CN110495078A - motor - Google Patents
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- CN110495078A CN110495078A CN201880022905.5A CN201880022905A CN110495078A CN 110495078 A CN110495078 A CN 110495078A CN 201880022905 A CN201880022905 A CN 201880022905A CN 110495078 A CN110495078 A CN 110495078A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/161—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Frames (AREA)
Abstract
Description
技术领域technical field
本发明涉及马达。This invention relates to motors.
背景技术Background technique
在专利文献1和专利文献2等中公开了现有的马达。在专利文献1所记载的内转子型模制马达中,转子配置在被模制树脂模制成型而形成外轮廓的定子的内径侧,转子的输出旋转轴的输出侧和反输出侧被轴承支承而进行旋转。而且,轴承被收纳在形成于托架的轴承套中,该托架配置于定子的外轮廓的输出侧和反输出侧这两侧。Conventional motors are disclosed in Patent Document 1, Patent Document 2, and the like. In the inner rotor type molded motor described in Patent Document 1, the rotor is disposed on the inner diameter side of the stator whose outer contour is molded by molding resin, and the output side and the anti-output side of the output rotating shaft of the rotor are bearings. Support for rotation. Furthermore, the bearings are housed in bearing housings formed on brackets arranged on both sides of the output side and the anti-output side of the outer contour of the stator.
在该内转子型模制马达中,当在输出侧的托架与反输出侧的托架之间产生电位差时,在轴承中有电流流动。当电流在轴承中流动时,会产生电蚀,因电蚀而产生马达的振动和噪音。因此,在专利文献1所公开的内转子型模制马达中,将输出侧的托架与反输出侧的托架经由导通板导通。In this inner rotor type molded motor, when a potential difference is generated between the bracket on the output side and the bracket on the anti-output side, a current flows in the bearing. When electric current flows in the bearing, electrical erosion occurs, which causes vibration and noise of the motor. Therefore, in the inner rotor type molded motor disclosed in Patent Document 1, the bracket on the output side and the bracket on the anti-output side are electrically connected through the conduction plate.
另外,专利文献2所记载的无刷DC马达具有转子和定子。定子具有:环状的定子铁芯,其在与转子之间形成旋转磁场;以及定子线圈,其卷绕在定子铁芯上。而且,具有如下结构:将定子与由树脂构成的壳体一体地模制成型,利用由金属构成的保护罩包覆壳体的外表面。In addition, the brushless DC motor described in Patent Document 2 has a rotor and a stator. The stator has: an annular stator core forming a rotating magnetic field with the rotor; and a stator coil wound around the stator core. Furthermore, there is a structure in which the stator is molded integrally with a case made of resin, and the outer surface of the case is covered with a protective cover made of metal.
该无刷DC马达将由定子线圈产生的热经由由树脂构成的壳体向外部散热,并且,利用由金属构成的保护罩包覆壳体的外表面,由此防止因来自外部的冲击而导致壳体破损。This brushless DC motor dissipates the heat generated by the stator coil to the outside through the casing made of resin, and covers the outer surface of the casing with a protective cover made of metal, thereby preventing the casing from being damaged due to external impact. body damage.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2012-210064号公报Patent Document 1: Japanese Patent Laid-Open No. 2012-210064
专利文献2:日本特开平9-261935号公报Patent Document 2: Japanese Patent Application Laid-Open No. 9-261935
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
在专利文献1所记载的内转子型模制马达中,通过模制树脂模制成型的外轮廓露出到外部,因此有可能因来自外部的冲击而损伤外轮廓。另外,虽然通过安装专利文献2的结构的保护罩能够对外轮廓进行保护,但需要用于安装各个部件的工时,导致组装作业变得繁杂并且成本提高。In the inner rotor type molded motor described in Patent Document 1, the outer contour molded by molding resin is exposed to the outside, and therefore the outer contour may be damaged by an impact from the outside. In addition, although the outer contour can be protected by attaching the protective cover having the structure of Patent Document 2, man-hours are required for attaching each component, which leads to complicated assembly work and increased cost.
因此,本发明的目的在于,提供一种抑制组装工时的马达,进行针对外部冲击的保护和轴承的电蚀应对。Therefore, it is an object of the present invention to provide a motor that reduces assembly man-hours, protects against external impacts, and counteracts electric corrosion of bearings.
用于解决课题的手段means to solve the problem
本发明的例示的马达的特征在于,该马达具有:转子,其具有沿中心轴线延伸的旋转轴;定子,其具有隔着绝缘体卷绕在定子铁芯上的多个绕组,该定子铁芯与所述转子的外周面在径向上对置;树脂外壳,其密封所述定子的至少所述绝缘体和所述绕组;多个轴承,它们在沿轴向相互分离的位置处将所述旋转轴支承为能够旋转;以及罩,其覆盖所述树脂外壳,所述定子具有对所述多个轴承分别进行收纳的多个轴承收纳部件,所述轴承收纳部件和所述罩是导电性的部件,所述罩与所述多个轴承收纳部件分别直接或间接电导通。An exemplary motor of the present invention is characterized in that the motor has: a rotor having a rotating shaft extending along a central axis; outer peripheral surfaces of the rotor are opposed in the radial direction; a resin case sealing at least the insulator and the winding of the stator; a plurality of bearings supporting the rotating shaft at positions separated from each other in the axial direction In order to be able to rotate; and a cover that covers the resin case, the stator has a plurality of bearing receiving parts for respectively storing the plurality of bearings, the bearing receiving parts and the cover are conductive parts, and The cover is in direct or indirect electrical communication with the plurality of bearing housing components.
发明效果Invention effect
根据例示的本发明的马达,能够抑制组装工时并且进行针对外部冲击的保护和轴承的电蚀应对。According to the illustrated motor of the present invention, it is possible to protect against external impact and counteract electric corrosion of the bearing while reducing assembly man-hours.
附图说明Description of drawings
图1是本发明的马达的一例的分解立体图。Fig. 1 is an exploded perspective view of an example of the motor of the present invention.
图2是图1所示的马达的剖视图。Fig. 2 is a sectional view of the motor shown in Fig. 1 .
图3是定子铁芯的立体图。Fig. 3 is a perspective view of a stator core.
图4是定子所具有的定子铁芯的立体图。Fig. 4 is a perspective view of a stator core included in the stator.
图5是转子的立体图。Fig. 5 is a perspective view of a rotor.
图6是示出第1实施方式的马达的变形例的树脂外壳和罩的局部剖视图。6 is a partial sectional view showing a resin case and a cover of a modified example of the motor of the first embodiment.
图7是示出第1实施方式的马达的其他变形例的树脂外壳和罩的局部剖视图。7 is a partial sectional view showing a resin case and a cover of another modified example of the motor of the first embodiment.
图8是示出第1实施方式的马达的其他变形例的第1轴承收纳部件及其周围的局部剖视图。8 is a partial cross-sectional view showing a first bearing housing member and its surroundings in another modified example of the motor of the first embodiment.
图9是示出第1实施方式的马达的其他变形例的第1轴承收纳部件及其周围的局部剖视图。9 is a partial cross-sectional view showing a first bearing housing member and its surroundings in another modified example of the motor of the first embodiment.
图10是本发明的马达的另一例的分解立体图。Fig. 10 is an exploded perspective view of another example of the motor of the present invention.
图11是图10所示的马达的剖视图。Fig. 11 is a sectional view of the motor shown in Fig. 10 .
图12是本发明的马达的又一例的剖视图。Fig. 12 is a sectional view of still another example of the motor of the present invention.
图13是本发明的马达的又一例的分解立体图。Fig. 13 is an exploded perspective view of still another example of the motor of the present invention.
图14是图13所示的马达的剖视图。Fig. 14 is a sectional view of the motor shown in Fig. 13 .
图15是本发明的马达的又一例的剖视图。Fig. 15 is a sectional view of still another example of the motor of the present invention.
图16是本发明的马达的又一例的剖视图。Fig. 16 is a sectional view of still another example of the motor of the present invention.
具体实施方式Detailed ways
以下,参照附图,对本发明的例示的实施方式进行说明。Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings.
<1.第1实施方式><1. First Embodiment>
图1是本发明的马达的一例的分解立体图。图2是图1所示的马达的剖视图。另外,在以下的说明中,以中心轴线Ax所延伸的方向、即图2中的左右方向作为轴向。另外,以与轴向垂直的方向作为径向,将以轴线为中心的圆的切线方向作为周向。Fig. 1 is an exploded perspective view of an example of the motor of the present invention. Fig. 2 is a sectional view of the motor shown in Fig. 1 . In addition, in the following description, the direction in which the central axis Ax extends, that is, the left-right direction in FIG. 2 is taken as the axial direction. In addition, a direction perpendicular to the axial direction is defined as a radial direction, and a tangential direction of a circle centered on the axis line is defined as a circumferential direction.
另外,在本说明书中,关于轴向参照图2如下进行设定。即,在图2中,将朝向轴向右侧的方向设为第1方向Op,将朝向左侧的方向设为第2方向Or。另外,本说明书中的“左方向”、“右方向”是为了说明而设定的。因此,这些方向并不限定实际使用马达A时的朝向。In addition, in this specification, the axial direction is set as follows with reference to FIG. 2 . That is, in FIG. 2 , the direction toward the axial right is referred to as the first direction Op, and the direction toward the left is referred to as the second direction Or. In addition, "left direction" and "right direction" in this specification are set for description. Therefore, these directions do not limit the orientation when the motor A is actually used.
<1.1马达的结构><1.1 Motor Structure>
如图1所示,本实施方式的马达A具有定子1、树脂外壳2、罩3、转子4、第1轴承51以及第2轴承52。树脂外壳2覆盖定子1的外周面。即,马达A是利用树脂外壳2密封定子1的所谓的模制马达。转子4配置于定子1的内侧。转子4具有沿中心轴线Ax延伸的旋转轴40。而且,旋转轴40被第1轴承51和第2轴承52支承,能够相对于定子1旋转。即,本实施方式的马达A是转子4在定子1的内侧旋转的内转子型DC无刷马达。而且,多个轴承(51、52)在沿轴向相互分离的位置处将旋转轴40支承为能够旋转。As shown in FIG. 1 , the motor A of this embodiment has a stator 1 , a resin case 2 , a cover 3 , a rotor 4 , a first bearing 51 , and a second bearing 52 . The resin case 2 covers the outer peripheral surface of the stator 1 . That is, the motor A is a so-called molded motor in which the stator 1 is sealed with a resin case 2 . The rotor 4 is disposed inside the stator 1 . The rotor 4 has a rotation shaft 40 extending along a central axis Ax. Furthermore, the rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 and is rotatable relative to the stator 1 . That is, the motor A of the present embodiment is an inner rotor type DC brushless motor in which the rotor 4 rotates inside the stator 1 . Also, a plurality of bearings (51, 52) rotatably support the rotating shaft 40 at positions separated from each other in the axial direction.
<1.2定子的结构><1.2 Stator structure>
参照新的附图对定子1进行说明。图3是定子铁芯的立体图。图4是定子所具有的定子铁芯的立体图。如图3、图4所示,定子1具有定子铁芯11、绝缘体12以及绕组13。而且,定子1具有隔着绝缘体12卷绕在定子铁芯11上的多个绕组13,该定子铁芯11与转子4的外周面在径向上对置。如图2所示,定子1具有收纳有第1轴承51的第1轴承收纳部件61和收纳有第2轴承52的第2轴承收纳部件62。即,定子1具有对多个轴承(51、52)分别进行收纳的多个轴承收纳部件(61、62)。The stator 1 will be described with reference to the new drawings. Fig. 3 is a perspective view of a stator core. Fig. 4 is a perspective view of a stator core included in the stator. As shown in FIGS. 3 and 4 , the stator 1 has a stator core 11 , an insulator 12 , and a winding 13 . Furthermore, the stator 1 has a plurality of windings 13 wound around a stator core 11 , which is opposed to the outer peripheral surface of the rotor 4 in the radial direction, via an insulator 12 . As shown in FIG. 2 , the stator 1 has a first bearing accommodating member 61 in which the first bearing 51 is accommodated, and a second bearing accommodating member 62 in which the second bearing 52 is accommodated. That is, the stator 1 has a plurality of bearing accommodating members (61, 62) for respectively accommodating a plurality of bearings (51, 52).
定子铁芯11具有导电性。如图4所示,定子铁芯11具有环状的铁芯背部111和齿部112。铁芯背部111呈沿轴向延伸的环状。齿部112从铁芯背部111的内周面向径向内侧突出。如图4所示,定子铁芯11具有12个齿部112。齿部112沿周向等间隔地排列。即,在本实施方式的马达A中,定子1具有12个齿槽。The stator core 11 has electrical conductivity. As shown in FIG. 4 , the stator core 11 has an annular core back 111 and teeth 112 . The core back 111 is in the shape of a ring extending in the axial direction. The tooth portion 112 protrudes radially inward from the inner peripheral surface of the core back 111 . As shown in FIG. 4 , stator core 11 has twelve tooth portions 112 . The teeth 112 are arranged at equal intervals in the circumferential direction. That is, in the motor A of this embodiment, the stator 1 has 12 slots.
绝缘体12覆盖定子11。绝缘体12是树脂的成型体。绝缘体12覆盖整个齿部112,并且覆盖铁芯背部111的轴向的两个端面。绝缘体12具有:绝缘体齿部121,其覆盖齿部112;以及绝缘体铁芯背部122,其覆盖铁芯背部111的至少轴向端部。将导线卷绕于被绝缘体12覆盖的齿部112(绝缘体齿部122)而形成绕组13。通过绝缘体12将定子铁芯11与绕组13绝缘。另外,在本实施方式中,绝缘体12是树脂的成型体,但不限定于此。可以广泛采用能够将定子铁芯11与绕组13绝缘的结构。The insulator 12 covers the stator 11 . The insulator 12 is a molded body of resin. The insulator 12 covers the entire tooth portion 112 and covers both axial end surfaces of the core back 111 . The insulator 12 has: an insulator tooth portion 121 covering the tooth portion 112 ; and an insulator core back 122 covering at least an axial end portion of the core back 111 . The winding 13 is formed by winding a conductive wire around the tooth portion 112 (insulator tooth portion 122 ) covered with the insulator 12 . The stator core 11 is insulated from the winding 13 by the insulator 12 . In addition, in this embodiment, the insulator 12 is a molded body of resin, but it is not limited thereto. A structure capable of insulating the stator core 11 from the winding 13 can be widely adopted.
如上所述,绝缘体12将定子铁芯11与绕组13绝缘。因此,在定子铁芯11中,铁芯背部111的径向的外周面也可以未被绝缘体12包覆而露出。另外,定子铁芯11可以采用层叠电磁钢板而成的构造,也可以是粉体的烧制、铸造等而成的一个部件。另外,定子铁芯11可以采用能够分割成包含1个齿部112的分割铁芯的结构,也可以采用卷绕带状的部件而形成的结构。在定子1的径向中央,以沿轴向贯通的方式配置有转子4。As described above, the insulator 12 insulates the stator core 11 from the winding 13 . Therefore, in the stator core 11 , the radially outer peripheral surface of the core back 111 may be exposed without being covered with the insulator 12 . In addition, the stator core 11 may have a structure in which electromagnetic steel sheets are laminated, or may be a single member obtained by firing powder, casting, or the like. In addition, the stator core 11 may have a structure that can be divided into a divided core including one tooth portion 112 , or may have a structure formed by winding a band-shaped member. In the radial center of the stator 1 , a rotor 4 is disposed so as to penetrate in the axial direction.
绕组13配置于定子铁芯11的各个齿部112。即,在马达A中,配置有12个绕组13。而且,定子1所具有的12个绕组13根据提供电流的定时而分成3个系统(以下,称为三相)。将该三相分别设为U相、V相、W相。即,定子1具有4个U相绕组、4个V相绕组以及4个W相绕组。另外,在以下的说明中,将各相的绕组统称为绕组13而进行说明。Coil 13 is disposed on each tooth portion 112 of stator core 11 . That is, in the motor A, 12 coils 13 are arranged. Furthermore, the 12 windings 13 included in the stator 1 are divided into three systems (hereinafter referred to as three phases) according to the timing of supplying current. These three phases are respectively referred to as a U phase, a V phase, and a W phase. That is, the stator 1 has four U-phase windings, four V-phase windings, and four W-phase windings. In addition, in the following description, the winding of each phase is collectively called the winding 13 and demonstrated.
另外,在定子1中具有搭接线部131,该搭接线部131将多个绕组13彼此连接或者将绕组13与控制电路(未图示)电连接,该控制电路安装在马达A所具有的基板Bd上。而且,搭接线部131配置于绝缘体铁芯背部122所具有的布线部120,该绝缘体铁芯背部122盖住绝缘体12的铁芯背部111的轴向的端面。另外,如图2所示,定子1在覆盖铁芯背部111的第1方向Op侧的端面的绝缘体12的径向外侧的面具有配置有搭接线131的布线部120。In addition, the stator 1 has an overlapping wire portion 131 that connects the plurality of windings 13 to each other or electrically connects the windings 13 to a control circuit (not shown) that is mounted on the motor A. on the substrate Bd. Furthermore, the bonding wire portion 131 is disposed on the wiring portion 120 included in the insulator core back 122 covering the axial end surface of the core back 111 of the insulator 12 . In addition, as shown in FIG. 2 , the stator 1 has the wiring portion 120 on which the overlapping wires 131 are arranged on the radially outer surface of the insulator 12 covering the end surface of the core back 111 on the Op side in the first direction.
<1.3树脂外壳和罩的结构><1.3 Structure of resin case and cover>
如图1、图2等所示,树脂外壳2呈圆筒形状。树脂外壳2是在内部密封定子铁芯11而成的树脂的模制成型体。即,树脂外壳2密封定子1的至少绝缘体13和绕组12。另外,如图2所示,在马达A中,定子铁芯11的径向的外表面也被覆盖。树脂外壳2呈第1方向Op侧的端部的至少一部分关闭的有底圆筒形状。而且,在底部的径向中央部分设置有沿轴向延伸的树脂外壳孔20。As shown in FIG. 1, FIG. 2, etc., the resin case 2 has a cylindrical shape. The resin case 2 is a resin molded body in which the stator core 11 is sealed. That is, the resin case 2 seals at least the insulator 13 and the winding 12 of the stator 1 . In addition, as shown in FIG. 2 , in the motor A, the radially outer surface of the stator core 11 is also covered. The resin case 2 has a bottomed cylindrical shape in which at least a part of the end on the Op side in the first direction is closed. Also, a resin case hole 20 extending in the axial direction is provided at a radially central portion of the bottom.
在底部的第1方向Op侧的面的树脂外壳孔20的径向外侧设置有沿轴向凹陷的凹孔21。安装于转子4的旋转轴40沿轴向贯穿树脂外壳孔20。另外,在树脂外壳孔20中,通过嵌件成型固定有第1轴承收纳部件61。另外,关于第1轴承收纳部61的详细在后面说明。On the radially outer side of the resin case hole 20 on the surface on the Op side of the first direction of the bottom, a concave hole 21 recessed in the axial direction is provided. The rotary shaft 40 attached to the rotor 4 penetrates the resin case hole 20 in the axial direction. In addition, the first bearing housing member 61 is fixed to the resin case hole 20 by insert molding. Note that details of the first bearing housing portion 61 will be described later.
如图1、图2等所示,罩3覆盖树脂外壳2。罩3呈第1方向Op侧的端部的至少一部分关闭的有底圆筒形状。即,罩3呈沿轴向延伸的筒状。罩3例如是通过对金属板进行挤压加工而形成的。而且,在罩3的底部的径向中央部具有沿轴向贯通的罩孔30。而且,在罩孔30的径向外侧具有向轴向内侧(在图2中为第2方向Or侧)突入的外壳接触部31。即,罩3在底部的径向中心部具有向内侧突入的外壳接触部31,在外壳接触部31的中央具有罩孔30。As shown in FIG. 1 , FIG. 2 , etc., the cover 3 covers the resin case 2 . The cover 3 has a bottomed cylindrical shape in which at least a part of the end on the Op side in the first direction is closed. That is, the cover 3 has a cylindrical shape extending in the axial direction. The cover 3 is formed, for example, by extruding a metal plate. Furthermore, a cover hole 30 penetrating in the axial direction is provided at the radially central portion of the bottom of the cover 3 . Further, on the outside in the radial direction of the cover hole 30, there is a housing contact portion 31 protruding inward in the axial direction (the second direction Or side in FIG. 2 ). That is, the cover 3 has a case contact portion 31 protruding inward at the radial center portion of the bottom, and a cover hole 30 at the center of the case contact portion 31 .
树脂外壳2在图2中的第1方向Op侧插入于罩3。而且,后述的压入部22压入于罩3。在将树脂外壳2压入于罩3时,外壳接触部31与凹孔21在轴向上重叠。并且,树脂外壳孔20与罩孔30也在轴向上重叠。旋转轴40贯穿树脂外壳孔20和罩孔30。The resin case 2 is inserted into the cover 3 on the Op side in the first direction in FIG. 2 . Furthermore, a press-fit portion 22 to be described later is press-fitted into the cover 3 . When the resin case 2 is press-fitted into the cover 3 , the case contact portion 31 overlaps with the concave hole 21 in the axial direction. Furthermore, the resin case hole 20 and the cover hole 30 also overlap in the axial direction. The rotation shaft 40 penetrates the resin case hole 20 and the cover hole 30 .
另外,在将树脂外壳2压入于罩3时,外壳接触部31与凹孔21接触。外壳接触部31与凹孔21在轴向上接触。而且,在外壳接触部31的径向内侧的端部,由一个部件形成沿轴向(这里为外侧、即第1方向Op侧)延伸的导电部312。而且,导电部312在内部压入有第1轴承收纳部件61的外周面。即,第1轴承收纳部件61通过压入于导电部312而与罩3直接电导通。(权利要求1)另外,具有使轴承收纳部件61与罩3电导通的导电部312。另外,导电部312的径向内侧是罩孔30,抑制气体、水、灰尘、尘埃等从罩孔30与第1轴承收纳部件61的接触部部分进入。In addition, when the resin case 2 is press-fitted into the cover 3 , the case contact portion 31 comes into contact with the concave hole 21 . The housing contact portion 31 is in axial contact with the recessed hole 21 . Furthermore, the conductive portion 312 extending in the axial direction (here, the outer side, that is, the first direction Op side) is formed by a single member at the radially inner end portion of the case contact portion 31 . Furthermore, the conductive portion 312 is press-fitted into the outer peripheral surface of the first bearing housing member 61 . That is, the first bearing housing member 61 is directly electrically connected to the cover 3 by being press-fitted into the conductive portion 312 . (Claim 1) In addition, it has a conductive portion 312 that electrically conducts the bearing housing member 61 and the cover 3 . In addition, the radial inner side of the conductive portion 312 is the cover hole 30 , and the entry of gas, water, dust, dust, etc. from the contact portion between the cover hole 30 and the first bearing housing member 61 is suppressed.
接下来,对树脂外壳2向罩3的安装进行说明。树脂外壳2在径向外周面具有压入部22和凹部23。即,树脂外壳2具有压入到罩3的内部的压入部22。如图2所示,压入部22配置在树脂外壳2的外周面的与定子铁芯11在径向上重叠的部分。即,在沿径向观察树脂外壳2时,压入部22与定子铁芯22重叠。树脂外壳2从形成有凹部23的一侧的端部插入于罩3的开口。然后,树脂外壳2通过压入而固定于罩3。Next, attachment of the resin case 2 to the cover 3 will be described. The resin case 2 has a press-fit portion 22 and a concave portion 23 on its radially outer peripheral surface. That is, the resin case 2 has a press-fit portion 22 that is press-fit into the cover 3 . As shown in FIG. 2 , the press-fit portion 22 is disposed on a portion of the outer peripheral surface of the resin case 2 overlapping with the stator core 11 in the radial direction. That is, when the resin case 2 is viewed in the radial direction, the press-fit portion 22 overlaps the stator core 22 . The resin case 2 is inserted into the opening of the cover 3 from the end on the side where the concave portion 23 is formed. Then, the resin case 2 is fixed to the cover 3 by press fitting.
即,树脂外壳2在压入部22压入于罩3的内周面。压入部22配置在与定子铁芯11在径向上重叠的位置。在压入时,从罩3对树脂外壳2沿径向和轴向作用力。通过压入部22配置在与定子铁芯11在径向上重叠的位置,即使在压入时从罩3作用力,树脂外壳2也不容易产生变形等,其中,该定子铁芯11的强度比树脂外壳2的树脂高。That is, the resin case 2 is press-fitted into the inner peripheral surface of the cover 3 at the press-fit portion 22 . The press-fit portion 22 is disposed at a position overlapping with the stator core 11 in the radial direction. During press-fitting, radial and axial forces act on the resin case 2 from the cover 3 . Since the press-fit portion 22 is disposed at a position radially overlapping with the stator core 11, even if force is applied from the cover 3 during press-fit, the resin case 2 is less likely to be deformed, etc., wherein the stator core 11 is stronger than the resin The resin of the case 2 is high.
凹部23与树脂外壳2的外周面的绝缘体12的布线部120在径向上重叠,该布线部120配置有搭接线部131。凹部23设置于树脂外壳2的第1方向Op侧的端部,沿周向连续地形成。在本实施方式中,形成于树脂外壳2的径向端部,但不限定于此。The concave portion 23 overlaps in the radial direction the wiring portion 120 of the insulator 12 on the outer peripheral surface of the resin case 2 , and the wiring portion 120 is provided with the bonding wire portion 131 . The concave portion 23 is provided at an end portion of the resin case 2 on the Op side in the first direction, and is continuously formed in the circumferential direction. In this embodiment, it is formed at the radial end of the resin case 2, but it is not limited thereto.
另外,根据马达A的安装部位的条件,有时马达A的内部的空气中包含的水凝结而积存有凝结水。在凹部23中也积存空气,有时积存的空气中包含的水分凝结。因此,在树脂外壳2的外周面配置从凹部23朝向第2方向Or侧延伸的凹槽200。而且,在罩3的与凹槽200连续的位置配置将罩3的外部与凹槽200连结的排水孔301。In addition, depending on the conditions of the installation site of the motor A, water contained in the air inside the motor A may condense to accumulate condensed water. Air also accumulates in the concave portion 23, and moisture contained in the accumulated air may condense. Therefore, the groove 200 extending from the concave portion 23 toward the second direction Or side is arranged on the outer peripheral surface of the resin case 2 . Furthermore, a drain hole 301 connecting the outside of the cover 3 to the groove 200 is arranged at a position of the cover 3 continuous with the groove 200 .
由此,积存在凹部23中的凝结水通过凹槽200,并经由排水孔301排出到外部。另外,例如在采用通过电路绝缘等从而即使产生凝结水也不受或不容易受到影响的构造的情况下,也可以省略凹槽200和排水孔301。即使省略了凹槽200和排水孔301,凝结水也会因马达A驱动时的热而在凹部23的空气中蒸发。As a result, the condensed water accumulated in the concave portion 23 passes through the groove 200 and is discharged to the outside through the drain hole 301 . In addition, for example, in the case of adopting a structure that is not or is not easily affected by condensation due to circuit insulation or the like, the groove 200 and the drain hole 301 may be omitted. Even if the groove 200 and the drain hole 301 are omitted, the condensed water evaporates in the air in the recessed portion 23 due to the heat when the motor A is driven.
树脂外壳2在轴向上从设置有凹部23的一侧插入于罩3,通过压入而被固定。在树脂外壳2压入到罩3的内部时,形成有凹部23的部分和罩3的内表面在径向上形成有间隙Gp。The resin case 2 is inserted into the cover 3 from the side provided with the recessed portion 23 in the axial direction, and is fixed by press fitting. When the resin case 2 is press-fitted into the cover 3 , a gap Gp is formed in the radial direction between the portion where the concave portion 23 is formed and the inner surface of the cover 3 .
另外,如图2所示,树脂外壳2的凹部23所具有的部分的径向的厚度比树脂外壳2的其他部分的厚度薄。即,设置有凹部23的部分是厚度比其他部分薄的薄壁部24。电流在搭接线部131中流动,有时会加热搭接线部131。此时,通过形成有薄壁部24,容易将搭接线部131的热向树脂外壳2的外部释放。In addition, as shown in FIG. 2 , the portion of the recess 23 of the resin case 2 has a thinner radial thickness than other portions of the resin case 2 . That is, the portion where the concave portion 23 is provided is the thin portion 24 that is thinner than other portions. Electric current flows in the overlapping wire portion 131 , and may heat the overlapping wire portion 131 . At this time, since the thin portion 24 is formed, the heat of the overlapping line portion 131 is easily released to the outside of the resin case 2 .
<1.4转子的结构><1.4 Structure of the rotor>
图5是转子的立体图。如图5所示,转子4具有转子铁芯41、多个磁铁42以及模制部43。转子铁芯41具有:筒形状部件411,其沿轴向延伸;以及轴支承部件412,其配置于筒形状的部件的径向内侧。筒状部件411和轴支承部件412通过作为树脂的模制成型体的模制部43相互固定。转子铁芯41是磁性体。转子铁芯41可以是将磁性板沿径向层叠而得的层叠体,例如也可以是通过烧结粉体而形成为同一部件的成型体。Fig. 5 is a perspective view of a rotor. As shown in FIG. 5 , the rotor 4 has a rotor core 41 , a plurality of magnets 42 , and a molded portion 43 . The rotor core 41 includes: a cylindrical member 411 extending in the axial direction; and a shaft support member 412 arranged radially inside the cylindrical member. The cylindrical member 411 and the shaft support member 412 are fixed to each other by the molding part 43 which is a molded body of resin. The rotor core 41 is a magnetic body. The rotor core 41 may be a laminated body in which magnetic plates are laminated in the radial direction, or may be a molded body formed as the same member by sintering powder, for example.
旋转轴40呈圆柱形状。旋转轴40贯穿转子铁芯41的轴支承部件412的径向中心部。旋转轴40和轴支承部件412相对固定。另外,作为固定方法可以举出压入、焊接等,但不限定于此。可以广泛采用能够将旋转轴40和轴支承部件412固定的方法。即,旋转轴40固定于转子4,通过使转子4旋转,使旋转轴40以中心轴线Ax为中心而进行旋转。The rotating shaft 40 has a cylindrical shape. The rotary shaft 40 penetrates through the radial center portion of the shaft support member 412 of the rotor core 41 . The rotating shaft 40 and the shaft supporting member 412 are relatively fixed. In addition, press-fitting, welding, etc. are mentioned as a fixing method, but it is not limited to this. A method capable of fixing the rotating shaft 40 and the shaft support member 412 can be widely adopted. That is, the rotating shaft 40 is fixed to the rotor 4, and when the rotor 4 is rotated, the rotating shaft 40 is rotated around the central axis Ax.
多个磁铁42配置于转子铁芯41的径向外侧。在本实施方式的转子4中,将多个磁铁42沿周向排列配置。例如,转子铁芯41具有8个磁铁42。另外,在本实施方式中,排列了多个磁铁42,但不限定于此。例如,针对圆筒形的磁性体,也可以使用将N极和S极在周向上交替磁化而得的磁铁。The plurality of magnets 42 are arranged radially outside of the rotor core 41 . In the rotor 4 of the present embodiment, a plurality of magnets 42 are arranged along the circumferential direction. For example, rotor core 41 has eight magnets 42 . In addition, in this embodiment, a plurality of magnets 42 are arranged, but it is not limited thereto. For example, for a cylindrical magnetic body, a magnet in which N poles and S poles are alternately magnetized in the circumferential direction may be used.
即,在转子铁芯41中,将N极和S极作为1对磁极,具有多个该1对磁极。磁铁42例如通过树脂的模制等而被固定于转子铁芯41。另外,磁铁42的固定方法不限定于树脂的模制,可以采用粘接,熔接、机械固定方法等不给或不容易给转子4的旋转带来不良影响的方法。That is, in the rotor core 41 , the N pole and the S pole are a pair of magnetic poles, and there are a plurality of the pair of magnetic poles. The magnet 42 is fixed to the rotor core 41 by resin molding or the like, for example. In addition, the fixing method of the magnet 42 is not limited to resin molding, and methods such as adhesion, welding, and mechanical fixing methods that do not or are unlikely to adversely affect the rotation of the rotor 4 can be used.
<1.5轴承的结构><1.5 Bearing structure>
旋转轴40在沿轴向分离的两个部位压入于第1轴承51和第2轴承52。即,旋转轴40被第1轴承51和第2轴承52在轴向上不同的两个部位支承为能够旋转。在第2轴承52的内圈压入有旋转轴40的第2方向Or侧的端部。第1轴承51的内圈压入有比旋转轴40的压入于第2轴承52的部分靠第1方向Op侧的部分。The rotary shaft 40 is press-fitted into the first bearing 51 and the second bearing 52 at two locations separated in the axial direction. That is, the rotating shaft 40 is rotatably supported by two axially different locations of the first bearing 51 and the second bearing 52 . The end portion of the rotary shaft 40 on the second direction Or side is press-fitted into the inner ring of the second bearing 52 . The inner ring of the first bearing 51 is press-fitted with a portion on the Op side in the first direction relative to the portion of the rotary shaft 40 that is press-fitted into the second bearing 52 .
第1轴承51被收纳于第1轴承收纳部件61。第2轴承52被收纳于第2轴承收纳部件62。第1轴承收纳部件61和第2轴承收纳部件62直接或间接固定于树脂外壳2,详细内容在后面说明。因此,旋转轴40被1对轴承51、52以能够旋转的方式支承于树脂外壳2(所覆盖的定子1)。The first bearing 51 is housed in the first bearing housing member 61 . The second bearing 52 is housed in a second bearing housing member 62 . The first bearing accommodating member 61 and the second bearing accommodating member 62 are directly or indirectly fixed to the resin case 2, and details thereof will be described later. Therefore, the rotating shaft 40 is rotatably supported by the resin case 2 (covered stator 1 ) via a pair of bearings 51 and 52 .
在旋转轴40的第1方向Op侧安装有轴挡圈401,在第2方向Or侧的端部安装有轴挡圈402。轴挡圈401与第1轴承51接触。轴挡圈402与第2轴承52接触。另外,轴挡圈401和轴挡圈402嵌入于槽中而被固定,该槽设置于旋转轴40的外周面。轴挡圈401与第1轴承51的内圈的第2方向Or侧接触。轴挡圈401限制旋转轴40相对于第1轴承51向第1方向Op侧移动。A shaft retaining ring 401 is attached to the first direction Op side of the rotating shaft 40 , and a shaft retaining ring 402 is attached to an end portion on the second direction Or side. The retaining ring 401 is in contact with the first bearing 51 . The retaining ring 402 is in contact with the second bearing 52 . In addition, the shaft retaining ring 401 and the shaft retaining ring 402 are fixed by being fitted into a groove provided on the outer peripheral surface of the rotating shaft 40 . The retaining ring 401 is in contact with the second direction Or side of the inner ring of the first bearing 51 . The stop ring 401 restricts the movement of the rotating shaft 40 to the Op side in the first direction relative to the first bearing 51 .
轴挡圈402与第2轴承52的内圈的第1方向Op侧接触。轴挡圈402限制旋转轴40相对于第2轴承52向第2方向Or侧移动。第1轴承51和第2轴承52相对于定子1的轴向的移动被相对限制,从而旋转轴40相对于定子1的轴向的移动被限制。另外,轴挡圈401、402例如通常采用被称为C环、E环的轴用挡圈,但不限定于此。可以广泛采用与1对轴承51、52各自的内圈接触从而限制旋转轴40的移动的结构。另外,在本说明书中的各实施方式中,由两个轴承(第1轴承51和第2轴承52)将旋转轴40支承为能够旋转,但不限定于此。也可以由3个以上的轴承进行支承。The retaining ring 402 is in contact with the inner ring of the second bearing 52 on the Op side in the first direction. The stop ring 402 restricts the movement of the rotating shaft 40 in the second direction Or side with respect to the second bearing 52 . The axial movement of the first bearing 51 and the second bearing 52 with respect to the stator 1 is relatively restricted, so that the axial movement of the rotating shaft 40 with respect to the stator 1 is restricted. In addition, as the retaining rings 401 and 402, for example, retaining rings for shafts called C rings and E rings are generally used, but are not limited thereto. A structure that restricts the movement of the rotary shaft 40 by contacting the inner rings of the pair of bearings 51 and 52 can be widely used. In addition, in each embodiment in this specification, although the rotating shaft 40 is rotatably supported by two bearings (1st bearing 51 and the 2nd bearing 52), it is not limited to this. It may also be supported by three or more bearings.
<1.6轴承收纳部件的结构><1.6 Structure of Bearing Housing>
这里,第1轴承收纳部件61和第2轴承收纳部件62是铁、黄铜等金属制的。即,轴承收纳部件(61、62)和罩3具有导电性。Here, the first bearing housing member 61 and the second bearing housing member 62 are made of metal such as iron or brass. That is, the bearing housing members (61, 62) and the cover 3 have electrical conductivity.
<1.6.1第1轴承收纳部件><1.6.1 1st Bearing Storage Part>
第1轴承收纳部件61具有在内部能够收纳第1轴承51的筒形状。第1轴承收纳部件61的轴向一侧的端部在径向中心部分具有沿轴向贯通的端面部610。另外,第1轴承收纳部件61的轴向另一侧的端部具有沿径向外侧延伸的凸缘部611。凸缘部611的至少一部分嵌件成型于树脂外壳2。第1轴承收纳部61通过嵌件成型固定于树脂外壳2。另外,凸缘部611也可以在轴向上具有贯通部分。通过在嵌件成型时在贯通部分填充树脂,限制第1轴承收纳部件61的周向的移动、即进行止转。The first bearing housing member 61 has a cylindrical shape capable of housing the first bearing 51 therein. One end portion in the axial direction of the first bearing housing member 61 has an end surface portion 610 penetrating in the axial direction at a central portion in the radial direction. In addition, the end portion on the other axial side of the first bearing housing member 61 has a flange portion 611 extending radially outward. At least a part of the flange portion 611 is insert-molded in the resin case 2 . The first bearing housing portion 61 is fixed to the resin case 2 by insert molding. In addition, the flange portion 611 may have a penetrating portion in the axial direction. By filling the penetration portion with resin during insert molding, the movement in the circumferential direction of the first bearing housing member 61 is restricted, that is, the rotation is stopped.
另外,如果通过树脂可靠地进行止转,则贯通部分不限定于孔,例如也可以是向径向内侧凹陷的凹部或向径向外侧突出的凸部。另外,也可以通过使凸缘部611自身为多边形(例如三角形、四边形)等形状、或者为椭圆形来进行止转。第1轴承收纳部件61以使中心轴线与树脂外壳2所覆盖的定子1的中心轴线Ax一致的方式固定于树脂外壳2。在第1轴承收纳部件61的内部压入有第1轴承51的外圈。In addition, if the resin is used to securely prevent the rotation, the penetrating portion is not limited to a hole, and may be, for example, a concave portion dented radially inward or a convex portion protruding radially outward. In addition, the flange portion 611 itself may be formed into a polygonal shape (for example, a triangle, a quadrangle), or an ellipse to prevent rotation. The first bearing accommodating member 61 is fixed to the resin case 2 so that the center axis thereof coincides with the center axis Ax of the stator 1 covered by the resin case 2 . The outer ring of the first bearing 51 is press-fitted into the inside of the first bearing housing member 61 .
<1.6.2第2轴承收纳部件><1.6.2 Second bearing housing part>
如图2所示,第2轴承收纳部件62对第2轴承52进行保持。第2轴承收纳部件62具有收纳部621和外筒部620。收纳部621呈筒形状,在内部收纳第2轴承52。在收纳部621的内部压入有第2轴承52的外圈。As shown in FIG. 2 , the second bearing housing member 62 holds the second bearing 52 . The second bearing housing member 62 has a housing portion 621 and an outer cylinder portion 620 . The housing portion 621 has a cylindrical shape and accommodates the second bearing 52 therein. The outer ring of the second bearing 52 is press-fitted into the housing portion 621 .
外筒部620的直径比收纳部621大,外筒部620在内部压入有罩3的第2方向Or侧的端部。另外,罩3的第2方向Or侧的端部的压入于外筒部620的部分是罩压入部300。即,罩3与多个轴承收纳部件(61、62)分别直接电导通。The diameter of the outer cylinder portion 620 is larger than that of the housing portion 621 , and the end portion of the cover 3 on the second direction Or side is press-fitted into the outer cylinder portion 620 . In addition, a portion of the end portion of the cover 3 on the second direction Or side that is press-fitted into the outer cylindrical portion 620 is the cover press-fitting portion 300 . That is, the cover 3 is electrically connected to each of the plurality of bearing housing members (61, 62) directly.
即,在将第2轴承52压入于收纳部621之后,将罩3的罩压入部300压入到第2轴承收纳部件62的外筒部620的内部。然后,通过将树脂外壳2压入于第2轴承收纳部件62,将第2轴承62相对于树脂外壳2所覆盖的定子1固定。第2轴承52的外圈相对于定子1固定,第2轴承52的中心轴线与定子1的中心轴线Ax一致。That is, after the second bearing 52 is press-fitted into the housing portion 621 , the cover press-fitting portion 300 of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62 . Then, by press-fitting the resin case 2 into the second bearing housing member 62 , the second bearing 62 is fixed to the stator 1 covered by the resin case 2 . The outer ring of the second bearing 52 is fixed to the stator 1 , and the central axis of the second bearing 52 coincides with the central axis Ax of the stator 1 .
如图2所示,收纳部621和外筒部620由同一部件形成。另外,这里,第2轴承收纳部件62是通过对金属板进行卷压加工而制造出的。但是,并不限定于此。As shown in FIG. 2 , the housing portion 621 and the outer cylinder portion 620 are formed of the same member. In addition, here, the second bearing housing member 62 is manufactured by rolling a metal plate. However, it is not limited to this.
在罩3与轴承收纳部件(第1轴承收纳部件61)的导通部分,轴承收纳部件(第1轴承收纳部件61)的外周面具有相对于另一方(罩3的导电部312)压入的筒状压入部612。另外,在罩3与轴承收纳部件(第2轴承收纳部件62)的导通部分,罩3的外周面具有相对于另一方(第2轴承收纳部件62的外筒部620)压入的压入部(罩压入部300)。In the conduction part between the cover 3 and the bearing storage part (the first bearing storage part 61), the outer peripheral surface of the bearing storage part (the first bearing storage part 61) has a hole which is pressed into the other side (the conductive part 312 of the cover 3). Cylindrical press-fit part 612 . In addition, at the conduction portion between the cover 3 and the bearing housing member (the second bearing housing member 62), the outer peripheral surface of the cover 3 has a press-fitting portion that is press-fitted into the other side (the outer cylinder portion 620 of the second bearing housing member 62). (Cover pressing part 300).
<1.7其他结构部><1.7 Other Structure Department>
如图2所示,在马达A中,罩3的第2方向Or侧压入于第2轴承收纳部件62的外筒部620。因此,抑制了水、尘埃、灰尘等异物从外筒部620与罩压入部300的间隙进入。另一方面,马达A的第1方向Op侧在第1轴承收纳部61的端面部610具有用于供旋转轴40贯穿的轴承收纳部孔。为了不妨碍旋转轴40的旋转,该轴承收纳部孔为与旋转轴40之间形成有间隙的大小。水、灰尘、尘埃等异物容易从该间隙浸入到马达A的内部。因此,马达A具有用于抑制异物从第1轴承收纳部件61进入的轴承侧侵入防止部件71和轴侧侵入防止部件72。As shown in FIG. 2 , in the motor A, the second direction Or side of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62 . Therefore, entry of foreign matter such as water, dust, and dust from the gap between the outer cylinder portion 620 and the cover press-fit portion 300 is suppressed. On the other hand, the first direction Op side of the motor A has a bearing accommodating portion hole through which the rotating shaft 40 passes through the end surface portion 610 of the first bearing accommodating portion 61 . In order not to interfere with the rotation of the rotating shaft 40 , the bearing accommodating portion hole has a size to form a gap with the rotating shaft 40 . Foreign substances such as water, dust, and dust are likely to infiltrate into the inside of the motor A through this gap. Therefore, the motor A has a bearing-side intrusion preventing member 71 and a shaft-side intrusion preventing member 72 for suppressing foreign matter from entering from the first bearing housing member 61 .
如图2所示,轴承侧侵入防止部件71覆盖第1轴承收纳部件61的外表面。而且,包围旋转轴40的外侧并且沿径向延伸。另外,轴承侧侵入防止部件71例如由橡胶等材料形成,与第1轴承收纳部件61紧贴。另外,轴承侧侵入防止部件71在与旋转轴40之间具有间隙,即,以维持非接触的方式安装。As shown in FIG. 2 , the bearing-side intrusion prevention member 71 covers the outer surface of the first bearing housing member 61 . Furthermore, it surrounds the outer side of the rotating shaft 40 and extends in the radial direction. In addition, the bearing-side intrusion preventing member 71 is formed of a material such as rubber, for example, and is in close contact with the first bearing housing member 61 . In addition, the bearing-side intrusion preventing member 71 is attached with a gap between it and the rotating shaft 40 , that is, maintained in non-contact.
另外,轴侧侵入防止部件72以包围轴承侧侵入防止部件71的径向外侧的方式配置。轴侧侵入防止部件72配置在旋转轴40所具有的槽400内。由此,限制了轴侧侵入防止部件72的轴向的移动。通过减小轴承侧侵入防止部件71与轴侧侵入防止部件72之间的空间,抑制异物向马达A进入。即,通过将轴承侧侵入防止部件71和轴侧侵入防止部件72同时安装于马达A,起到了抑制异物向马达A的内部进入的作用。In addition, the shaft-side intrusion preventing member 72 is disposed so as to surround the radially outer side of the bearing-side intrusion preventing member 71 . The shaft-side intrusion preventing member 72 is arranged in the groove 400 included in the rotating shaft 40 . Accordingly, axial movement of the shaft-side intrusion preventing member 72 is restricted. By reducing the space between the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 , entry of foreign matter into the motor A is suppressed. That is, by attaching the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 to the motor A at the same time, it is possible to prevent foreign matter from entering the motor A.
轴侧侵入防止部件72的第2方向Or侧的前端的一部分与凹孔21重叠。另外,罩3的外壳接触部31也配置于凹孔21,但轴侧侵入防止部件72以与外壳接触部31非接触的状态固定于旋转轴40。即,轴侧侵入防止部件72的开口的一部分配置于凹孔21内。而且,外壳接触部31与轴侧侵入防止部件72是非接触的,因此并不限制旋转轴40旋转。A portion of the front end of the axial intrusion preventing member 72 on the second direction Or side overlaps the concave hole 21 . In addition, the housing contact portion 31 of the cover 3 is also disposed in the recessed hole 21 , but the shaft side intrusion prevention member 72 is fixed to the rotating shaft 40 in a non-contact state with the housing contact portion 31 . That is, a part of the opening of the shaft-side intrusion prevention member 72 is arranged in the recessed hole 21 . Also, the housing contact portion 31 is not in contact with the shaft-side intrusion prevention member 72 , and thus does not restrict the rotation of the rotation shaft 40 .
另外,在树脂外壳2的比定子1靠第2方向Or侧的位置具有基板Bd和保护片Is。基板Bd安装有对向多个绕组13提供的电流的定时、电流的大小等进行控制的控制电路(未图示)。另外,也存在控制电路设置于马达A的外部的情况,在该情况下,也可以省略基板Bd。保护片Is是配置于基板Bd与第2轴承收纳部件62之间的绝缘部件。在采用不具有基板Bd的马达的情况下,也可以省略保护片Is。In addition, the resin case 2 has a substrate Bd and a protective sheet Is at a position on the second direction Or side of the stator 1 . The board Bd is mounted with a control circuit (not shown) that controls the timing of supplying current to the plurality of windings 13, the magnitude of the current, and the like. In addition, there may be a case where the control circuit is provided outside the motor A, and in this case, the board Bd may also be omitted. The protection sheet Is is an insulating member disposed between the substrate Bd and the second bearing housing member 62 . In the case of employing a motor that does not have the substrate Bd, the protective sheet Is may be omitted.
<1.8马达的动作><1.8 Motor Action>
对以上所示的马达A的动作进行说明。在驱动马达A时,向绕组13提供电流。此时,绕组13因电流而发热。此时,因绕组13的热而使定子铁芯11也被加热。定子铁芯11和绕组13被树脂外壳2覆盖。定子铁芯11和绕组13的热被传递至树脂外壳2。The operation of the motor A shown above will be described. When the motor A is driven, current is supplied to the winding 13 . At this time, the winding 13 generates heat due to the current. At this time, the stator core 11 is also heated by the heat of the coil 13 . The stator core 11 and the winding 13 are covered with a resin case 2 . The heat of the stator core 11 and the winding 13 is transferred to the resin case 2 .
树脂外壳2的热传递至罩3。罩3主要使用金属制的材料,线膨胀系数比树脂外壳2小。由此,产生树脂外壳2与罩3的基于热膨胀的变形量的差。但是,在树脂外壳2的压入部22中,压入有树脂外壳2和罩3。因此,树脂外壳2的热传递至罩3而被散热,因此,在压入部22中,抑制了树脂外壳2的热膨胀。The heat of the resin case 2 is transferred to the cover 3 . The cover 3 is mainly made of metal, and its linear expansion coefficient is smaller than that of the resin case 2 . This creates a difference in the amount of deformation due to thermal expansion between the resin case 2 and the cover 3 . However, the resin case 2 and the cover 3 are press-fitted into the press-fit portion 22 of the resin case 2 . Therefore, the heat of the resin case 2 is transferred to the cover 3 to be dissipated, so that the thermal expansion of the resin case 2 is suppressed in the press-fit portion 22 .
在树脂外壳2中,在相对于压入部22在轴向上错开的部分,利用树脂外壳2密封绝缘体12。绝缘体12是树脂,绝缘体12的线膨胀系数比定子铁芯11大。因此,相比于与定子铁芯11在径向上重叠的压入部22,树脂外壳2的与定子铁芯11在径向上不重叠的部分的基于热膨胀的向径向外侧的变形更大。另外,定子铁芯11距罩3的距离更大,因此散热性比压入部22差。因此,因绝缘体12与罩3的基于热膨胀的变形量的差而产生树脂外壳2的应变、偏移等不良情况。In the resin case 2 , the insulator 12 is sealed by the resin case 2 at a portion shifted in the axial direction with respect to the press-fit portion 22 . The insulator 12 is resin, and the coefficient of linear expansion of the insulator 12 is larger than that of the stator core 11 . Therefore, the portion of the resin case 2 that does not overlap the stator core 11 in the radial direction deforms radially outward due to thermal expansion more than the press-fit portion 22 that radially overlaps the stator core 11 . In addition, since the distance between the stator core 11 and the cover 3 is greater, heat dissipation is inferior to that of the press-fit portion 22 . Therefore, defects such as strain and displacement of the resin case 2 occur due to a difference in the amount of deformation due to thermal expansion between the insulator 12 and the cover 3 .
另外,关于树脂外壳2的罩3的开口侧(在图2中为第2方向Or侧),树脂外壳2的基于热膨胀的变形向开口侧释放。另一方面,罩3的里侧(在图2中为第1方向Op侧)没有供基于热膨胀的变形释放的部位。因此,在马达A中,在绝缘体12的径向外方,在罩3与树脂外壳2之间具有间隙Gp。In addition, with respect to the opening side of the cover 3 of the resin case 2 (the second direction Or side in FIG. 2 ), deformation of the resin case 2 due to thermal expansion is released toward the opening side. On the other hand, the rear side of the cover 3 (the first direction Op side in FIG. 2 ) does not have a site for releasing deformation due to thermal expansion. Therefore, in the motor A, there is a gap Gp between the cover 3 and the resin case 2 outside the insulator 12 in the radial direction.
由此,树脂外壳2的与定子铁芯11在轴向上错开的位置(特别是压入方向的里侧)处的树脂外壳2与罩3的变形量的差被间隙Gp吸收。由此,能够抑制由树脂外壳2与罩3的基于热膨胀的变形量的差引起的树脂外壳2的应变、偏移等不良情况。Thus, the difference in the amount of deformation between the resin case 2 and the cover 3 at a position shifted in the axial direction from the stator core 11 of the resin case 2 (in particular, on the inner side in the press-fitting direction) is absorbed by the gap Gp. Accordingly, it is possible to suppress defects such as strain and displacement of the resin case 2 caused by a difference in the amount of deformation due to thermal expansion between the resin case 2 and the cover 3 .
根据本实施方式的马达A,在树脂外壳2与罩3的基于热的变形量的差较大的部分设置有间隙。通过间隙Gp吸收树脂外壳2与罩3的基于热的变形量的差,从而能够抑制由热变形量的差引起的应变、偏移等。另外,通过在树脂外壳2形成凹部23,能够容易地形成树脂外壳2与罩3的间隙。并且,树脂外壳2的具有凹部23的部分、即图2中的与凹部23在径向上重叠的部分是比树脂外壳2的其他部分薄的薄壁部24。这样,通过设置薄壁部24,容易将在电流在搭接线部131流动时产生的热向树脂外壳2的外部排出。According to the motor A of the present embodiment, a gap is provided in a portion where the difference in deformation due to heat between the resin case 2 and the cover 3 is large. The difference in thermal deformation between the resin case 2 and the cover 3 is absorbed by the gap Gp, thereby suppressing strain, offset, and the like due to the difference in thermal deformation. Moreover, by forming the recessed part 23 in the resin case 2, the gap between the resin case 2 and the cover 3 can be formed easily. In addition, a portion of the resin case 2 having the recess 23 , that is, a portion overlapping the recess 23 in the radial direction in FIG. 2 is a thin portion 24 that is thinner than other portions of the resin case 2 . Thus, by providing thin portion 24 , heat generated when current flows through bonding wire portion 131 can be easily discharged to the outside of resin case 2 .
<1.8.1关于轴承的电蚀><1.8.1 Electric corrosion of bearings>
在引用文献那样的现有的马达中,若在第1轴承51的外圈与内圈、或者在第2轴承52的外圈与内圈之间产生电位差,则有时会在第1轴承51和第2轴承52的外圈与球之间、内圈与球之间产生放电(火花)。因产生放电而产生轴承的外圈、球以及内圈的表面损伤的所谓的轴承的电蚀。第1轴承51和第2轴承52的电蚀会成为马达A的振动和噪音的原因。作为电蚀的原因,举出了利用高频高电压对驱动马达A的逆变器电路中包含的开关元件进行驱动的情况。另外,作为除此以外的主要原因,还举出了定子铁芯、转子铁芯41的电位状态等。In a conventional motor such as the cited document, if a potential difference occurs between the outer ring and the inner ring of the first bearing 51 or between the outer ring and the inner ring of the second bearing 52, the first bearing 51 may Discharge (sparks) are generated between the outer ring and the balls and between the inner ring and the balls of the second bearing 52 . The so-called galvanic corrosion of the bearing in which the surfaces of the outer ring, balls, and inner ring of the bearing are damaged by the discharge. Electrolytic corrosion of the first bearing 51 and the second bearing 52 causes vibration and noise of the motor A. As a cause of galvanic corrosion, a case where a switching element included in an inverter circuit for driving the motor A is driven with a high frequency and high voltage is mentioned. In addition, the potential state of the stator core, the rotor core 41, etc. are mentioned as a factor other than this.
因此,在本实施方式的马达A中,通过以下的方法抑制轴承的电蚀。第1轴承51的外圈被收纳于具有导电性的第1轴承收纳部件61。第2轴承52的外圈被收纳于具有导电性的第2轴承收纳部件62。而且,罩3与第1轴承收纳部件61和第2轴承收纳部件62分别直接导通。由此,通过使第1轴承51的外圈与第2轴承52的外圈电导通,能够减小第1轴承51的外圈与内圈以及第2轴承52的外圈与内圈的电位差,从而抑制马达A的轴承(51、52)的电蚀的产生。Therefore, in the motor A of the present embodiment, the electric corrosion of the bearing is suppressed by the following method. The outer ring of the first bearing 51 is housed in a conductive first bearing housing member 61 . The outer ring of the second bearing 52 is housed in a second bearing housing member 62 having conductivity. Furthermore, the cover 3 is directly connected to the first bearing housing member 61 and the second bearing housing member 62 . Thus, by electrically conducting the outer ring of the first bearing 51 and the outer ring of the second bearing 52, the potential difference between the outer ring and the inner ring of the first bearing 51 and the outer ring and the inner ring of the second bearing 52 can be reduced. , thereby suppressing the generation of electrical corrosion of the bearings (51, 52) of the motor A.
在马达A中,通过抑制轴承电蚀的产生,能够使第1轴承51和第2轴承52在较长的期间内高精度地旋转。由此,能够使模制马达A在较长的期间内稳定地动作。即,能够使模制马达A长寿命化。另外,通过罩3使第1轴承51的外圈与第2轴承52的外圈电导通,因而不需要用于导通的部件(例如导电带等)。另外,罩3是保护马达A免受冲击和振动的外装体,第1轴承收纳部件61压入于罩3的导电部312。另外,第2轴承收纳部件62在外筒部620的内部压入有罩3的第2方向Or侧的端部。如上所述,第1轴承收纳部件61和第2轴承收纳部件62通过压入而相对于罩3固定。由此,第1轴承收纳部件61和第2轴承收纳部件62与罩3不容易成为非接触状态,能够稳定地抑制电蚀的产生。In the motor A, the first bearing 51 and the second bearing 52 can be rotated with high precision for a long period of time by suppressing the occurrence of electric corrosion in the bearings. Thereby, the molding motor A can be operated stably for a long period of time. That is, the life of the molded motor A can be extended. In addition, since the outer ring of the first bearing 51 and the outer ring of the second bearing 52 are electrically connected to each other through the cover 3, there is no need for conductive members (for example, conductive tape, etc.). In addition, the cover 3 is an exterior body that protects the motor A from shock and vibration, and the first bearing housing member 61 is press-fitted into the conductive portion 312 of the cover 3 . In addition, the second bearing housing member 62 is press-fitted with an end portion of the cover 3 on the second direction Or side inside the outer cylinder portion 620 . As described above, the first bearing housing member 61 and the second bearing housing member 62 are fixed to the cover 3 by press fitting. Accordingly, the first bearing housing member 61 and the second bearing housing member 62 are less likely to be in a non-contact state with the cover 3 , and the occurrence of electrical corrosion can be stably suppressed.
<1.9变形例><1.9 Modifications>
<1.9.1变形例1><1.9.1 Modification 1>
参照附图,对本实施方式所示的马达的变形例进行说明。图6是示出本实施方式的马达的变形例的树脂外壳和罩的局部剖视图。在图6所示的马达A1中,除了树脂外壳2a1和罩3a1不同以外,具有与图2所示的马达A相同的结构。因此,对实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Modifications of the motor shown in this embodiment will be described with reference to the drawings. 6 is a partial cross-sectional view showing a resin case and a cover of a modified example of the motor of the present embodiment. The motor A1 shown in FIG. 6 has the same structure as the motor A shown in FIG. 2 except that the resin case 2a1 and the cover 3a1 are different. Therefore, the same reference numerals are attached to substantially the same parts, and detailed descriptions of the same parts are omitted.
在图6所示的马达A1中,树脂外壳2a1的外周面的直径朝向压入方向的里侧、即图6中的第1方向Op侧逐渐变小。即,树脂外壳2a1的外周面为压入方向的里侧变得小径的倾斜面(锥形面)。而且,罩3a1具有能够供树脂外壳2a1插入的形状。罩3a1呈筒状,直径至少朝向内周面的压入方向的里侧、即图6中的第1方向Op侧逐渐变小。即,罩3a1的内径朝向树脂外壳2a1的压入方向逐渐变小。通过变更树脂外壳2a1和罩3a1的形状,使插入变得容易。另外,由于压入部221是倾斜面,因此能够减小压入时的树脂外壳2a1的变形量。由此,容易抑制定子1产生应变等。In the motor A1 shown in FIG. 6 , the diameter of the outer peripheral surface of the resin case 2 a 1 gradually decreases toward the back side in the press-fitting direction, that is, the first direction Op side in FIG. 6 . That is, the outer peripheral surface of the resin case 2a1 is an inclined surface (tapered surface) whose diameter becomes smaller on the rear side in the press-fitting direction. Furthermore, the cover 3a1 has a shape in which the resin case 2a1 can be inserted. The cover 3a1 has a cylindrical shape, and its diameter gradually decreases toward at least the back side in the press-fitting direction of the inner peripheral surface, that is, the first direction Op side in FIG. 6 . That is, the inner diameter of the cover 3a1 becomes gradually smaller toward the press-fitting direction of the resin case 2a1. Insertion is facilitated by changing the shapes of the resin case 2a1 and the cover 3a1. In addition, since the press-fit portion 221 is an inclined surface, the amount of deformation of the resin case 2a1 at the time of press-fit can be reduced. Accordingly, it is easy to suppress generation of strain and the like in the stator 1 .
<1.9.2变形例2><1.9.2 Modification 2>
参照附图,对本实施方式所示的马达的变形例进行说明。图7是示出本实施方式的马达的其他变形例的树脂外壳和罩的局部剖视图。在图7所示的马达A2中,除了树脂外壳2a2和罩3a2不同以外,具有与图2所示的马达A相同的结构。因此,对实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Modifications of the motor shown in this embodiment will be described with reference to the drawings. 7 is a partial cross-sectional view showing a resin case and a cover of another modified example of the motor of the present embodiment. The motor A2 shown in FIG. 7 has the same structure as the motor A shown in FIG. 2 except that the resin case 2a2 and the cover 3a2 are different. Therefore, the same reference numerals are attached to substantially the same parts, and detailed descriptions of the same parts are omitted.
在图7所示的马达A2中,树脂外壳2a2的外周面的直径朝向压入方向的里侧、即图7中的第1方向Op侧分阶段变小。即,树脂外壳2a2的外周面具有不同的多个外形。而且,树脂外壳2a2的外周面的压入方向的里侧是小径的,在外形变化的部分形成台阶。而且,罩3a2具有能够供树脂外壳2a2插入的形状。罩3a2呈筒状,至少内周面的压入方向的里侧、即图7中的第1方向Op侧的直径分阶段变小。即,罩3a2的内径朝向树脂外壳2a2的压入方向分阶段变小。In the motor A2 shown in FIG. 7 , the diameter of the outer peripheral surface of the resin case 2 a 2 becomes gradually smaller toward the back side in the press-fitting direction, that is, the first direction Op side in FIG. 7 . That is, the outer peripheral surface of the resin case 2a2 has a plurality of different shapes. Furthermore, the inner side of the outer peripheral surface of the resin case 2a2 in the press-fitting direction has a small diameter, and a step is formed in a part where the external shape changes. Furthermore, the cover 3a2 has a shape in which the resin case 2a2 can be inserted. The cover 3a2 has a cylindrical shape, and at least the diameter of the inner peripheral surface on the back side in the press-fitting direction, that is, on the first direction Op side in FIG. 7 is gradually reduced. That is, the inner diameter of the cover 3a2 becomes gradually smaller toward the press-fitting direction of the resin case 2a2.
通过具有树脂外壳2a2和罩3a2的形状,使插入变得容易。另外,通过使树脂外壳2a2的台阶与罩3a2的台阶接触,能够进行将树脂外壳2a2插入至罩3a2时的定位。并且,树脂外壳2a2的压入部222与罩3a2的压入的部分接触而开始压入。由此,能够减小因压入而进行作用的力。能够减小压入时的树脂外壳2a2的变形量。由此,容易抑制定子1产生应变等。Insertion becomes easy by having the shape of resin case 2a2 and cover 3a2. Moreover, positioning when inserting the resin case 2a2 into the cover 3a2 can be performed by bringing the level|step difference of the resin case 2a2 into contact with the level|step difference of the cover 3a2. And the press-fit part 222 of the resin case 2a2 contacts the press-fit part of the cover 3a2, and press-fit starts. Thereby, the force acting by press-fitting can be reduced. The amount of deformation of the resin case 2a2 at the time of press-fitting can be reduced. Accordingly, it is easy to suppress generation of strain and the like in the stator 1 .
<1.9.3变形例3><1.9.3 Modification 3>
参照附图,对本实施方式所示的马达的变形例进行说明。图8是示出本实施方式的马达的其他变形例的第1轴承收纳部件及其周围的局部剖视图。在图8所示的马达A3中,除了树脂外壳2a3和罩3a3不同以外,具有与图2所示的马达A相同的结构。因此,对实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Modifications of the motor shown in this embodiment will be described with reference to the drawings. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings in another modified example of the motor of the present embodiment. The motor A3 shown in FIG. 8 has the same structure as the motor A shown in FIG. 2 except that the resin case 2a3 and the cover 3a3 are different. Therefore, the same reference numerals are attached to substantially the same parts, and detailed descriptions of the same parts are omitted.
如图8所示,树脂外壳2a3在凹孔21中具有缺口210。缺口210设置于树脂外壳孔20的边缘部,并沿轴向延伸。另外,罩3a3的外壳接触部31具有导电部313。导电部313从外壳接触部31向径向内侧延伸。另外,导电部313的一部分弯折,向第2方向Or侧偏移。导电部313与树脂外壳2a3所具有的缺口210在轴向上重叠。As shown in FIG. 8 , the resin case 2 a 3 has a notch 210 in the concave hole 21 . The notch 210 is disposed on an edge of the resin housing hole 20 and extends in the axial direction. In addition, the housing contact portion 31 of the cover 3 a 3 has a conductive portion 313 . The conductive portion 313 extends radially inward from the housing contact portion 31 . In addition, a part of the conductive portion 313 is bent and shifted toward the second direction Or side. The conductive portion 313 overlaps the notch 210 included in the resin case 2a3 in the axial direction.
导电部313与第1轴承收纳部件61的凸缘部611在缺口210的内部在轴向上重叠。而且,导电部313和凸缘部611被螺钉Bt固定。由此,导电部313与凸缘部611电导通。即,罩3a3与第1轴承收纳部件61电导通。由此,罩3a3使1轴承收纳部件61与第2轴承收纳部件62电导通。而且,在马达A3中,第1轴承51的外圈和第2轴承52的外圈为相同电位,抑制了各轴承的电蚀。The conductive portion 313 overlaps the flange portion 611 of the first bearing housing member 61 in the axial direction inside the notch 210 . Furthermore, the conductive portion 313 and the flange portion 611 are fixed by screws Bt. Accordingly, the conductive portion 313 is electrically connected to the flange portion 611 . That is, the cover 3a3 is electrically connected to the first bearing housing member 61 . Thus, the cover 3 a 3 electrically conducts the first bearing housing member 61 and the second bearing housing member 62 . In addition, in the motor A3, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same electric potential, and electric corrosion of each bearing is suppressed.
另外,在本变形例的马达A3中,使用螺钉Bt对导电部件313和凸缘部611进行固定,但不限定于此。例如,也可以使用铆钉等固定工具。并且,也可以采用焊接、使用了导电性粘接剂的粘接等。并且,也可以采用能够使导电部313弹性变形的结构,借助导电部313的弹力而按压在凸缘部611(与凸缘部611接触)。另外,这些只是对导电部313和凸缘部611进行固定的方法的一例,并不限定于此。能够广泛采用使导电部313与凸缘部611电导通的方法。In addition, in the motor A3 of this modified example, the conductive member 313 and the flange portion 611 are fixed using the screw Bt, but the present invention is not limited thereto. For example, fixing tools such as rivets may also be used. In addition, welding, bonding using a conductive adhesive, or the like may be used. In addition, a structure capable of elastically deforming the conductive part 313 may be adopted, and the conductive part 313 may be pressed against the flange part 611 (contact with the flange part 611 ) by the elastic force of the conductive part 313 . In addition, these are just an example of the method of fixing the conductive part 313 and the flange part 611, and are not limited to this. A method of electrically conducting the conductive portion 313 and the flange portion 611 can be widely adopted.
<1.9.4变形例4><1.9.4 Modification 4>
参照附图,对本实施方式所示的马达的变形例进行说明。图9是示出本实施方式的马达的其他变形例的第1轴承收纳部件及其周围的局部剖视图。在图9所示的马达A4中,除了罩3a4不同以外,具有与图2所示的马达A相同的结构。因此,对实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Modifications of the motor shown in this embodiment will be described with reference to the drawings. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings in another modified example of the motor of the present embodiment. The motor A4 shown in FIG. 9 has the same structure as the motor A shown in FIG. 2 except that the cover 3a4 is different. Therefore, the same reference numerals are attached to substantially the same parts, and detailed descriptions of the same parts are omitted.
如图9所示,罩3a4在外壳接触部31的径向内侧具有多个导电部314。这里,具有4个导电部314。导电部314向径向内侧延伸,前端沿轴向(这里为第1方向Op侧)弯折。导电部314的弯折的前端与第1轴承收纳部件61的外周面接触。导电部314的弯折的前端向径向内侧倾斜,向内侧按压第1轴承收纳部件61的外周面。由此,导电部314的前端与第1轴承收纳部件61电导通。另外,能够采用使导电部314不容易变形的结构。在该情况下,第1轴承收纳部件61压入于导电部314。As shown in FIG. 9 , the cover 3 a 4 has a plurality of conductive portions 314 on the inner side in the radial direction of the housing contact portion 31 . Here, there are four conductive parts 314 . The conductive portion 314 extends radially inward, and its tip is bent in the axial direction (here, on the Op side in the first direction). The bent tip of the conductive portion 314 is in contact with the outer peripheral surface of the first bearing housing member 61 . The bent front end of the conductive portion 314 is inclined radially inward, and presses the outer peripheral surface of the first bearing housing member 61 inwardly. Accordingly, the tip of the conductive portion 314 is electrically connected to the first bearing housing member 61 . In addition, it is possible to employ a structure in which the conductive portion 314 is not easily deformed. In this case, the first bearing housing member 61 is press-fitted into the conductive portion 314 .
像马达A4所示的那样,罩3a4使1轴承收纳部件61与第2轴承收纳部件62电导通。而且,在马达A4中,第1轴承51的外圈和第2轴承52的外圈为相同电位,抑制了各轴承的电蚀。As shown in the motor A4, the cover 3a4 electrically conducts the 1st bearing accommodating member 61 and the 2nd bearing accommodating member 62. In addition, in the motor A4, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same electric potential, and electric corrosion of each bearing is suppressed.
<第2实施方式><Second Embodiment>
参照附图,对本发明的马达的另一例进行说明。图10是本发明的马达的另一例的分解立体图。图11是图10所示的马达的剖视图。如图10和图11所示,马达B的树脂外壳2b在第2方向Or侧具有向径向外侧延伸的台阶部25。树脂外壳2b具有多个(这里为4个)台阶部25。台阶部25在与树脂外壳2b在轴向上相同的位置处沿周向等间隔地排列。而且,罩3b具有从外周面向外侧突出的抵接部311。在将树脂外壳2b压入于罩3b时,抵接部311与台阶部25接触。抵接部311与台阶部25的压入方向(在图11中为第1方向Op侧)的面接触。Another example of the motor of the present invention will be described with reference to the drawings. Fig. 10 is an exploded perspective view of another example of the motor of the present invention. Fig. 11 is a sectional view of the motor shown in Fig. 10 . As shown in FIGS. 10 and 11 , the resin case 2 b of the motor B has a stepped portion 25 extending radially outward on the side in the second direction Or. The resin case 2b has a plurality (here, four) of steps 25 . The stepped portions 25 are arranged at equal intervals in the circumferential direction at the same position in the axial direction as that of the resin case 2b. Furthermore, the cover 3b has the contact part 311 which protrudes outward from the outer peripheral surface. When the resin case 2b is press-fitted into the cover 3b, the contact portion 311 comes into contact with the stepped portion 25 . The contact portion 311 is in contact with the surface of the stepped portion 25 in the press-fitting direction (the first direction Op side in FIG. 11 ).
另外,罩3b的周向上相邻的抵接部311之间的部分沿轴向比抵接部311向开口侧(在图11中为第2方向Or侧)延伸。另外,在本实施方式的马达B中,在第2轴承收纳部件62的外筒部620直接压入有树脂外壳2b。In addition, the portion between the adjacent contact portions 311 in the circumferential direction of the cover 3 b extends toward the opening side (the second direction Or side in FIG. 11 ) rather than the contact portions 311 in the axial direction. In addition, in the motor B of the present embodiment, the resin case 2 b is directly press-fitted into the outer cylinder portion 620 of the second bearing housing member 62 .
该台阶部25是用于将马达B安装在设备上的安装用的凸部。因此,台阶部25供螺钉等固定工具贯穿。而且,使与由与树脂外壳2b相同的部件形成的台阶部25接触的抵接部311由与强度比树脂外壳2b高的罩3b相同的部件形成。由此,能够将马达B牢固地固定。另外,即使振动和冲击等进行作用,马达B也不容易脱落。另外,台阶部25的个数和位置不限于上述情况,根据安装有马达B的装置的安装部位(未图示)的形状和位置等而变更。The stepped portion 25 is a mounting convex portion for mounting the motor B to equipment. Therefore, a fixing tool such as a screw penetrates the stepped portion 25 . Furthermore, the contact part 311 which contacts the stepped part 25 formed by the same member as the resin case 2b is formed by the same member as the cover 3b whose strength is higher than the resin case 2b. Thereby, the motor B can be firmly fixed. In addition, even if vibration, shock, etc. act, the motor B is not easy to fall off. In addition, the number and position of the step portion 25 are not limited to the above, and may be changed in accordance with the shape and position of a mounting portion (not shown) of the device to which the motor B is mounted.
在树脂外壳2b中,台阶部25是沿周向排列的凸部。而且,沿周向排列的台阶部25之间是沿轴向连续的曲面(即,切取圆柱形状的周向的一部分而成的曲面)。罩3b的周向上相邻的抵接部311之间的部分具有沿轴向第2方向Or侧延伸的延伸部3111。延伸部3111的第2方向Or侧的端部是罩压入部300,压入到第2轴承收纳部件62的内部。In the resin case 2b, the stepped portion 25 is a convex portion lined up in the circumferential direction. Furthermore, between the step portions 25 arranged in the circumferential direction is a curved surface continuous in the axial direction (that is, a curved surface obtained by cutting out a part of the cylindrical shape in the circumferential direction). The portion between the adjacent contact portions 311 in the circumferential direction of the cover 3 b has an extension portion 3111 extending in the second axial direction Or side. The end portion of the extending portion 3111 on the second direction Or side is the cover press-fitting portion 300 , and is press-fitted into the second bearing housing member 62 .
罩3b使第1轴承收纳部件61和第2轴承收纳部件62电导通。即,第1轴承51的外圈和第2轴承52的外圈为相同电位,抑制了第1轴承51和第2轴承52产生电蚀。The cover 3 b electrically conducts the first bearing housing member 61 and the second bearing housing member 62 . That is, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same electric potential, and the occurrence of electric corrosion in the first bearing 51 and the second bearing 52 is suppressed.
除此以外的特征与第1实施方式相同。Other features are the same as those of the first embodiment.
<3.第3实施方式><3. Third Embodiment>
图12是本发明的马达的又一例的剖视图。在图12所示的马达C中,定子1c和树脂外壳2c不同,但除此以外的部分与第1实施方式的马达A相同。因此,对马达C的结构的与马达A实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Fig. 12 is a sectional view of still another example of the motor of the present invention. In the motor C shown in FIG. 12 , the stator 1c and the resin case 2c are different, but the other parts are the same as the motor A of the first embodiment. Therefore, parts of the structure of the motor C that are substantially the same as those of the motor A are denoted by the same reference numerals, and detailed description of the same parts will be omitted.
如图12所示,在马达C的定子1c中,在绝缘体12的第1方向Op侧的端部具有绝缘体铁芯背部122。而且,在绝缘体铁芯背部122具有配置有搭接线部131的布线部120c。而且,在树脂外壳2c的与布线部120c在轴向上重叠的位置形成有凹部23c。As shown in FIG. 12 , in the stator 1 c of the motor C, an insulator core back 122 is provided at an end portion of the insulator 12 on the first direction Op side. Furthermore, the insulator core back 122 has the wiring part 120c in which the lap wire part 131 is arrange|positioned. Further, a concave portion 23c is formed at a position overlapping with the wiring portion 120c in the axial direction of the resin case 2c.
而且,凹部23c的部分是薄壁部24c。而且,在与凹部23c在轴向上重叠的罩3c之间具有间隙Gp。Moreover, the part of the recessed part 23c is the thin part 24c. Furthermore, there is a gap Gp between the cover 3c overlapping the recessed portion 23c in the axial direction.
树脂外壳2c的压入部22配置在外周面。因此,在将树脂外壳2c压入于罩3c时,压入时的力作用于树脂外壳2c的外周面。在马达C中,通过将凹部23c配置在轴向的第1方向Op侧的端部,从而压入时的力不容易集中在凹部23c。由此,还抑制了罩3c相对于树脂外壳2c的偏移。由此,树脂外壳2c能够成为使第1轴承收纳部件61与第2轴承收纳部件62电导通的状态。The press-fit part 22 of the resin case 2c is arrange|positioned on the outer peripheral surface. Therefore, when the resin case 2c is press-fitted into the cover 3c, the force at the time of press-fitting acts on the outer peripheral surface of the resin case 2c. In the motor C, by arranging the concave portion 23c at the end portion on the first axial direction Op side, the force at the time of press-fitting is less likely to concentrate on the concave portion 23c. Thereby, shifting of the cover 3c with respect to the resin case 2c is also suppressed. Thereby, the resin case 2 c can be brought into a state where the first bearing housing member 61 and the second bearing housing member 62 are electrically connected.
除此以外的特征与第1实施方式相同。Other features are the same as those of the first embodiment.
<4.第4实施方式><4. Fourth Embodiment>
参照附图,对本发明的又一例进行说明。图13是本发明的马达的又一例的分解立体图。图14是图13所示的马达的剖视图。在本实施方式的马达D中,除了罩、第1轴承收纳部件61d、第2轴承收纳部件62d以及轴承侧侵入防止部件71d不同以外,具有与第1实施方式的马达A相同的结构。因此,在马达D的结构中,对与马达A的结构实质上相同的部分标注相同的标号,并省略相同部分的详细说明。Still another example of the present invention will be described with reference to the drawings. Fig. 13 is an exploded perspective view of still another example of the motor of the present invention. Fig. 14 is a sectional view of the motor shown in Fig. 13 . The motor D of the present embodiment has the same structure as the motor A of the first embodiment except that the cover, the first bearing housing member 61d, the second bearing housing member 62d, and the bearing-side intrusion preventing member 71d are different. Therefore, in the structure of the motor D, the parts substantially the same as those of the motor A are denoted by the same reference numerals, and detailed descriptions of the same parts are omitted.
<4.1罩><4.1 Cover>
如图13、图14所示,马达D的罩具有第1罩部件3da和第2罩部件3db。即,罩具有:第1罩部件3da,其从轴向的一侧(第1方向Op侧)覆盖树脂外壳2;以及第2罩部件3db,其从轴向的另一侧(第2方向Or侧)覆盖树脂外壳2。在第1罩部件3da压入有树脂外壳2的第1方向Op侧。另外,在第2罩部件3db插入有树脂外壳2的第2方向Or侧。另外,在本实施方式的马达D中,树脂外壳2的第1方向Op侧压入于第1罩部件3da,但不限定于此。例如也可以是,树脂外壳2的第2方向Or侧压入于第2罩部件3db。另外,也可以使两者均压入。根据树脂外壳2的压入部22的位置来决定树脂外壳2压入于第1罩部件3da和第2罩部件3db中的哪一个罩部件。As shown in FIGS. 13 and 14 , the cover of the motor D has a first cover member 3da and a second cover member 3db. That is, the cover has: a first cover member 3da that covers the resin case 2 from one axial side (first direction Op side); and a second cover member 3db that covers the resin case 2 from the other axial side (second direction Or side). side) to cover the resin case 2. The first direction Op side of the resin case 2 is press-fitted into the first cover member 3da. In addition, the second direction Or side of the resin case 2 is inserted into the second cover member 3db. In addition, in the motor D of the present embodiment, the first direction Op side of the resin case 2 is press-fitted into the first cover member 3da, but the present invention is not limited thereto. For example, the second direction Or side of the resin case 2 may be press-fitted into the second cover member 3db. Alternatively, both may be press-fitted. Which one of the first cover member 3da and the second cover member 3db is to be press-fitted by the resin case 2 is determined according to the position of the press-fit portion 22 of the resin case 2 .
<4.2第1罩部件><4.2 Part 1 Cover>
如图13、图14所示,第1罩部件3da呈第1方向Op侧的端部关闭的有底圆筒形状。而且,第1罩部件3da在第2方向Or侧的端部具有向径向外侧延伸的第1凸缘32。即,第1罩部件3da具有从外周面向径向外侧延伸的第1凸缘32。如图11所示,在沿轴向观察时,第1凸缘32为四边形(例如正方形)。另外,第1凸缘32采用能够在安装有马达D的装置(未图示)的安装部位安装的形状。As shown in FIGS. 13 and 14 , the first cover member 3 da has a bottomed cylindrical shape in which an end portion on the Op side in the first direction is closed. Furthermore, the end portion of the first cover member 3da on the second direction Or side has a first flange 32 extending radially outward. That is, the first cover member 3da has a first flange 32 extending radially outward from the outer peripheral surface. As shown in FIG. 11 , the first flange 32 is quadrangular (for example, square) when viewed in the axial direction. In addition, the first flange 32 has a shape capable of being attached to a mounting portion of a device (not shown) to which the motor D is mounted.
另外,第1罩部件3da的底部的径向中央和第1轴承收纳部件61d由同一部件形成。即,罩(第1罩部件3da)对多个轴承中的至少一个轴承(轴承51)进行保持。而且,第1轴承收纳部件61d和轴承侧侵入防止部件71d由同一部件形成。即,第1罩部件3da、第1轴承收纳部件61d以及轴承侧侵入防止部件71d由同一部件形成。即,第1轴承收纳部件61d从第1罩部件3da的底部向第1方向Op侧突出。轴承侧侵入防止部件71d从径向中央部分向第1方向Op侧突出。而且,轴承侧侵入防止部件71d从第1轴承收纳部件61d的第1方向Op侧的端面部610d的径向中央部分向第1方向Op侧突出。另外,轴承侧侵入防止部件71d与第1轴承收纳部件61d由同一部件、即金属形成。In addition, the radial center of the bottom of the first cover member 3da and the first bearing housing member 61d are formed of the same member. That is, the cover (first cover member 3da) holds at least one bearing (bearing 51) among the plurality of bearings. Moreover, 61 d of 1st bearing accommodation members and 71 d of bearing side intrusion prevention members are formed by the same member. That is, the first cover member 3da, the first bearing housing member 61d, and the bearing-side intrusion prevention member 71d are formed of the same member. That is, the first bearing housing member 61d protrudes toward the first direction Op side from the bottom of the first cover member 3da. The bearing-side intrusion prevention member 71d protrudes toward the Op side in the first direction from the radially central portion. Further, the bearing-side intrusion preventing member 71d protrudes toward the first direction Op side from the radial center portion of the end surface portion 610d on the first direction Op side of the first bearing housing member 61d. In addition, the bearing-side intrusion preventing member 71d is formed of the same member, that is, metal, as the first bearing housing member 61d.
第1轴承收纳部件61d与第1罩部件3da由同一部件形成,但在内部收纳第1轴承51,这一点起到与马达A的第1轴承收纳部件61相同的作用。另外,虽然轴承侧侵入防止部件71d的材质也不同,但通过与轴侧侵入防止部件72进行并用,抑制水、尘埃、灰尘等异物的混入,这一点起到与马达A的轴承侧侵入防止部件71相同的作用。The first bearing accommodating member 61d is formed of the same member as the first cover member 3da, but houses the first bearing 51 inside, and serves the same function as the first bearing accommodating member 61 of the motor A. In addition, although the material of the bearing-side intrusion prevention member 71d is also different, by using it together with the shaft-side intrusion prevention member 72, the intrusion of foreign matter such as water, dust, dust, etc. is suppressed. 71 has the same effect.
<4.3第2罩部件><4.3 Second cover part>
如图13、图14所示,第2罩部件3db是沿轴向延伸的筒状的部件。由同一部件形成第2罩部件3db和第2轴承收纳部件62d。另外,在第2罩部件3db的第2方向Or侧的端部连续地形成有第2轴承收纳部件62d。另外,第2罩部件3db在第1方向Op侧的端部具有向径向外侧延伸的第2凸缘33。即,第2罩部件3db具有从外周面向径向外侧延伸的第2凸缘33。如图11所示,在沿轴向观察时,第2凸缘33为四边形(例如正方形)。第2凸缘33具有与第1凸缘32在轴向上重叠的形状。As shown in FIGS. 13 and 14 , the second cover member 3db is a cylindrical member extending in the axial direction. The second cover member 3db and the second bearing housing member 62d are formed of the same member. Moreover, the 2nd bearing accommodation member 62d is continuously formed in the end part of the 2nd direction Or side of 2nd cover member 3db. In addition, the second cover member 3db has a second flange 33 extending radially outward at an end portion on the Op side in the first direction. That is, the second cover member 3db has the second flange 33 extending radially outward from the outer peripheral surface. As shown in FIG. 11 , the second flange 33 is quadrangular (for example, square) when viewed in the axial direction. The second flange 33 has a shape overlapping the first flange 32 in the axial direction.
在第2轴承收纳部件62d中,除了马达A的第2轴承收纳部件62的位于外筒部620的部分与第2罩部件3db通过同一部件连续以外,具有与马达A所使用的第2轴承收纳部件62相同的结构。即,第2轴承收纳部件62d具有收纳第2轴承52的收纳部621d。罩(第2罩部件3db)对多个轴承中的至少一个轴承(轴承52)进行保持。In the 2nd bearing housing part 62d, except that the part of the 2nd bearing housing part 62 of the motor A located in the outer cylinder part 620 is continuous with the 2nd cover part 3db by the same part, it has the same part as the 2nd bearing housing part used in the motor A. Part 62 has the same structure. That is, the second bearing housing member 62d has a housing portion 621d for housing the second bearing 52 . The cover (second cover member 3db) holds at least one bearing (bearing 52) among the plurality of bearings.
<4.4马达的组装><4.4 Motor Assembly>
树脂外壳2从第1方向Op侧插入于第1罩部件3da,压入部22压入于第1罩部件3da。另一方面,第2罩部件3db仅覆盖树脂外壳2,而不压入。因此,插入有树脂外壳2的第2方向Or侧的部分的第2罩部件3db有时能够以中心轴线Ax为中心而进行旋转。因此,在第2凸缘33的第1方向Op侧的面具有向第1方向Op侧突出的突起330。突起330插入于定位孔320中,该定位孔320设置于第1凸缘32。由此,调整了第1凸缘32和第2凸缘33、即第1罩部件3da和第2罩部件3db的周向的位置。The resin case 2 is inserted into the first cover member 3da from the Op side in the first direction, and the press-fit portion 22 is press-fitted into the first cover member 3da. On the other hand, the 2nd cover member 3db only covers the resin case 2, and is not press-fitted. Therefore, the second cover member 3db in which the portion on the second direction Or side of the resin case 2 is inserted may be rotatable about the central axis Ax. Therefore, the surface of the second flange 33 on the first direction Op side has a protrusion 330 protruding toward the first direction Op side. The protrusion 330 is inserted into the positioning hole 320 provided in the first flange 32 . Accordingly, the circumferential positions of the first flange 32 and the second flange 33 , that is, the first cover member 3da and the second cover member 3db are adjusted.
第1凸缘32和第2凸缘33将第1罩部件3da与第2罩部件3db相互固定。因此,在第1凸缘32和第2凸缘33具有供固定工具(这里为螺钉)贯穿的螺钉固定孔。而且,通过将第1凸缘32和第2凸缘33相互固定,使第1罩部件3da和第2罩部件3db相互固定。即,在第1罩部件3da和第2罩部件3db覆盖树脂外壳2时,第1凸缘32与第2凸缘33直接或间接连接。The first flange 32 and the second flange 33 fix the first cover member 3da and the second cover member 3db to each other. Therefore, the first flange 32 and the second flange 33 have screw fixing holes through which fixing tools (here, screws) are inserted. And by fixing the 1st flange 32 and the 2nd flange 33 mutually, the 1st cover member 3da and the 2nd cover member 3db are mutually fixed. That is, when the first cover member 3da and the second cover member 3db cover the resin case 2, the first flange 32 and the second flange 33 are directly or indirectly connected.
树脂外壳2压入于第1罩部件3da,第2罩部件3db经由第2凸缘33固定于第1罩部件3da的第1凸缘32。因此,决定了树脂外壳2所覆盖的定子1与第1轴承51和第2轴承52的相对位置。而且,旋转轴40被第1轴承51和第2轴承52支承为能够旋转。The resin case 2 is press-fitted into the first cover member 3da, and the second cover member 3db is fixed to the first flange 32 of the first cover member 3da via the second flange 33 . Therefore, the relative positions of the stator 1 covered by the resin case 2 and the first bearing 51 and the second bearing 52 are determined. Furthermore, the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52 .
即,在马达D中,通过第1轴承51和第2轴承52对旋转轴40进行支承,该第1轴承51和该第2轴承52安装于压入有树脂外壳2的第1罩部件3da和第2罩部件3db。由此,转子4在定子1的内部沿径向具有一定的间隔,并且被支承为能够旋转。That is, in the motor D, the rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 attached to the first cover member 3da and the first cover member 3da into which the resin case 2 is press-fitted. The second cover member 3db. As a result, the rotor 4 is rotatably supported at a constant interval in the radial direction inside the stator 1 .
这样,通过第1罩部件3da和第2罩部件3db覆盖树脂外壳2,从而能够缩短压入部22压入的长度。由此,能够减小作用于树脂外壳2和罩的力,从而抑制树脂外壳2和罩的应变、偏移等变形。并且,由此,能够使定子1与转子4准确地对位,能够抑制马达D的性能降低。Thus, by covering the resin case 2 with the 1st cover member 3da and the 2nd cover member 3db, the length by which the press-fit part 22 is press-fitted can be shortened. Thereby, the force acting on the resin case 2 and the cover can be reduced, thereby suppressing deformation such as strain and displacement of the resin case 2 and the cover. In addition, thereby, the stator 1 and the rotor 4 can be accurately aligned, and performance degradation of the motor D can be suppressed.
另外,第1轴承收纳部件61d与具有导电性的第1罩部件3da由同一部件形成,第2轴承收纳部件62d与具有导电性的第2罩部件3db由同一部件形成。而且,第1罩部件3da和第2罩部件3db接触。由此,第1轴承收纳部件61d与第2轴承收纳部件62d处于电导通状态。另外,也可以说第1罩部件3da是第1轴承收纳部件61d的一部分,另外,也可以说第2罩部件3db是第2轴承收纳部件62d的一部分。而且,在马达D中,第1罩部件3da与第2罩部件3db直接接触。即,在马达D中,罩与第1轴承收纳部件61d和第2轴承收纳部件62d分别直接导通。In addition, the first bearing housing member 61d is formed of the same member as the conductive first cover member 3da, and the second bearing housing member 62d is formed of the same member as the conductive second cover member 3db. And the 1st cover member 3da and the 2nd cover member 3db are in contact. Thereby, the 1st bearing accommodation member 61d and the 2nd bearing accommodation member 62d are in the electrical conduction state. In addition, the first cover member 3da can also be said to be a part of the first bearing housing member 61d, and the second cover member 3db can also be said to be a part of the second bearing housing member 62d. Furthermore, in the motor D, the first cover member 3da is in direct contact with the second cover member 3db. That is, in the motor D, the cover is directly connected to the first bearing accommodating member 61d and the second bearing accommodating member 62d.
<5.第5实施方式><5. Fifth Embodiment>
参照附图,对本发明的又一例进行说明。图15是本发明的马达的又一例的剖视图。在本实施方式的马达E中,除了树脂外壳2e、第1罩部件3ea以及第2罩部件3eb不同以外,具有与第4实施方式的马达D相同的结构。因此,在马达E的结构中,对与马达D的结构实质上相同的部分标注相同的标号,并省略相同部分的详细说明。另外,在马达E中,将第1轴承51收纳于与马达A相同结构的第1轴承收纳部件61。Still another example of the present invention will be described with reference to the drawings. Fig. 15 is a sectional view of still another example of the motor of the present invention. The motor E of this embodiment has the same structure as the motor D of the fourth embodiment except that the resin case 2e, the first cover member 3ea, and the second cover member 3eb are different. Therefore, in the structure of the motor E, the parts that are substantially the same as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts will be omitted. In addition, in the motor E, the first bearing 51 is housed in a first bearing housing member 61 having the same structure as the motor A. As shown in FIG.
如图15所示,马达E的树脂外壳2e具有台阶部25e,该台阶部25e从外周面的比压入部22靠近第2方向Or的部分向径向外侧突出。另外,台阶部25e的轴向的位置与图8、图9所示的马达B所具有的台阶部25不同,但具有同样的形状并具有同样的目的。即,在树脂外壳2e具有4个台阶部25e,这4个台阶部25e沿周向等间隔地排列。另外,在树脂外壳2e的第1方向Op侧的端部固定有第1轴承收纳部件61。另外,第1轴承收纳部件61的固定方法与马达A的树脂外壳2相同,省略详细说明。As shown in FIG. 15 , the resin case 2 e of the motor E has a stepped portion 25 e protruding radially outward from a portion of the outer peripheral surface closer to the second direction Or than the press-fit portion 22 . In addition, although the position of the axial direction of the step part 25e differs from the step part 25 which the motor B shown to FIG. 8, FIG. 9 has, it has the same shape and has the same purpose. That is, the resin case 2e has four stepped portions 25e, and these four stepped portions 25e are arranged at equal intervals in the circumferential direction. In addition, a first bearing housing member 61 is fixed to an end portion on the Op side in the first direction of the resin case 2e. In addition, the fixing method of the 1st bearing housing member 61 is the same as that of the resin case 2 of the motor A, and detailed description is abbreviate|omitted.
第1罩部件3ea呈第1方向Op侧的端部关闭的有底圆筒形状。而且,与罩3同样地,在底部具有外壳接触部31和导电部312。另外,第1罩部件3ea具有第1凸缘32,该第1凸缘32具有与第1罩部件3da相同的结构。The first cover member 3ea has a bottomed cylindrical shape in which an end portion on the Op side in the first direction is closed. Furthermore, similarly to the cover 3 , the case contact portion 31 and the conductive portion 312 are provided at the bottom. Moreover, the 1st cover member 3ea has the 1st flange 32 which has the same structure as the 1st cover member 3da.
第2罩部件3eb是沿轴向延伸的筒状的部件。第2罩部件3eb和第2轴承收纳部件62d由同一部件形成。另外,在第2罩部件3eb的第2方向Or侧的端部连续地形成有第2轴承收纳部件62d。另外,第2罩部件3eb在第1方向Op侧的端部具有向径向外侧延伸的第2凸缘33e和抵接部35e。第2凸缘33e设置于在使第2罩部件3eb从树脂外壳2e的第2方向Or侧覆盖时与第1罩部件3ea的第1凸缘32接触的位置。另外,抵接部35e设置于在使第2罩部件3eb从树脂外壳2e的第2方向Or侧覆盖时与台阶部25e的第2方向Or侧的面接触的位置。The second cover member 3eb is a cylindrical member extending in the axial direction. The second cover member 3eb and the second bearing housing member 62d are formed of the same member. Moreover, the 2nd bearing accommodation member 62d is continuously formed in the end part of the 2nd direction Or side of the 2nd cover member 3eb. In addition, the second cover member 3eb has a second flange 33e and a contact portion 35e extending radially outward at an end portion on the Op side in the first direction. The 2nd flange 33e is provided in the position which contacts the 1st flange 32 of the 1st cover member 3ea when covering the 2nd cover member 3eb from the 2nd direction Or side of the resin case 2e. Moreover, the contact part 35e is provided in the position which contacts the surface by the side of the 2nd direction Or of the step part 25e when covering the 2nd cover member 3eb from the side of the 2nd direction Or of the resin case 2e.
如图15所示,在第2罩部件3eb中,第2凸缘33e配置在比抵接部35e靠第1方向Op侧的位置。而且,第2凸缘33e和抵接部35e沿周向交替配置。As shown in FIG. 15, in the 2nd cover member 3eb, the 2nd flange 33e is arrange|positioned rather than the contact part 35e on the side of the 1st direction Op. And the 2nd flange 33e and the contact part 35e are arrange|positioned alternately along the circumferential direction.
在将树脂外壳2压入于第1罩部件3da时,第1凸缘32与台阶部25e的第1方向Op侧的面接触。而且,第2罩部件3eb覆盖树脂外壳2e的第2方向Or侧。此时,第2罩部件3eb的抵接部35e与树脂外壳2e的台阶部25e的第2方向Or侧的端面接触,第2凸缘33e与第1凸缘32接触。When the resin case 2 is press-fitted into the first cover member 3da, the first flange 32 comes into contact with the surface on the first direction Op side of the step portion 25e. And the 2nd cover member 3eb covers the 2nd direction Or side of the resin case 2e. At this time, the contact portion 35e of the second cover member 3eb is in contact with the second direction Or side end surface of the stepped portion 25e of the resin case 2e, and the second flange 33e is in contact with the first flange 32 .
这样,通过树脂外壳2e具有台阶部25e,使向第1罩部件3da压入时的轴向的定位变得容易。同样地,使第2罩部件3eb相对于树脂外壳2e的轴向的定位变得容易。例如,如果马达E的使用期间延长,则有时因构成树脂外壳2e的树脂的经年变化而导致压入部22的外径变小。此时,基于压入的树脂外壳2e相对于第1罩部件2da的固定变弱。在马达E的情况下,台阶部25e也与第1凸缘32和抵接部35e一起固定在安装位置。因此,即使基于压入的固定变弱,也能限制树脂外壳2e的移动。由此,即使是较长期间的使用,也能够抑制马达E的性能降低。In this way, since the resin case 2e has the stepped portion 25e, positioning in the axial direction at the time of press-fitting into the first cover member 3da is facilitated. Likewise, the axial positioning of the second cover member 3eb with respect to the resin case 2e is facilitated. For example, if the usage period of the motor E is prolonged, the outer diameter of the press-fit portion 22 may become smaller due to a change over time in the resin constituting the resin case 2e. At this time, the fixation of the resin case 2e with respect to the 1st cover member 2da by press fitting becomes weak. In the case of the motor E, the stepped portion 25e is also fixed at the mounting position together with the first flange 32 and the contact portion 35e. Therefore, even if the fixation by press fitting becomes weak, movement of the resin case 2e can be restricted. Thereby, even if it is used for a long period of time, performance degradation of the motor E can be suppressed.
在马达E中,第1凸缘32与第2凸缘33e直接接触。由此,第1罩部件3ea与第2罩部件3eb直接接触,该第1罩部件3ea与第1轴承收纳部件61电连接,该第2罩部件3eb由与第2轴承收纳部件62d相同的部件形成。由此,第1轴承收纳部件61与第2轴承收纳部件62成为间接导通状态。In the motor E, the first flange 32 is in direct contact with the second flange 33e. Thus, the first cover member 3ea is in direct contact with the second cover member 3eb, the first cover member 3ea is electrically connected to the first bearing housing member 61, and the second cover member 3eb is made of the same member as the second bearing housing member 62d. form. As a result, the first bearing housing member 61 and the second bearing housing member 62 are brought into an indirect conduction state.
其他特征与第4实施方式相同。Other features are the same as those of the fourth embodiment.
<6.第6实施方式><6. Sixth Embodiment>
参照附图,对本发明的又一例进行说明。图16是本发明的马达的又一例的剖视图。在本实施方式的马达F中,除了具有连接部36以外,具有与第1实施方式的马达A相同的结构。因此,在马达F的结构中,对与马达A实质上相同的部分标注相同的标号,并且省略相同部分的详细说明。Still another example of the present invention will be described with reference to the drawings. Fig. 16 is a sectional view of still another example of the motor of the present invention. The motor F of the present embodiment has the same configuration as the motor A of the first embodiment except for the connection portion 36 . Therefore, in the structure of the motor F, the parts that are substantially the same as those of the motor A are denoted by the same reference numerals, and detailed description of the same parts will be omitted.
如图16所示,马达F的罩3的第2方向Or侧的端部与第2轴承收纳部件62分离。而且,具有使罩3与第2轴承收纳部件62电导通的连接部36。连接部35具有导电性,这里,连接部35是金属制的。另外,连接部36具有嵌入于罩3和第2轴承收纳部件62之间的台阶。通过安装连接部36,使第1轴承收纳部件61与第2轴承收纳部件62经由罩3和连接部36而电导通。由此,在马达F中,抑制了第1轴承51和第2轴承52的电蚀。另外,通过采用通过连接部36使罩3与第2轴承收纳部件62连接的结构,即使罩3的轴向长度存在偏差,也能够使罩3与第2轴承收纳部件62电导通。As shown in FIG. 16 , the end portion on the second direction Or side of the cover 3 of the motor F is separated from the second bearing housing member 62 . Furthermore, it has the connection part 36 which electrically conducts between the cover 3 and the 2nd bearing housing member 62. As shown in FIG. The connection portion 35 has conductivity, and here, the connection portion 35 is made of metal. In addition, the connecting portion 36 has a step that is fitted between the cover 3 and the second bearing housing member 62 . By attaching the connecting portion 36 , the first bearing housing member 61 and the second bearing housing member 62 are electrically connected via the cover 3 and the connecting portion 36 . Accordingly, in the motor F, electrical corrosion of the first bearing 51 and the second bearing 52 is suppressed. In addition, by adopting a structure in which the cover 3 and the second bearing housing member 62 are connected via the connection portion 36 , the cover 3 and the second bearing housing member 62 can be electrically connected even if the axial length of the cover 3 varies.
其他特征与第5实施方式相同。Other features are the same as those of the fifth embodiment.
另外,本实施方式的连接部36呈在周向的一部分具有不连续的部分的圆环状。通过采用这样的结构,能够将不连续的部分打开,并安装在罩3和第2轴承收纳部件62。连接部36的固定也可以通过借助其自身的弹力抓住罩3、第2轴承收纳部件62以及树脂外壳2来进行。另外,也可以使用螺纹紧固、粘接、熔接、焊接等固定方法。In addition, the connection portion 36 of the present embodiment has an annular shape having a discontinuous portion in a part of the circumferential direction. By adopting such a structure, the discontinuous part can be opened and attached to the cover 3 and the second bearing accommodating member 62 . The fixing of the connection part 36 can also be performed by gripping the cover 3, the 2nd bearing accommodation member 62, and the resin case 2 by its own elastic force. In addition, fixing methods such as screw fastening, bonding, welding, and welding may also be used.
以上,对本发明的实施方式进行了说明,但只要在本发明的主旨的范围内,则实施方式可以进行各种变形。The embodiments of the present invention have been described above, but the embodiments can be modified in various ways within the scope of the gist of the present invention.
产业上的可利用性Industrial availability
本发明可以作为驱动空调、电风扇等的马达来使用。The present invention can be used as a motor for driving air conditioners, electric fans and the like.
标号说明Label description
A:马达;A1:马达;A2:马达;A3:马达;A4:马达;B:马达;C:马达;D:马达;E:马达;F:马达;1:定子;11:定子铁芯;111:铁芯背部;112:齿部;12:绝缘体;120:布线部;121:绝缘体齿部;122:绝缘体铁芯背部;13:绕组;130:搭接线部;2:树脂外壳;20:树脂外壳孔;200:凹槽;201:槽;2011:槽;2012:槽;202:孔;21:凹孔;22:压入部;23:凹部;231:突出部;24:薄壁部;25:台阶部;25e:台阶部;3:罩;3b:罩;3c:罩;3da:第1罩部件;3db:第2罩部件;3ea:第1罩部件;3eb:第2罩部件;30:罩孔;31:外壳接触部;310:贯通部;311:抵接部;3111:延伸部;312:导电部;313:导电部;314:导电部;32:第1凸缘;33:第2凸缘;33e:第2凸缘;4:转子;40:旋转轴;411:筒形状部件;412:轴支承部件;400:槽;401:轴挡圈;402:轴挡圈;42:磁铁;43:模制部;51:第1轴承;52:第2轴承;61:第1轴承收纳部件;61d:第1轴承收纳部件;610:端面部;610d:端面部;611:轴承凸缘;612:筒状压入部;62:第2轴承收纳部件;62d:第2轴承收纳部件;620:外筒部;621:收纳部;71:轴承侧侵入防止部件;71d:轴承侧侵入防止部件;72:轴侧侵入防止部件72;Bd:基板;Is:保护片。A: motor; A1: motor; A2: motor; A3: motor; A4: motor; B: motor; C: motor; D: motor; E: motor; F: motor; 1: stator; 11: stator core; 111: core back; 112: teeth; 12: insulator; 120: wiring; 121: insulator teeth; 122: insulator core back; 13: winding; 130: bonding wire; 2: resin shell; 20 : Resin shell hole; 200: Groove; 201: Groove; 2011: Groove; 2012: Groove; 202: Hole; 21: Concave hole; 22: Press-fit part; 23: Recess; ;25: step part; 25e: step part; 3: cover; 3b: cover; 3c: cover; 3da: first cover part; 3db: second cover part; 3ea: first cover part; 3eb: second cover part ;30: cover hole; 31: shell contact portion; 310: through portion; 311: contact portion; 3111: extension portion; 312: conductive portion; 313: conductive portion; 314: conductive portion; 32: first flange; 33: second flange; 33e: second flange; 4: rotor; 40: rotating shaft; 411: cylindrical member; 412: shaft support member; 400: groove; 401: shaft retaining ring; 402: shaft retaining ring ;42: magnet; 43: molding part; 51: first bearing; 52: second bearing; 61: first bearing receiving part; 61d: first bearing receiving part; : Bearing flange; 612: Cylindrical press-fit part; 62: Second bearing storage part; 62d: Second bearing storage part; 620: Outer cylinder; 621: Storage part; 71: Bearing side intrusion prevention part; 71d: Bearing Side intrusion prevention member; 72: shaft side intrusion prevention member 72; Bd: substrate; Is: protective sheet.
Claims (10)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017072732 | 2017-03-31 | ||
| JP2017-072732 | 2017-03-31 | ||
| PCT/JP2018/003655 WO2018179831A1 (en) | 2017-03-31 | 2018-02-02 | Motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110495078A true CN110495078A (en) | 2019-11-22 |
Family
ID=63674997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201880022905.5A Withdrawn CN110495078A (en) | 2017-03-31 | 2018-02-02 | motor |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JPWO2018179831A1 (en) |
| KR (1) | KR20190111111A (en) |
| CN (1) | CN110495078A (en) |
| WO (1) | WO2018179831A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114039444A (en) * | 2021-10-27 | 2022-02-11 | 浙江吉利控股集团有限公司 | Motor and vehicle |
| CN115315880A (en) * | 2020-03-31 | 2022-11-08 | 平田机工株式会社 | Rotating electrical machine |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4002651B1 (en) * | 2019-07-17 | 2025-12-17 | Panasonic Intellectual Property Management Co., Ltd. | Molded motor |
| JP7400597B2 (en) * | 2020-03-31 | 2023-12-19 | 株式会社富士通ゼネラル | Electric motor |
| JP7415774B2 (en) * | 2020-04-28 | 2024-01-17 | 株式会社富士通ゼネラル | Electric motor |
| JP2023137616A (en) * | 2022-03-18 | 2023-09-29 | 株式会社マキタ | Electric working machine |
| CN114465401B (en) * | 2022-03-24 | 2023-12-22 | 浙江亿利达风机股份有限公司 | Electric corrosion prevention motor |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09261935A (en) | 1996-03-19 | 1997-10-03 | Shibaura Eng Works Co Ltd | Brushless DC motor |
| JP2009112065A (en) * | 2007-10-26 | 2009-05-21 | Panasonic Corp | Molded motor |
| JP5741126B2 (en) | 2011-03-30 | 2015-07-01 | 株式会社富士通ゼネラル | Mold motor |
| JP2014176111A (en) * | 2013-03-06 | 2014-09-22 | Daikin Ind Ltd | Motor |
-
2018
- 2018-02-02 WO PCT/JP2018/003655 patent/WO2018179831A1/en not_active Ceased
- 2018-02-02 CN CN201880022905.5A patent/CN110495078A/en not_active Withdrawn
- 2018-02-02 KR KR1020197025951A patent/KR20190111111A/en not_active Ceased
- 2018-02-02 JP JP2019508673A patent/JPWO2018179831A1/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115315880A (en) * | 2020-03-31 | 2022-11-08 | 平田机工株式会社 | Rotating electrical machine |
| TWI784436B (en) * | 2020-03-31 | 2022-11-21 | 日商平田機工股份有限公司 | rotating electrical machine |
| US12355326B2 (en) | 2020-03-31 | 2025-07-08 | Hirata Corporation | Dynamo-electric machine |
| CN114039444A (en) * | 2021-10-27 | 2022-02-11 | 浙江吉利控股集团有限公司 | Motor and vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018179831A1 (en) | 2018-10-04 |
| KR20190111111A (en) | 2019-10-01 |
| JPWO2018179831A1 (en) | 2020-02-06 |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20191122 |
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