3加氢重馏分油的性质和收率Table 3 Properties and yields of hydrogenated heavy distillates
*沉积金属含量是废第一加氢处理催化剂中沉积的V和Ni占废第一加氢处理催化剂的重量百分比,其中V和Ni的量采用等离子发射光谱法测定(ICP)的。*Deposited metal content is the weight percent of V and Ni deposited in the spent first hydrotreating catalyst to the spent first hydrotreating catalyst, where the amount of V and Ni was determined by plasma emission spectrometry (ICP).
表4加氢重馏分油的性质和收率Table 4 Properties and yields of hydrogenated heavy distillates
*沉积金属含量是废第一加氢处理催化剂中沉积的V和Ni占废第一加氢处理催化剂的重量百分比,其中V和Ni的量采用等离子发射光谱法测定(ICP)的。*Deposited metal content is the weight percent of V and Ni deposited in the spent first hydrotreating catalyst to the spent first hydrotreating catalyst, where the amount of V and Ni was determined by plasma emission spectrometry (ICP).
需要说明的是,以上实施例仅用以举例说明本发明的技术方案,而非对本发明的技术方案进行限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的技术人员应当理解:在不偏离权利要求及其等同形式限定的精神和范围下可对以上实施例在形式和细节上作出各种变化。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the technical solutions of the present invention; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand: Various changes in form and details of the above embodiments may be made without departing from the spirit and scope defined by the claims and their equivalents.
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Application publication date: 20200131 |