CN110653661A - Tool Condition Monitoring and Identification Method Based on Signal Fusion and Multifractal Spectrum Algorithm - Google Patents
Tool Condition Monitoring and Identification Method Based on Signal Fusion and Multifractal Spectrum Algorithm Download PDFInfo
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Abstract
本发明涉及基于信号融合和多重分形谱算法的刀具状态监测识别方法,包括以下步骤:步骤1:在切削过程中采集切削力信号和振动信号;步骤2:对步骤1采集的切削力信号和振动信号,进行降噪处理,步骤3:将降噪后的信号序列分析信号的多重分形特性,通过多重分形特性,寻找信号与刀具磨损之间的联系,并从计算得到多重分形谱中提取相关的特征向量,用这些特征向量表征信号与刀具磨损之间的关系,步骤4:将步骤3提取的特征向量合并为特征矩阵,作为输入参数变量,构建刀具磨损状态监测的支持向量机模型,利用优化后的支持向量机模型对未知状态进行刀具状态的诊断,采用本发明的方法,对刀具状态具有较高的识别率。
The invention relates to a tool state monitoring and identification method based on signal fusion and multifractal spectrum algorithm, comprising the following steps: step 1: collecting cutting force signals and vibration signals during the cutting process; step 2: collecting the cutting force signals and vibration signals in step 1 Signal, perform noise reduction processing, step 3: analyze the multifractal characteristics of the signal after the noise reduction, through the multifractal characteristics, find the connection between the signal and the tool wear, and extract the relevant multifractal spectrum from the calculated multifractal spectrum. Feature vector, use these feature vectors to represent the relationship between the signal and tool wear, step 4: Combine the feature vectors extracted in step 3 into a feature matrix as input parameter variables, build a support vector machine model for tool wear state monitoring, and use optimization The latter support vector machine model diagnoses the tool state for the unknown state, and the method of the present invention has a higher recognition rate for the tool state.
Description
技术领域technical field
本发明涉及机械加工及先进制造技术领域,具体涉及基于信号融合和多重分形谱算法的刀具状态监测识别方法。The invention relates to the technical field of machining and advanced manufacturing, in particular to a tool state monitoring and identification method based on signal fusion and multifractal spectrum algorithm.
背景技术Background technique
刀具状态智能监测技术是包含传感器应用、数字信号的识别分析、计算机编程以及人工智能机器学习等多方面的技术的融合,对机械加工自动化和制造过程无人化有显著的推动作用,在智能制造领域占有越来越重要的地位。Tool status intelligent monitoring technology is a fusion of technologies including sensor application, identification and analysis of digital signals, computer programming, and artificial intelligence machine learning. It has a significant role in promoting machining automation and unmanned manufacturing processes. field occupies an increasingly important position.
当前刀具状态智能监测大多使用单一信号进行监测,包括切削力信号、振动信号、声发射信号等其他信号。单一信号监测虽有过程简单易操作的优点,但更有其弊端。每种信号都能在某一方面反映当前在加工过程中的刀具磨损状态,但同样反映的过于片面,无法全面的表示当前的刀具状态,易造成对于刀具磨损状态的误判,也容易受到加工参数、机床刚度、工件材料特性以及周围环境噪声的影响。应用多种传感器采集不同的信号,从不同角度映射当前刀具状态,充分利用不同信号的优点和特性,全面反映刀具信息。所以刀具状态监测的信号融合技术提出必不可少。The current intelligent monitoring of tool status mostly uses a single signal for monitoring, including cutting force signal, vibration signal, acoustic emission signal and other signals. Although the single signal monitoring has the advantages of simple and easy operation, it has more disadvantages. Each signal can reflect the current tool wear state in the machining process in a certain way, but it is also too one-sided to reflect the current tool state comprehensively, which is easy to cause misjudgment of the tool wear state and easy to be processed. parameters, machine stiffness, workpiece material properties, and the influence of ambient noise. Use a variety of sensors to collect different signals, map the current tool status from different angles, make full use of the advantages and characteristics of different signals, and comprehensively reflect the tool information. Therefore, it is essential to propose a signal fusion technology for tool condition monitoring.
当前的刀具状态只能监测中很多人都提取信号的时域特征和频域特征,包括均值、方差、偏度、峭度、重心频率、频率方差等。时域分析和频域分析作为信号分析最为常用的分析手段,从两个不同的角度分析信号的信息,发明人发现,提取的特征大都是基于统计学得到的特征量,虽然具有在故障诊断领域的普适性,但针对于刀具磨损领域的状态监测,对于切削过程中产生的各种相关信号只利用这些特征是无法准确建立信号与刀具磨损之间关系,进而判断刀具状态的。所以,针对于切削过程,分析它的内在机理,研究切削过程产生的信号独特性,通过这种独特性提取信号特征建立信号与刀具磨损之间的关系迫在眉睫。The current tool state can only be monitored. Many people extract the time domain features and frequency domain features of the signal, including mean, variance, skewness, kurtosis, center of gravity frequency, frequency variance, etc. Time domain analysis and frequency domain analysis are the most commonly used analysis methods for signal analysis. The information of the signal is analyzed from two different angles. The inventor found that most of the extracted features are based on the feature quantities obtained by statistics, although they are useful in the field of fault diagnosis. However, for the state monitoring in the field of tool wear, it is impossible to accurately establish the relationship between the signal and the tool wear by only using these features for various related signals generated in the cutting process, and then judge the tool state. Therefore, it is urgent to analyze the internal mechanism of the cutting process, to study the uniqueness of the signal generated by the cutting process, and to extract the signal characteristics through this uniqueness to establish the relationship between the signal and the tool wear.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为克服现有技术的不足,提供基于信号融合和多重分形谱算法的刀具状态监测识别方法,识别效果好,识别率高。The purpose of the present invention is to provide a tool state monitoring and identification method based on signal fusion and multifractal spectrum algorithm to overcome the deficiencies of the prior art, with good identification effect and high identification rate.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
基于信号融合和多重分形谱算法的刀具状态监测识别方法,包括以下步骤:The tool condition monitoring and identification method based on signal fusion and multifractal spectrum algorithm includes the following steps:
步骤1:采集切削加工过程中刀具的切削力信号和振动信号。Step 1: Collect the cutting force signal and vibration signal of the tool during the cutting process.
步骤2:对步骤1采集的切削力信号和振动信号,利用小波阈值降噪的方法,进行降噪处理。Step 2: Perform noise reduction processing on the cutting force signal and vibration signal collected in
步骤3:将降噪后的信号序列利用多重分形去趋势波动分析的方法,分析信号的多重分形特性,通过多重分形特性,寻找信号与刀具磨损之间的联系,并从计算得到多重分形谱中提取相关的特征向量,用这些特征向量表征信号与刀具磨损之间的关系。Step 3: Use the multifractal detrend fluctuation analysis method to analyze the signal sequence after denoising, analyze the multifractal characteristics of the signal, find the connection between the signal and the tool wear through the multifractal characteristics, and obtain the multifractal spectrum from the calculation. Extract the relevant eigenvectors and use these eigenvectors to characterize the relationship between the signal and tool wear.
步骤4:将步骤3提取的特征向量合并为特征矩阵,作为输入参数变量,利用参数寻优方法确定模型中的重要参数,构建刀具磨损状态监测的支持向量机模型,对支持向量机模型进行优化,利用优化后的支持向量机模型对未知状态进行刀具状态的诊断。Step 4: Combine the eigenvectors extracted in
进一步的,所述步骤2的具体步骤为:Further, the specific steps of the
步骤(1):对采集到的切削力信号和振动信号,分别采用设定的小波基函数以及设定的分解层数做小波分解,获得不同频率分段的信号,包括低频信号以及不同数量的高频信号。Step (1): For the collected cutting force signal and vibration signal, use the set wavelet basis function and the set number of decomposition layers to do wavelet decomposition, and obtain signals of different frequency segments, including low-frequency signals and different numbers of high frequency signal.
步骤(2):采用设定的阈值和设定的阈值函数对小波分解得到的高频分段的切削力和振动信号做阈值量化处理,去除高于阈值的信号,保留低于阈值的信号。Step (2): use the set threshold and the set threshold function to perform threshold quantization processing on the high-frequency segmented cutting force and vibration signals obtained by wavelet decomposition, remove signals higher than the threshold, and retain signals lower than the threshold.
步骤(3):将阈值量化之后得到的信号分量与低频段的信号分量一起进行小波重构,得到小波降噪后的切削力信号的振动信号。Step (3): Perform wavelet reconstruction on the signal components obtained after threshold quantization together with the signal components in the low frequency band to obtain the vibration signal of the cutting force signal after wavelet noise reduction.
进一步的,所述步骤(1)中,选择db3小波基函数对信号进行4层小波分解。Further, in the step (1), the db3 wavelet basis function is selected to perform 4-layer wavelet decomposition on the signal.
进一步的,所述步骤3的具体步骤为:Further, the specific steps of the
步骤(a):对于长度为N的时间序列{xi,i=1,2,…N},计算xi的值与均值之间的差值y(i),xi为采集的切削力值或振动幅值。Step (a): For a time series { xi , i=1, 2, ... N} of length N, calculate the difference y(i) between the value of x i and the mean value, where x i is the collected cutting force value or vibration amplitude.
步骤(b):按照首端至尾端的方向将序列y(i)划分为m个子序列,按照尾端至首端的方向将y(i)划分为m个子序列,划分时子序列长度为s,得到2m个子序列,m=int(N/s)Step (b): Divide the sequence y(i) into m subsequences according to the direction from the head end to the tail end, divide y(i) into m subsequences according to the direction from the tail end to the head end, and the subsequence length is s when dividing, Get 2m subsequences, m=int(N/s)
步骤(c):采用最小二乘法的方法拟合各子序列的局部趋势:Step (c): Use the method of least squares to fit the local trend of each subsequence:
yv(i)=a0+a1i+a2i2+...+akik,i=1,2,...;k=1,2,...y v (i)=a 0 +a 1 i+a 2 i 2 +...+ ak i k , i=1,2,...; k=1,2,...
其中,k为多项式阶数,ak为多项式系数;Among them, k is the polynomial order, and a k is the polynomial coefficient;
步骤(d):根据步骤(a)和步骤(c)结果,计算均方误差函数:Step (d): Calculate the mean square error function according to the results of steps (a) and (c):
当v=1,2,…m时,When v=1,2,...m,
当v=m+1,m+2…2m时,When v=m+1, m+2...2m,
步骤(e):根据步骤(d)的结果,计算q阶波动函数:Step (e): According to the result of step (d), calculate the q-order wave function:
步骤(f):根据步骤(e)得到q阶波动函数Fq(s)与子序列长度s之间的幂律关系:Fq(s)~sh(q),得到广义赫斯特指数h(q)。Step (f): According to step (e), the power-law relationship between the q-order wave function F q (s) and the subsequence length s is obtained: F q (s)~sh (q) , and the generalized Hurst exponent is obtained h(q).
步骤(g):根据步骤(f)得到的广义赫斯特指数得到奇异性指数与多重分形谱关系。Step (g): According to the generalized Hurst index obtained in step (f), the relationship between the singularity index and the multifractal spectrum is obtained.
进一步的,所述步骤(a)的具体方法为:Further, the concrete method of described step (a) is:
其中, in,
进一步的,所述步骤(f)的具体步骤为:得到q阶波动函数和子序列长度s在双对数函数坐标系下的存在一定的线性关系,其斜率为广义赫斯特指数h(q)。Further, the specific steps of the step (f) are: obtaining a certain linear relationship between the q-order wave function and the subsequence length s in the double logarithmic function coordinate system, and the slope is the generalized Hurst exponent h(q) .
进一步的,所述步骤(g)的具体步骤为:广义赫斯特指数h(q)与质量指数τ(q)之间存在如下关系:Further, the specific steps of the step (g) are: there is the following relationship between the generalized Hurst exponent h(q) and the quality index τ(q):
τ(q)=qh(q)-1τ(q)=qh(q)-1
通过勒让德变换可以得到奇异性指数α与多重分形谱f(α)的关系:The relationship between the singularity index α and the multifractal spectrum f(α) can be obtained through Legendre transformation:
α=τ′(q)=h(q)+qh′(q)α=τ′(q)=h(q)+qh′(q)
f(α)=qα-τ(q)f(α)=qα-τ(q)
进一步的,所述步骤(3)中,提取的特征向量为:切削力信号和振动信号的每个分向量对应的多重分形谱特征向量:(αmin,f(αmin),αmax,f(αmax),α0,△α,△f(α))。Further, in the step (3), the extracted feature vector is: the multifractal spectrum feature vector corresponding to each component vector of the cutting force signal and the vibration signal: (α min , f(α min ), α max , f (α max ), α 0 , Δα, Δf(α)).
其中,αmin代表α的最小值,αmax代表α的最大值,α0为f(α)最大时的α对应值,△α=αmax-αmin,Δf(α)=f(αmax)-f(αmin)。Among them, α min represents the minimum value of α, α max represents the maximum value of α, α 0 is the corresponding value of α when f(α) is maximum, Δα=α max -α min , Δf(α)=f(α max )-f(α min ).
本发明的有益效果:Beneficial effects of the present invention:
1.本发明采用多重分形去趋势波动分析方法分析信号,具有局部动力学特性和多重分析特性,提取多重分形谱参数作为特征向量,能更加全面的表征切削信号的特征,主要表现在局部动力学特性和多重分析特性,有了对信号全面的特征描述,实现了对于刀具初始状态、正常磨损状态和急剧磨损状态的明显区别,在支持向量机模型中获得了较高的识别效果、识别率达到了90%以上。1. The present invention adopts the multi-fractal detrending fluctuation analysis method to analyze the signal, which has local dynamic characteristics and multi-analysis characteristics, and extracts the multi-fractal spectrum parameters as the feature vector, which can more comprehensively characterize the characteristics of the cutting signal, mainly in the local dynamics. Characteristics and multiple analysis characteristics, with a comprehensive feature description of the signal, the obvious difference between the initial state of the tool, the normal wear state and the sharp wear state is achieved, and a high recognition effect is obtained in the support vector machine model, and the recognition rate reaches more than 90%.
2.本发明将采集到的切削力信号和振动信号采用小波降噪方式,去除噪声,以便获得更好的信号特征。选择db3小波基函数对信号进行4层小波分解,选择启发式阈值对高频系数进行阈值量化处理,然后进行小波重构,实现了对信号噪声的去除,得到更好的信号特征。2. The present invention adopts the wavelet noise reduction method for the collected cutting force signal and vibration signal to remove noise, so as to obtain better signal characteristics. The db3 wavelet base function is selected to perform 4-layer wavelet decomposition on the signal, and the heuristic threshold is selected to perform threshold quantization on the high-frequency coefficients, and then wavelet reconstruction is performed to remove the signal noise and obtain better signal characteristics.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的限定。The accompanying drawings that constitute a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute a limitation to the present application.
图1为本发明实施例1流程示意图;1 is a schematic flowchart of
图2为本发明刀具初期磨损状态下降噪后的切削力信号波形图;Fig. 2 is the cutting force signal waveform diagram after noise reduction in the initial wear state of the tool of the present invention;
图3为本发明刀具正常磨损状态下降噪后的切削力信号波形图;3 is a waveform diagram of the cutting force signal after noise reduction under the normal wear state of the tool of the present invention;
图4为本发明刀具急剧磨损状态下降噪后的切削力信号波形图;Fig. 4 is the cutting force signal waveform diagram after noise reduction under the sharp wear state of the tool of the present invention;
图5为本发明刀具初期磨损状态下降噪后的振动信号波形图;Fig. 5 is the waveform diagram of the vibration signal after noise reduction in the initial wear state of the tool of the present invention;
图6为本发明刀具正常磨损状态下降噪后的振动信号波形图;Fig. 6 is the vibration signal waveform diagram after noise reduction under the normal wear state of the tool of the present invention;
图7为本发明刀具急剧磨损状态下降噪后的振动信号波形图;7 is a waveform diagram of the vibration signal after noise reduction under the sharp wear state of the tool of the present invention;
图8为本发明刀具初期磨损状态下切削力信号q阶波形函数与子序列长度双对数函数关系图;8 is a graph showing the relationship between the q-order waveform function of the cutting force signal and the double logarithmic function of the subsequence length under the initial wear state of the tool of the present invention;
图9为本发明刀具正常磨损状态下切削力信号q阶波形函数与子序列长度双对数函数关系图;9 is a graph showing the relationship between the q-order waveform function of the cutting force signal and the double logarithmic function of the subsequence length under the normal wear state of the tool of the present invention;
图10为本发明刀具急剧磨损状态下切削力信号q阶波形函数与子序列长度双对数函数关系图;10 is a graph showing the relationship between the q-order waveform function of the cutting force signal and the double logarithmic function of the subsequence length under the sharp wear state of the tool of the present invention;
图11为本发明刀具初期磨损状态下振动信号q阶波形函数与子序列长度双对数函数关系图;11 is a graph showing the relationship between the q-order waveform function of the vibration signal and the double logarithmic function of the subsequence length under the initial wear state of the tool of the present invention;
图12为本发明刀具正常磨损状态下振动信号q阶波形函数与子序列长度双对数函数关系图;12 is a graph showing the relationship between the q-order waveform function of the vibration signal and the double logarithmic function of the subsequence length under the normal wear state of the tool of the present invention;
图13为本发明刀具急剧磨损状态下振动信号q阶波形函数与子序列长度双对数函数关系图;13 is a graph showing the relationship between the q-order waveform function of the vibration signal and the double logarithmic function of the subsequence length under the sharp wear state of the tool of the present invention;
图14为本发明切削力信号在不同刀具状态下广义赫斯特指数与q关系图;Fig. 14 is the relation diagram of generalized Hurst exponent and q of the cutting force signal of the present invention under different tool states;
图15为本发明振动信号在不同刀具状态下广义赫斯特指数与q关系图;Fig. 15 is the relation diagram of generalized Hurst index and q of vibration signal of the present invention under different tool states;
图16为本发明刀具在不同状态下切削力信号在x方向的奇异指数与多重分形谱关系图;16 is a graph showing the relationship between the singularity index and the multifractal spectrum of the cutting force signal in the x-direction of the tool of the present invention in different states;
图17为本发明刀具在不同状态下切削力信号在y方向的奇异指数与多重分形谱关系图;17 is a graph showing the relationship between the singularity index and the multifractal spectrum of the cutting force signal in the y direction of the tool of the present invention in different states;
图18为本发明刀具在不同状态下切削力信号在z方向的奇异指数与多重分形谱关系图;18 is a graph showing the relationship between the singularity index and the multifractal spectrum of the cutting force signal in the z direction of the tool of the present invention under different states;
图19为本发明刀具在不同状态下振动信号在x方向的奇异指数与多重分形谱关系图;19 is a graph showing the relationship between the singularity index and the multifractal spectrum of the vibration signal of the tool of the present invention in the x-direction under different states;
图20为本发明刀具在不同状态下振动信号在y方向的奇异指数与多重分形谱关系图;20 is a graph showing the relationship between the singularity index and the multifractal spectrum of the vibration signal of the tool of the present invention in the y direction under different states;
图21为本发明刀具在不同状态下振动信号在z方向的奇异指数与多重分形谱关系图;21 is a graph showing the relationship between the singularity index and the multifractal spectrum of the vibration signal of the tool of the present invention in the z direction under different states;
图22为本发明步骤4完成后支持向量机模型刀具识别状态结果图;Fig. 22 is the result diagram of SVM model tool recognition state after the completion of
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
为了方便叙述,本发明中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
正如背景技术所介绍的,现有的道具状态监测识别方法采集的特征向量无法表征信号的全面特征,识别效果差,针对上述问题,本申请提出了基于信号融合和多重分形谱算法的刀具状态监测识别方法。As described in the background art, the feature vectors collected by the existing tool state monitoring and identification methods cannot represent the comprehensive characteristics of the signal, and the identification effect is poor. In view of the above problems, the present application proposes a tool state monitoring method based on signal fusion and multifractal spectrum algorithm. recognition methods.
本申请的一种典型实施方式实施例1中,如图1所示,基于信号融合和多重分形谱算法的刀具状态监测识别方法,包括以下步骤:In
步骤1:在切削过程中通过安装在刀架下的测力仪采集切削力信号,通过安装在刀具上的加速度传感器采集振动信号。Step 1: During the cutting process, the cutting force signal is collected by the dynamometer installed under the tool holder, and the vibration signal is collected by the acceleration sensor installed on the tool.
步骤2:对步骤1采集的切削力信号和振动信号,利用小波阈值降噪的方法,进行降噪处理,达到去除切削噪声的目的,使得切削过程的有效信号变得更加明显,减少其他因素对于后续信号分析的影响。Step 2: For the cutting force signal and vibration signal collected in
所述步骤2的具体步骤为:The specific steps of the
步骤(1):采用db3小波基函数对切削力信号和振动信号进行4层小波分解。Step (1): 4-layer wavelet decomposition is performed on the cutting force signal and the vibration signal by using the db3 wavelet basis function.
步骤(2):采用合适的阈值和适当的阈值函数对小波分解得到的高频分段的切削力和振动信号做阈值量化处理,即去除高于阈值的信号,保留低于阈值的信号。Step (2): Use an appropriate threshold and an appropriate threshold function to perform threshold quantization on the high-frequency segmented cutting force and vibration signals obtained by wavelet decomposition, that is, remove signals higher than the threshold, and retain signals below the threshold.
步骤(3):将阈值量化之后得到的信号分量与低频段的信号分量一起进行小波重构,得到小波降噪后的切削力信号的振动信号。Step (3): Perform wavelet reconstruction on the signal components obtained after threshold quantization together with the signal components in the low frequency band to obtain the vibration signal of the cutting force signal after wavelet noise reduction.
上述步骤(1)-步骤(3)采用现有的信号降噪处理方式,其详细过程在此不进行详细叙述。The above-mentioned steps (1) to (3) adopt the existing signal noise reduction processing method, and the detailed process thereof will not be described in detail here.
图2为刀具初期磨损状态下降噪后采集的切削力信号,图3为刀具正常磨损状态下降噪后采集的切削力信号,图4为刀具急剧磨损状态下降噪后采集的切削力信号。Figure 2 is the cutting force signal collected after noise reduction in the initial wear state of the tool, Figure 3 is the cutting force signal collected after noise reduction in the normal wear state of the tool, and Figure 4 is the cutting force signal collected after noise reduction in the sharp wear state of the tool .
图5为刀具初期磨损状态下降噪后采集的振动信号,图6为刀具正常磨损状态下降噪后采集的振动信号,图7为刀具急剧磨损状态下降噪后采集的振动信号。Figure 5 is the vibration signal collected after noise reduction in the initial wear state of the tool, Figure 6 is the vibration signal collected after noise reduction in the normal wear state of the tool, and Figure 7 is the vibration signal collected after noise reduction in the sharp wear state of the tool.
步骤3:对降噪后的切削力信号和振动信号进行多重分形分析,多重分形分析后,提取多重分形谱参数构成特征向量。Step 3: Perform multi-fractal analysis on the noise-reduced cutting force signal and vibration signal. After the multi-fractal analysis, extract the multi-fractal spectrum parameters to form feature vectors.
所述步骤3包括以下具体步骤:The
步骤(a):对于长度为N的时间序列{xi,i=1,2,…N},N为自然数,计算xi的累计离差值y(i),xi为采集的切削力值或振动幅值(包括x向、y向、z向三个方向的值)。Step (a): For a time series of length N { xi , i=1, 2,...N}, where N is a natural number, calculate the cumulative dispersion value y(i) of x i , where x i is the collected cutting force value or vibration amplitude (including the values in the x, y, and z directions).
其中, in,
其中,n=1、2…NAmong them, n=1, 2...N
步骤(b):按照首端至尾端的方向将序列y(i)划分为m个互不重叠且长度为s的子序列,m=int(N/s),其中s为自然数,划分后,序列末端存在长度不为s的子序列,因此为了不丢失信息,将序列y(i)按照尾端至首端的方向再次划分为m(m=int(N/s))个互不重叠且长度为s的子序列,一共得到2m个子序列,其中m为自然数。Step (b): Divide the sequence y(i) into m non-overlapping subsequences of length s according to the direction from the head end to the tail end, m=int(N/s), where s is a natural number, after division, There is a subsequence whose length is not s at the end of the sequence, so in order not to lose information, the sequence y(i) is subdivided into m (m=int(N/s)) non-overlapping lengths in the direction from the tail to the head. is a subsequence of s, and a total of 2m subsequences are obtained, where m is a natural number.
步骤(c):采用最小二乘法拟合各子序列的局部趋势:Step (c): Use the least squares method to fit the local trend of each subsequence:
yv(i)=a0+a1i+a2i2+...+akik,i=1,2,...;k=1,2,...(3)y v (i)=a 0 +a 1 i+a 2 i 2 +...+ ak i k , i=1,2,...; k=1,2,...(3)
其中,k为多项式阶数,ak为多项式系数;Among them, k is the polynomial order, and a k is the polynomial coefficient;
步骤(d):根据步骤(a)和步骤(c)结果,计算均方误差函数:当v=1,2,…m时,Step (d): According to the results of step (a) and step (c), calculate the mean square error function: when v=1,2,...m,
当v=m+1,m+2…2m时,When v=m+1, m+2...2m,
根据步骤(d)的结果,计算q阶波动函数:According to the result of step (d), calculate the q-order wave function:
步骤(f):根据步骤(e)得到q阶波动函数Fq(s)与子序列长度s之间的幂律关系:Fq(s)~sh(q),得到广义赫斯特指数h(q)。Step (f): According to step (e), the power-law relationship between the q-order wave function F q (s) and the subsequence length s is obtained: F q (s)~sh (q) , and the generalized Hurst exponent is obtained h(q).
具体方法为:得到q阶波动函数和子序列长度s在双对数函数坐标系下的线性关系,则其斜率为广义赫斯特指数h(q)。The specific method is: to obtain the linear relationship between the q-order wave function and the subsequence length s in the double logarithmic function coordinate system, then its slope is the generalized Hurst exponent h(q).
图8为q=10、0、-10时刀具在初期磨损状态下切削力信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 8 is a linear relationship diagram of the cutting force signal subsequence length s and the q-order wave function in the double logarithmic function coordinate system when q=10, 0, -10 when the tool is in the initial wear state.
图9为q=10、0、-10时刀具在正常磨损状态下切削力信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 9 is a linear relationship diagram of the cutting force signal subsequence length s and the q-order wave function in a double logarithmic function coordinate system when q=10, 0, -10 when the tool is in a normal wear state.
图10为q=10、0、-10时刀具在急剧磨损状态下切削力信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 10 is a linear relationship diagram of the cutting force signal subsequence length s and the q-order wave function in the double logarithmic function coordinate system when the tool is in a state of rapid wear when q=10, 0, and -10.
图11为q=10、0、-10时刀具在初期磨损状态下振动信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 11 is a linear relationship diagram of the vibration signal subsequence length s and the q-order wave function in the double logarithmic function coordinate system under the initial wear state of the tool when q=10, 0, and -10.
图12为q=10、0、-10时刀具在正常磨损状态下振动信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 12 is a linear relationship diagram of the vibration signal subsequence length s and the q-order wave function in the double logarithmic function coordinate system when the tool is in a normal wear state when q=10, 0, and -10.
图13为q=10、0、-10时刀具在急剧磨损状态下振动信号子序列长度s和q阶波动函数在双对数函数坐标系下的线性关系图。Figure 13 is a linear relationship diagram of the vibration signal subsequence length s and the q-order wave function in a double logarithmic function coordinate system when the tool is in a state of rapid wear when q=10, 0, and -10.
通过图8-13可以看出,子序列长度s和q阶波动函数的双对数函数呈近似的线性关系,在设定的q值下,可以得到一个斜率值,即广义赫斯特指数h(q)。It can be seen from Figure 8-13 that the subsequence length s and the double logarithmic function of the q-order wave function have an approximate linear relationship. Under the set q value, a slope value can be obtained, that is, the generalized Hurst exponent h (q).
取不同q值可以得到不同的h(q)值,进而得到广义赫斯特指数与q的关系图Taking different q values can get different h(q) values, and then get the relationship between the generalized Hurst exponent and q
如图14所示,切削力信号的广义赫斯特指数与q的关系图,如图15所示,振动信号的广义赫斯特指数与q的关系图。As shown in FIG. 14 , the relationship between the generalized Hurst index of the cutting force signal and q is shown in FIG. 15 , and the relationship between the generalized Hurst index of the vibration signal and q is shown in FIG. 15 .
步骤(g),根据步骤(f)得到的广义赫斯特指数得到奇异性指数与多重分形谱关系。In step (g), the relationship between the singularity index and the multifractal spectrum is obtained according to the generalized Hurst index obtained in step (f).
所述步骤(g)的具体步骤为:广义赫斯特指数h(q)与质量指数τ(q)之间存在如下关系:The specific steps of the step (g) are: there is the following relationship between the generalized Hurst exponent h(q) and the quality index τ(q):
τ(q)=qh(q)-1 (8)τ(q)=qh(q)-1 (8)
通过勒让德变换可以得到奇异性指数α与多重分形谱f(α)的关系:The relationship between the singularity index α and the multifractal spectrum f(α) can be obtained through Legendre transformation:
α=τ'(q)=h(q)+qh′(q) (9)α=τ'(q)=h(q)+qh'(q) (9)
f(α)=qα-τ(q)f(α)=qα-τ(q)
进而得到切削力信号在x向、y向及z向上奇异性指数α与多重分形谱f(α)的关系,振动信号在x向、y向及z向上奇异性指数α与多重分形谱f(α)的关系,如图16-21所示。Then, the relationship between the singularity index α of the cutting force signal in the x, y and z directions and the multifractal spectrum f(α) is obtained, and the singularity index α of the vibration signal in the x, y and z directions and the multifractal spectrum f( α), as shown in Figure 16-21.
提取切削力信号三个方向的分量和振动信号的三个方向的分量对应的多重分形谱特征向量:(αmin,f(αmin),αmax,f(αmax),α0,△α,△f(α))共有7x6共42维特征向量。Extract the multifractal spectral eigenvectors corresponding to the components of the cutting force signal in the three directions and the components of the vibration signal in the three directions: (α min , f(α min ), α max , f(α max ), α 0 , △α , △f(α)) has a total of 7x6 42-dimensional feature vectors.
其中,αmin代表α的最小值,αmax代表α的最大值,α0为f(α)最大时的α对应值,△α=αmax-αmin,Δf(α)=f(αmax)-f(αmin)。Among them, α min represents the minimum value of α, α max represents the maximum value of α, α 0 is the corresponding value of α when f(α) is maximum, Δα=α max -α min , Δf(α)=f(α max )-f(α min ).
步骤4:将步骤(g)提取的42维特征向量作为数据集输入到支持向量机模型中,进行刀具状态识别诊断,利用支持向量机模型对刀具状态识别诊断的方法采用现有方法即可,本实施例中,一共270个样本的42维特征向量,随机抽取180个样本作为训练集,剩余90个作为测试集。Step 4: The 42-dimensional feature vector extracted in step (g) is input into the support vector machine model as a data set, and the tool state identification and diagnosis are carried out. The method of using the support vector machine model to identify and diagnose the tool state can adopt the existing method, In this embodiment, for a total of 270 samples of 42-dimensional feature vectors, 180 samples are randomly selected as a training set, and the remaining 90 samples are used as a test set.
把训练集输入支持向量机模型中用来训练模型参数,训练集和测试集都先进行归一化,具体的,将数据按照比例缩放,使在不同区间大小不同的数据按照原本的大小次序及规律落入同样的数值区间内,通常为[0,1]区间。本实施例中,将数据的归一化处理,即将数据统一映射到[0,1]区间上。这种方法根据原始数据的均值(mean)和标准差(standarddeviation)进行数据的标准化。经过处理的数据符合标准正态分布,即均值为0,标准差为1,其转化函数为:x*=x-μσ其中μ为所有样本数据的均值,σ为所有样本数据的标准差,然后用网格搜索法训练模型的c和g两个参数,最终得到最优模型的参数c=4,g=32;c是惩罚系数,为调节间隔大小,分类准确度这两个重要指标的偏好的权重,即对误差的容忍度,c越高,说明越不能容忍出现误差,容易出现过拟合的情况即学习数据集的太多自有特征,c越小,容易出现欠拟合情况即没有完全学习数据样本中的特征,c值决定了泛化能力的大小。g:gamma是选择RBF函数作为kernel后,该函数自带的一个参数。决定了数据从低维空间映射到新的高维特征空间后的分布。支持向量的个数影响训练与预测的速度。将得到的优化后的模型输入测试集进行测试,上述测试方法采用现有支持机向量机模型的分析方法,其详细过程不做进一步详细赘述。The training set is input into the support vector machine model to train the model parameters. The training set and the test set are normalized first. Specifically, the data is scaled according to the proportion, so that the data with different sizes in different intervals can be in the original size order and The regularities fall within the same numerical interval, usually the interval [0,1]. In this embodiment, the data is normalized, that is, the data is uniformly mapped to the [0,1] interval. This method normalizes the data according to the mean and standard deviation of the original data. The processed data conform to the standard normal distribution, that is, the mean is 0 and the standard deviation is 1. The transformation function is: x*=x-μσ where μ is the mean of all sample data, σ is the standard deviation of all sample data, and then Use the grid search method to train the two parameters c and g of the model, and finally get the parameters of the optimal model c=4, g=32; c is the penalty coefficient, which is the preference of the two important indicators of adjusting the interval size and classification accuracy The weight of , that is, the tolerance for errors. The higher the c, the less tolerance for errors, and the over-fitting situation is prone to occur, that is, there are too many own characteristics of the learning data set. The smaller the c, the easier the under-fitting situation occurs Without fully learning the features in the data sample, the value of c determines the size of the generalization ability. g:gamma is a parameter that comes with the RBF function after it is selected as the kernel. It determines the distribution of data after mapping from low-dimensional space to new high-dimensional feature space. The number of support vectors affects the speed of training and prediction. The obtained optimized model is input into the test set for testing. The above testing method adopts the analysis method of the existing support machine vector machine model, and the detailed process thereof will not be described in further detail.
如图22所示,纵坐标1代表初期磨损状态,2代表正常磨损状态,3代表急剧磨损状态,最终得到刀具状态识别准确率为92.2%,As shown in Figure 22, the
本实施例中,初期磨损状态指刀具刚刚投入使用时,后刀面与工件的实际接触面积很小,单位面积上承受较大的正压力,再加上新刃磨后的刀具后刀面粗糙度大、微观凸凹不平,刀具磨损速度很快,这个阶段称为刀具的初期磨损阶段In this embodiment, the initial wear state means that when the tool is just put into use, the actual contact area between the flank and the workpiece is very small, and the unit area bears a relatively large positive pressure. In addition, the flank of the newly sharpened tool is rough Large degree, microscopic unevenness, and rapid tool wear, this stage is called the initial wear stage of the tool
正常磨损状态指初期磨损阶段过后,后刀面与工件的接触面积增大,单位面积上承受的压力逐渐减小,再加上刀具的粗糙表面已逐渐光滑,此后磨损将进入一个相对稳定的正常磨损时期。在该阶段内随切削时间的增加,后刀面的磨损量可看做近似成比例增长,磨损较缓慢且均匀,持续时间较长,是刀具的有效工作区间The normal wear state means that after the initial wear stage, the contact area between the flank and the workpiece increases, the pressure on the unit area gradually decreases, and the rough surface of the tool has gradually become smooth, and then the wear will enter a relatively stable normal state. wear period. In this stage, with the increase of cutting time, the wear amount of the flank face can be regarded as an approximately proportional increase, the wear is slow and uniform, and the duration is long, which is the effective working range of the tool
急剧磨损状态指具均匀地逐渐磨损后,磨损带宽度达到一定限度值,磨损超过该值之后,刀具与工件相互作用加强,切削力与切削温度急剧上升,零件表面粗糙度变大,刀具的磨损速度加快被称为急剧磨损阶段。The sharp wear state means that after the tool wears evenly and gradually, the width of the wear band reaches a certain limit value. After the wear exceeds this value, the interaction between the tool and the workpiece is strengthened, the cutting force and cutting temperature rise sharply, the surface roughness of the part becomes larger, and the tool wears out. The increased speed is called the sharp wear phase.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, they do not limit the scope of protection of the present invention. Those skilled in the art should understand that on the basis of the technical solutions of the present invention, those skilled in the art do not need to pay creative efforts. Various modifications or deformations that can be made are still within the protection scope of the present invention.
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