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CN110511773A - A device and method for coupling biomass pyrolysis and catalytic cracking reaction - Google Patents

A device and method for coupling biomass pyrolysis and catalytic cracking reaction Download PDF

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CN110511773A
CN110511773A CN201810935645.2A CN201810935645A CN110511773A CN 110511773 A CN110511773 A CN 110511773A CN 201810935645 A CN201810935645 A CN 201810935645A CN 110511773 A CN110511773 A CN 110511773A
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reaction
catalytic cracking
reactor
biomass
oil
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CN110511773B (en
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刘熠斌
陈小博
冯翔
杨朝合
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China University of Petroleum East China
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

一种生物质热解与催化裂化反应耦合的反应装置,包括生物质热解反应器、双提升管催化裂化反应器和催化剂再生器,其中,生物质热解反应器置于催化剂再生器内部。生物质热解反应器置于催化剂再生器内,在反应过程利用自身生成的生物炭和改质过程生成的焦炭供热,充分利用了待生催化剂烧焦的热量,减少能耗。在生物质热解过程不需要热载体加入,减少其与反应产物的分离,以及反应器磨损。此方法可以充分利用现有的石油馏分催化裂化装置,采用双提升管催化裂化反应器,既可以通过石油馏分的催化裂化提升装置的规模,避免单一的生物质热解油改质的装置规模过小而影响装置的操作和经济效益。A reaction device for coupling biomass pyrolysis and catalytic cracking reaction, comprising a biomass pyrolysis reactor, a double riser catalytic cracking reactor and a catalyst regenerator, wherein the biomass pyrolysis reactor is placed inside the catalyst regenerator. The biomass pyrolysis reactor is placed in the catalyst regenerator, and the biochar generated by itself and the coke generated during the upgrading process are used to provide heat during the reaction process, making full use of the heat of the charred catalyst to reduce energy consumption. In the biomass pyrolysis process, no heat carrier is added, which reduces its separation from the reaction product and wear of the reactor. This method can make full use of the existing petroleum distillate catalytic cracking device, adopt double riser catalytic cracking reactor, can not only increase the scale of the device through catalytic cracking of petroleum fraction, but avoid the single biomass pyrolysis oil upgrading device scale too large Small enough to affect the operation and economics of the device.

Description

一种生物质热解与催化裂化反应耦合的装置以及方法A device and method for coupling biomass pyrolysis and catalytic cracking reaction

技术领域technical field

本发明涉及一种生物质热解的反应装置,具体的,涉及一种生物质热解与硫化催化裂化耦合的装置。The invention relates to a reaction device for pyrolysis of biomass, in particular to a device for coupling biomass pyrolysis and sulfidation catalytic cracking.

背景技术Background technique

能源是保障人类社会进步的重要物质基础,也是国家经济发展的重要支撑,与人类生活和生产息息相关,对社会进步、经济发展起着不可或缺的重要推动作用。随着经济的迅速发展,化石能源日趋枯竭,石油资源供应问题突出,同时化石燃油带来严峻的环境问题。面对能源危机与环境污染的现状,推动能源生产和消费革命,促进经济发展模式向绿色低碳转型,不仅是我国实行可持续发展战略的内在要求,而且是应对全球气候变化的最佳选择。在能源与环境叠加效应推动下,可再生能源的开发和利用日益受到广泛关注。生物质能源是倍受青睐的可再生能源,来源丰富,可转化为常规的固态、液态和气态燃料。其中,生物质液体燃料(生物油)被广泛认为最具潜力,有望成为未来替代汽车燃料的重要来源。Energy is an important material basis for ensuring the progress of human society and an important support for national economic development. It is closely related to human life and production, and plays an indispensable and important role in promoting social progress and economic development. With the rapid development of the economy, fossil energy is becoming increasingly exhausted, and the supply of petroleum resources is becoming more serious. At the same time, fossil fuels have brought severe environmental problems. Facing the current situation of energy crisis and environmental pollution, promoting the revolution of energy production and consumption, and promoting the transformation of economic development model to green and low-carbon are not only the internal requirements of my country's sustainable development strategy, but also the best choice to deal with global climate change. Driven by the superimposed effect of energy and environment, the development and utilization of renewable energy has attracted more and more attention. Biomass energy is a favored renewable energy source that is abundant and can be converted into conventional solid, liquid and gaseous fuels. Among them, biomass liquid fuel (bio-oil) is widely considered to have the most potential and is expected to become an important source of alternative vehicle fuel in the future.

生物质快速热解技术是获得生物油的重要途径。它采用高加热速率(102~104K/s)和短停留时间(0.2~3s)及适中的裂解温度(500~650℃),使生物质中的有机高分子热解,可以得到约75%的油品收率。因为需要较高的反应温度,需要消耗大量的热量,因此生物质热解的能耗成本较高,限制了其工业化进程。此外,所得生物油组成复杂,具有高含氧量(35~60wt%)、高粘度(40℃下20~200mPa·s)、高酸值(pH 2~4)、低热值(14~19MJ/kg)等特点,直接作为替代车用燃料存在缺陷,因此需要进行后续精制方可生产出满足车用要求的燃料油。Biomass rapid pyrolysis technology is an important way to obtain bio-oil. It adopts high heating rate (10 2 ~ 10 4 K/s), short residence time (0.2 ~ 3s) and moderate cracking temperature (500 ~ 650 ℃) to pyrolyze organic polymers in biomass, and can obtain about 75% oil yield. Because a high reaction temperature is required and a large amount of heat is consumed, the energy cost of biomass pyrolysis is relatively high, which limits its industrialization process. In addition, the obtained bio-oil has a complex composition, high oxygen content (35-60wt%), high viscosity (20-200mPa·s at 40°C), high acid value (pH 2-4), low calorific value (14-19MJ/ kg) and other characteristics, there are defects in direct use as an alternative vehicle fuel, so subsequent refining is required to produce fuel oil that meets the requirements of vehicles.

如何更有效的提高生物质燃料利用,是本发明的主要目的。How to improve the utilization of biomass fuel more effectively is the main purpose of the present invention.

发明内容Contents of the invention

本申请的一个目的是提供一种生物质热解与流化催化裂化耦合的装置,该装置可以很好地利用待生催化剂再生过程中焦炭燃烧的热量,省去了生物质热解反应中使用额外的热源。One purpose of this application is to provide a device for coupling biomass pyrolysis and fluidized catalytic cracking, which can make good use of the heat of coke combustion during the regeneration process of the unborn catalyst, eliminating the need for biomass pyrolysis reaction to use additional heat source.

本申请的在一个目的提供一种生物质热解与流化催化裂化耦合的工艺,该工艺将生物质热解过程与催化裂化反应过程相结合,充分利用装置的规模效应,缓解生物质原料供应不稳定的影响,且降低生产成本。同时既实现了生物质热解油的在线改质,又避免了生物质热解油与石油馏分竞争吸附引起的产物分布和产品质量恶化。One purpose of this application is to provide a process for coupling biomass pyrolysis and fluidized catalytic cracking, which combines the biomass pyrolysis process with the catalytic cracking reaction process, makes full use of the scale effect of the device, and eases the supply of biomass raw materials Unstable effects, and reduce production costs. At the same time, the on-line upgrading of biomass pyrolysis oil is realized, and the deterioration of product distribution and product quality caused by the competitive adsorption of biomass pyrolysis oil and petroleum fractions is avoided.

为实现本发明的上述目的,采用如下技术方案:For realizing above-mentioned purpose of the present invention, adopt following technical scheme:

一种生物质热解与流化催化裂化耦合的装置,包括生物质热解反应装置、催化剂再生器以及催化裂化反应器,其中,生物质热解反应器置于催化剂再生器内部。A device for coupling biomass pyrolysis and fluidized catalytic cracking includes a biomass pyrolysis reaction device, a catalyst regenerator and a catalytic cracking reactor, wherein the biomass pyrolysis reactor is placed inside the catalyst regenerator.

催化再生器为变径的罐体,罐体上部分的直径大于罐体下部分的直径,即,罐体上部分为稀相段,罐体的下部分为密相段。The catalytic regenerator is a variable-diameter tank body, the diameter of the upper part of the tank body is larger than that of the lower part of the tank body, that is, the upper part of the tank body is a dilute phase section, and the lower part of the tank body is a dense phase section.

在稀相段内设有至少两组旋风分离器,其中,一组旋风分离器与生物质热解反应器的上端部连接。At least two sets of cyclone separators are arranged in the dilute phase section, wherein one set of cyclone separators is connected with the upper end of the biomass pyrolysis reactor.

在本申请中,所述的催化剂可以为石油化工领域的流化床催化裂化反应中使用的催化剂。In the present application, the catalyst may be the catalyst used in the fluidized catalytic cracking reaction in the field of petrochemical industry.

在本申请中,生物质热解反应器置于催化剂再生器内,在反应过程利用自身生成的生物炭和催化裂化过程生成的焦炭供热,充分利用了催化剂待生剂烧焦的热量,减少能耗。In this application, the biomass pyrolysis reactor is placed in the catalyst regenerator. During the reaction process, the biochar generated by itself and the coke generated by the catalytic cracking process are used to provide heat. energy consumption.

在生物质热解过程不需要热载体加入,减少其与反应产物的分离,以及反应器磨损。In the biomass pyrolysis process, no heat carrier is added, which reduces its separation from the reaction product and wear of the reactor.

附图说明Description of drawings

图1生物质热解与流化催化裂化反应耦合的反应装置的一种实施方案。Fig. 1 is an embodiment of a reaction device for coupling biomass pyrolysis and fluid catalytic cracking reaction.

具体实施方式Detailed ways

下面对本申请的生物质热解与催化裂化耦合的反应装置进一步详细叙述。并不限定本申请的保护范围,其保护范围以权利要求书界定。某些公开的具体细节对各个公开的实施方案提供全面理解。然而,相关领域的技术人员知道,不采用一个或多个这些具体的细节,而采用其他的材料等的情况也可实现实施方案。The reaction device coupled with biomass pyrolysis and catalytic cracking of the present application will be further described in detail below. The protection scope of the present application is not limited, and the protection scope is defined by the claims. Certain disclosed specific details provide a thorough understanding of the various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details, and with other materials and the like.

除非上下文另有要求,在说明书以及权利要求书中,术语“包括”、“包含”应理解为开放式的、包括的含义,即为“包括,但不限于”。Unless the context requires otherwise, in the specification and claims, the terms "comprising" and "comprising" should be interpreted as an open and including meaning, that is, "including, but not limited to".

在说明书中所提及的“实施方案”、“一实施方案”、“另一实施方案”或“某些实施方案”等是指与所述实施方案相关的所描述的具体涉及的特征、结构或特性包括在至少一个实施方案中。因此,“实施方案”、“一实施方案”、“另一实施方案”或“某些实施方案”没有必要均指相同的实施方案。且,具体的特征、结构或者特性可以在一种或多种实施方案中以任何的方式相结合。说明书中所揭示的各个特征,可以任何可提供相同、均等或相似目的的替代性特征取代。因此除有特别说明,所揭示的特征仅为均等或相似特征的一般性例子。The "embodiment", "an embodiment", "another embodiment" or "certain embodiments" mentioned in the specification refer to the described specifically related features and structures related to the embodiment or characteristics are included in at least one embodiment. Thus, "an embodiment," "an embodiment," "another embodiment," or "certain embodiments" are not necessarily all referring to the same embodiments. Furthermore, the particular features, structures or characteristics may be combined in any manner in one or more embodiments. Each feature disclosed in the specification can be replaced by any alternative feature that can serve the same, equivalent or similar purpose. Therefore, unless otherwise specified, the disclosed features are only general examples of equivalent or similar features.

术语“催化裂化提升管反应器”是石油馏分进行催化裂化反应的提升管;“改质提升管反应器”是生物质燃料热解后的热解油进一步进行催化裂化改质为小分子燃料的提升管。The term "catalytic cracking riser reactor" refers to a riser for catalytic cracking reaction of petroleum distillate; Riser.

石油加工过程中的催化裂化工艺是在催化剂的作用下是重油大分子变为液化气、汽油、柴油等小分子的过程。在实现重油轻质化生产汽柴油的同时,生成的焦炭附着在催化剂上,只能通过烧焦恢复催化剂活性,烧焦产生大量的热量得不到充分的利用,造成资源浪费。因此可以将催化裂化装置烧焦产生的大量热量用于生物质的热解反应,同时通过催化裂化催化剂的作用对生物质热解油进行改质,但是生物质热解油高芳烃、易结焦的特点容易跟石油馏分在催化裂化过程中产生竞争吸附,影响石油馏分的转化率和产物分布。将生物质热解与石油馏分的催化裂化耦合,实现生物质热解过程的热量自给,同时通过催化改质实现生物质热解油的提质,利用双提升管避免竞争吸附引起的产物分布和产品质量恶化,生产出满足使用要求的燃料,是本发明的主要目的。The catalytic cracking process in petroleum processing is a process in which large molecules of heavy oil are converted into small molecules such as liquefied gas, gasoline, and diesel under the action of a catalyst. While realizing the production of gasoline and diesel by lightening heavy oil, the generated coke adheres to the catalyst, and the catalyst activity can only be restored by burning. The large amount of heat generated by burning cannot be fully utilized, resulting in waste of resources. Therefore, a large amount of heat generated by the charring of the catalytic cracking unit can be used for the pyrolysis reaction of biomass, and at the same time, the biomass pyrolysis oil can be upgraded through the action of the catalytic cracking catalyst, but the biomass pyrolysis oil is high in aromatics and easy to coke. Features It is easy to compete with petroleum fractions for adsorption in the catalytic cracking process, affecting the conversion rate and product distribution of petroleum fractions. Coupling biomass pyrolysis with catalytic cracking of petroleum fractions to achieve heat self-sufficiency in the biomass pyrolysis process, and at the same time to improve the quality of biomass pyrolysis oil through catalytic upgrading, using double risers to avoid product distribution and The deterioration of product quality and the production of fuel that meets the requirements of use are the main purpose of the present invention.

本申请的进一步说明如下:Further description of this application is as follows:

一方面,一种生物质热解与流化催化裂化反应耦合的装置,包括生物质热解反应器、催化剂再生器和催化裂化反应装置,其中,生物质热解反应器置于催化剂再生器内部。On the one hand, a device for coupling biomass pyrolysis and fluidized catalytic cracking reaction, including a biomass pyrolysis reactor, a catalyst regenerator and a catalytic cracking reaction device, wherein the biomass pyrolysis reactor is placed inside the catalyst regenerator .

在本申请中,生物质热解反应器置于催化剂再生器内,利用催化剂再生器内传递的热量进行热解反应。热解反应后的热解油进而进入催化裂化反应装置内进一步改质为所需要的产品。在本申请的耦合装置内,可以利用催化剂再生器的热量,省去了现有技术热解反应所需要的热源,在现有技术中热源的加入增加了对设备的磨损,也起到节能效果。In this application, the biomass pyrolysis reactor is placed in the catalyst regenerator, and the pyrolysis reaction is carried out by using the heat transferred in the catalyst regenerator. After the pyrolysis reaction, the pyrolysis oil enters the catalytic cracking reaction unit and is further upgraded into the desired product. In the coupling device of the present application, the heat of the catalyst regenerator can be used, which saves the heat source required for the pyrolysis reaction in the prior art. In the prior art, the addition of the heat source increases the wear and tear on the equipment, and also plays an energy-saving effect .

本申请的催化剂再生器包括现有技术所公开的所有结构。譬如:催化再生器为变径的罐体,罐体上部分的直径大于罐体下部分的直径,即,罐体上部分为稀相段,罐体的下部分为密相段。The catalyst regenerator of the present application includes all structures disclosed in the prior art. For example: the catalytic regenerator is a tank with variable diameter, and the diameter of the upper part of the tank is larger than that of the lower part of the tank, that is, the upper part of the tank is a dilute phase section, and the lower part of the tank is a dense phase section.

在稀相段内设有至少二组旋风分离器,其中,一组旋风分离器与生物质热解反应器的上端部连接。生物质热解反应生成的热解气以及生物炭经过旋风分离器分离器后,生物炭再次进入催化剂再生器内燃烧释放能量;分离出的热解气经冷凝后的热解产物再次分离为热解油和不凝气。At least two sets of cyclone separators are arranged in the dilute phase section, wherein one set of cyclone separators is connected with the upper end of the biomass pyrolysis reactor. After the pyrolysis gas and biochar generated by the pyrolysis reaction of biomass pass through the cyclone separator, the biochar enters the catalyst regenerator again to burn and release energy; the separated pyrolysis gas is separated into thermal Solve oil and non-condensable gas.

在某些实施方式中,生物质热解器为圆柱体状直管,生物质热解器经催化剂再生器的底部伸入其内。In certain embodiments, the biomass pyrolyzer is a cylindrical straight tube into which the biomass pyrolyzer extends through the bottom of the catalyst regenerator.

生物质热解器的管径与催化剂再生器的密相段的管径比例0.1:1-0.5:1。The ratio of the pipe diameter of the biomass pyrolyzer to the pipe diameter of the dense phase section of the catalyst regenerator is 0.1:1-0.5:1.

在催化再生器的密相段(密相床)内,热解反应器直接埋在催化剂内,传热的效率会比稀相段高,可以减少生物质刚进入热解反应器时因为快速升温与剧烈热解吸热而造成的温降,有利于控制整个反应在等温的条件下进行。In the dense-phase section (dense-phase bed) of the catalytic regenerator, the pyrolysis reactor is directly buried in the catalyst, and the heat transfer efficiency will be higher than that of the dilute-phase section, which can reduce the rapid temperature rise when the biomass just enters the pyrolysis reactor. The temperature drop caused by the heat absorption of violent pyrolysis is beneficial to control the whole reaction to proceed under isothermal conditions.

在某些实施方式中,在稀相段内,一组旋风分离器的入口端与稀相段连通,出口端与外界相通。In some embodiments, in the dilute phase section, the inlet port of a group of cyclone separators communicates with the dilute phase section, and the outlet port communicates with the outside.

在某些实施方式中,本申请的催化剂包括但不限于石油化工领域的催化裂化反应使用的催化剂。譬如分子筛催化剂、金属氧化物类催化剂。In certain embodiments, the catalysts of the present application include, but are not limited to, catalysts used in catalytic cracking reactions in the petrochemical field. Such as molecular sieve catalysts, metal oxide catalysts.

在某些实施方式中,通过催化剂再生斜管和催化剂待生斜管,将催化剂再生器与催化裂化反应器相连。In certain embodiments, the catalyst regenerator is connected to the catalytic cracking reactor through a catalyst regeneration inclined pipe and a catalyst standby inclined pipe.

本申请的催化裂化反应器为现有技术所有催化裂化反应装置。譬如,二段提升管反应器。The catalytic cracking reactor of the present application is all catalytic cracking reaction devices in the prior art. For example, a two-stage riser reactor.

在某些实施方式中,催化裂化反应装置包括二段提升管反应器,即催化裂化提升管反应器以及改质提升管反应器。In certain embodiments, the catalytic cracking reaction unit includes a two-stage riser reactor, namely a catalytic cracking riser reactor and a upgrading riser reactor.

在某些实施方式中,生物质热解反应生成的热解油进入改质提升管内进一步进行改质反应。In some embodiments, the pyrolysis oil generated by the biomass pyrolysis reaction enters the upgrading riser for further upgrading reaction.

石油加工过程中的催化裂化工艺是在催化剂的作用下是重油大分子变为液化气、汽油、柴油等小分子的过程。在实现重油轻质化生产汽柴油的同时,生成的焦炭附着在催化剂上,只能通过烧焦恢复催化剂活性,烧焦产生大量的热量得不到充分的利用,造成资源浪费。因此,将催化裂化装置烧焦产生的大量热量用于生物质的热解反应,同时通过催化裂化催化剂的作用对生物质热解油进行改质。通过生物质热解器与二段提升管反应器耦合使用,热解油通入改质提升管反应器内,可以更好地避免了生物质热解油与石油馏分在催化裂化过程中产生竞争吸附,进一步提高石油馏分的转化率和产物分布。The catalytic cracking process in petroleum processing is a process in which large molecules of heavy oil are converted into small molecules such as liquefied gas, gasoline, and diesel under the action of a catalyst. While realizing the production of gasoline and diesel by lightening heavy oil, the generated coke adheres to the catalyst, and the catalyst activity can only be restored by burning. The large amount of heat generated by burning cannot be fully utilized, resulting in waste of resources. Therefore, a large amount of heat generated by the charring of the catalytic cracking unit is used for the pyrolysis reaction of biomass, and at the same time, the biomass pyrolysis oil is upgraded through the action of the catalytic cracking catalyst. Through the coupled use of the biomass pyrolysis device and the second-stage riser reactor, the pyrolysis oil is passed into the modified riser reactor, which can better avoid the competition between the biomass pyrolysis oil and petroleum fractions in the catalytic cracking process Adsorption, further improving the conversion rate and product distribution of petroleum fractions.

在本申请中,所述的生物质包括但不限于纤维素、木质素类农林废弃物。In this application, the biomass includes but not limited to cellulose, lignin agricultural and forestry wastes.

此方法可以充分利用现有的石油馏分催化裂化装置,采用双提升管催化裂化反应器,一根提升管进行生物质热解油的催化裂化改质,另一根提升管进行石油馏分的催化裂化,既可以通过石油馏分的催化裂化提升装置的规模,避免单一的生物质热解油改质的装置规模过小而影响装置的操作和经济效益。同时两根提升管分开进行催化裂化反应可以避免生物质热解油与石油馏分的竞争吸附,两个反应器可以根据不同馏分的反应规律确定适宜的反应条件。改质提升管与裂化提升管的反应产物进入同一个分馏塔分离,缓解生物质热解油反应后的产物的不稳定性。This method can make full use of the existing petroleum distillate catalytic cracking device, adopt double riser catalytic cracking reactor, one riser is used for catalytic cracking and upgrading of biomass pyrolysis oil, and the other riser is used for catalytic cracking of petroleum fraction , the scale of the device can be increased through the catalytic cracking of petroleum fractions, and the operation and economic benefits of the single biomass pyrolysis oil modification device can be avoided from being too small and affecting the operation and economic benefits of the device. At the same time, the catalytic cracking reaction of the two risers can avoid the competitive adsorption of biomass pyrolysis oil and petroleum fractions, and the two reactors can determine the appropriate reaction conditions according to the reaction rules of different fractions. The reaction products of the upgrading riser and the cracking riser enter the same fractionation tower for separation, so as to alleviate the instability of the product after the biomass pyrolysis oil reaction.

另一方面,一种生物质热解与流化催化裂化耦合的方法,包括:In another aspect, a method for coupling biomass pyrolysis and fluidized catalytic cracking includes:

催化裂化原料油在催化裂化反应装置内进行催化反应,反应后的油气与待生催化剂经旋风分离器分离之后,待生催化剂进入催化剂再生器内燃烧,油气在分馏塔进行分离;Catalytic cracking raw oil is catalyzed in the catalytic cracking reaction device. After the reaction, the oil gas and the raw catalyst are separated by the cyclone separator, and the raw catalyst enters the catalyst regenerator for combustion, and the oil gas is separated in the fractionation tower;

生物质原料进入生物质热解反应器进行热解反应,生物质热解反应器置于催化剂再生器内部;The biomass raw material enters the biomass pyrolysis reactor for pyrolysis reaction, and the biomass pyrolysis reactor is placed inside the catalyst regenerator;

生物质热解反应后得到的热解油进入催化裂化反应装置内进行催化反应。The pyrolysis oil obtained after the biomass pyrolysis reaction enters the catalytic cracking reaction device for catalytic reaction.

生物质热解反应后的产物经过冷凝处理后得到热解油和不凝气,不凝气进入生物质热解反应器内。此时的不凝气作为生物质热解反应的汽提气。The product after the biomass pyrolysis reaction is condensed to obtain pyrolysis oil and non-condensable gas, and the non-condensable gas enters the biomass pyrolysis reactor. The noncondensable gas at this time is used as the stripping gas for the biomass pyrolysis reaction.

油气在分馏塔内分离出的馏分包括:裂化气、汽油、柴油、回炼油和油浆等。回炼油可以再次返回到催化裂化反应装置内进行催化反应。The fractions separated from oil and gas in the fractionation tower include: cracked gas, gasoline, diesel oil, re-refined oil and oil slurry, etc. Refined oil can be returned to the catalytic cracking reactor for catalytic reaction.

在某些实施方式中,催化裂化原料油进行催化裂化反应装置之前,与热解产物进行热交换。将热解反应与催化裂化反应过程中的热量尽可能地循环利用,可以起到节能的效果。In certain embodiments, the catalytic cracking raw oil is subjected to heat exchange with pyrolysis products before being sent to the catalytic cracking reactor. Recycling the heat in the process of pyrolysis reaction and catalytic cracking reaction as much as possible can achieve the effect of energy saving.

在某些实施方式中,催化裂化反应装置包括裂化提升管反应器和改质提升管反应器,催化裂化原料或/和回炼油进入裂化提升管反应器内进行反应,生物质热解反应后的热解油进入改质提升管反应器内进行反应。In some embodiments, the catalytic cracking reaction device includes a cracking riser reactor and a reforming riser reactor, and the catalytic cracking raw material or/and recycled oil enters the cracking riser reactor for reaction, and the biomass after pyrolysis reaction The pyrolysis oil enters the reforming riser reactor for reaction.

在某些实施方式中,上述催化剂再生器内发生的再生反应,温度为600-720℃。In some embodiments, the temperature of the regeneration reaction in the catalyst regenerator is 600-720°C.

催化剂再生反应产生的高温再生剂和烟气为生物质热解提供反应热量。The high-temperature regenerant and flue gas generated by the catalyst regeneration reaction provide reaction heat for biomass pyrolysis.

在某些实施方式中,生物质热解反应器的出口温度为500~650℃,反应压力为0.1~0.4MPa。In some embodiments, the outlet temperature of the biomass pyrolysis reactor is 500-650° C., and the reaction pressure is 0.1-0.4 MPa.

在某些实施方式中,生物质热解反应的时间为0.5~30s。In some embodiments, the biomass pyrolysis reaction time is 0.5-30s.

在某些实施方式中,改质提升反应器出口温度为450-600℃,反应时间为1-4s。反应压力为0.1-0.4MPa。In certain embodiments, the outlet temperature of the upgrading reactor is 450-600°C, and the reaction time is 1-4s. The reaction pressure is 0.1-0.4MPa.

在某些实施方式中,裂化提升管反应器出口温度为450-550℃,反应时间为1-3s,反应压力为0.1-0.4MPa。In certain embodiments, the outlet temperature of the cracking riser reactor is 450-550° C., the reaction time is 1-3 s, and the reaction pressure is 0.1-0.4 MPa.

在某些实施方式中,生物质热解产物分离出的热解气经冷凝,冷凝过程可以采用空冷、水冷或其他冷凝方式,最终的冷凝温度40~80℃,常压。In some embodiments, the pyrolysis gas separated from the biomass pyrolysis product is condensed, and the condensation process can be air-cooled, water-cooled or other condensation methods, and the final condensation temperature is 40-80° C. under normal pressure.

通过本申请的生物质热解反应与催化裂化反应的耦合,其优势包括:Through the coupling of biomass pyrolysis reaction and catalytic cracking reaction in this application, its advantages include:

(1)生物质热解过程的热量来源于催化剂再生器内的热量,无需热载体,减少了热载体对反应器的磨损,同时,也减少了反应产物与热载体的分离。另外,生物质热解过程生成的生物炭和催化裂化过程生成的焦炭燃烧供热,充分利用了待生剂烧焦的热量,减少能耗。(1) The heat of the biomass pyrolysis process comes from the heat in the catalyst regenerator, without heat carrier, which reduces the wear of the heat carrier on the reactor, and at the same time, reduces the separation of the reaction product and the heat carrier. In addition, the biochar generated by the biomass pyrolysis process and the coke generated by the catalytic cracking process are burned to provide heat, which makes full use of the heat of the spent agent burning and reduces energy consumption.

(2)本申请的提供的工艺,实现了由生物质一次生成高品质生物汽油、柴油,同时热解反应器与催化裂化反应器可以灵活改变操作条件。采用石油馏分催化裂化的工艺过程,可以充分利用装置的规模效应,缓解生物质原料供应不稳定的影响,降低生产成本。(2) The process provided by this application realizes the generation of high-quality biogasoline and diesel from biomass at one time, and the pyrolysis reactor and catalytic cracking reactor can flexibly change the operating conditions. The process of catalytic cracking of petroleum fractions can make full use of the scale effect of the device, alleviate the impact of unstable supply of biomass raw materials, and reduce production costs.

(3)尤其本申请的生物质热解器与两段提升管反应器的催化裂化装置相耦合,裂化提升管进行新鲜原料的催化裂化反应,改质提升管进行热解油与回炼油的催化裂化,既可以避免热解油对新鲜原料催化裂化的影响,又可以实现新鲜原料催化裂化与生物质热解油改质的单独控制。(3) In particular, the biomass pyrolyzer of the present application is coupled with the catalytic cracking device of the two-stage riser reactor, the cracking riser carries out the catalytic cracking reaction of fresh raw materials, and the modified riser carries out the catalysis of pyrolysis oil and recycled oil Cracking can not only avoid the impact of pyrolysis oil on the catalytic cracking of fresh raw materials, but also realize the separate control of catalytic cracking of fresh raw materials and upgrading of biomass pyrolysis oil.

下面的实施例仅仅进一步说明本发明,但不限制与本发明的保护范围。The following examples only further illustrate the present invention, but do not limit the protection scope of the present invention.

实施例1Example 1

参考附图1,本实施例为生物质热解器与两段提升管发生器的催化裂化反应装置耦合的反应装置。催化裂化反应装置包括两段提升管反应器以及催化裂化反应沉降器II,两段提升管反应器分别为催化裂化提升管反应器I’、改质提升管反应器I。Referring to accompanying drawing 1, this embodiment is a reaction device in which a biomass pyrolyzer is coupled with a catalytic cracking reaction device of a two-stage riser generator. The catalytic cracking reaction device includes a two-stage riser reactor and a catalytic cracking reaction settler II. The two-stage riser reactors are respectively a catalytic cracking riser reactor I' and a reforming riser reactor I.

如图1所示,生物质热解反应器III经催化剂再生器底部置于催化剂再生器IV内,热解反应器III为圆柱状的直管,热解反应器III的上端部位于催化剂再生器IV内的上部。催化剂再生器IV分别与裂化提升管反应器I’、改质提升管反应器I相连接。As shown in Figure 1, the biomass pyrolysis reactor III is placed in the catalyst regenerator IV through the bottom of the catalyst regenerator, the pyrolysis reactor III is a cylindrical straight pipe, and the upper end of the pyrolysis reactor III is located in the catalyst regenerator Upper part inside IV. The catalyst regenerator IV is connected with the cracking riser reactor I' and the upgrading riser reactor I respectively.

生物质热解反应器III的上端与旋风分离器14相连,在旋风分离器内将生物质热解产物中的热解气与焦炭分离。旋风分离器顶部出口与冷凝器VII相连,热解气进入冷凝器VII内冷凝。冷凝器VII与油气分离罐VI相连,经冷凝后的热解产物在油气分离罐VI内进行分离,分离为未冷凝的不凝气和热解油,不凝气作为预提升气3进入生物质热解反应器III内,根据需求,热解油4进入改质提升管反应器I内进一步进行催化改质反应。The upper end of the biomass pyrolysis reactor III is connected to the cyclone separator 14, and the pyrolysis gas and coke in the biomass pyrolysis product are separated in the cyclone separator. The top outlet of the cyclone separator is connected to the condenser VII, and the pyrolysis gas enters the condenser VII to condense. The condenser VII is connected to the oil-gas separation tank VI, and the condensed pyrolysis products are separated in the oil-gas separation tank VI, and separated into uncondensed non-condensable gas and pyrolysis oil, and the non-condensable gas enters the biomass as pre-lifting gas 3 In the pyrolysis reactor III, according to the demand, the pyrolysis oil 4 enters the upgrading riser reactor I for further catalytic upgrading reaction.

经催化剂待生斜管15催化裂化沉降器与催化剂再生器IV连接,将沉降器内的待生催化剂送入再生器内再生。经催化剂再生斜管(16,16')将催化剂再生器IV与裂化提升管反应器I'以及改质提升管反应器I相连接。催化裂化反应装置可以为现有技术所有的石油化工催化反应所用的反应装置,热解油可以与其改质反应所用的原料混合或者仅仅为热解油进入改质提升管反应器I内进行催化裂化反应。The catalytic cracking settler is connected to the catalyst regenerator IV through the catalyst standby inclined pipe 15, and the spent catalyst in the settler is sent to the regenerator for regeneration. The catalyst regenerator IV is connected with the cracking riser reactor I' and the reforming riser reactor I through the catalyst regeneration inclined pipes (16, 16'). The catalytic cracking reaction device can be the reaction device used for all petrochemical catalytic reactions in the prior art, and the pyrolysis oil can be mixed with the raw materials used for its reforming reaction or only enter the reforming riser reactor I for pyrolysis oil to carry out catalytic cracking reaction.

催化裂化反应沉降器II内设有旋风分离器。催化裂化提升管反应器I’、改质提升管反应器I的上端部分别与旋风分离器相连接,经旋风分离器将油气与催化剂分离,分离出的待生催化剂经催化剂待生斜管15进入催化剂再生器III内燃烧再生。催化裂化反应沉降器II的顶部与分馏塔V相连,改质反应后得到的油气进入分馏塔V内进一步分离出相应的组分以及回炼油13,回炼油可以进一步回到改质反应器I内进行改质反应。The catalytic cracking reaction settler II is equipped with a cyclone separator. The upper ends of the catalytic cracking riser reactor I' and the reforming riser reactor I are respectively connected with the cyclone separator, and the oil gas and the catalyst are separated through the cyclone separator, and the separated catalyst is passed through the catalyst standby inclined pipe 15 Enter the catalyst regenerator III for combustion regeneration. The top of the catalytic cracking reaction settler II is connected to the fractionation tower V, and the oil and gas obtained after the reforming reaction enters the fractionation tower V to further separate the corresponding components and recycle oil 13, and the recycle oil can be further returned to the reforming reactor I carry out modification reaction.

采用上述生物质热解与催化裂化耦合的装置的工艺流程包括:The process flow of the above-mentioned device coupled with biomass pyrolysis and catalytic cracking includes:

干燥、粉碎的生物质原料1经给料器进入生物质热解反应器III的底部,经过热解反应器III底部通入的热解不凝气3流化提升进入热解反应器III内部。在催化剂再生器IV内高温催化剂和烟气的加热下进行热解反应生成热解气和生物炭,其中,在生物质热解反应器的出口温度为500~650℃,反应压力为0.1~0.4MPa,生物质热解反应的时间为0.5~3s。催化剂再生器IV内常压下的温度为600-720℃。利用催化剂再生器内催化剂和烟气传热给生物质热解反应器,供生物质进行热解反应。The dried and pulverized biomass raw material 1 enters the bottom of the biomass pyrolysis reactor III through the feeder, and the pyrolysis non-condensable gas 3 passed through the bottom of the pyrolysis reactor III is fluidized and lifted into the interior of the pyrolysis reactor III. Under the heating of the high-temperature catalyst and flue gas in the catalyst regenerator IV, the pyrolysis reaction is carried out to generate pyrolysis gas and biochar, wherein the outlet temperature of the biomass pyrolysis reactor is 500-650°C, and the reaction pressure is 0.1-0.4 MPa, the time of biomass pyrolysis reaction is 0.5-3s. The temperature at atmospheric pressure in the catalyst regenerator IV is 600-720°C. The catalyst and flue gas in the catalyst regenerator are used to transfer heat to the biomass pyrolysis reactor for pyrolysis reaction of biomass.

热解反应器III顶部流出的热解油气2和生物炭经过旋风分离器分离后,生物炭进入催化再生器IV内燃烧释放热量,结合新加入的燃料6使待生催化剂再生。热解油气经过冷凝器VII冷凝后进入油气分离罐VI,分离为热解油4和不凝气3。不凝气进入生物质热解反应器III的底部作为流化气体,热解油4进入改质提升管反应器I内,经预汽提气7的作用下,热解油与再生催化剂接触反应且向上运动,其中,改质提升反应器出口温度为450-600℃,反应时间为1-4s,反应压力为0.1-0.4MPa。新鲜的催化裂化原料5在泠凝器VII与热解气进行热交换后与分馏塔分离出的回炼油13馏分进入裂化提升管反应器I’,与再生催化剂接触进行催化裂化反应,其中,裂化提升管反应器出口温度为450-550℃,反应时间为1-3s,反应压力为0.1-0.4MPa。进入催化裂化提升管I’的反应物质,根据实际情况确定,催化裂化的原料可以为新鲜的催化裂化原料、回炼油馏分中的之一,或者两者以上的组合。After the pyrolysis oil gas 2 and biochar flowing out from the top of pyrolysis reactor III are separated by a cyclone separator, the biochar enters the catalytic regenerator IV and burns to release heat, which is combined with the newly added fuel 6 to regenerate the standby catalyst. The pyrolysis oil gas enters the oil-gas separation tank VI after being condensed by the condenser VII, and is separated into pyrolysis oil 4 and non-condensable gas 3 . The non-condensable gas enters the bottom of the biomass pyrolysis reactor III as fluidizing gas, and the pyrolysis oil 4 enters the reforming riser reactor I. Under the action of the pre-stripping gas 7, the pyrolysis oil contacts and reacts with the regenerated catalyst And move upward, wherein, the outlet temperature of the upgrading reactor is 450-600°C, the reaction time is 1-4s, and the reaction pressure is 0.1-0.4MPa. The fresh catalytic cracking raw material 5 is heat-exchanged with the pyrolysis gas in the condenser VII, and the refractory oil 13 fraction separated from the fractionation tower enters the cracking riser reactor I', and contacts with the regenerated catalyst to carry out the catalytic cracking reaction, wherein, the cracking The outlet temperature of the riser reactor is 450-550°C, the reaction time is 1-3s, and the reaction pressure is 0.1-0.4MPa. The reaction substance entering the catalytic cracking riser I' is determined according to actual conditions, and the raw material for catalytic cracking can be one of fresh catalytic cracking raw material, back-refined oil fraction, or a combination of the two or more.

在催化裂化反应装置的出口,反应油气与结焦催化剂经过旋风分离器分离,结焦待生的催化剂进入沉降器II的汽提段进行汽提,以脱附吸附的油气,降低焦炭产率,汽提后的待生催化剂剂经催化剂待生斜管15进入催化剂再生器IV烧焦再生;反应油气9进入分馏塔V进一步分离为裂化气10、汽油11(<200℃)、柴油12(200-500℃)、回炼油13(350-500℃)和油浆14(>500℃)。回炼油返回裂化提升管进行二次转化。At the outlet of the catalytic cracking reaction unit, the reaction oil gas and the coked catalyst are separated by a cyclone separator, and the coked catalyst enters the stripping section of the settler II for stripping to desorb the adsorbed oil gas, reduce the coke yield, and strip The final waiting catalyst agent enters the catalyst regenerator IV through the catalyst waiting inclined pipe 15 for burning and regenerating; the reaction oil gas 9 enters the fractionating tower V and is further separated into cracked gas 10, gasoline 11 (<200°C), diesel oil 12 (200-500 ℃), back refined oil 13 (350-500 ℃) and oil slurry 14 (>500 ℃). Refined oil is returned to the cracking riser for secondary conversion.

实验例1:Experimental example 1:

本实验例采用实施例1的生物质热解器与两段提升管发生器的催化裂化反应装置耦合的反应装置。以松木锯末为原料,固定流化床式热解反应器,流化气体为氮气,生物质热解反应时间20s,得到的产物分布和热解油的性质如表1、表2所示。In this experimental example, a reaction device in which the biomass pyrolyzer in Example 1 is coupled with the catalytic cracking reaction device of the two-stage riser generator is used. Using pine sawdust as raw material, fixed fluidized bed pyrolysis reactor, fluidizing gas as nitrogen, biomass pyrolysis reaction time 20s, the obtained product distribution and properties of pyrolysis oil are shown in Table 1 and Table 2.

表1热解产物分布Table 1 Distribution of pyrolysis products

表2热解油性质Table 2 Properties of pyrolysis oil

以上述的反应温度为510℃得到的热解油(PO)进行催化裂化改质,改质提升管反应器采用固定流化床反应器,热解油催化裂化的反应温度500℃。催化裂化提升管反应器内以石油馏分的减压蜡油为原料进行催化裂化反应,反应温度500℃。分别采用以USY和ZSM-5为活性组分的两种工业催化裂化平衡剂为催化剂,重时空速15h-1,减压蜡油的性质如表3所示,产物分布如表4。The pyrolysis oil (PO) obtained at the above-mentioned reaction temperature of 510°C is subjected to catalytic cracking and upgrading, the upgrading riser reactor adopts a fixed fluidized bed reactor, and the reaction temperature of the pyrolysis oil catalytic cracking is 500°C. In the catalytic cracking riser reactor, the catalytic cracking reaction is carried out with the vacuum gas oil of petroleum fraction as the raw material, and the reaction temperature is 500°C. Two commercial catalytic cracking balancers with USY and ZSM-5 as active components were used as catalysts respectively, and the weight hourly space velocity was 15h -1 . The properties of vacuum wax oil are shown in Table 3 and the product distribution is shown in Table 4.

表3某减压蜡油的基本性质Table 3 Basic properties of a vacuum wax oil

表4生物油改质与石油馏分催化裂化产物分布Table 4 Distribution of bio-oil upgrading and catalytic cracking products of petroleum fractions

Claims (10)

1. a kind of method that biomass pyrolytic is coupled with catalytic cracking reaction, comprising:
Catalytically cracked stock carries out catalysis reaction in catalytic cracking reaction device, and the oil gas after reaction and reclaimable catalyst pass through After cyclone separator separation, reclaimable catalyst, which enters in catalyst regenerator, to be burnt, and oil gas is separated in fractionating column;
Biomass material enters biomass pyrolysis reactor and carries out pyrolytic reaction, and biomass pyrolysis reactor is placed in catalyst regeneration Inside device;
The pyrolysis oil obtained after biomass pyrolytic reaction, which enters, carries out catalysis reaction in catalytic cracking reaction device;
Preferably, the fraction that oil gas is isolated in fractionating column includes: cracked gas, gasoline, diesel oil, recycle oil, and recycle oil is again Catalysis reaction is carried out in back to catalytic cracking reaction device.
2. the method according to claim 1, wherein the product after biomass pyrolytic reaction is after condensation process Pyrolysis oil and fixed gas are obtained, fixed gas enters in biomass pyrolysis reactor;
Preferably, condensation process uses air-cooled, water cooling or other condensing modes, 40~80 DEG C of final condensation temperature, and pressure is Normal pressure.
3. method according to claim 1 or 2, which is characterized in that catalytically cracked stock carries out catalytic cracking reaction dress Before setting, heat exchange is carried out with thermal decomposition product.
4. method according to claim 1-3, which is characterized in that catalytic cracking reaction device includes that cracking is promoted Pipe reactor and modification riser reactor, catalytically cracked material or/and recycle oil, which enter in cracking riser reactor, to carry out Reaction, the pyrolysis oil after biomass pyrolytic reaction, which enters in modification riser reactor, is reacted.
5. method according to claim 1-3, which is characterized in that the coke burning occurred in catalyst regenerator Reaction, temperature are 600-720 DEG C;
The outlet temperature of biomass pyrolysis reactor is 500~650 DEG C, and reaction pressure is 0.1~0.4MPa.
6. method according to claim 1-3, which is characterized in that it is 450- that modification, which promotes reactor outlet temperature, 600 DEG C, reaction time 1-4s.Reaction pressure is 0.1-0.4MPa;
Cracking riser reactor outlet temperature is 450-550 DEG C, reaction time 1-3s, reaction pressure 0.1-0.4MPa.
7. the reaction unit that a kind of biomass pyrolytic is coupled with petroleum distillate catalytic cracking, including biomass pyrolysis reactor, urge Change cracking reaction device and catalyst regenerator, wherein biomass pyrolysis reactor is placed in inside catalyst regenerator;
It is preferred that catalytic cracking reaction device includes cracking riser reactor and modification riser reactor.
8. reaction unit according to claim 7, which is characterized in that catalyst regenerator is the tank body of variable diameter, on tank body Partial diameter is greater than the diameter of tank body lower part point, and tank body top is divided into dilute phase section, and the lower part of tank body is divided into close phase section,
At least two groups of cyclone separators are equipped in dilute phase section, wherein first group of cyclone separator and biomass pyrolysis reactor Upper end connection.
9. reaction unit according to claim 8, which is characterized in that in dilute phase section, second group of cyclone separator enters Mouth end is connected to settling section, and outlet end communicates with the outside world.
10. reaction unit according to claim 8 or claim 9, which is characterized in that the caliber and catalyst of biomass pyrolytic device are again The caliber ratio 0.1:1-0.5:1 of the close phase section of raw device.
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