CN110605987A - Intelligent battery replacement equipment and intelligent battery replacement method - Google Patents
Intelligent battery replacement equipment and intelligent battery replacement method Download PDFInfo
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- CN110605987A CN110605987A CN201910905760.XA CN201910905760A CN110605987A CN 110605987 A CN110605987 A CN 110605987A CN 201910905760 A CN201910905760 A CN 201910905760A CN 110605987 A CN110605987 A CN 110605987A
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- 238000003860 storage Methods 0.000 claims abstract description 113
- 238000012546 transfer Methods 0.000 claims abstract description 48
- 238000004891 communication Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000008569 process Effects 0.000 abstract description 8
- 230000004044 response Effects 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 238000012544 monitoring process Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/30—Constructional details of charging stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0042—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The invention relates to an intelligent battery replacement device and an intelligent battery replacement method, wherein the intelligent battery replacement device comprises a cabinet body, the cabinet body is provided with a battery storage bin and a battery output bin, the battery storage bin is used for receiving a battery to be charged, and the battery output bin is used for outputting the charged battery; the storage area is arranged in the cabinet body and comprises a to-be-charged area and a storage area, the to-be-charged area is provided with a charging structure and is used for placing a to-be-charged battery, and the storage area is used for placing a charged battery; the battery transferring device is arranged in the cabinet body and used for transferring the batteries to be charged and/or the charged batteries; and the controller is connected with the battery transfer device. According to the intelligent battery replacement equipment, a user stores the battery into the storage bin to be charged and obtains the charged battery through the battery output bin, the equipment can ensure that the charged battery is always stored in the battery output bin, and the whole battery replacement process is automatically operated; the device has the advantages of compact structure, quick response, reduced waiting time, improved user experience and higher market application value.
Description
Technical Field
The invention relates to the field of intelligent charging, in particular to intelligent battery replacement equipment and an intelligent battery replacement method.
Background
In china, two-wheeled electric vehicles are a market with great potential, the number of electric vehicles kept in the country is close to 3 hundred million, and due to the problems of battery capacity, time consumption for charging and the like, physical examination of users using the two-wheeled electric vehicles is poor, and a phenomenon of power shortage in midway occurs. In addition, with the arrival of the sharing economy, shared electric vehicles and shared moped are more and more appeared in the life of people, and become an important transportation tool for the commuting of urban people. Meanwhile, the rechargeable battery tends to be in a shared state, and a user can replace the fully charged battery in a public battery replacement system so as to solve the problem of power failure in midway.
Common sharing cabinet that charges on the existing market, sharing big battery adopt a plurality of check to keep off the mode and deposit, like 8 check, 12 check, the user is through scanning the two-dimensional code on the cabinet that charges, opens the empty check and keeps off the cabinet door, puts into the battery of no electric state, and manual closing cabinet door, the cabinet that later charges obtains the instruction, and the automatic check that opens the storage and have full electric battery keeps off the cabinet door, and the user takes out the battery of full electric state, and the cabinet door is closed to last manual.
Adopt this kind of mode access battery, the cabinet that charges is deposited capacity limited, and manageable battery quantity is less, and whole operation flow is comparatively complicated, has increased the response time of machine, needs the access of user's manual completion battery simultaneously for the user is in the experience of whole battery access in-process and feels relatively poor.
At present, intelligent battery replacement equipment which can respond in real time, supplement in time and automatically store and take batteries is lacked in the market.
Disclosure of Invention
Based on this, it is necessary to provide an intelligent battery replacement device for solving the problems of complicated access flow, long consumed time, small battery management quantity and poor user experience of the current battery charging cabinet.
An intelligent battery replacement device comprises a cabinet body, a battery storage bin and a battery output bin, wherein the battery storage bin is used for receiving a battery to be charged, and the battery output bin is used for outputting a charged battery; the storage area is arranged in the cabinet body and comprises a to-be-charged area and a storage area, the to-be-charged area is provided with a charging structure, the to-be-charged area is used for placing the to-be-charged battery, and the storage area is used for placing the charged battery; the battery transferring device is arranged in the cabinet body and used for transferring the battery to be charged and/or the charged battery; and a controller connected to the battery transfer device.
Further, the battery storage bin and the battery output bin are battery bins, each battery bin comprises a battery bin body and a bottom plate, a bin opening is formed in one side of each battery bin body, and each battery bin body is arranged on the bottom plate and can rotate on the bottom plate.
Further, the battery compartment also comprises a driver, the driver is connected with the battery compartment body and the controller, and the driver is used for driving the battery compartment body to rotate on the bottom plate.
Further, the battery compartment further comprises a limit switch, and the limit switch is arranged on the bottom plate and is in signal connection with the controller.
Further, still include the sensor, the sensor is located the battery compartment and with the controller is connected.
Further, the battery transfer device comprises a manipulator and a conveying unit, the manipulator is connected with the conveying unit, the manipulator comprises an adjusting mechanism and two oppositely arranged clamping parts, and the distance between the two clamping parts is adjusted through the adjusting mechanism.
Further, the conveying unit includes a first conveying portion, a second conveying portion, and a third conveying portion; the manipulator is movably arranged on the first conveying part, and the first conveying part is used for driving the manipulator to move in a first direction; the first conveying part is movably arranged on the second conveying part, the second conveying part is used for driving the first conveying part and the manipulator to move in a second direction, and the second direction is perpendicular to the first direction; the second conveying part is movably arranged on a third conveying part, the third conveying part is used for driving the second conveying part, the first conveying part and the manipulator to move in a third direction, and the third direction is perpendicular to the first direction and the second direction.
Further, put the thing district and include a plurality of check fender, check keep off the bottom surface and set up a plurality of rollers, wait the rechargeable battery and/or the rechargeable battery is in move on the roller bearing, check keep off the side and set up a plurality of gyro wheels, the rotation axial of gyro wheel with the rotation axial of roller bearing is perpendicular.
Further, the object placing area is provided with a control module, and the control module is connected with the controller.
Further, the charging structure is provided with a communication module, and the charging structure is connected with the controller through the communication module.
According to the intelligent battery replacement equipment, a user puts a to-be-charged battery into the storage bin through the battery, the battery transfer device transfers the to-be-charged battery to the to-be-charged area, then takes the charged battery from the storage area and transfers the charged battery to the battery output bin, the user obtains the charged battery through the battery output bin, the equipment can ensure that the charged battery is always stored in the battery output bin, and the whole battery replacement process is automatically operated; the internal structure of the equipment is compact, the rechargeable battery and the rechargeable battery are placed in different areas, a large number of batteries can be replaced at the same time, the response efficiency of the equipment is improved, the waiting time of customers is shortened, the user can obtain good experience, and the market application value is high.
The application also provides an intelligent battery replacement method, which comprises the following steps:
receiving a battery to be charged through a battery storage bin, and transferring the battery to a region to be charged for charging;
charging the battery to be charged, and transferring the battery to be charged into a storage area for storage after charging is completed;
transferring the charged battery from the storage area to a battery output bin.
Further, the method also comprises the following steps:
detecting a battery state in the storage area;
judging whether the battery needs to be recharged according to the battery state;
if yes, transferring the battery needing to be subjected to supplementary charging to the area to be charged for supplementary charging;
judging whether the electric quantity of the battery reaches a preset threshold value;
and if so, transferring the battery to the storage area for storage.
Further, the step of receiving the battery to be charged through the battery storage bin and transferring the battery to the area to be charged for charging comprises:
detecting whether the battery to be charged is placed in a battery storage bin;
if yes, the battery is stored in a bin and is rotated by a preset angle;
detecting whether the battery to be charged is removed from the battery storage bin;
if yes, rotating the battery storage bin by the preset angle again.
According to the intelligent battery replacement method, the battery to be charged is transferred to the area to be charged for charging, and the charged battery is directly transferred out of the storage area, so that the process of rapidly replacing the battery is completed, a user can rapidly obtain the charged battery only by putting the battery to be charged when the intelligent battery replacement method is used, and the waiting time of the user is greatly reduced; in addition, the charged batteries can be stored in the storage area, the batteries to be charged put into the storage area by a user can be timely conveyed out, and the storage area can be used for storing more charged batteries simultaneously, so that the requirement of replacing more batteries by the user is met, and the time and the economic cost for replacing the batteries by the user are effectively reduced.
Various specific structures of the present application, as well as the functions and effects thereof, will be described in further detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a perspective view of an intelligent battery replacement device according to an embodiment of the present application;
fig. 2 is a perspective view of an intelligent battery replacement device according to an embodiment of the present application;
fig. 3 is an enlarged view of a region 1-1 in fig. 2 of the intelligent battery replacement device according to an embodiment of the present application;
fig. 4 is a perspective view of a battery compartment of an intelligent battery replacement device according to an embodiment of the present application;
fig. 5 is a perspective view of a robot of an intelligent battery replacement device according to an embodiment of the present application;
fig. 6 is a partial view of a battery transfer apparatus for an intelligent battery replacement device according to an embodiment of the present disclosure;
fig. 7 is a perspective view of a battery transfer device of an intelligent battery replacement device according to an embodiment of the present application;
fig. 8 is a flowchart of an intelligent battery swapping method according to an embodiment of the present application;
fig. 9 is a flowchart of a battery monitoring method of an intelligent battery replacement method according to an embodiment of the present application;
fig. 10 is a flowchart of a battery receiving method of an intelligent battery replacement method according to the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be further clearly and completely described below with reference to the accompanying drawings, but it should be noted that the following embodiments are only some preferred embodiments in the present application, and do not refer to all embodiments covered by the technical solutions of the present application.
It should be noted that when an element is referred to as being "fixed" to another element in the description of the present application, it may be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Fig. 1 and fig. 2 are perspective views of an intelligent battery swapping device according to an embodiment of the present application. As shown in fig. 1, the intelligent battery replacement device of an embodiment includes a cabinet 9, a storage area, a battery transfer apparatus 3, and a controller 8. The cabinet body 9 is provided with a battery storage bin 4 and a battery output bin 5, the battery storage bin 4 is used for receiving a battery to be charged, and the battery output bin 5 is used for outputting the charged battery; the storage area is arranged in the cabinet body 9 and comprises a to-be-charged area 6 and a storage area 7, the to-be-charged area 6 is provided with a charging structure, the to-be-charged area 6 is used for placing a to-be-charged battery, and the storage area 7 is used for placing a charged battery; the battery transfer device 3 is arranged in the cabinet body 9 and is used for transferring the batteries to be charged and/or the charged batteries; the controller 8 is connected to the battery transfer device 3.
Above-mentioned intelligence trades battery equipment put the district and can deposit a plurality of batteries simultaneously, realize that a plurality of batteries charge simultaneously and deposit, the user when needs trade the electricity, put into battery storage storehouse 4 with the battery that the electric quantity is not enough, battery transfer device 3 takes away the battery from battery storage storehouse 4 and sends to the district 6 of waiting to charge of putting the district to charge under controller 8's effect, then battery transfer device 3 takes away a rechargeable battery and sends to battery output storehouse 5 from storage area 7, the user takes away this rechargeable battery, trade the electricity and accomplish. In this embodiment, only need set up two mouths in order to communicate with battery storage bin 4 and battery output bin 5 respectively at the cabinet body 9, need not every battery and all corresponds an opening, reduced opening quantity, improved the theftproof nature that electric equipment was traded to intelligence.
Further, in the present embodiment, the cabinet 9 is provided with a door at the hatch corresponding to the battery storage bin 4 and the battery output bin 5, and the door is locked to the battery storage bin 4 and the battery output bin 5 through the door lock. Wherein, the bin gate lock is in signal connection with the controller 8. The battery storage bin 4 is internally provided with a battery bin 1 for receiving a battery to be charged. In the present embodiment, the door lock is provided with a communication unit, and is in signal connection with the controller 8 through the communication unit. After the controller 8 receives the unlocking instruction, for example, a user requests to open the bin gate by scanning a two-dimensional code arranged on the bin gate, the controller 8 sends the unlocking instruction to the bin gate lock, the bin gate lock is opened, the bin gate is opened, the user puts the battery to be charged into the battery storage bin 4, and the controller 8 controls the battery transfer device 3 to drive the manipulator 2 to grab the battery to be charged and transfer the battery to the region to be charged 6 for charging; in synchronization with this, when the controller 8 receives a signal that the door of the battery storage compartment 4 has been closed, an instruction to open the door of the battery output compartment 5 is issued, and the door is opened, so that the user can directly take the charged battery stored in the battery output compartment 5.
As shown in fig. 4, in this embodiment, the battery storage bin 4 and the battery output bin 5 are both the battery compartment 1, the battery compartment 1 includes a battery compartment body 11 and a bottom plate 17, a compartment opening 111 is provided on one side of the battery compartment body 11, and the battery compartment body 11 is disposed on the bottom plate 17 and can rotate on the bottom plate 17. After the battery is put into the battery storage bin 4, the controller 8 controls the battery bin body 11 to rotate on the bottom plate 17, so that the bin opening 111 of the battery bin 1 is turned to the inside of the cabinet body 9. Similarly, when the battery transfer device 3 takes the battery from the storage area 7 and puts the battery into the battery output bin 5, the controller 8 controls the battery compartment 1 to rotate, so that the bin opening 111 of the battery compartment 1 is turned to the outside of the cabinet 9, i.e., facing the user, to facilitate the user to take the battery. After the battery is taken away from the battery output bin 5, the controller 8 controls the battery bin 1 to rotate, so that the bin opening 111 faces the inside of the cabinet body 9, the charged battery is conveniently placed into the battery output bin 5 by the subsequent battery transfer device 3, and the waiting time of a user is saved. The specific structure of the battery compartment 1 will be described in detail later, and it is understood that the battery compartment 1 may be configured such that the compartment openings are disposed on two opposite sides, and at this time, the user and the battery transfer device 3 may take the battery through the battery compartment 1 without rotating the battery compartment 1.
Furthermore, in this embodiment, the intelligent battery replacement device further includes a sensor (not shown), which is disposed in the battery compartment 1 and is in signal connection with the controller 8. The sensor is used for detecting whether there is the battery in the battery compartment 1, and after the user will wait that the battery to charge put into battery storage bin 4, the sensor detects that there is the battery in the battery compartment 1, sends signal for controller 8, and controller 8 control battery compartment 1 is rotatory to just to the cabinet body 9 inside with the storehouse mouth, make things convenient for battery transfer device 3 to take the battery away from in the battery compartment 1. After the battery transferring device 3 takes the battery away from the battery compartment 1, the sensor detects that the battery in the battery compartment 1 is taken away, and sends a signal to the controller 8, and the controller 8 controls the battery compartment 1 to rotate, so that the compartment opening is opposite to the outside of the cabinet body 9, and a user can conveniently place the battery to be charged again. Similarly, after the battery transferring device 3 puts the charged battery into the battery output bin 5, the sensor detects that the battery exists in the battery bin 1, and sends a signal to the controller 8, and the controller 8 controls the battery bin 1 to rotate, so that the bin opening is opposite to the outside of the cabinet body 9, and a user can conveniently take the battery away from the bin opening. When the sensor detects that the battery is taken away from the battery output bin 5, a signal is sent to the controller 8, and the controller 8 controls the battery bin 1 to rotate, so that the bin opening is opposite to the inside of the cabinet body 9 to wait for receiving the charged battery. The state of the battery bin 1 is detected through the sensor, the rotation of the battery bin 1 is controlled according to the state of the battery bin 1, the rotation intelligence of the battery bin 1 is improved, and meanwhile the battery replacement time of a user is saved.
In this embodiment, the intelligent battery replacement device may be equipped with a voice module (not shown) for prompting a user to operate, and the voice module is connected to the controller 8. For example, when the user opens the door by scanning the two-dimensional code on the cabinet 9, the user is prompted by voice to put the battery to be charged into the battery storage 4. When the battery output bin 5 rotates to a position where the bin mouth is opposite to the user with the charged battery, the user is prompted by voice to take the charged battery away.
Specifically, when the sensor detects that the battery output bin 5 is empty, the battery transfer device 3 is started to transfer the charged batteries placed in the storage area 7 into the battery bin 1 in the battery output bin 5, and the controller 8 controls the battery bin 1 to rotate, so that the bin opening of the battery bin faces the user side for the user to take the batteries at any time. After the batteries in the battery output bin 5 are taken away, the bin door of the battery output bin 5 is closed, and the bin opening of the internal battery bin 1 faces the inside of the equipment after rotating for 180 degrees and is used for receiving new charged batteries. Adopt this kind of circulation mode, can guarantee to deposit at any time in the battery output storehouse 5 has the rechargeable battery, the user will wait that the rechargeable battery can take out the rechargeable battery from the battery output storehouse 5 when putting into battery storage storehouse 4, reduces user's latency, promotes user experience and feels.
Treat that district 6 is provided with the module of charging, all be provided with communication device in the module of charging, the battery, the module of charging can carry out communication connection with battery, controller 8 to monitor the charged state and the electric quantity condition of battery at any time. The battery transfer device 3 obtains an instruction to transfer the fully charged battery to the storage area 7 for storage after the battery to be charged is fully charged, and transfers the charged battery to the battery output bin 5 in time according to the state of whether the empty bin exists in the battery output bin 5. Meanwhile, as the batteries are placed for a long time and have electric leakage, the batteries can periodically or immediately send the electric quantity state to the controller 8 through the communication module, and when the controller 8 knows that the electric quantity of the batteries in the storage area 7 is insufficient, the battery transferring device 3 is controlled to transfer the batteries in the storage area 7 to the area to be charged 6 for supplementary charging, and the batteries are circularly charged in sequence, so that the batteries in the storage area 7 are ensured to be in a charged state.
The intelligence that this application provided trades electrical equipment, battery deposit in storehouse 4, battery output storehouse 5, battery transfer device 3, wait to charge district 6 and storage area 7 and all set up among the cabinet body 9, simultaneously, set up controller 8 in the cabinet body 9 for the operation of control whole equipment. The controller 8 obtains the user instruction and opens the battery storage bin 4 to guide the user to put the battery to be charged in, and simultaneously opens the battery output bin 5 to instruct the user to take out the charged battery. The controller 8 controls the battery transfer device 3 to transfer the battery to be charged to the region to be charged 6 and to transfer the battery that has been fully charged in the region to be charged 6 to the storage region 7 for storage. Meanwhile, the controller 8 detects whether the battery output bin 5 is in an empty state, and if the battery output bin is in the empty state, sends an instruction to control the battery transfer device 3 to transfer the charged batteries in the storage area 7 into the battery output bin 5. In addition, the controller 8 communicates with the battery, and when the battery is detected to be in a leakage state or in a power shortage state, if the battery power is detected to be lower than 80%, the battery moving device 3 is started to move the leaked battery from the storage area 7 to the area to be charged 6 for recharging. Further, the controller 8 is programmed to automatically control the battery transfer device 3 to transfer the charged battery from the battery output bin 5 to the region to be charged 6 for recharging and to place a new charged battery in the battery output bin 5 when it is detected that the charged battery in the battery output bin 5 has not been taken out for more than 3 days, if the charged battery has not been taken out for more than 3 days.
As shown in fig. 2, the manipulator 2 of the battery transfer device 3 holds the battery and moves the battery in the cabinet 9 in three mutually perpendicular directions, i.e., front-back, left-right, and up-down, thereby transferring the battery to a corresponding position. The charging module is additionally arranged in the region to be charged 6 compared with the storage region 7, and the structure of the region to be charged 6 is similar to that of the storage region 7, so that a battery can be conveniently placed in the region to be charged for completing charging or storage.
Fig. 3 is an enlarged view of an area 1-1 in fig. 2 of an intelligent battery replacement device according to an embodiment of the present application, where each of the to-be-charged area 6 and the storage area 7 is divided into a plurality of compartments 61, a bottom surface of each compartment 61 is formed by a plurality of rollers 612 arranged in parallel, the rollers 612 can rotate, and a bottom of a battery can slide on the rollers 612 when the battery is transferred into the compartment 61, so as to reduce a moving resistance of the battery on the bottom surface, and facilitate the robot 2 to access the battery at any time. Furthermore, a plurality of rollers 613 are disposed on two sides of the bottom surface, and the rotation direction of the rollers 613 is the same as the battery moving direction, that is, the rotation axis of the rollers 613 is perpendicular to the rotation axis of the roller 612, so that the batteries are tangent to the rollers 613 when being put in or taken out, thereby reducing the friction between the batteries and being more beneficial to the movement of the batteries.
The roller 612 at the front end of the bottom surface of the block 61 is provided with a position sensor 611, and when the battery touches the position sensor 611, the position sensor 611 sends a command to start the controller 8 to complete the next work. In addition, side plates 614 are arranged on two sides of the block 61, and components such as a charging assembly and a sensor can be arranged inside the side plates 614 for detecting the battery state and charging in time.
The structure of the battery compartment 1 will be described and explained below, and fig. 4 is a perspective view of the battery compartment of the intelligent battery replacement device according to an embodiment of the present application, in which the battery includes a battery compartment body 11, a driver 12, and a bottom plate 17, wherein the driver 12 is connected to the controller 8. Wherein, one side of battery compartment body 11 is equipped with bin mouth 111, and battery compartment body 11 passes through supporting seat 13 to be connected on bottom plate 17 and can rotate on bottom plate 17, and driver 12 is connected at the top of battery compartment body 11, and driver 12 starts, and then drives battery compartment body 11 rotatory to change the direction of bin mouth 111. In this embodiment, the driver 12 drives the battery compartment body 11 to rotate, the bottom of the battery compartment body 11 is provided with a shifting piece 14, and the limit switch 15 is arranged on the bottom plate 17 and is in signal connection with the controller 8. When the battery compartment body 11 rotates on the bottom plate 17 under the driving of the driver 12, the limit switch 15 is triggered, the limit switch 15 sends a signal to the controller 8, and the controller 8 sends a stop instruction to the driver 12, so that the battery compartment body 11 stops rotating, and the position of the compartment opening 111 is determined. Therefore, the position of the limit switch 15 can be set according to the requirement of the position of the bin opening 111, and when the bin opening 111 reaches a preset position, the limit switch 15 is triggered, so that the battery bin body 11 stops rotating, and the position of the bin opening 111 is accurately controlled.
The working principle of the limit switch 15 is that the plectrum 14 triggers the limit switch 15 when rotating, that is, when the plectrum 14 is pressed against the limit switch 15, the limit switch 15 is closed to form a passage, and then a signal is sent to the controller 8, and the controller 8 sends a rotation stop instruction to the driver 12 according to the signal, so as to control the battery compartment body 11 to stop rotating. The method that this application adopted is through support 16 with limit switch 15 on bottom plate 17, support 16 is the L type, its top surface and the upper surface of bottom plate 17 are in the coplanar, and support 16 is non-rigid structure, like elastic material etc. can support and press limit switch 15 after and promote limit switch 15 to remove when plectrum 14 rotates, because support 16 has elasticity, thereby limit switch 15 drives support 16 and takes place the bending and makes limit switch 15 move downwards and finally release plectrum 15.
In this embodiment, the number of the limit switches 15 is two, and the two limit switches 15 are arranged along one side of the bottom plate 17. The opposite sides of battery compartment body 11 all are equipped with plectrum 14, and when two plectrums 14 touched different limit switch 15, can stop the bin mouth 111 of battery compartment body 11 at preset position. In the embodiment shown in fig. 1, the limit switch 15 near the bin opening 111 is used as a first limit switch, and the limit switch 15 far from the bin opening 111 is used as a second limit switch.
When the driver 12 drives the battery compartment body 11 to rotate, the position of the compartment opening 111 stays at the position shown in fig. 1 when the poking piece 14 presses against the first limit switch. When the controller 8 controls the driver 12 to start, and the driver 12 drives the battery compartment body 11 to continue rotating, for example, clockwise, the shifting piece 14 on the other side of the battery compartment body 11 triggers the second limit switch, so that the battery compartment body 11 stops rotating, and at this time, the battery compartment body 11 rotates 180 degrees. By arranging the limit switches 15 at different positions, the bin opening 111 faces to the preset position, control is accurate, and intellectualization can be realized.
In another embodiment, two limit switches 15 are provided diagonally along both sides of the base plate 17. Only one shifting piece 14 can be arranged on the battery compartment body 11, and the position of the compartment opening 111 can be changed by changing the arrangement position of the limit switch 15. Two limit switches 15 are arranged, so that the battery compartment body 11 can rotate reversibly, namely, when the battery compartment body rotates clockwise or anticlockwise, the battery compartment body is programmed to stop rotating after triggering the second limit switch 15.
According to another embodiment of the application, a shifting piece 14 is arranged on one side surface of the battery compartment body 11, two limit switches 15 are arranged on two side edges of the bottom plate 17 in a diagonal manner, the shifting piece 14 rotates to trigger a first limit switch and then continues to rotate 180 degrees until a second limit switch is triggered, and then the controller 8 receives a signal and then stops rotating the battery compartment body 11.
Similarly, the limit switches 15 and the shifting piece 14 at different positions are arranged, so that the bin opening 111 of the battery bin body 11 can rotate at different angles, and if the bottom plate 17 is designed into a regular triangle, and the two limit switches 15 are respectively arranged at the midpoints of two adjacent sides of the regular triangle, the shifting piece 14 rotates at an angle of 120 ° after continuously triggering the two limit switches 15. Therefore, those skilled in the art can design different positions, numbers and combinations of the shifting pieces 14 and the limit switches 15 according to actual needs through simple derivation, and finally realize the rotation of the bin opening 111 at different angles.
In another embodiment of the present application, the rotation direction of the compartment opening 111 is controlled by using a timer (not shown), wherein the timer is connected to the driver 12 and the controller 8, a preset program is used, for example, 3 seconds are required for 180 ° rotation, the response time of the timer is set to 3 seconds, after the driver 12 runs for 3 seconds, the timer sends a signal to the controller 8, and the controller 8 sends a command to stop the rotation of the battery compartment body 11, so as to ensure that the compartment opening 111 rotates to a preset position.
When a user needs to replace a battery, the rotary battery compartment 1 puts the battery to be charged into the battery storage compartment 4, the sensor detects that the battery is put into the battery compartment 1, sends a signal to the controller 8, the controller 8 starts the driver 12 to drive the battery compartment body 11 to rotate, and the compartment opening 111 of the battery compartment body 11 is rotated to a position facing the user under the action of the controller 8, for example, rotated by 180 degrees, so that the battery can be conveniently taken or replaced; when the user finishes the battery replacement operation, the battery output bin 5 detects that the battery in the battery bin 1 is taken away, sends a signal to the controller 8, the controller 8 starts the driver 12 to rotate the battery bin body 11, and under the action of the controller 8, when the bin opening 111 of the battery bin body 11 faces away from the user, the battery bin body 11 stops rotating. Above-mentioned rotary type battery compartment changes the direction of storehouse mouth 111 through the mode of rotatory battery compartment body 11, can convenience of customers's battery of taking, practices thrift and trades the electric time to it is effectual to have better theftproof, is favorable to reducing the cost of manufacture.
The battery transfer device 3 will be specifically described and explained below, and in the present embodiment, the battery transfer device 3 includes a robot 2 and a conveying unit, and the robot 2 and the conveying unit are connected. Fig. 5 is a perspective view of a robot of an intelligent charging apparatus according to an embodiment of the present application, where the robot 2 includes a clamping portion 21 and an adjusting mechanism 22. Wherein, two clamping parts 21 set up relatively, and adjustment mechanism 22 is connected with clamping part 21 for adjust the distance between two clamping parts 21. The working part 211 of the clamping part 21 is L-shaped, so that a U-shaped cavity body is formed between the two opposite and vertical clamping parts 21, and the articles to be clamped are fixed between the U-shaped cavity bodies by adjusting the width of the U-shaped cavity body, so that different articles are clamped. It should be noted that the end 211 of the clamping portion 21 is L-shaped, and is matched with the structure of the article to be clamped, for example, the article to be clamped is regular cubic, and the L-shaped clamping portion 21 can clamp the article in the cavity, but the designer can select the structure of the clamping portion 21 of the manipulator 2 to be matched with the actual structure of the article to be clamped. In the embodiment, the clamping portion 21 is used for clamping the battery, and the manipulator transportation device of the present application can be adapted to batteries with different sizes by adjusting the width of the U-shaped cavity.
The adjustment mechanism 22 includes a power unit 221, a main gear 222, a sub-gear 223, a bracket 224, a screw rod 225, and a connecting bracket 226. In this embodiment, the power device 221 is used for outputting power, for example, the power device 221 is a motor, and drives a main gear 222 connected to an output end thereof to rotate, the main gear 222 is engaged with a sub-gear 223, and the sub-gear 223 is sleeved on a screw rod 225 and is connected to the connecting frame 226 through the screw rod 225. The rotation axis of the main gear 222 is perpendicular to the horizontal plane, the axial direction of the screw rod 225 is parallel to the horizontal direction, the pinion 223 is arranged on the screw rod 225, the rotation axis thereof is located in the horizontal plane, and the rotation of the pinion 223 is driven by the rotation of the main gear 222, so that the rotation in the vertical direction is converted into the rotation in the horizontal direction.
The support 224 is sleeved on the screw rod 225 and connected with the clamping parts 21, the auxiliary gear 223 rotates to drive the screw rod 225 to rotate, a matched spiral structure is arranged at the joint of the support 224 and the screw rod 225, and when the screw rod 225 rotates, the support 224 can be driven to reciprocate along the screw rod 225, so that the distance between the two clamping parts 21 is changed. Furthermore, in the present embodiment, a slideway 227 and a moving block 212 are further provided, the slideway 227 is connected with the connecting frame 226 and is parallel to the screw rod 225; moving block 212 is coupled to bracket 224 and is movable along slide 227 by bracket 224. The slideway 227 and the moving block 212 play a role of guiding, so that the movement of the bracket 224 is more smooth. In other embodiments, the moving block 212 and the bracket 224 may not be provided, and the bracket 224 moves along the screw rod 225 under the driving of the screw rod 225, so as to clamp or release the clamping portion 21. Finally, the main gear 222 drives the auxiliary gear 223 to rotate, so that the bracket 224 moves along the screw rod 225 to drive the two clamping portions 21 to move towards each other or away from each other. The adjustment mechanism 22 that this application provided utilizes intermeshing's gear structure, changes the rotation of vertical direction into the removal of horizontal direction, finally realizes the automatically regulated of cavity size between the clamping part 21 to manipulator 2.
Fig. 6 is a partial view of a battery transfer device of an intelligent battery replacement device according to an embodiment of the present application, where the battery transfer device 3 includes a manipulator 2, a first conveying unit 31, and a second conveying unit 32. The first conveying unit 31 is connected to the manipulator 2, and includes a first driving unit 311, a first gear (not shown), a first rack 313 engaged with the first gear, a first guide rail 314, a first bottom plate 315, and a first slider 316, where the first gear is connected to an output end of the first driving unit 311, the first driving unit 311 is a motor, a rotation axial direction of the first gear is perpendicular to the ground, and the first rack 313 is fixed to the first bottom plate 315 in parallel to the first guide rail 314 and perpendicular to the rotation axial direction of the first gear. The first drive unit 311 is connected to the robot 2 via the link 226, the robot 2 is connected to the first slider 316 via the link 226, and the first slider 316 is disposed on the first guide 314 and is slidable along the first guide 314.
Specifically, the direction of the first guide rail 314 is horizontally arranged and is perpendicular to the direction in which the two clamping portions 21 move relative to each other, the first driving unit 311 drives the first gear to rotate, the first rack 313 is fixed on the first bottom plate 315, the first gear moves along the direction of the first rack 313, and the first driving unit 311 and the slider 316 are connected with the manipulator 2 through the connecting frame 226, so that the slider 316 is driven to move along the first guide rail 314, and the first slider 316 drives the manipulator 2 to move along the first guide rail 314 in the first direction.
The second conveying unit 32 includes a second driving unit 321, a second gear (not shown), a second rack 323 engaged with the second gear, a second guide rail 324, a second bottom plate 325, and a second slider 326 sliding along the second guide rail 324. The second gear is disposed at an output end of the second driving unit 321, the second driving unit 321 is a motor, a rotational axial direction of the second gear is perpendicular to a horizontal plane, the second rack 323 and the second guide rail 324 are horizontally fixed on the second base plate 325, and the second rack 323 and the second guide rail 324 are disposed in parallel.
The second driving unit 321 is connected to the first conveying unit 31, the second slider 326 is connected to the first base plate 315, and the first base plate 315 is moved in the second direction by the second conveying unit 32, thereby moving the manipulator 2 in the second direction. Specifically, the second driving unit 321 is connected to the first base plate 315, the first base plate 315 is connected to the second slider 326, when the second driving unit 321 drives the second gear to rotate, the second gear moves along the second rack 323, and the second rack 323 is fixed on the second base plate 325, so that the second driving unit 321 drives the first base plate 315 to move along the second guide rail 324, and the second guide rail 324 and the first guide rail 314 are both horizontally arranged and perpendicular to each other, and finally the manipulator 2 can be driven to complete the movement in the second direction.
Fig. 7 is a perspective view of a battery transfer unit of an intelligent battery replacement device according to an embodiment of the present application, where a battery transfer device 3 includes a manipulator 2, a first conveying unit 31, a second conveying unit 32, and a third conveying unit 33. The third conveying part 33 includes a third driving unit 331, a third main gear 332, a third sub gear 333, a sprocket structure 334, a frame 335, and a support shaft 336. The frame 335 has a door shape, and includes two vertical columns 351 perpendicular to the second base plate 325, and a horizontal beam 352 connecting the two vertical columns 351, and the third conveying unit 33 moves the second base plate 325 in the third direction along the frame 335, thereby moving the robot 2 in the third direction.
The third conveying portion 33 includes a sprocket structure 334, the sprocket structure 334 is disposed along the upright 351, and the sprocket structure 334 drives the second bottom plate 325 to move in the third direction. The third driving unit 331 of the third conveying part 33 is disposed on the top of the frame 335, the third driving unit 331 is a motor, the output end of the third driving unit 331 is mounted with a third main gear 332, and the third sub-gear 333 engaged with the third main gear 332 drives the sprocket structure 334 to rotate. Wherein, the rotating shafts of the third main gear 332 and the third sub-gear 333 are axially coincident, and are parallel to the axial direction of the supporting shaft 336 of the third sub-gear 333, and the supporting shaft 336 is coincident with the cross beam 352. When the third driving unit 331 rotates, the third main gear 332 is driven to rotate, the third main gear 332 drives the third sub-gear 333 to rotate, the third sub-gear 333 drives the chain wheel structure 334 to rotate along the upright column 351, so as to raise or lower the second bottom plate 325, and the robot 2 is disposed on the second bottom plate 325 and can move in a third direction perpendicular to the second bottom plate 325.
The manipulator 2 moves in a first direction in the horizontal direction along a first guide rail 314 under the action of the first conveying part 31, and the first guide rail 314 is arranged on a first base plate 315, so that the manipulator 2 moves in the first direction on the first base plate 315; the first base plate 315 is disposed on the second guide rail 324, the second guide rail 324 is disposed on the second base plate 325, and the second conveying unit 32 moves the first base plate 315 in the second direction along the second guide rail 324 in the horizontal direction, thereby moving the robot 2 in the second direction along the second base plate 325; the third conveying part 33 is disposed perpendicular to the second base plate 325, and the second base plate 325 is lifted or lowered in the vertical direction by the sprocket structure 334, thereby enabling the robot 2 to move in the third direction in the vertical direction.
Finally, the robot 2 is moved in three mutually perpendicular directions, namely, the first direction, the second direction, and the third direction, by the cooperation of the three conveying units, and the three conveying units are structurally independent from each other and do not interfere with each other. In addition, in the follow-up maintenance, when one conveying part breaks down, an operator can conveniently find the position of the fault in time and independently maintain the fault, and other conveying parts are not affected during maintenance, so that the maintenance cost is lower.
It should be noted that the conveying unit provided in the present application is composed of three independent conveying portions, and the operation principle thereof is to convert power through a sprocket structure or a rack-and-pinion structure, wherein the first conveying portion 31 and the second conveying portion 32 adopt a rack-and-pinion structure, and the rack is driven to move through gear rotation, so that the manipulator 2 can move along guide rails in different directions based on the relative motion, and the third conveying portion 33 adopts a sprocket structure to lift. In practical applications, the power transmission modes of the three transmission parts are not limited to the combinations provided in the above embodiments, and those skilled in the art can optimally combine the two power transmission modes according to actual work requirements and technical experiences, so as to meet their own requirements and better control the processing cost.
In addition, the battery equipment is traded to intelligence that this application provided, cabinet body 9 provides the carrier that the battery equipment was traded to intelligence, sets up control panel on the cabinet body 9, and the user operation equipment of being convenient for can display device state simultaneously, like battery quantity, state etc. the later maintenance of being convenient for can set up the two-dimensional code simultaneously on the cabinet body 9, and the human-computer interaction of being convenient for promotes user's experience and feels. Furthermore, a ventilation system 10 is arranged in the cabinet body 9, the ventilation system 10 is arranged at the top of the cabinet body 9, the ventilation and heat dissipation functions are achieved, the circulation of the internal air channel is kept, in addition, a refrigeration system and a heating system can be additionally arranged in the cabinet body 9 according to actual requirements, and the problem that the battery cannot be charged at high temperature and low temperature is solved. In addition, the cabinet body 9 can be added with a fire extinguishing and smoke detecting system, so that the safety of the whole cabinet body is ensured; and an advertisement putting position is additionally arranged, so that the use benefit of the equipment is increased.
According to the intelligent battery replacement equipment, a user opens the battery compartment door in a mode of scanning the two-dimensional code on the cabinet body, the user is prompted by voice to finish the action of putting in or taking out the battery, meanwhile, the charged battery is guaranteed to be always stored in the battery output compartment, and the whole battery replacement process is automatically operated; the internal structure of the equipment is compact, the rechargeable battery and the rechargeable battery are placed in different areas, a large number of batteries can be replaced at the same time, the response efficiency of the equipment is improved, the waiting time of customers is shortened, the user can obtain good experience, and the market application value is high.
Fig. 8 is a flowchart illustrating an intelligent battery swapping method according to the present application, which includes the following steps:
s111, receiving a battery to be charged through a battery storage bin, and transferring the battery to a region to be charged for charging;
the battery storing bin is used for receiving a battery to be charged, the battery storing bin door is opened after a user input instruction is received, if the bin door is opened by scanning a two-dimensional code, the battery to be charged is placed into the battery storing bin, then the battery storing bin door is closed, and the battery to be charged is transferred to a region to be charged through the transferring device to be charged.
S112, charging the battery to be charged, and transferring the battery to a storage area for storage after charging is completed;
the charging module is arranged in the region to be charged, the charging module detects the internal electric quantity condition of the battery to be charged and charges the battery after the battery to be charged is transferred to the region to be charged, and the charged battery is transferred to the storage region to be stored through the transfer device after charging is completed.
And S113, transferring the charged battery from the storage area to a battery output bin.
A plurality of charged batteries are placed in the storage area, and one of the charged batteries is transferred to the battery output bin through the transfer device to wait for the user to take out.
By adopting the intelligent battery replacement method in the steps, the fully charged battery can be transmitted to the user while the user instruction is obtained, and meanwhile, the battery to be charged can be moved to the area to be charged in time for charging. The battery is divided into a state of waiting for charging and a state of full charge, and the battery is placed in a partitioned mode, so that each process can be carried out independently, the response time among links is shortened, the waiting time of a user is shortened, and the experience of the user is improved.
Fig. 9 is a flowchart of a battery monitoring method of an intelligent battery replacement method according to the present application, including the following steps:
s121, detecting the battery state in the storage area;
each battery is provided with a communication module, the controller is in discontinuous communication connection with each battery to acquire the battery state of the charged battery in the storage area, and when the battery capacity is lower than a threshold value, for example, lower than 80%, the battery can be judged to be in a leakage state, and the charged battery in the leakage state is timely subjected to supplementary charging.
S122, judging whether the battery needs to be recharged according to the battery state;
after the state of the charged battery in the storage area is detected, whether the storage area is in an unfilled state needs to be judged, and if the storage area is in an unfilled state, supplementary charging needs to be carried out.
S123, if yes, transferring the battery needing to be subjected to complementary charging to the area to be charged for complementary charging;
because the charging module is arranged in the area to be charged, when the batteries needing to be replenished and charged in the storage area are detected, the replenishing and charging batteries are transferred to the area to be charged through the transfer device for replenishing and charging.
S124: judging whether the electric quantity of the battery reaches a preset threshold value;
the controller is in communication connection with the battery which is subjected to supplementary charging in the area to be charged discontinuously, and detects whether the charging electric quantity reaches a preset threshold value, such as the electric quantity when the preset threshold value is in a full-charge state.
S125: and if so, transferring the battery to the storage area for storage.
After detection, the electric quantity of the battery which is subjected to the supplementary charging is found to reach a preset threshold value, the battery is a charged battery, and the battery is moved to a storage area for storage through the transfer device. The process is an internal loop process, when the detector is intermittently in communication with the charged battery and the step of recharging is cycled.
Through the steps, whether the battery in the storage area has a leak state or not is detected in real time, and charging is supplemented in time; meanwhile, the full-cell batteries in the to-be-charged area are timely moved into the storage area to be stored, so that enough space is reserved in the to-be-charged area to accommodate new to-be-charged batteries. By the method, the charging waiting time is greatly reduced, more batteries can be accommodated simultaneously, and the application value of the equipment is improved.
Fig. 10 is a flowchart illustrating a battery receiving method of an intelligent battery replacement method according to the present application, including the following steps: s131: detecting whether the battery to be charged is placed in a battery storage bin;
the user scans the two-dimensional code of the cabinet body, the battery is stored in the storehouse door and is opened automatically, the voice prompt user puts into waiting to charge battery to the battery is stored in the storehouse, the sensor that the battery set up in the storehouse, like the grating sensor, detect the battery and store in or the user hand leaves the back, the battery is stored in storehouse door self-closing, the controller is connected with the battery after affirming that the battery exists in the storehouse and waits to charge the battery.
S132: if yes, the battery is stored in a bin and is rotated by a preset angle;
be provided with the battery compartment in the battery is deposited into the storehouse, treat that the rechargeable battery places in the battery compartment, treat to detect the battery and deposit to have in the storehouse and treat the rechargeable battery after, deposit the battery in the rotatory predetermined angle in storehouse, for example, rotate 180 degrees with the battery compartment to make originally rotate 180 degrees towards user's battery compartment storehouse mouth, and treat to be provided with the handle on the rechargeable battery, the transfer device who conveniently is located the battery compartment rear snatchs treats the rechargeable battery and will treat the rechargeable battery and transfer to treating the district of charging.
S133: detecting whether the battery to be charged is removed from the battery storage bin;
the sensor is arranged in the battery storage bin and used for detecting that a battery to be charged in the battery storage bin is moved out or detecting that the battery storage bin is in an empty bin state, and then outputting a signal to the controller to control the rotation of the battery bin.
S134: if yes, rotating the battery storage bin by the preset angle again.
When the battery storage bin is detected to be in an empty state, the controller controls the battery bin to rotate by a preset angle, for example, 180 degrees, so that the battery bin opening back to the user is rotated to the direction facing the user, and preparation is made for subsequently receiving a new battery to be charged. After the user puts in the battery to be charged again, can directly open the door and receive new battery to be charged to circulate above step, can protect the battery and prevent to be stolen, can save user operating time again.
According to the intelligent battery replacement method, the battery to be charged is transferred to the area to be charged for charging, and the charged battery is directly transferred out of the storage area, so that the process of rapidly replacing the battery is completed, a user can rapidly obtain the charged battery only by putting the battery to be charged when the intelligent battery replacement method is used, and the waiting time of the user is greatly reduced; in addition, the charged batteries can be stored in the storage area, and more charged batteries can be stored in the storage area at the same time, so that the requirement of a user for replacing more batteries is met, and the time and the economic cost for replacing the batteries by the user are effectively reduced.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (13)
1. The utility model provides an intelligence trades electric equipment which characterized in that includes:
the charging device comprises a cabinet body, a charging device and a charging device, wherein the cabinet body is provided with a battery storage bin and a battery output bin, the battery storage bin is used for receiving a battery to be charged, and the battery output bin is used for outputting the charged battery;
the storage area is arranged in the cabinet body and comprises a to-be-charged area and a storage area, the to-be-charged area is provided with a charging structure, the to-be-charged area is used for placing the to-be-charged battery, and the storage area is used for placing the charged battery;
the battery transferring device is arranged in the cabinet body and used for transferring the battery to be charged and/or the charged battery;
and a controller connected to the battery transfer device.
2. The intelligent battery replacing device as claimed in claim 1, wherein the battery storage bin and the battery output bin are both battery bins, each battery bin comprises a battery bin body and a bottom plate, a bin opening is formed in one side of each battery bin body, and each battery bin body is arranged on the bottom plate and can rotate on the bottom plate.
3. The intelligent battery swapping device of claim 2, wherein the battery compartment further comprises a driver, the driver is connected with the battery compartment body and the controller, and the driver is configured to drive the battery compartment body to rotate on the bottom plate.
4. The intelligent battery replacement device according to claim 3, wherein the battery compartment further comprises a limit switch, and the limit switch is arranged on the bottom plate and is in signal connection with the controller.
5. The intelligent battery replacement device according to claim 2, further comprising a sensor, wherein the sensor is arranged in the battery compartment and connected with the controller.
6. The intelligent battery replacement device according to claim 2, wherein the battery transfer device comprises a manipulator and a conveying unit, the manipulator is connected with the conveying unit, the manipulator comprises an adjusting mechanism and two oppositely arranged clamping portions, and the distance between the two clamping portions is adjusted through the adjusting mechanism.
7. The intelligent battery replacement device according to claim 6, wherein the conveying unit comprises a first conveying part, a second conveying part and a third conveying part;
the manipulator is movably arranged on the first conveying part, and the first conveying part is used for driving the manipulator to move in a first direction;
the first conveying part is movably arranged on the second conveying part, the second conveying part is used for driving the first conveying part and the manipulator to move in a second direction, and the second direction is perpendicular to the first direction;
the second conveying part is movably arranged on a third conveying part, the third conveying part is used for driving the second conveying part, the first conveying part and the manipulator to move in a third direction, and the third direction is perpendicular to the first direction and the second direction.
8. The intelligent battery replacement device according to claim 1, wherein the placement area comprises a plurality of grids, a plurality of rollers are arranged on the bottom surfaces of the grids, the batteries to be charged and/or the charged batteries move on the rollers, a plurality of rollers are arranged on the side surfaces of the grids, and the rotation axial direction of the rollers is perpendicular to the rotation axial direction of the rollers.
9. The intelligent battery replacement device according to claim 1, wherein the placement area is provided with a control module, and the control module is connected with the controller.
10. The intelligent battery replacement device as claimed in claim 1, wherein the charging structure is provided with a communication module, and the charging structure is connected with the controller through the communication module.
11. An intelligent battery replacement method is characterized by comprising the following steps:
receiving a battery to be charged through a battery storage bin, and transferring the battery to a region to be charged for charging;
charging the battery to be charged, and transferring the battery to be charged into a storage area for storage after charging is completed;
transferring the charged battery from the storage area to a battery output bin.
12. The intelligent battery replacement method according to claim 11, further comprising the steps of:
detecting a battery state in the storage area;
judging whether the battery needs to be recharged according to the battery state;
if yes, transferring the battery needing to be subjected to supplementary charging to the area to be charged for supplementary charging;
judging whether the electric quantity of the battery reaches a preset threshold value;
and if so, transferring the battery to the storage area for storage.
13. The intelligent battery replacement method as claimed in claim 11, wherein the step of receiving the battery to be charged through the battery storage bin and transferring the battery to the area to be charged for charging comprises:
detecting whether the battery to be charged is placed in a battery storage bin;
if yes, the battery is stored in a bin and is rotated by a preset angle;
detecting whether the battery to be charged is removed from the battery storage bin;
if yes, rotating the battery storage bin by the preset angle again.
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| CN201910905760.XA CN110605987B (en) | 2019-09-24 | 2019-09-24 | Intelligent power conversion equipment and intelligent power conversion method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217076A (en) * | 2020-01-09 | 2020-06-02 | 上海航天电子通讯设备研究所 | Emergency navigation aid lamp storage device |
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| CN113023189B (en) * | 2019-12-25 | 2022-06-07 | 沈阳新松机器人自动化股份有限公司 | Automatic transport storage system |
| CN111217076A (en) * | 2020-01-09 | 2020-06-02 | 上海航天电子通讯设备研究所 | Emergency navigation aid lamp storage device |
| CN111217076B (en) * | 2020-01-09 | 2021-12-17 | 上海航天电子通讯设备研究所 | Emergency navigation aid lamp storage device |
| EP4080714A1 (en) * | 2021-04-21 | 2022-10-26 | Jinyun Reypu Electronic Technology CO., LTD. | Charging cabinet system and method of managing and using the same |
| EP4089873A1 (en) * | 2021-04-21 | 2022-11-16 | Jinyun Reypu Electronic Technology CO., LTD. | Charging compartment system and controlling method thereof |
| CN113183821A (en) * | 2021-05-14 | 2021-07-30 | 郑州宜家安好软件科技有限公司 | Battery replacing device and method, electronic equipment and storage medium |
| CN114464947A (en) * | 2022-02-10 | 2022-05-10 | 深圳市乔威电源有限公司 | Mobile power supply equipment with adjustable electricity storage capacity |
| CN114464947B (en) * | 2022-02-10 | 2022-08-23 | 深圳市乔威电源有限公司 | Mobile power supply equipment with adjustable electricity storage capacity |
| CN117525731A (en) * | 2023-11-14 | 2024-02-06 | 安徽永汇新材料科技有限公司 | Energy storage equipment applied to photovoltaic power generation |
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