CN110579316A - A sealing test automatic docking and sealing mechanism - Google Patents
A sealing test automatic docking and sealing mechanism Download PDFInfo
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- CN110579316A CN110579316A CN201910956731.6A CN201910956731A CN110579316A CN 110579316 A CN110579316 A CN 110579316A CN 201910956731 A CN201910956731 A CN 201910956731A CN 110579316 A CN110579316 A CN 110579316A
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- G—PHYSICS
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/022—Test plugs for closing off the end of a pipe
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Abstract
Description
技术领域technical field
本发明涉及装配用设备技术领域,特别是涉及一种密封测试自动对接封堵机构。The invention relates to the technical field of assembly equipment, in particular to an automatic butt joint sealing mechanism for sealing testing.
背景技术Background technique
新能源汽车是指采用非常规的车用燃料作为动力来源(或使用常规的车用燃料、采用新型车载动力装置),综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车。New energy vehicles refer to the use of unconventional vehicle fuels as power sources (or the use of conventional vehicle fuels and new vehicle power devices), and the comprehensive vehicle power control and advanced technology in driving, the formation of advanced technical principles, with Automobiles with new technology and new structure.
随着新能源汽车应用越来越普及,对电池模组需求量越来越大,为了达到良好的降温效果,MEB电池采用设置冷却水管的方式进行降温。在对MEB电池进行装配之前需要对冷却水管的气密性进行检测。目前在装配线中,对冷却水管进行密封性能测试的设备存在对接不方便、效率低、费人力、接头损坏严重等问题。With the application of new energy vehicles becoming more and more popular, the demand for battery modules is increasing. In order to achieve a good cooling effect, MEB batteries are cooled by setting cooling water pipes. Before assembling the MEB battery, it is necessary to test the airtightness of the cooling water pipe. At present, in the assembly line, the equipment for testing the sealing performance of cooling water pipes has problems such as inconvenient docking, low efficiency, labor-intensive, and serious joint damage.
发明内容Contents of the invention
本发明提供了一种密封测试自动对接封堵机构。The invention provides an automatic butt joint sealing mechanism for sealing test.
本发明提供了如下方案:The present invention provides following scheme:
一种密封测试自动对接封堵机构,包括:An automatic butt joint sealing mechanism for sealing test, comprising:
封堵组件,所述封堵组件包括封堵头以及位于所述封堵头内的密封测试组件,所述封堵头一端形成有用于与被测体实现套装连接的开口;A plugging assembly, the plugging assembly includes a plugging head and a sealing test assembly located in the plugging head, one end of the plugging head is formed with an opening for sleeve connection with the measured body;
固定座,所述固定座内设置有浮动组件;所述封堵组件远离所述封堵头开设开口的一端与所述浮动组件相连;A fixed seat, a floating component is arranged in the fixed seat; the end of the blocking component that is far away from the opening of the plugging head is connected to the floating component;
驱动组件,所述驱动组件的一端用于实现与固定物的相连接,所述驱动组件的另一端用于与所述固定座相连;所述驱动组件用于驱动所述固定座以及所述封堵组件做直线往复运动。A driving assembly, one end of the driving assembly is used to realize the connection with the fixture, and the other end of the driving assembly is used to connect with the fixing base; the driving assembly is used to drive the fixing base and the sealing Blocking components do linear reciprocating motion.
优选地:所述浮动组件包括角度浮动组件以及平面浮动组件。Preferably: the floating components include angle floating components and plane floating components.
优选地:所述角度浮动组件包括金属结构框架以及角度浮动块。Preferably: the angle floating assembly includes a metal structural frame and an angle floating block.
优选地:所述角度浮动组件的浮动范围为正负1度。Preferably: the floating range of the angle floating component is plus or minus 1 degree.
优选地:所述平面浮动组件包括第一平面浮动块以及第二平面浮动块,所述第一平面浮动块套装于所述金属结构框架内部,所述第一平面浮动块左右两侧面与所述金属结构框架的左右内侧面相抵接,所述第一平面浮动块的上下两侧面与所述金属结构框架的上下两侧面形成间隙且通过弹簧相连;所述第二平面浮动块套装于所述第一平面浮动块内部,所述第二平面浮动块上下两侧面与所述第一平面浮动块的上下内侧面相抵接,所述第二平面浮动块的左右两侧面与所述第一平面浮动块的左右两侧面形成间隙且通过弹簧相连。Preferably: the plane floating assembly includes a first plane floating block and a second plane floating block, the first plane floating block is set inside the metal structure frame, the left and right sides of the first plane floating block are in contact with the The left and right inner surfaces of the metal structure frame are in contact, the upper and lower sides of the first plane floating block form a gap with the upper and lower sides of the metal structure frame and are connected by springs; the second plane floating block is sleeved on the first Inside a plane slider, the upper and lower sides of the second plane slider abut against the upper and lower inner sides of the first plane slider, and the left and right sides of the second plane slider are in contact with the first plane slider. The left and right side surfaces form a gap and are connected by springs.
优选地:所述平面浮动组件的浮动范围为正负2毫米。Preferably: the floating range of the plane floating component is plus or minus 2 millimeters.
优选地:所述驱动组件包括气缸,所述气缸的一端连接有安装板,所述气缸的另一端连接有连接板;所述气缸的活塞杆穿过所述安装板与所述固定座相连,所述连接板用于与固定物相连。Preferably: the drive assembly includes a cylinder, one end of the cylinder is connected to a mounting plate, and the other end of the cylinder is connected to a connecting plate; the piston rod of the cylinder passes through the mounting plate and is connected to the fixing seat, The connecting plate is used for connecting with the fixture.
优选地:所述固定座连接有多根导向杆,多根所述导向杆穿过所述安装板上的通孔用于实现导向。Preferably: the fixing seat is connected with a plurality of guide rods, and the plurality of guide rods pass through the through holes on the mounting plate for guiding.
优选地:所述密封测试组件包括密封测试杆,所述密封测试杆用于与测漏仪相连。Preferably: the seal test assembly includes a seal test rod, and the seal test rod is used to connect with a leak detector.
优选地:所述封堵头为高压封堵头、低压封堵头、泄压阀封堵头中的任意一种。Preferably: the plugging head is any one of a high-pressure plugging head, a low-pressure plugging head, and a pressure relief valve plugging head.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the invention, the invention discloses the following technical effects:
通过本发明,可以实现一种密封测试自动对接封堵机构,在一种实现方式下,该机构可以包括封堵组件,所述封堵组件包括封堵头以及位于所述封堵头内的密封测试组件,所述封堵头一端形成有用于与被测体实现套装连接的开口;固定座,所述固定座内设置有浮动组件;所述封堵组件远离所述封堵头开设开口的一端与所述浮动组件相连; 驱动组件,所述驱动组件的一端用于实现与固定物的相连接,所述驱动组件的另一端用于与所述固定座相连;所述驱动组件用于驱动所述固定座以及所述封堵组件做直线往复运动。本申请提供的密封测试自动对接封堵机构采用气缸使其自动对接,减少了人工成本,提高了对接效率。由于密封机构与密封接口之间有位置误差,所以对接机构设置了浮动装置,大大提高了对接率,提高了接头使用寿命。机构以专用的气密测漏仪为核心,辅以自动压力调节控制器和旁路充气部分,对被测物体进行密封性检测,可更换封堵头,可以适应各种不同的设备。Through the present invention, a sealing test automatic docking sealing mechanism can be realized. In one implementation mode, the mechanism can include a blocking assembly, and the blocking assembly includes a sealing head and a sealing device located in the sealing head. A test component, one end of the plugging head is formed with an opening for sleeve connection with the measured body; a fixed seat, a floating component is arranged in the fixed seat; the end of the plugging component that is far away from the opening of the plugging head Connected with the floating assembly; drive assembly, one end of the drive assembly is used to realize the connection with the fixed object, and the other end of the drive assembly is used to connect with the fixed base; the drive assembly is used to drive the The fixing seat and the blocking assembly perform linear reciprocating motion. The sealing test automatic docking and sealing mechanism provided in the present application adopts a cylinder to make it automatically dock, which reduces labor costs and improves docking efficiency. Because there is a position error between the sealing mechanism and the sealing interface, the docking mechanism is provided with a floating device, which greatly improves the docking rate and the service life of the joint. The mechanism takes a special airtight leak detector as the core, supplemented by an automatic pressure adjustment controller and a bypass inflation part, to detect the airtightness of the object under test, and the plugging head can be replaced to adapt to various equipment.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明实施例提供的一种密封测试自动对接封堵机构的剖视图;Fig. 1 is a cross-sectional view of a sealing test automatic docking and sealing mechanism provided by an embodiment of the present invention;
图2是本发明实施例提供的A-A面的剖视图;Fig. 2 is the sectional view of A-A plane that the embodiment of the present invention provides;
图3是本发明实施例提供的一种密封测试自动对接封堵机构的结构示意图;Fig. 3 is a schematic structural view of a sealing test automatic docking and sealing mechanism provided by an embodiment of the present invention;
图4是本发明实施例提供的机构的使用状态示意图。Fig. 4 is a schematic view of the use state of the mechanism provided by the embodiment of the present invention.
图中:封堵头1、开口101、密封测试组件2、固定座3、金属结构框架301、浮动组件4、角度浮动块401、第一平面浮动块402、第二平面浮动块403、弹簧404、驱动组件5、安装板6、连接板7、导向杆8、密封接口9。In the figure: plugging head 1, opening 101, sealing test component 2, fixed seat 3, metal structure frame 301, floating component 4, angle floating block 401, first plane floating block 402, second plane floating block 403, spring 404 , Drive assembly 5, mounting plate 6, connecting plate 7, guide rod 8, sealing interface 9.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
实施例Example
参见图1、图2、图3,为本发明实施例提供的一种密封测试自动对接封堵机构,如图1、图2、图3所示,该机构包括封堵组件,所述封堵组件包括封堵头1以及位于所述封堵头内的密封测试组件2,所述封堵头1一端形成有用于与被测体实现套装连接的开口101;所述密封测试组件2包括密封测试杆,所述密封测试杆用于与测漏仪相连。所述封堵头1为高压封堵头、低压封堵头、泄压阀封堵头中的任意一种。Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of sealing test automatic docking and sealing mechanism provided by the embodiment of the present invention, as shown in Fig. 1, Fig. 2 and Fig. 3, the mechanism includes a sealing component, and the sealing The assembly includes a plugging head 1 and a seal test assembly 2 located in the plug head, one end of the plug head 1 is formed with an opening 101 for sleeve connection with the measured body; the seal test assembly 2 includes a seal test assembly Rod, the seal test rod is used to connect with the leak detector. The plugging head 1 is any one of a high-pressure plugging head, a low-pressure plugging head, and a pressure relief valve plugging head.
固定座3,所述固定座3内设置有浮动组件4;所述封堵组件远离所述封堵头开设开口的一端与所述浮动组件4相连;具体的,所述浮动组件4包括角度浮动组件以及平面浮动组件。A fixed seat 3, the fixed seat 3 is provided with a floating component 4; the end of the plugging component that is away from the opening of the plugging head is connected to the floating component 4; specifically, the floating component 4 includes an angle floating components as well as flat floating components.
驱动组件5,所述驱动组件5的一端用于实现与固定物的相连接,所述驱动组件5的另一端用于与所述固定座3相连;所述驱动组件5用于驱动所述固定座3以及所述封堵组件做直线往复运动。Drive assembly 5, one end of the drive assembly 5 is used to realize the connection with the fixture, the other end of the drive assembly 5 is used to connect with the fixed base 3; the drive assembly 5 is used to drive the fixed The seat 3 and the blocking assembly perform linear reciprocating motion.
具体的,所述角度浮动组件包括金属结构框架301以及角度浮动块401。所述角度浮动组件的浮动范围为正负1度。所述平面浮动组件包括第一平面浮动块402以及第二平面浮动块403,所述第一平面浮动块402套装于所述金属结构框架301内部,所述第一平面浮动块402左右两侧面与所述金属结构框架301的左右内侧面相抵接,所述第一平面浮动块402的上下两侧面与所述金属结构框架301的上下两侧面形成间隙且通过弹簧404相连;所述第二平面浮动块403套装于所述第一平面浮动块402内部,所述第二平面浮动块403上下两侧面与所述第一平面浮动块402的上下内侧面相抵接,所述第二平面浮动块403的左右两侧面与所述第一平面浮动块402的左右两侧面形成间隙且通过弹簧404相连。所述平面浮动组件的浮动范围为正负2毫米。Specifically, the angle floating assembly includes a metal structural frame 301 and an angle floating block 401 . The floating range of the angle floating component is plus or minus 1 degree. The plane floating assembly includes a first plane floating block 402 and a second plane floating block 403, the first plane floating block 402 is set inside the metal structure frame 301, the left and right sides of the first plane floating block 402 and the The left and right inner surfaces of the metal structural frame 301 are in contact, and the upper and lower sides of the first plane floating block 402 form a gap with the upper and lower sides of the metal structural frame 301 and are connected by a spring 404; the second plane floats The block 403 is set inside the first plane floating block 402, the upper and lower sides of the second plane floating block 403 abut against the upper and lower inner sides of the first plane floating block 402, and the upper and lower sides of the second plane floating block 403 The left and right sides form gaps with the left and right sides of the first planar floating block 402 and are connected by a spring 404 . The floating range of the plane floating component is plus or minus 2 millimeters.
进一步的,所述驱动组件包括气缸,所述气缸的一端连接有安装板6,所述气缸的另一端连接有连接板7;所述气缸的活塞杆穿过所述安装板6与所述固定座3相连,所述连接板7用于与固定物相连。所述固定座3连接有多根导向杆8,多根所述导向杆8穿过所述安装板6上的通孔用于实现导向。Further, the drive assembly includes a cylinder, one end of the cylinder is connected to a mounting plate 6, and the other end of the cylinder is connected to a connecting plate 7; the piston rod of the cylinder passes through the mounting plate 6 and the fixed The seat 3 is connected, and the connecting plate 7 is used to connect with the fixture. The fixing seat 3 is connected with a plurality of guide rods 8, and the plurality of guide rods 8 pass through the through holes on the mounting plate 6 for guiding.
该机构在使用时,如图4所示,通过连接板将该机构与检查装置相连,使密封头朝下设置,在对冷却水管进行密封性能测试时,将水管预留的密封接口9放置于密封头下部,气缸工作驱动固定座以及封堵组件向下实现封堵头与密封接口的套装连接。连接过程中通过浮动机构可以保证消除密封机构与密封接口之间的位置误差,保证连接紧密。连接完成后即可进行密封测试,测试完成后气缸驱动固定座以及封堵组件向上运动,密封头与密封接口分离。When the mechanism is in use, as shown in Figure 4, the mechanism is connected to the inspection device through the connecting plate, and the sealing head is set downward. When testing the sealing performance of the cooling water pipe, the reserved sealing interface 9 of the water pipe is placed on the The lower part of the sealing head, the working drive fixing seat of the cylinder and the sealing assembly are downward to realize the sleeve connection between the sealing head and the sealing interface. During the connection process, the floating mechanism can ensure that the position error between the sealing mechanism and the sealing interface is eliminated, and the connection is tight. After the connection is completed, the sealing test can be carried out. After the test is completed, the cylinder drives the fixing seat and the sealing assembly to move upward, and the sealing head is separated from the sealing interface.
总之,本申请提供的机构,可以做到密封测试自动对接封堵,采用气缸使其自动对接,减少了人工成本,提高了对接效率。由于密封机构与密封接口之间有位置误差,所以对接机构设置了浮动装置,大大提高了对接率,提高了接头使用寿命。机构以专用的测漏仪为核心,辅以自动压力调节控制器和旁路充气部分,对被测物体进行密封性检测,可更换封堵头,可以适应各种不同的设备。In a word, the mechanism provided by the present application can realize the automatic docking and sealing of the sealing test, and the automatic docking is made by using the cylinder, which reduces the labor cost and improves the docking efficiency. Because there is a position error between the sealing mechanism and the sealing interface, the docking mechanism is provided with a floating device, which greatly improves the docking rate and the service life of the joint. The mechanism takes a special leak detector as the core, supplemented by an automatic pressure regulation controller and a bypass inflation part, to detect the tightness of the measured object, and the plugging head can be replaced, which can adapt to various equipment.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111879467A (en) * | 2020-07-17 | 2020-11-03 | 艾斯迪(天津)汽车零部件有限公司 | Sealing device for leakage detection of die casting |
| CN112378593A (en) * | 2020-11-16 | 2021-02-19 | 江南工业集团有限公司 | Air tightness detection device for large-size steel pipe after spinning and closing and operation method thereof |
| CN115248095A (en) * | 2021-04-27 | 2022-10-28 | 西德福液压件(上海)有限公司 | A tool for testing filter head sealing |
| CN116337341A (en) * | 2023-05-29 | 2023-06-27 | 吉林亚泰建筑工程有限公司 | Waterproof performance detection device of wall pipe |
| CN117570293A (en) * | 2024-01-15 | 2024-02-20 | 宁德时代新能源科技股份有限公司 | Floating plug-in device, air tightness testing equipment and air tightness testing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111879467A (en) * | 2020-07-17 | 2020-11-03 | 艾斯迪(天津)汽车零部件有限公司 | Sealing device for leakage detection of die casting |
| CN112378593A (en) * | 2020-11-16 | 2021-02-19 | 江南工业集团有限公司 | Air tightness detection device for large-size steel pipe after spinning and closing and operation method thereof |
| CN112378593B (en) * | 2020-11-16 | 2022-11-22 | 江南工业集团有限公司 | Air tightness detection device for large-size steel pipe after spinning and closing and operation method thereof |
| CN115248095A (en) * | 2021-04-27 | 2022-10-28 | 西德福液压件(上海)有限公司 | A tool for testing filter head sealing |
| CN115248095B (en) * | 2021-04-27 | 2024-11-15 | 西德福液压件(上海)有限公司 | Tool for detecting sealing of filter head |
| CN116337341A (en) * | 2023-05-29 | 2023-06-27 | 吉林亚泰建筑工程有限公司 | Waterproof performance detection device of wall pipe |
| CN117570293A (en) * | 2024-01-15 | 2024-02-20 | 宁德时代新能源科技股份有限公司 | Floating plug-in device, air tightness testing equipment and air tightness testing method |
| CN117570293B (en) * | 2024-01-15 | 2024-05-17 | 宁德时代新能源科技股份有限公司 | Floating plug-in device, airtightness detection equipment and airtightness detection method |
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Application publication date: 20191217 |
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