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CN110636658A - An electromagnetic induction heating module and heating equipment - Google Patents

An electromagnetic induction heating module and heating equipment Download PDF

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Publication number
CN110636658A
CN110636658A CN201911088864.2A CN201911088864A CN110636658A CN 110636658 A CN110636658 A CN 110636658A CN 201911088864 A CN201911088864 A CN 201911088864A CN 110636658 A CN110636658 A CN 110636658A
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electromagnetic induction
induction line
line segment
heating
switch
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王定庚
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Huizhou University
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Huizhou University
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Priority to CN201911088864.2A priority Critical patent/CN110636658A/en
Publication of CN110636658A publication Critical patent/CN110636658A/en
Priority to CN202010851273.2A priority patent/CN112105107A/en
Priority to CN202021777614.8U priority patent/CN212851086U/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)

Abstract

本申请提供一种电磁感应加热模组及加热设备,该电磁感应加热模组包括电磁感应线圈以及加热控制电路,所述电磁感应线圈,包括位于同一线圈上的三段电磁感应线段,所述电磁感应线段沿着同一线圈走向依次设置;所述加热控制电路,包括:三组半桥驱动开关,与三段所述电磁感应线段分别一一对应连接,并与电源端连接,用于驱动所述电磁感应线段的工作;控制模块,与所述半桥驱动开关的控制端电性连接,用于单独驱动每一所述半桥驱动开关进行开关状态切换;以及谐振电容,与每一所述电磁感应线段连接以产生谐振。上述方案不仅结构简单、制造成本低,且可以在同一电磁感应线圈范围内实现对不同部位进行单独或协同加热控制,提高设备在控制加热过程中的灵活性和加热均匀性。

The application provides an electromagnetic induction heating module and heating equipment. The electromagnetic induction heating module includes an electromagnetic induction coil and a heating control circuit. The electromagnetic induction coil includes three sections of electromagnetic induction lines located on the same coil. The magnetic induction line segments are sequentially arranged along the direction of the same coil; the heating control circuit includes: three sets of half-bridge drive switches, which are respectively connected to the three electromagnetic induction line segments in one-to-one correspondence, and connected to the power supply terminal for driving the The work of the electromagnetic induction line segment; the control module is electrically connected to the control terminal of the half-bridge drive switch, and is used to individually drive each of the half-bridge drive switches to switch the switch state; and the resonant capacitor is connected to each of the electric The magnetic induction line segments are connected to create resonance. The above solution not only has a simple structure and low manufacturing cost, but also can realize separate or coordinated heating control for different parts within the range of the same electromagnetic induction coil, improving the flexibility and heating uniformity of the equipment in the heating process.

Description

一种电磁感应加热模组及加热设备An electromagnetic induction heating module and heating equipment

技术领域technical field

本申请涉及热加工领域,特别涉及一种电磁感应加热模组及加热设备。The present application relates to the field of thermal processing, in particular to an electromagnetic induction heating module and heating equipment.

背景技术Background technique

基于电磁感应的加热方案广泛应用于各个热加工领域,具有安全、加热效率高等特点。The heating scheme based on electromagnetic induction is widely used in various thermal processing fields, and has the characteristics of safety and high heating efficiency.

现如今采用电磁感应加热方案的加热设备,通常是通过在待加热器具下方安置一个电磁感应线圈,以通过电磁感应原理对待加热器具进行加热。但是只采用一个电磁感应线圈的方式只能对同一局部范围进行加热,难以使被受热提整体均匀加热控制不同部位的加热效果,控制方式较为不灵活,且加热过程中不同部位的加热效果不同,影响整体的加热效果。Nowadays, the heating equipment adopting the electromagnetic induction heating scheme usually heats the heating appliance by placing an electromagnetic induction coil under the appliance to be heated by the principle of electromagnetic induction. However, only one electromagnetic induction coil can only be used to heat the same local area, and it is difficult to control the heating effect of different parts by uniform heating of the heated whole. The control method is relatively inflexible, and the heating effect of different parts is different during the heating process. affect the overall heating effect.

而在另一些采用多个电磁感应线圈的实现方式中,可以通过配置有多个独立放置在不同部位的电磁感应线圈进行加热控制,但因为其线圈结构以及控制电路的设计限制,使其结构较为复杂,且占用空间较大,影响了其应用范围。In other implementations using multiple electromagnetic induction coils, heating control can be performed by configuring multiple electromagnetic induction coils independently placed in different parts, but due to the design limitations of its coil structure and control circuit, its structure is relatively It is complex and occupies a large space, which affects its application range.

发明内容Contents of the invention

本申请提供了一种电磁感应加热模组及加热设备,可以提高设备在控制加热过程中的灵活性和加热均匀性。The present application provides an electromagnetic induction heating module and heating equipment, which can improve the flexibility and heating uniformity of the equipment in the process of controlling the heating.

本申请实施例公开了一种电磁感应加热模组,包括电磁感应线圈以及加热控制电路;The embodiment of the present application discloses an electromagnetic induction heating module, including an electromagnetic induction coil and a heating control circuit;

所述电磁感应线圈,包括位于同一线圈上的三段电磁感应线段,所述电磁感应线段沿着同一线圈走向依次设置;The electromagnetic induction coil includes three electromagnetic induction line segments located on the same coil, and the electromagnetic induction line segments are sequentially arranged along the direction of the same coil;

所述加热控制电路,包括:The heating control circuit includes:

三组半桥驱动开关,与三段所述电磁感应线段分别一一对应连接,并与电源端连接,用于驱动所述电磁感应线段的工作;Three sets of half-bridge drive switches are respectively connected to the three electromagnetic induction line segments in one-to-one correspondence, and are connected to the power supply terminal for driving the work of the electromagnetic induction line segment;

控制模块,与所述半桥驱动开关的控制端电性连接,用于单独驱动每一所述半桥驱动开关进行开关状态切换;以及a control module, electrically connected to the control terminal of the half-bridge drive switch, and used to individually drive each of the half-bridge drive switches to switch the switch state; and

谐振电容,与每一所述电磁感应线段连接以产生谐振。The resonant capacitor is connected with each electromagnetic induction line segment to generate resonance.

在一实施例中,所述电磁感应线圈包括三段所述电磁感应线段;In one embodiment, the electromagnetic induction coil includes three segments of the electromagnetic induction line;

其中,三段所述电磁感应线段之间形成一公共端,所述公共端位于相邻的其中两段电磁感应线段的连接处。Wherein, a common end is formed between the three electromagnetic induction line segments, and the common end is located at the junction of two adjacent electromagnetic induction line segments.

在一实施例中,所述电源端包括正电源端以及负电源端;In one embodiment, the power supply terminal includes a positive power supply terminal and a negative power supply terminal;

所述谐振电容连接到所述公共端与负电源端之间,和/或连接到所述公共端与正电源端之间。The resonant capacitor is connected between the common terminal and the negative power supply terminal, and/or is connected between the common terminal and the positive power supply terminal.

在一实施例中,所述电磁感应线段包括依次连接的第一电磁感应线段、第二电磁感应线段以及第三电磁感应线段,所述半桥驱动开关包括第一半桥驱动开关、第二半桥驱动开关以及第三半桥驱动开关,所述控制模块包括可单独驱动的第一驱动端、第二驱动端以及第三驱动端;In an embodiment, the electromagnetic induction line segment includes a first electromagnetic induction line segment, a second electromagnetic induction line segment, and a third electromagnetic induction line segment connected in sequence, and the half-bridge drive switch includes a first half-bridge drive switch, a second half-bridge drive switch, and a second half-bridge drive switch. A bridge drive switch and a third half-bridge drive switch, the control module includes a first drive terminal, a second drive terminal and a third drive terminal that can be driven independently;

所述控制模块的第一驱动端与第一半桥驱动开关的控制端电性连接,所述控制模块的第二驱动端与第二半桥驱动开关的控制端电性连接,所述控制模块的第三驱动端与第三半桥驱动开关的控制端电性连接;The first drive end of the control module is electrically connected to the control end of the first half-bridge drive switch, the second drive end of the control module is electrically connected to the control end of the second half-bridge drive switch, and the control module The third drive end of the third half-bridge drive switch is electrically connected to the control end;

所述第一半桥驱动开关的驱动端与所述第一电磁感应线段的一端连接,所述第二半桥驱动开关与所述第二电磁感应线段的一端连接,所述第三半桥驱动开关的驱动端与所述第三电磁感应线段的一端连接;The drive end of the first half-bridge drive switch is connected to one end of the first electromagnetic induction line segment, the second half-bridge drive switch is connected to one end of the second electromagnetic induction line segment, and the third half-bridge drive switch is connected to one end of the second electromagnetic induction line segment. The driving end of the switch is connected to one end of the third electromagnetic induction line segment;

所述第一电磁感应线段的另一端与所述第二电磁感应线段的另一端、所述第三电磁感应线段的另一端通过同一公共端连接;The other end of the first electromagnetic induction line segment is connected to the other end of the second electromagnetic induction line segment and the other end of the third electromagnetic induction line segment through the same common end;

所述公共端通过所述谐振电容与负电源端连接,和/或与所述正电源端连接。The common terminal is connected to the negative power supply terminal through the resonant capacitor, and/or is connected to the positive power supply terminal.

在一实施例中,所述第一电磁感应线段与所述第一半桥驱动开关的驱动端之间延伸有第一接线端;In one embodiment, a first terminal extends between the first electromagnetic induction line segment and the driving end of the first half-bridge driving switch;

所述第一电磁感应线段与第二电磁感应线段的公共端延伸有第二接线端;A second terminal extends from the common end of the first electromagnetic induction line segment and the second electromagnetic induction line segment;

所述第二电磁感应线段与所述第二半桥驱动开关的驱动端之间延伸有第三接线端;A third terminal extends between the second electromagnetic induction line segment and the driving end of the second half-bridge driving switch;

所述第三电磁感应线段与所述第三半桥驱动开关的驱动端之间延伸有第四接线端;A fourth terminal extends between the third electromagnetic induction line segment and the driving end of the third half-bridge driving switch;

所述第三电磁感应线段与第一电磁感应线段、第二电磁感应线段的公共端之间延伸有第五接线端。A fifth terminal extends between the third electromagnetic induction line segment and the common end of the first electromagnetic induction line segment and the second electromagnetic induction line segment.

在一实施例中,所述第一电磁感应线段、第二电磁感应线段以及第三电磁感应线段的绕线方向相同;In one embodiment, the winding directions of the first electromagnetic induction line segment, the second electromagnetic induction line segment and the third electromagnetic induction line segment are the same;

其中,所述第一接线端位于所述电磁感应线圈的圆心附近,所述第三接线端与所述第四接线端相邻,且所述第二电磁感应线段与所述第三电磁感应线段不连接,所述第三电磁感应线段通过所述第五接线端与所述公共端连接。Wherein, the first terminal is located near the center of the electromagnetic induction coil, the third terminal is adjacent to the fourth terminal, and the second electromagnetic induction line segment is connected to the third electromagnetic induction line segment If not connected, the third electromagnetic induction line segment is connected to the common end through the fifth terminal.

在一实施例中,所述半桥驱动开关包括IGBT、MOS管、双极型三极管、可控硅或者晶闸管。In an embodiment, the half-bridge driving switch includes an IGBT, a MOS transistor, a bipolar transistor, a thyristor or a thyristor.

在一实施例中,每一所述电磁感应线段的电感值范围为20μH-200μH。In one embodiment, the inductance value of each electromagnetic induction line segment ranges from 20 μH to 200 μH.

在一实施例中,所述谐振电容的电容值范围为0.2μF-2μF。In an embodiment, the capacitance value of the resonant capacitor ranges from 0.2 μF to 2 μF.

本申请还公开了一种加热设备,所述加热设备包括电磁感应加热模组,所述电磁感应加热模组为如上任意一项所述的电磁感应加热模组。The present application also discloses a heating device, the heating device includes an electromagnetic induction heating module, and the electromagnetic induction heating module is the electromagnetic induction heating module described in any one of the above items.

由上可知,本申请实施例中的电磁感应加热模组及加热设备,其电磁感应线圈具有位于同一线圈内的三段电磁感应线段,利用控制模块控制半桥驱动开关对不同电磁感应线段的工作状态进行单独控制,以实现对设备的加热过程进行灵活控制。上述方案不仅结构简单、制造成本低,且可以在同一电磁感应线圈范围内实现对不同部位进行单独或协同加热控制,提高设备在控制加热过程中的灵活性和加热均匀性。It can be seen from the above that the electromagnetic induction heating module and heating equipment in the embodiment of the present application have three electromagnetic induction line segments located in the same coil, and the control module is used to control the half-bridge driving switch to work on different electromagnetic induction line segments. The state is controlled separately to achieve flexible control of the heating process of the equipment. The above solution not only has a simple structure and low manufacturing cost, but also can realize separate or coordinated heating control for different parts within the range of the same electromagnetic induction coil, improving the flexibility and heating uniformity of the equipment in the heating process.

附图说明Description of drawings

图1为本申请实施例提供的电磁感应加热模组加热模组的结构示意图。FIG. 1 is a schematic structural diagram of an electromagnetic induction heating module heating module provided in an embodiment of the present application.

图2为本申请实施例提供的电磁感应线圈的结构示意图。FIG. 2 is a schematic structural diagram of the electromagnetic induction coil provided by the embodiment of the present application.

图3为本申请实施例提供的加热控制电路的结构示意图。Fig. 3 is a schematic structural diagram of a heating control circuit provided by an embodiment of the present application.

图4为本申请实施例提供的加热控制电路的另一结构示意图。Fig. 4 is another structural schematic diagram of the heating control circuit provided by the embodiment of the present application.

图5为本申请实施例提供的加热控制电路的再一结构示意图。Fig. 5 is another structural schematic diagram of the heating control circuit provided by the embodiment of the present application.

图6为本申请实施例提供的电磁感应加热模组的应用场景示意图。FIG. 6 is a schematic diagram of an application scenario of the electromagnetic induction heating module provided by the embodiment of the present application.

图7为本申请实施例提供的加热设备的结构示意图。Fig. 7 is a schematic structural diagram of a heating device provided in an embodiment of the present application.

具体实施方式Detailed ways

下面结合附图对本申请的较佳实施例进行详细阐述,以使本申请的优点和特征更易被本领域技术人员理解,从而对本申请的保护范围作出更为清楚的界定。The preferred embodiments of the present application will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, so as to define the protection scope of the present application more clearly.

请参阅图1,图中示出了本申请实施例提供的电磁感应加热模组的结构。Please refer to FIG. 1 , which shows the structure of the electromagnetic induction heating module provided by the embodiment of the present application.

如图1所示,该电磁感应加热模组包括电磁感应线圈1以及加热控制电路2,该加热控制电路2包括三组半桥驱动开关、控制模块22以及谐振电容23。As shown in FIG. 1 , the electromagnetic induction heating module includes an electromagnetic induction coil 1 and a heating control circuit 2 , and the heating control circuit 2 includes three sets of half-bridge drive switches, a control module 22 and a resonant capacitor 23 .

该电磁感应线圈1包括位于同一线圈上的三段电磁感应线段,该电磁感应线段沿着同一线圈走向依次设置。The electromagnetic induction coil 1 includes three electromagnetic induction line segments located on the same coil, and the electromagnetic induction line segments are sequentially arranged along the direction of the same coil.

具体的,该三段电磁感应线段分别位于同一线圈上的沿着线圈走向依次排列的三段。其中,该电磁感应线段之间形成一公共端O,该公共端O位于相邻的其中两段电磁感应线段的连接处,另一段的电磁感应线段一端通过接线端与该公共端O连接,另一端与该两段电磁感应线段的其中一段相邻但不连接,如此可以使得三段电磁感应线段通过公共端O连接并位于同一线圈的空间范围内,解决了多个线圈造成的结构复杂、成本较高的问题。Specifically, the three electromagnetic induction line segments are respectively located on the same coil and arranged in sequence along the direction of the coil. Among them, a common terminal O is formed between the electromagnetic induction line segments, and the common terminal O is located at the junction of two adjacent electromagnetic induction line segments, and one end of the other electromagnetic induction line segment is connected to the common terminal O through a terminal, and the other One end is adjacent to but not connected to one of the two electromagnetic induction line segments, so that the three electromagnetic induction line segments are connected through the common terminal O and located within the same coil space, which solves the complex structure and cost caused by multiple coils. higher question.

在一实施例中,该电磁感应线段包括第一电磁感应线段AO、第二电磁感应线段BO以及第三电磁感应线段CD,该半桥驱动开关包括第一半桥驱动开关21a、第二半桥驱动开关21b以及第三半桥驱动开关21c。第一电磁感应线段与第一半桥驱动开关21a的驱动端之间延伸有第一接线端;第一电磁感应线段AO与第二电磁感应线段BO的公共端O延伸有第二接线端;第二电磁感应线段BO与第二半桥驱动开关21b的驱动端之间延伸有第三接线端;第三电磁感应线段CD与第三半桥驱动开关21c的驱动端之间延伸有第四接线端;第三电磁感应线段CD与第一电磁感应线段AO、第二电磁感应线段BO的公共端O之间延伸有第五接线端。In one embodiment, the electromagnetic induction line segment includes a first electromagnetic induction line segment AO, a second electromagnetic induction line segment BO, and a third electromagnetic induction line segment CD, and the half-bridge drive switch includes a first half-bridge drive switch 21a, a second half-bridge drive switch The drive switch 21b and the third half-bridge drive switch 21c. A first terminal extends between the first electromagnetic induction line segment and the driving end of the first half-bridge drive switch 21a; a second terminal extends from the common end O of the first electromagnetic induction line segment AO and the second electromagnetic induction line segment BO; A third terminal extends between the second electromagnetic induction line segment BO and the driving end of the second half-bridge driving switch 21b; a fourth terminal extends between the third electromagnetic induction line segment CD and the driving end of the third half-bridge driving switch 21c ; A fifth terminal extends between the third electromagnetic induction line segment CD and the common end O of the first electromagnetic induction line segment AO and the second electromagnetic induction line segment BO.

具体的,第一电磁感应线段AO、第二电磁感应线段BO以及第三电磁感应线段CD的绕线方向相同;其中,第一接线端位于电磁感应线圈1的圆心附近,第三接线端与第四接线端相邻,且第二电磁感应线段BO与第三电磁感应线段CD不连接,第三电磁感应线段CD通过第五接线端与所述公共端OO连接。通过如图1的线圈设置,降低线段之间的相互干扰,确保第一电磁感应线段AO、第二电磁感应线段BO以及第三电磁感应线段CD在同一线圈内的工作相位。Specifically, the winding directions of the first electromagnetic induction line segment AO, the second electromagnetic induction line segment BO, and the third electromagnetic induction line segment CD are the same; wherein, the first terminal is located near the center of the electromagnetic induction coil 1, and the third terminal is connected to the third electromagnetic induction coil. The four terminals are adjacent, and the second electromagnetic induction line segment BO is not connected to the third electromagnetic induction line segment CD, and the third electromagnetic induction line segment CD is connected to the common terminal OO through the fifth terminal. By setting the coil as shown in Figure 1, the mutual interference between the line segments is reduced, and the working phases of the first electromagnetic induction line segment AO, the second electromagnetic induction line segment BO and the third electromagnetic induction line segment CD in the same coil are ensured.

请结合图2,图中示出了本申请实施例提供的电磁感应线圈1的另一结构。在另一实施例中,该电磁感应线圈1包括第一电磁感应线段AO、第二电磁感应线段BO以及第三电磁感应线段CD,该第一电磁感应线段AO、第二电磁感应线段BO以及第三电磁感应线段CD可以环绕在一个长条形的结构上,并在该第一电磁感应线段AO与第二电磁感应线段BO的公共端O处连接,其中第二电磁感应线段BO与第三电磁感应线段CD之间不连接。Please refer to FIG. 2 , which shows another structure of the electromagnetic induction coil 1 provided by the embodiment of the present application. In another embodiment, the electromagnetic induction coil 1 includes a first electromagnetic induction line segment AO, a second electromagnetic induction line segment BO and a third electromagnetic induction line segment CD, the first electromagnetic induction line segment AO, the second electromagnetic induction line segment BO and the third electromagnetic induction line segment The three electromagnetic induction line segments CD can be wound around a strip-shaped structure, and connected at the common end O of the first electromagnetic induction line segment AO and the second electromagnetic induction line segment BO, wherein the second electromagnetic induction line segment BO is connected to the third electric induction line segment The magnetic induction line segments CD are not connected.

可以理解的,该电磁感应线圈1除了如图1-2的形式外,还可以采用凹形线圈等其他常用的线圈结构,在此不再进行详细描述。It can be understood that, in addition to the form shown in Figure 1-2, the electromagnetic induction coil 1 can also adopt other commonly used coil structures such as concave coils, which will not be described in detail here.

每一电磁感应线段的电感值范围为20μH-200μH,以确保电磁感应线段的工作效果。可以理解的,该电磁感应线段的具体参数可以根据实际情况而进行选定,本申请对此不作限定。The inductance value range of each electromagnetic induction line segment is 20 μH-200 μH to ensure the working effect of the electromagnetic induction line segment. It can be understood that the specific parameters of the electromagnetic induction line segment can be selected according to actual conditions, which is not limited in the present application.

该半桥驱动开关,与三段电磁感应线段分别一一对应连接,并与电源端连接,用于驱动电磁感应线段的工作。其中,一组半桥驱动开关可以与一段电磁感应线段连接,并单独控制该段电磁感应线段的工作状态,因此,三段电磁感应线段分别通过三组半桥驱动开关实现控制。The half-bridge drive switch is connected with the three electromagnetic induction line segments in one-to-one correspondence, and connected with the power supply end, and is used to drive the electromagnetic induction line segment to work. Among them, a group of half-bridge driving switches can be connected with a section of electromagnetic induction line, and independently control the working state of this section of electromagnetic induction line. Therefore, the three sections of electromagnetic induction line are respectively controlled by three sets of half-bridge driving switches.

在一实施例中,该半桥驱动开关可以包括IGBT、MOS管、双极型三极管、可控硅或者晶闸管,以作为加热控制电路2的可控开关。具体的,该半桥驱动开关可以包括两个二极管组成半桥电路。In an embodiment, the half-bridge driving switch may include an IGBT, a MOS transistor, a bipolar transistor, a thyristor or a thyristor, as a controllable switch of the heating control circuit 2 . Specifically, the half-bridge driving switch may include two diodes to form a half-bridge circuit.

该控制模块22,与半桥驱动开关的控制端电性连接,用于单独驱动每一半桥驱动开关进行开关状态切换。The control module 22 is electrically connected to the control terminal of the half-bridge driving switches, and is used to individually drive each half-bridge driving switch to switch the switching state.

其中,该控制模块22可以包括一个带至少三个PWM输出功能的MCU单元,该MCU单元可以通过控制PWM的特性驱动半桥驱动开关切换工作状态,进而控制该电磁感应线段的工作。可以理解的,该MCU的加热控制方式可以根据实际情况进行设计,也可采用现有的加热控制方式。Wherein, the control module 22 can include an MCU unit with at least three PWM output functions, and the MCU unit can drive the half-bridge drive switch to switch the working state by controlling the characteristics of the PWM, and then control the work of the electromagnetic induction line segment. It can be understood that the heating control mode of the MCU can be designed according to the actual situation, and the existing heating control mode can also be adopted.

在一实施例中,该控制模块22可以通过设置控制按钮或者触摸屏接收来自用户的控制,进而切换对电磁感应线段的控制方式。该控制按钮以及触摸屏均可参考现有的加热设备,本申请在此不再赘述。In an embodiment, the control module 22 can receive control from the user by setting a control button or a touch screen, and then switch the control mode of the electromagnetic induction line segment. Both the control buttons and the touch screen can refer to existing heating equipment, and the present application will not repeat them here.

该谐振电容23,与每一电磁感应线段连接以产生谐振。其中,该谐振电容23的电容值范围为0.2μF-2μF,该谐振电容23的具体值可以根据电磁感应线段的参数进行匹配,本申请对此不作限定。The resonant capacitor 23 is connected to each electromagnetic induction line segment to generate resonance. Wherein, the capacitance value range of the resonant capacitor 23 is 0.2 μF-2 μF, and the specific value of the resonant capacitor 23 can be matched according to the parameters of the electromagnetic induction line segment, which is not limited in this application.

在一实施例中,该电源端包括正电源端以及负电源端。该谐振电容23连接到三段电磁感应线段的公共端O与负电源端之间,或者该谐振电容23连接到两段电磁感应线段的公共端O与正电源端之间;在另一实施例中,该谐振电容23连接到三段电磁感应线段的公共端O与负电源端之间,以及三段电磁感应线段的公共端O与正电源端之间。三段电磁感应线段只需要共用一组谐振电容23即可实现正常工作,结构简单,节省了制造成本。In one embodiment, the power terminal includes a positive power terminal and a negative power terminal. The resonant capacitor 23 is connected between the common terminal O of the three electromagnetic induction line segments and the negative power supply terminal, or the resonant capacitor 23 is connected between the common terminal O of the two electromagnetic induction line segments and the positive power supply terminal; in another embodiment Among them, the resonant capacitor 23 is connected between the common terminal O of the three electromagnetic induction line segments and the negative power supply terminal, and between the common terminal O of the three electromagnetic induction line segments and the positive power supply terminal. The three electromagnetic induction line segments only need to share one set of resonant capacitors 23 to realize normal operation, the structure is simple, and the manufacturing cost is saved.

请参阅图3,图中示出了本申请实施例提供的电磁感应线圈的结构。Please refer to FIG. 3 , which shows the structure of the electromagnetic induction coil provided by the embodiment of the present application.

其中,该电磁感应加热模组包括电磁感应线圈L1-L3以及加热控制电路,该加热控制电路包括三组半桥驱动开关T1-T6、控制模块12以及谐振电容C1、C2。Wherein, the electromagnetic induction heating module includes electromagnetic induction coils L1-L3 and a heating control circuit, and the heating control circuit includes three sets of half-bridge driving switches T1-T6, a control module 12 and resonant capacitors C1 and C2.

具体的,该电磁感应线段包括依次设置的第一电磁感应线段L1、第二电磁感应线段L2以及第三电磁感应线段L3,半桥驱动开关此处采用IGBT作为驱动开关,包括第一半桥驱动开关T1-T2、第二半桥驱动开关T3-T4、第三半桥驱动开关T4-T5以及6个IGBT驱动,控制模块12可以包括可单独驱动的第一驱动端、第二驱动端以及第三驱动端,其中,第一驱动端包括PWM1、PWM2,第二驱动端包括PWM3、PWM4,第三驱动端包括PWM5、PWM6。Specifically, the electromagnetic induction line segment includes the first electromagnetic induction line segment L1, the second electromagnetic induction line segment L2 and the third electromagnetic induction line segment L3 arranged in sequence. The half-bridge driving switch uses IGBT as the driving switch here, including the first half-bridge driving The switches T1-T2, the second half-bridge drive switches T3-T4, the third half-bridge drive switches T4-T5, and six IGBT drives, the control module 12 may include a first drive end, a second drive end, and a second drive end that can be driven independently. Three driving terminals, wherein the first driving terminal includes PWM1 and PWM2, the second driving terminal includes PWM3 and PWM4, and the third driving terminal includes PWM5 and PWM6.

该控制模块12的第一驱动端PWM1、PWM2与第一半桥驱动开关T1-T2的控制端,也即与该第一半桥驱动开关T1-T2连接的IGBT驱动电性连接。该控制模块12的第二驱动端PWM3、PWM4与第二半桥驱动开关T3-T4的控制端,也即与该第二半桥驱动开关T3-T4连接的IGBT驱动电性连接。该控制模块12的第三驱动端PWM5、PWM6与第三半桥驱动开关T5-T6的控制端,也即与该第三半桥驱动开关T5-T6连接的IGBT驱动电性连接。The first driving terminals PWM1 and PWM2 of the control module 12 are electrically connected to the control terminals of the first half-bridge driving switches T1-T2, that is, the IGBT drivers connected to the first half-bridge driving switches T1-T2. The second driving terminals PWM3 and PWM4 of the control module 12 are electrically connected to the control terminals of the second half-bridge driving switches T3-T4, that is, the IGBT drivers connected to the second half-bridge driving switches T3-T4. The third driving terminals PWM5 and PWM6 of the control module 12 are electrically connected to the control terminals of the third half-bridge driving switches T5-T6, that is, the IGBT drivers connected to the third half-bridge driving switches T5-T6.

该第一半桥驱动开关T1-T2的驱动端A与第一电磁感应线段L1的一端连接,该第二半桥驱动开关T3-T4的驱动端B与第二电磁感应线段L2的一端连接,该第三半桥驱动开关T5-T6的驱动端C与第二电磁感应线段L3的一端连接。The driving end A of the first half-bridge driving switch T1-T2 is connected to one end of the first electromagnetic induction line segment L1, and the driving end B of the second half-bridge driving switch T3-T4 is connected to one end of the second electromagnetic induction line segment L2, The driving terminal C of the third half-bridge driving switch T5-T6 is connected to one end of the second electromagnetic induction line segment L3.

该第一电磁感应线段L1的另一端与第二电磁感应线段L2的另一端、第三电磁感应线段L3的另一端连接形成公共端O,并通过谐振电容C1接负电源端V-,以及通过谐振电容C2接正电源端V+。The other end of the first electromagnetic induction line segment L1 is connected to the other end of the second electromagnetic induction line segment L2 and the other end of the third electromagnetic induction line segment L3 to form a common terminal O, and connected to the negative power supply terminal V- through the resonant capacitor C1, and through The resonant capacitor C2 is connected to the positive power supply terminal V+.

请结合图4,图中示出了本申请实施例提供的电磁感应线圈的另一结构。Please refer to FIG. 4 , which shows another structure of the electromagnetic induction coil provided by the embodiment of the present application.

其与图3的不同在于,该第一电磁感应线段的另一端与第二电磁感应线段、第三电磁感应线段的另一端连接形成公共端O,该公共端O只通过谐振电容C1与负电源端V-连接。The difference from Fig. 3 is that the other end of the first electromagnetic induction line segment is connected with the other end of the second electromagnetic induction line segment and the third electromagnetic induction line segment to form a common terminal O, and the common terminal O is only connected to the negative power supply through the resonant capacitor C1 terminal V-connection.

请结合图5,图中示出了本申请实施例提供的电磁感应线圈的再一结构。Please refer to FIG. 5 , which shows another structure of the electromagnetic induction coil provided by the embodiment of the present application.

其与图3和图4的不同在于,该第一电磁感应线段的另一端与第二电磁感应线段、第三电磁感应线段的另一端连接形成公共端O,该公共端O只通过谐振电容C2与正电源端V+连接。The difference from Fig. 3 and Fig. 4 is that the other end of the first electromagnetic induction line segment is connected with the other end of the second electromagnetic induction line segment and the other end of the third electromagnetic induction line segment to form a common terminal O, and the common terminal O is only passed through the resonant capacitor C2 Connect with the positive power supply terminal V+.

在一种实现过程中,当第一电磁感应线段L1需要工作时,控制模块12通过第一驱动端PWM1、PWM2控制相应的IGBT驱动,以使第一半桥驱动开关T1-T2导通。此时,第一电磁感应线段L1与谐振电容C1和/或C2配合形成谐振,利用该第一电磁感应线段L1与待加热器具相应位置的线圈形成电磁感应效应实现加热。In one implementation, when the first electromagnetic induction line segment L1 needs to work, the control module 12 controls the corresponding IGBT drive through the first drive terminals PWM1 and PWM2, so as to turn on the first half-bridge drive switches T1-T2. At this time, the first electromagnetic induction line segment L1 cooperates with the resonant capacitors C1 and/or C2 to form a resonance, and the first electromagnetic induction line segment L1 forms an electromagnetic induction effect with the coil at the corresponding position of the appliance to be heated to realize heating.

当第二电磁感应线段L2需要工作时,控制模块12通过第二驱动端PWM3、PWM4控制相应的IGBT驱动,以使第二半桥驱动开关T3-T4导通。此时,第二电磁感应线段L2与谐振电容C1和/或C2配合产生谐振,利用该第二电磁感应线段L2与待加热器具相应位置的线圈形成电磁感应效应实现加热。When the second electromagnetic induction line segment L2 needs to work, the control module 12 controls the corresponding IGBT driving through the second driving terminals PWM3 and PWM4, so as to turn on the second half-bridge driving switches T3-T4. At this time, the second electromagnetic induction line segment L2 cooperates with the resonant capacitors C1 and/or C2 to generate resonance, and utilizes the electromagnetic induction effect formed by the second electromagnetic induction line segment L2 and the coil at the corresponding position of the appliance to be heated to realize heating.

当第三电磁感应线段L3需要工作时,控制模块12通过第三驱动端PWM5、PWM6控制相应的IGBT驱动,以使第三半桥驱动开关T5-T6导通。此时,第三电磁感应线段L3与谐振电容C1和/或C2配合产生谐振,利用该第三电磁感应线段L3与待加热器具相应位置的线圈形成电磁感应效应实现加热。When the third electromagnetic induction line segment L3 needs to work, the control module 12 controls the corresponding IGBT driving through the third driving terminals PWM5 and PWM6, so as to turn on the third half-bridge driving switches T5-T6. At this time, the third electromagnetic induction line segment L3 cooperates with the resonant capacitors C1 and/or C2 to generate resonance, and the third electromagnetic induction line segment L3 forms an electromagnetic induction effect with the coil at the corresponding position of the appliance to be heated to realize heating.

其中,该第一电磁感应线段L1、第二电磁感应线段L2以及第三电磁感应线段L3,可以同时进行工作,也可以分别进行工作。Wherein, the first electromagnetic induction line segment L1 , the second electromagnetic induction line segment L2 and the third electromagnetic induction line segment L3 can work simultaneously or separately.

请参考图6,图中示出了本申请实施例提供的电磁感应加热模组的应用场景。Please refer to FIG. 6 , which shows an application scenario of the electromagnetic induction heating module provided by the embodiment of the present application.

图中示出了一个受热装置的受热区域3,该受热区域3包括第一受热区域31第二受热区域32、第三受热区域33。当第一电磁感应线段工作时,会与第一受热区域31发生电磁感应效应并对其进行加热;当第二电磁感应线段工作时,会与第二受热区域32发生电磁感应效应并对其进行加热;当第三电磁感应线段工作时,会与第三受热区域33发生电磁感应效应并对其进行加热。The figure shows a heating area 3 of a heating device, and the heating area 3 includes a first heating area 31 , a second heating area 32 , and a third heating area 33 . When the first electromagnetic induction line section is working, it will have an electromagnetic induction effect with the first heated area 31 and heat it; when the second electromagnetic induction line section is working, it will have an electromagnetic induction effect with the second heated area 32 and heat it. Heating; when the third electromagnetic induction line segment is working, it will generate electromagnetic induction effect with the third heated area 33 and heat it.

此时,可以根据该受热装置的受热区域大小,以选择对第一受热区域31进行加热控制,抑或是对第一受热区域31、第二受热区域32或者第三受热区域33进行单独/协同加热。At this time, according to the size of the heated area of the heating device, the heating control of the first heated area 31 can be selected, or the first heated area 31, the second heated area 32 or the third heated area 33 can be individually/coordinated heated .

当只使用到第一受热区域31时,可以通过控制该第一电磁感应线段的感应输出功率,实现对该第一受热区域31的加热控制。When only the first heating area 31 is used, the heating control of the first heating area 31 can be realized by controlling the induction output power of the first electromagnetic induction line segment.

当同时使用到第一受热区域31、第二受热区域32以及第三受热区域33时,可以在加热过程中分别控制第一电磁感应线段、第二电磁感应线段以及第三电磁感应线段的感应输出功率,进而使不同受热区域加热更加均匀。When the first heating area 31, the second heating area 32 and the third heating area 33 are used at the same time, the induction output of the first electromagnetic induction line segment, the second electromagnetic induction line segment and the third electromagnetic induction line segment can be controlled respectively during the heating process Power, which in turn makes the heating of different heated areas more uniform.

例如,在加热过程中若因为功率影响,使得加热功率从电磁感应线圈的圆心起始往外围降低。此时可以调整第一电磁感应线段、第二电磁感应线段以及第三电磁感应线段之间的功率比例,让第一电磁感应线段的输出功率、第二电磁感应线段的感应输出功率以及第三电磁感应线段依次增加,或者根据实际需要调整具体的功率比例,如使得第二电磁感应线段的感应输出功率提高,而将第一电磁感应线段、第三电磁感应线段的感应输出功率维持相同值,以使不同受热区域加热更加均匀。For example, if the heating power is affected by the power during the heating process, the heating power decreases from the center of the electromagnetic induction coil to the periphery. At this time, the power ratio between the first electromagnetic induction line segment, the second electromagnetic induction line segment and the third electromagnetic induction line segment can be adjusted so that the output power of the first electromagnetic induction line segment, the induction output power of the second electromagnetic induction line segment and the third electric The magnetic induction line segments are increased sequentially, or the specific power ratio is adjusted according to actual needs, such as the induction output power of the second electromagnetic induction line segment is increased, and the induction output power of the first electromagnetic induction line segment and the third electromagnetic induction line segment are maintained at the same value. Make the different heating areas more evenly heated.

该感应输出功率可以根据实际的加热情况,利用程序控制使不同的电磁感应线段在不同状态具有不同的加热功率,用于提高加热效果。The induction output power can be controlled by a program according to the actual heating situation so that different electromagnetic induction line segments have different heating powers in different states to improve the heating effect.

该第一电磁感应线段以及第二电磁感应线段的感应输出功率大小可以根据需要灵活设置各自的比例。具体每个电磁感应线段的工作方式均可根据需要进行设定,本申请对此不作限定。The induction output power of the first electromagnetic induction line segment and the second electromagnetic induction line segment can flexibly set their respective ratios according to needs. Specifically, the working mode of each electromagnetic induction line segment can be set according to needs, which is not limited in this application.

可知,通过第一电磁感应线段L1、第二电磁感应线段L2与第三电磁感应线段L3在电磁感应线圈中的位置不同,可以分别进行控制以实现对待加热器具不同部位进行加热,使得加热控制过程更加灵活。并且,该电磁感应加热模组的控制电路结构较为简单,有利于降低装置的制造成本。It can be seen that through the different positions of the first electromagnetic induction line segment L1, the second electromagnetic induction line segment L2 and the third electromagnetic induction line segment L3 in the electromagnetic induction coil, they can be controlled separately to realize heating of different parts of the appliance to be heated, so that the heating control process more flexible. Moreover, the control circuit structure of the electromagnetic induction heating module is relatively simple, which is beneficial to reduce the manufacturing cost of the device.

综上所述,本申请实施例中的电磁感应加热模组,其电磁感应线圈具有位于同一线圈内的三段电磁感应线段,利用控制模块控制半桥驱动开关对不同电磁感应线段的工作状态进行单独控制,以实现对设备的加热过程进行灵活控制。上述方案不仅结构简单、制造成本低,且可以在同一电磁感应线圈范围内实现对不同部位进行单独或协同加热控制,提高设备在控制加热过程中的灵活性和加热均匀性。In summary, the electromagnetic induction heating module in the embodiment of the present application has an electromagnetic induction coil with three electromagnetic induction line segments located in the same coil, and the control module is used to control the half-bridge drive switch to control the working status of different electromagnetic induction line segments. Separate control to achieve flexible control of the heating process of the equipment. The above solution not only has a simple structure and low manufacturing cost, but also can realize separate or coordinated heating control for different parts within the range of the same electromagnetic induction coil, improving the flexibility and heating uniformity of the equipment in the heating process.

请参阅图7,图中示出了本申请实施例提供的加热设备的结构。Please refer to FIG. 7 , which shows the structure of the heating device provided by the embodiment of the present application.

该加热设备包括电磁感应加热模组10,该电磁感应加热模组10为图1-2中任意一项实施例中的电磁感应加热模组10。The heating device includes an electromagnetic induction heating module 10, and the electromagnetic induction heating module 10 is the electromagnetic induction heating module 10 in any one of the embodiments in Figs. 1-2.

其中,该加热设备100可以参考如图2所示由交流输入模块、整流桥组成的直流电源,该直流电源通过电感L0以及电容C0组成的滤波模块与电磁感应加热模组10的加热控制电路连接。除此之外,该电磁感应加热模组10还可以通过设置控制按钮或者触摸屏接收来自用户的控制,进而切换对电磁感应线段的控制方式。Wherein, the heating device 100 can refer to a DC power supply composed of an AC input module and a rectifier bridge as shown in FIG. . In addition, the electromagnetic induction heating module 10 can also receive control from the user by setting a control button or a touch screen, and then switch the control mode of the electromagnetic induction line segment.

需要说明的是,该加热设备除电磁感应加热模组10之外结构的具体实现方式,例如上述直流电源、控制按钮、触摸屏及其对应的实现方式等,可以参考本领域技术中已公开的方案,本申请对此不作限定。It should be noted that, for the specific implementation of the structure of the heating device other than the electromagnetic induction heating module 10, such as the above-mentioned DC power supply, control buttons, touch screen and their corresponding implementations, etc., you can refer to the solutions disclosed in the art , which is not limited in this application.

由上可知,该加热设备通过设置有如图1-2的电磁感应加热模组,使得该加热设备可以实现对设备的加热过程进行灵活控制。上述方案不仅结构简单、制造成本低,且可以在同一电磁感应线圈范围内实现对不同部位进行单独或协同加热控制,提高设备在控制加热过程中的灵活性和加热均匀性。It can be seen from the above that the heating device is equipped with the electromagnetic induction heating module as shown in Figure 1-2, so that the heating device can realize the flexible control of the heating process of the device. The above solution not only has a simple structure and low manufacturing cost, but also can realize separate or coordinated heating control for different parts within the range of the same electromagnetic induction coil, improving the flexibility and heating uniformity of the equipment in the heating process.

上面结合附图对本申请的实施方式作了详细说明,但是本申请并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本申请宗旨的前提下作出各种变化。The implementation of the application has been described in detail above in conjunction with the accompanying drawings, but the application is not limited to the above-mentioned implementation, within the scope of knowledge of those of ordinary skill in the art, various modifications can be made without departing from the purpose of the application. kind of change.

Claims (10)

1. The utility model provides an electromagnetic induction heating module, includes electromagnetic induction coil and heating control circuit, its characterized in that:
the electromagnetic induction coil comprises three electromagnetic induction line sections positioned on the same coil, and the electromagnetic induction line sections are sequentially arranged along the direction of the same coil;
the heating control circuit comprises:
the three groups of half-bridge driving switches are respectively connected with the three electromagnetic induction line sections in a one-to-one correspondence manner, are connected with a power supply end and are used for driving the electromagnetic induction line sections to work;
the control module is electrically connected with the control end of the half-bridge driving switch and is used for independently driving each half-bridge driving switch to switch the switch state; and
and the resonance capacitor is connected with each electromagnetic induction line segment to generate resonance.
2. The electromagnetic induction heating module of claim 1, wherein a common terminal is formed between three sections of the electromagnetic induction line segments, and the common terminal is located at a junction of two adjacent sections of the electromagnetic induction line segments.
3. The electromagnetic induction heating module of claim 2, wherein:
the power supply ends comprise a positive power supply end and a negative power supply end;
the resonant capacitor is connected between the common terminal and a negative power terminal and/or between the common terminal and a positive power terminal.
4. The electromagnetic induction heating module of claim 3, wherein:
the electromagnetic induction line section comprises a first electromagnetic induction line section, a second electromagnetic induction line section and a third electromagnetic induction line section which are sequentially connected, the half-bridge drive switch comprises a first half-bridge drive switch, a second half-bridge drive switch and a third half-bridge drive switch, and the control module comprises a first drive end, a second drive end and a third drive end which can be independently driven;
the first driving end of the control module is electrically connected with the control end of the first half-bridge driving switch, the second driving end of the control module is electrically connected with the control end of the second half-bridge driving switch, and the third driving end of the control module is electrically connected with the control end of the third half-bridge driving switch;
the driving end of the first half-bridge driving switch is connected with one end of the first electromagnetic induction line segment, the second half-bridge driving switch is connected with one end of the second electromagnetic induction line segment, and the driving end of the third half-bridge driving switch is connected with one end of the third electromagnetic induction line segment;
the other end of the first electromagnetic induction line segment is connected with the other end of the second electromagnetic induction line segment and the other end of the third electromagnetic induction line segment through the same common end;
the common terminal is connected with the negative power supply terminal through the resonance capacitor and/or is connected with the positive power supply terminal.
5. The electromagnetic induction heating module of claim 4, wherein a first terminal extends between said first electromagnetic induction line segment and said drive end of said first half-bridge drive switch;
a second wiring terminal extends from the common end of the first electromagnetic induction line segment and the second electromagnetic induction line segment;
a third terminal extends between the second electromagnetic induction line segment and the driving end of the second half-bridge driving switch;
a fourth terminal extends between the third electromagnetic induction line segment and the driving end of the third half-bridge driving switch;
and a fifth wiring terminal extends between the third electromagnetic induction line segment and the common ends of the first electromagnetic induction line segment and the second electromagnetic induction line segment.
6. The electromagnetic induction heating module according to any one of claim 5, wherein the first electromagnetic induction line segment, the second electromagnetic induction line segment and the third electromagnetic induction line segment have the same winding direction;
the first wiring terminal is located near the circle center of the electromagnetic induction coil, the third wiring terminal is adjacent to the fourth wiring terminal, the second electromagnetic induction line segment is not connected with the third electromagnetic induction line segment, and the third electromagnetic induction line segment is connected with the public end through the fifth wiring terminal.
7. The electromagnetic induction heating module of any of claims 1-6, wherein the half-bridge drive switch comprises an IGBT, MOS transistor, bipolar transistor, thyristor, or thyristor.
8. The electromagnetic induction heating module of any one of claims 1-6, wherein the inductance value of each of said electromagnetic induction line segments is in the range of 20 μ H-200 μ H.
9. The electromagnetic induction heating module of any of claims 1-6, wherein the resonant capacitor has a capacitance value in the range of 0.2 μ F-2 μ F.
10. A heating apparatus, characterized in that the heating apparatus comprises an electromagnetic induction heating module according to any one of claims 1-9.
CN201911088864.2A 2019-11-08 2019-11-08 An electromagnetic induction heating module and heating equipment Withdrawn CN110636658A (en)

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