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CN110634662A - A modular combined electronic transformer - Google Patents

A modular combined electronic transformer Download PDF

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Publication number
CN110634662A
CN110634662A CN201911037819.4A CN201911037819A CN110634662A CN 110634662 A CN110634662 A CN 110634662A CN 201911037819 A CN201911037819 A CN 201911037819A CN 110634662 A CN110634662 A CN 110634662A
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China
Prior art keywords
sleeve
upper sleeve
lower sleeve
transformer
winding
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CN201911037819.4A
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Chinese (zh)
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张青山
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Electronics Co Ltd Of Huaihua Asiainfo
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Electronics Co Ltd Of Huaihua Asiainfo
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

本发明公开了一种模块组合式电子变压器,包括变压器本体,所述变压器本体包括设变压器骨架,所述变压器骨架上设有矩形绕线套,所述矩形绕线套由上套和下套构成,所述上套的外表壁且位于口部为倒角状。本发明中,矩形绕线套分成上套和下套,上套的底部开设有U缺口,下套的顶部固定设置有插板,上套通过U型缺口和插板的卡扣配合与下套连接,上套和下套的外表壁均开设有均分布分布的降阻槽,降阻槽大大降低了和绕线圈的接触面积,上套和下套内均焊接有牵引板,回收绕线圈时,借助外部的牵引钩勾住两个牵引板,同时夹紧绕线圈的中部,反向拉动,上套和下套可以快速分离,并脱离绕线圈,实现对绕线圈的回收。

The invention discloses a modular combined electronic transformer, which includes a transformer body, the transformer body includes a transformer frame, the transformer frame is provided with a rectangular winding sleeve, and the rectangular winding sleeve is composed of an upper sleeve and a lower sleeve , the outer wall of the upper sleeve is chamfered at the mouth. In the present invention, the rectangular winding sleeve is divided into an upper sleeve and a lower sleeve. The bottom of the upper sleeve is provided with a U gap, and the top of the lower sleeve is fixedly provided with a plug-in plate. Connection, the outer walls of the upper sleeve and the lower sleeve are provided with evenly distributed resistance-reducing grooves, which greatly reduce the contact area with the winding coil, and the traction plates are welded inside the upper sleeve and the lower sleeve, which can prevent the coil from being recovered when the winding coil is recovered. , use the external traction hook to hook the two traction plates, clamp the middle of the winding coil at the same time, and pull it in the opposite direction, the upper sleeve and the lower sleeve can be quickly separated and separated from the winding coil to realize the recovery of the winding coil.

Description

一种模块组合式电子变压器A modular combined electronic transformer

技术领域technical field

本发明涉及电子变压器技术领域,尤其涉及一种模块组合式电子变压器。The invention relates to the technical field of electronic transformers, in particular to a modular combined electronic transformer.

背景技术Background technique

电子变压器,常见的主要由变压器骨架、初级线圈、次级线圈、叠合铁芯和外壳构成,上述部件通过组合连接成一个变压器成品。The common electronic transformer is mainly composed of a transformer skeleton, a primary coil, a secondary coil, a laminated iron core and a casing. The above components are combined to form a finished transformer.

目前,由于变压器骨架与初级线圈和次级线圈依次缠绕后构成一个线圈模块,然后借助外部拼装设备与叠合铁芯和外壳组装,而变压器骨架由绕线套和位于绕线套两端的挡板构成一体式结构,进而当对损毁的变压器线圈回收时,难以快速将两个线圈快速取下回收;市面上存在一种变压器变压器骨架,其上的挡板和绕线套采用拼装的结构,但线圈剥离绕线套时,阻力大,分离不方便。At present, since the transformer frame is wound with the primary coil and the secondary coil in sequence to form a coil module, and then assembled with the laminated iron core and shell by means of external assembly equipment, the transformer frame is composed of a winding sleeve and baffles located at both ends of the winding sleeve It forms an integrated structure, and when recovering the damaged transformer coil, it is difficult to quickly remove and recover the two coils; there is a transformer transformer skeleton on the market, and the baffle and winding sleeve on it adopt an assembled structure, but When the coil is peeled off the winding sleeve, the resistance is large and the separation is inconvenient.

因此,本发明提供一种模块组合式电子变压器。Therefore, the present invention provides a modular electronic transformer.

发明内容Contents of the invention

本发明的目的在于:为了解决现有组合式变压器中的变压器骨架采用一体式结构导致绕线圈回收时剥离困难的问题,而提出的一种模块组合式电子变压器。The object of the present invention is to propose a modular combined electronic transformer in order to solve the problem that the transformer skeleton in the existing combined transformer adopts an integrated structure, which leads to the difficulty of stripping off when the coil is recovered.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种模块组合式电子变压器,包括变压器本体,所述变压器本体包括设变压器骨架,所述变压器骨架上设有矩形绕线套,所述矩形绕线套由上套和下套构成,所述上套的外表壁且位于口部为倒角状,且位于所述上套的底部开设有两个对称分布的U型缺口,所述下套的顶部固定设置有两个对称分布的插板,两个所述插板的相反侧且靠近顶部呈倒角状,所述下套通过插板和U型缺口的配合与上套可拆卸连接。A modular combined electronic transformer, comprising a transformer body, the transformer body includes a transformer frame, the transformer frame is provided with a rectangular winding sleeve, the rectangular winding sleeve is composed of an upper sleeve and a lower sleeve, the upper sleeve The outer wall of the cover is chamfered at the mouth, and two symmetrically distributed U-shaped notches are opened at the bottom of the upper cover, and two symmetrically distributed inserting plates are fixed on the top of the lower cover. The opposite side of the two boards is chamfered near the top, and the lower sleeve is detachably connected to the upper sleeve through the cooperation of the board and the U-shaped notch.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述插板上位于外部的两个竖直分布的棱边为度倒角,所述U型缺口上位于内部的两个竖直分布的棱边为度倒角。The two vertically distributed edges on the outside of the plugboard are degree chamfered, and the two vertically distributed edges on the inside of the U-shaped notch are degree chamfered.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述插板的顶部焊接有卡头,所述U型缺口的底部开设有卡孔,所述卡头的顶部焊接有球头,所述卡孔为凹型孔结构。The top of the plug-in plate is welded with a clamping head, the bottom of the U-shaped notch is provided with a clamping hole, the top of the clamping head is welded with a ball head, and the clamping hole is a concave hole structure.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述上套和下套的外表壁均开设有均分布分布的降阻槽。The outer walls of the upper sleeve and the lower sleeve are provided with evenly distributed drag-reducing grooves.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述上套和下套内且位于降阻槽的一侧开设有散热通道。A cooling channel is opened in the upper sleeve and the lower sleeve and on one side of the drag-reducing groove.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述上套和下套内表壁均焊接有牵引板。The inner and outer walls of the upper and lower sleeves are welded with traction plates.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1、本发明中,矩形绕线套分成上套和下套,上套的底部开设有U缺口,下套的顶部固定设置有插板,上套通过U型缺口和插板的卡扣配合与下套连接,上套和下套的外表壁均开设有均分布分布的降阻槽,降阻槽大大降低了和绕线圈的接触面积,上套和下套内均焊接有牵引板,回收绕线圈时,借助外部的牵引钩勾住两个牵引板,同时夹紧绕线圈的中部,反向拉动,上套和下套可以快速分离,并脱离绕线圈,实现对绕线圈的回收,省时,省力。1. In the present invention, the rectangular winding sleeve is divided into an upper sleeve and a lower sleeve. The bottom of the upper sleeve is provided with a U gap, and the top of the lower sleeve is fixedly provided with a plug-in plate. The lower sleeve is connected, and the outer walls of the upper sleeve and the lower sleeve are provided with uniformly distributed resistance-reducing grooves, which greatly reduce the contact area with the winding coil. The upper sleeve and the lower sleeve are welded with traction plates to recover the winding. When coiling, use the external traction hook to hook the two traction plates, clamp the middle of the coil at the same time, and pull it in the opposite direction. The upper sleeve and the lower sleeve can be quickly separated and separated from the coil, so as to realize the recovery of the coil and save time. , save effort.

2、本发明中,两个插板的相反侧且靠近顶部呈倒角状,U型缺口上位于内部的两个竖直分布的棱边为倒角状,对接后具有横向和纵向限位的作用,上套和下套连接后可以保证连接的强度,满足变压器骨架和绕线圈连接可靠的功能,由此,采用的U缺口和插板配合的结构,简单,制作方便,成本低。2. In the present invention, the opposite sides of the two boards are chamfered near the top, and the two vertically distributed edges on the inside of the U-shaped notch are chamfered. Function, after the connection between the upper sleeve and the lower sleeve, the strength of the connection can be guaranteed, and the reliable function of the connection between the transformer skeleton and the winding coil can be satisfied. Therefore, the structure of the U notch and the plug-in plate is simple, convenient to manufacture, and low in cost.

3、本发明中,上套和下套内且位于降阻槽的一侧开设有散热通道,绕线钱工作时,内部产生的热量可以通过散热通道传递至外部,具有提高散热效果的功效。3. In the present invention, heat dissipation channels are provided in the upper and lower sleeves and on the side of the resistance reducing groove. When the winding wire is working, the heat generated inside can be transferred to the outside through the heat dissipation channels, which has the effect of improving the heat dissipation effect.

附图说明Description of drawings

图1示出了根据本发明实施例提供的变压器骨架爆炸的结构示意图;Fig. 1 shows a schematic structural diagram of a transformer bobbin explosion provided according to an embodiment of the present invention;

图2示出了根据本发明实施例提供的上套仰视图的结构示意图;Fig. 2 shows a schematic structural diagram of a bottom view of an upper sleeve provided according to an embodiment of the present invention;

图3示出了根据本发明实施例提供的下套俯视图的结构示意图;Fig. 3 shows a structural schematic diagram of a top view of the lower sleeve provided according to an embodiment of the present invention;

图4示出了根据本发明实施例提供的上套仰视图剖视的结构示意图;Fig. 4 shows a schematic structural diagram of a bottom view section of an upper sleeve provided according to an embodiment of the present invention;

图例说明:illustration:

1、变压器骨架;11、矩形绕线套;111、上套;1111、U型缺口;11111、卡孔;112、下套;1121、插板;11211、卡头;112111、球头;12、散热通道;13、牵引板;2、降阻槽。1. Transformer skeleton; 11. Rectangular winding sleeve; 111. Upper sleeve; 1111. U-shaped notch; 11111. Card hole; 112. Lower sleeve; 13. traction plate; 2. drag-reducing groove.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

请参阅图1-4,本发明提供一种技术方案:一种模块组合式电子变压器,包括变压器本体,变压器本体包括设变压器骨架1,变压器骨架1通常和外部的初级线圈和次级线圈缠绕成一个线圈组合,然后将变压器骨架1套设在叠加的硅钢片上,变压器骨架1上设有矩形绕线套11,矩形绕线套11用来缠绕初级线圈和次级线圈,矩形绕线套11由上套111和下套112构成,上套111的外表壁且位于口部为倒角状,且位于上套111的底部开设有两个对称分布的U型缺口1111,下套112的顶部固定设置有两个对称分布的插板1121,两个插板1121的相反侧且靠近顶部呈倒角状,所述下套112通过插板1121和U型缺口1111的配合与上套111可拆卸连接,插板1121上位于外部的两个竖直分布的棱边为倒角状,U型缺口1111上位于内部的两个竖直分布的棱边为倒角状,插板1121的顶部焊接有卡头11211,U型缺口1111的底部开设有卡孔11111,需要回收初级线圈和次级线圈时,将上套111和下套112反方向拔出,在上套111和插板1121上倒角的导向下可方便脱离初级线圈和次级线圈,减少摩擦距离,剥离更佳方便。Please refer to Figures 1-4, the present invention provides a technical solution: a modular combined electronic transformer, including a transformer body, the transformer body includes a transformer skeleton 1, and the transformer skeleton 1 is usually wound with an external primary coil and a secondary coil. A coil combination, and then set the transformer frame 1 on the superimposed silicon steel sheet. The transformer frame 1 is provided with a rectangular winding sleeve 11. The rectangular winding sleeve 11 is used to wind the primary coil and the secondary coil. The rectangular winding sleeve 11 is composed of The upper sleeve 111 and the lower sleeve 112 are formed. The outer wall of the upper sleeve 111 is chamfered at the mouth, and there are two symmetrically distributed U-shaped notches 1111 at the bottom of the upper sleeve 111. The top of the lower sleeve 112 is fixed. There are two symmetrically distributed inserting plates 1121. The opposite sides of the two inserting plates 1121 are chamfered near the top. The lower sleeve 112 is detachably connected to the upper sleeve 111 through the cooperation of the inserting plates 1121 and the U-shaped notch 1111. The two vertically distributed edges on the outside of the board 1121 are chamfered, the two vertically distributed edges on the inside of the U-shaped notch 1111 are chamfered, and the top of the board 1121 is welded with a chuck 11211, there is a card hole 11111 at the bottom of the U-shaped notch 1111. When the primary coil and the secondary coil need to be recovered, the upper sleeve 111 and the lower sleeve 112 are pulled out in the opposite direction, and the chamfered guide on the upper sleeve 111 and the insert plate 1121 The bottom can be easily separated from the primary coil and the secondary coil, reducing the friction distance, and the stripping is more convenient.

具体的,如图2和图3所示,插板1121上位于外部的两个竖直分布的棱边为45度倒角,U型缺口1111上位于内部的两个竖直分布的棱边为45度倒角,上套111和下套112通过插板1121和U型缺口1111插接连接,插板1121和U型缺口1111通过45°的斜面配合,实现定位,实现上套111和下套112组装后形成一个整体,不仅起到连接的作用,还具有防交错滑动的作用,结构简单,制作方便。Specifically, as shown in FIG. 2 and FIG. 3 , the two outer vertically distributed edges on the board 1121 are chamfered at 45 degrees, and the two inner vertically distributed edges on the U-shaped notch 1111 are 45 degree chamfering, the upper sleeve 111 and the lower sleeve 112 are plugged and connected through the inserting plate 1121 and the U-shaped notch 1111, and the inserting plate 1121 and the U-shaped notch 1111 are matched by a 45° inclined surface to realize positioning and realize the upper sleeve 111 and the lower sleeve 112 is assembled to form a whole, which not only plays the role of connection, but also has the function of preventing staggered sliding, with simple structure and convenient manufacture.

具体的,如图2和图3所示,插板1121的顶部焊接有卡头11211,U型缺口1111的底部开设有卡孔11111,卡头11211的顶部焊接有球头112111,卡孔11111为凹型孔结构,上套111和下套112对接后,通过卡孔11111和球头112111的过盈配合,实现对接后锁定,连接更加紧固。Specifically, as shown in Figure 2 and Figure 3, the top of the plug board 1121 is welded with a clip 11211, the bottom of the U-shaped notch 1111 is provided with a clip hole 11111, the top of the clip 11211 is welded with a ball head 112111, and the clip hole 11111 is Concave hole structure, after the upper sleeve 111 and the lower sleeve 112 are docked, through the interference fit of the clamping hole 11111 and the ball head 112111, the locking after docking is realized, and the connection is more tightened.

具体的,如图1所示,上套111和下套112的外表壁均开设有均分布分布的降阻槽2,降阻槽2大大降低了上套111和下套112和绕线圈的接触面积,拆卸线圈时,大大减小了绕线圈的拆卸阻力。Specifically, as shown in Figure 1, the outer walls of the upper sleeve 111 and the lower sleeve 112 are provided with evenly distributed resistance-reducing grooves 2, which greatly reduce the contact between the upper sleeve 111 and the lower sleeve 112 and the winding coil. When removing the coil, it greatly reduces the disassembly resistance of the winding coil.

具体的,如图4所示,上套111和下套112内且位于降阻槽2的一侧开设有散热通道12,散热通道12的一端和外部连通,方便将绕线圈产生的热量传递至外部,具有较好的散热功效。Specifically, as shown in Figure 4, a heat dissipation channel 12 is provided in the upper sleeve 111 and the lower sleeve 112 and on one side of the resistance reducing groove 2, and one end of the heat dissipation channel 12 communicates with the outside to facilitate the transfer of heat generated by the winding coil to the Externally, it has better heat dissipation effect.

具体的,如图4所示,上套111和下套112内表壁均焊接有牵引板13,剥离线圈时,使用外部的勾头工具勾住牵引板13,然后拨动绕线圈,剥离操作简单,方便Specifically, as shown in Figure 4, the inner surface walls of the upper sleeve 111 and the lower sleeve 112 are welded with a traction plate 13. When stripping the coil, use an external hook tool to hook the traction plate 13, and then move the coil to perform the stripping operation. easy and convenient

工作原理:当需要剥离初级线圈和次级线圈时,借助外部的牵引钩勾住两个牵引板13,同时夹紧绕线圈的中部,反向拉动两个牵引板13,球头112111脱离卡孔11111,上套111和下套112可以快速分离,并脱离绕线圈,上套111和下套112的外表壁均开设有均分布分布的降阻槽2,进一步降低剥离绕线圈的阻力,实现对绕线圈的回收,省时,省力。Working principle: When the primary coil and secondary coil need to be stripped, use the external traction hook to hook the two traction plates 13, at the same time clamp the middle of the winding coil, pull the two traction plates 13 in the opposite direction, and the ball head 112111 will get out of the clamping hole 11111, the upper sleeve 111 and the lower sleeve 112 can be quickly separated and separated from the winding coil. The outer walls of the upper sleeve 111 and the lower sleeve 112 are provided with evenly distributed resistance-reducing grooves 2, which further reduce the resistance of stripping the winding coil and realize the The recovery of winding coils saves time and effort.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (6)

1.一种模块组合式电子变压器,包括变压器本体,所述变压器本体包括设变压器骨架(1),其特征在于,所述变压器骨架(1)上设有矩形绕线套(11),所述矩形绕线套(11)由上套(111)和下套(112)构成,所述上套(111)的外表壁且位于口部为倒角状,且位于所述上套(111)的底部开设有两个对称分布的U型缺口(1111),所述下套(112)的顶部固定设置有两个对称分布的插板(1121),两个所述插板(1121)的相反侧且靠近顶部呈倒角状,所述下套(112)通过插板(1121)和U型缺口(1111)的配合与上套(111)可拆卸连接。1. A modular combined electronic transformer, comprising a transformer body, said transformer body comprising a transformer skeleton (1), characterized in that said transformer skeleton (1) is provided with a rectangular winding sleeve (11), said The rectangular winding sleeve (11) is composed of an upper sleeve (111) and a lower sleeve (112). The outer wall of the upper sleeve (111) is chamfered at the mouth, and the There are two symmetrically distributed U-shaped notches (1111) at the bottom, and two symmetrically distributed flashboards (1121) are fixedly arranged on the top of the lower sleeve (112), and the opposite sides of the two flashboards (1121) And it is chamfered near the top, and the lower sleeve (112) is detachably connected to the upper sleeve (111) through the cooperation of the insert plate (1121) and the U-shaped notch (1111). 2.根据权利要求1所述的一种模块组合式电子变压器,其特征在于,所述插板(1121)上位于外部的两个竖直分布的棱边为45度倒角,所述U型缺口(1111)上位于内部的两个竖直分布的棱边为45度倒角。2. A modular combined electronic transformer according to claim 1, characterized in that, the two vertically distributed edges on the outside of the board (1121) are chamfered at 45 degrees, and the U-shaped The two vertically distributed edges on the inside of the notch (1111) are chamfered at 45 degrees. 3.根据权利要求2所述的一种模块组合式电子变压器,其特征在于,所述插板(1121)的顶部焊接有卡头(11211),所述U型缺口(1111)的底部开设有卡孔(11111),所述卡头(11211)的顶部焊接有球头(112111),所述卡孔(11111)为凹型孔结构。3. A modular electronic transformer according to claim 2, characterized in that, the top of the plug-in board (1121) is welded with a clip (11211), and the bottom of the U-shaped notch (1111) is opened with a The clamping hole (11111), the top of the clamping head (11211) is welded with a ball head (112111), and the clamping hole (11111) is a concave hole structure. 4.根据权利要求1所述的一种模块组合式电子变压器,其特征在于,所述上套(111)和下套(112)的外表壁均开设有均分布分布的降阻槽(2)。4. A modular combined electronic transformer according to claim 1, characterized in that the outer walls of the upper sleeve (111) and the lower sleeve (112) are provided with evenly distributed resistance-reducing grooves (2) . 5.根据权利要求4所述的一种模块组合式电子变压器,其特征在于,所述上套(111)和下套(112)内且位于降阻槽(2)的一侧开设有散热通道(12)。5. A modular combined electronic transformer according to claim 4, characterized in that, a heat dissipation channel is opened in the upper sleeve (111) and the lower sleeve (112) and on one side of the resistance reducing slot (2) (12). 6.根据权利要求1所述的一种模块组合式电子变压器,其特征在于,所述上套(111)和下套(112)内表壁均焊接有牵引板(13)。6 . The modular combined electronic transformer according to claim 1 , characterized in that, the inner surface walls of the upper sleeve ( 111 ) and the lower sleeve ( 112 ) are welded with traction plates ( 13 ).
CN201911037819.4A 2019-10-29 2019-10-29 A modular combined electronic transformer Withdrawn CN110634662A (en)

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JP2001284142A (en) * 2000-03-31 2001-10-12 Densei Lambda Kk Transformer and power unit equipped with the same
CN102859620A (en) * 2010-04-23 2013-01-02 住友电装株式会社 Reactor
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CN115064362B (en) * 2022-06-23 2023-01-03 安登利电子(深圳)有限公司 Integrated inductor

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