CN110401375A - A high-voltage piezoelectric ceramic drive power supply and control method - Google Patents
A high-voltage piezoelectric ceramic drive power supply and control method Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from AC input or output
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/02—Conversion of AC power input into DC power output without possibility of reversal
- H02M7/04—Conversion of AC power input into DC power output without possibility of reversal by static converters
- H02M7/12—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/21—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/217—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M7/219—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only in a bridge configuration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
- H02M7/53871—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration with automatic control of output voltage or current
- H02M7/53873—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration with automatic control of output voltage or current with digital control
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/0075—Electrical details, e.g. drive or control circuits or methods
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/0075—Electrical details, e.g. drive or control circuits or methods
- H02N2/008—Means for controlling vibration frequency or phase, e.g. for resonance tracking
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/0077—Plural converter units whose outputs are connected in series
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Abstract
本发明公开了一种高压压电陶瓷驱动电源及控制方法,属于驱动电源技术领域,包括移相并联电路单元,包括控制输入端、电源输入端和电源输出端;所述移相并联电路单元根据控制输入端输入的SPWM波对电源输入端输入的直流电压信号进行调节并在电源输出端产生连续可调频调幅的正弦波信号,从而驱动压电陶瓷发生微位移;所述移相并联电路单元包括多路移相并联电路模块,多路移相并联电路模块之间以串联的方式连接,用于增大输出电压。方法包括根据所述SPWM信号及所述直流信号调节输出信号的幅值及频率。本发明的驱动电源具有输出电压高、驱动电流大、输出功率高、频率响应快的特点。
The invention discloses a high-voltage piezoelectric ceramic driving power supply and a control method, which belong to the technical field of driving power supplies, and include a phase-shifting parallel circuit unit, including a control input terminal, a power supply input terminal and a power supply output terminal; the phase-shifting parallel circuit unit is based on The SPWM wave input at the control input terminal adjusts the DC voltage signal input at the power supply input terminal and generates a sine wave signal with continuously adjustable frequency and amplitude modulation at the output terminal of the power supply, thereby driving the piezoelectric ceramics to undergo micro-displacement; the phase-shifting parallel circuit unit includes The multiple phase-shifting parallel circuit modules are connected in series to increase the output voltage. The method includes adjusting the amplitude and frequency of an output signal according to the SPWM signal and the direct current signal. The driving power supply of the invention has the characteristics of high output voltage, large driving current, high output power and fast frequency response.
Description
技术领域technical field
本发明涉及驱动电源技术领域,尤其涉及一种高压压电陶瓷驱动电源。The invention relates to the technical field of driving power, in particular to a high-voltage piezoelectric ceramic driving power.
背景技术Background technique
压电陶瓷是一种能够将机械能和电能互相转换的信息功能陶瓷材料,具有正逆压电效应,正是压电陶瓷具有的正逆压电效应,使得压电陶瓷驱动技术在近些年来在微驱动定位领域中发挥着重要的作用,他可以代替传统响应慢、惯性大、可靠性差和结构复杂的气动式、机械式、液压式等驱动器,主要优点集中在其高定位精度、高频响和快的响应速度。位移范围可以精确到毫米级,而且压电陶瓷兼容于真空环境。另外,在静态工作条件下,负载能力大,功耗低。所以压电陶瓷被广泛应用于航天飞机微控制、精密测量加工、电子仪表等微定位技术领域中,同时压电陶瓷微位移驱动器在机床、机器人柔性臂关键技术中,也有着相当多的应用,甚至可以利用压电陶瓷谐振特性来实现线性马达的驱动。Piezoelectric ceramics is a kind of information functional ceramic material that can convert mechanical energy and electrical energy to each other. It has positive and negative piezoelectric effects. It plays an important role in the field of micro-drive positioning. It can replace traditional pneumatic, mechanical and hydraulic drives with slow response, large inertia, poor reliability and complex structure. The main advantages are concentrated in its high positioning accuracy and high frequency response. and fast response speed. The displacement range can be accurate to the millimeter level, and the piezoelectric ceramic is compatible with the vacuum environment. In addition, under static working conditions, the load capacity is large and the power consumption is low. Therefore, piezoelectric ceramics are widely used in micro-positioning technology fields such as space shuttle micro-control, precision measurement processing, and electronic instruments. At the same time, piezoelectric ceramic micro-displacement drives also have considerable applications in key technologies of machine tools and robot flexible arms. It is even possible to take advantage of the resonant properties of piezoelectric ceramics to drive linear motors.
市场上的压电陶瓷分为高压压电陶瓷和低压压电陶瓷两类,就压电陶瓷的逆效应来说,二者输出的微位移量无甚差异,但是高压压电陶瓷能够输出更大的机械力。作为高压压电陶瓷驱动电源也应该满足输出电压高且稳定性好,纹波小,且能满足瞬时提供较大的电流,以满足输出更大的机械力。Piezoelectric ceramics on the market are divided into two types: high-voltage piezoelectric ceramics and low-voltage piezoelectric ceramics. As far as the inverse effect of piezoelectric ceramics is concerned, there is no difference in the output micro-displacement of the two, but high-voltage piezoelectric ceramics can output larger mechanical force. As a high-voltage piezoelectric ceramic drive power supply, it should also meet the requirements of high output voltage, good stability, small ripple, and can provide large current instantaneously to meet the output of greater mechanical force.
目前其应用的普遍问题在于压电陶瓷驱动电源输出纹波大、工作电压低、驱动电流小、功率小、频响低,且体积过大也不利于某些场所的实际应用,如小型航拍无人机中的驱动电源,体积小是非常重要的指标。At present, the general problem of its application is that the output ripple of the piezoelectric ceramic drive power supply is large, the working voltage is low, the drive current is small, the power is low, the frequency response is low, and the volume is too large, which is not conducive to the practical application in some places, such as small aerial photography. Small size is a very important indicator for the driving power supply in man-machines.
另外,现有技术公开号为CN105429476的专利文件中将一个全桥电路与多个半桥电路串联连接,通过DSP分析计算各个桥臂的PWM值,再与FPGA通信传递使FPGA输出对应PWM波。该技术虽然可以在一定程度上增大输出电压,但是串联半桥电路增多后不仅电路变得复杂,控制上也增大了难度,输出电流纹波得不到保证,整个系统的响应也会变得很慢。而且输出电流有限,不能够很好地满足高电压、大电流压电陶瓷。In addition, in the patent document of the prior art publication number CN105429476, a full-bridge circuit is connected in series with multiple half-bridge circuits, and the PWM value of each bridge arm is analyzed and calculated by DSP, and then communicated with FPGA so that the FPGA outputs a corresponding PWM wave. Although this technology can increase the output voltage to a certain extent, the increase in series half-bridge circuits not only makes the circuit more complicated, but also increases the difficulty of control. The output current ripple cannot be guaranteed, and the response of the entire system will also change. very slowly. Moreover, the output current is limited, which cannot satisfy high-voltage and high-current piezoelectric ceramics well.
因此,设计出一种能够达到高压、高功率、便携式的压电陶瓷驱动电源,对于国内的技术水平和市场应用,有着重要的理论意义和实际价值。Therefore, designing a piezoelectric ceramic drive power supply that can achieve high voltage, high power, and portable has important theoretical significance and practical value for the domestic technical level and market application.
发明内容Contents of the invention
本发明的目的在于克服现有技术高压压电陶瓷驱动工作电压低、驱动电流小、功率小、频率响应低的不足,提供一种高压压电陶瓷驱动电源。The purpose of the present invention is to overcome the disadvantages of low voltage, low drive current, low power and low frequency response of the existing high-voltage piezoelectric ceramic drive, and provide a high-voltage piezoelectric ceramic drive power supply.
本发明的目的是通过以下技术方案来实现的:一种高压压电陶瓷驱动电源,包括移相并联电路单元包括移相并联电路单元,包括控制输入端、电源输入端和电源输出端;所述移相并联电路单元根据控制输入端输入的SPWM波对电源输入端输入的直流电压信号进行调节并在电源输出端产生连续可调频调幅的正弦波信号,从而驱动压电陶瓷发生微位移;The purpose of the present invention is achieved through the following technical solutions: a high-voltage piezoelectric ceramic drive power supply, including a phase-shifting parallel circuit unit including a phase-shifting parallel circuit unit, including a control input terminal, a power supply input terminal and a power supply output terminal; The phase-shifting parallel circuit unit adjusts the DC voltage signal input at the power supply input terminal according to the SPWM wave input at the control input terminal, and generates a continuous frequency-adjustable amplitude-modulated sine wave signal at the power supply output terminal, thereby driving the piezoelectric ceramics to undergo micro-displacement;
所述移相并联电路单元包括多路移相并联电路模块,多路移相并联电路模块之间以串联的方式连接,用于增大输出电压。The phase-shifting parallel circuit unit includes multiple phase-shifting parallel circuit modules, and the multiple phase-shifting parallel circuit modules are connected in series to increase the output voltage.
具体地,移相并联电路模块包括多个串联连接的滤波电路模块和多路并联连接的半桥逆变电路,所述滤波电路模块包括若干并联连接的滤波电路,每一路半桥逆变电路的电源输入端接收所述直流电压信号,每一路半桥逆变电路的控制输入端接收所述SPWM波,每一路半桥逆变电路的输出端与滤波电路连接,滤波电路的输出端与压电陶瓷连接。Specifically, the phase-shifting parallel circuit module includes a plurality of filter circuit modules connected in series and multiple half-bridge inverter circuits connected in parallel, the filter circuit module includes several filter circuits connected in parallel, and each half-bridge inverter circuit The input end of the power supply receives the DC voltage signal, the control input end of each half-bridge inverter circuit receives the SPWM wave, the output end of each half-bridge inverter circuit is connected to the filter circuit, and the output end of the filter circuit is connected to the piezoelectric Ceramic connection.
具体地,半桥逆变电路均包括串联连接的上半桥桥臂和下半桥桥臂,所述上半桥桥臂和下半桥桥臂的电路结构相同,均包括一个开关器件和一个RCD吸收电路;所述上半桥桥臂中开关器件的漏极与电源输入端正极连接,所述下半桥桥臂中开关器件的源极与电源输入端负极连接;所述上半桥桥臂和下半桥桥臂的公共连接点输出其中一路半桥逆变电路的电压信号。Specifically, the half-bridge inverter circuits each include an upper half-bridge arm and a lower half-bridge arm connected in series. The upper half-bridge arm and the lower half-bridge arm have the same circuit structure, and each includes a switching device and a RCD absorption circuit; the drain of the switching device in the upper half bridge arm is connected to the positive pole of the power input terminal, and the source of the switching device in the lower half bridge arm is connected to the negative pole of the power input terminal; the upper half bridge bridge The common connection point of the arm and the lower half-bridge arm outputs the voltage signal of one of the half-bridge inverter circuits.
具体地,移相并联电路还包括防浪涌电路、过压保护电路和过流保护电路,所述防浪涌电路、过压保护电路和过流保护电路通过并联的方式连接,且防浪涌电路、过压保护电路和过流保护电路与半桥逆变电路并联。Specifically, the phase-shifting parallel circuit also includes an anti-surge circuit, an overvoltage protection circuit, and an overcurrent protection circuit. The anti-surge circuit, overvoltage protection circuit, and overcurrent protection circuit are connected in parallel, and the anti-surge The circuit, the overvoltage protection circuit and the overcurrent protection circuit are connected in parallel with the half-bridge inverter circuit.
具体地,驱动电源还包括DSP控制电路和多路反馈电路,所述滤波电路模块输出端与反馈电路连接,所述反馈电路输出端与所述DSP控制电路连接,所述DSP控制电路用于根据反馈电路得到的信号产生对应的SPWM波。Specifically, the driving power supply also includes a DSP control circuit and a multi-channel feedback circuit, the output end of the filter circuit module is connected to the feedback circuit, the output end of the feedback circuit is connected to the DSP control circuit, and the DSP control circuit is used to The signal obtained by the feedback circuit generates a corresponding SPWM wave.
具体地,反馈回路包括采样电路和ADC电路,所述滤波电路输出端与所述采样电路连接,所述采样电路输出端与所述ADC电路连接,所述ADC电路输出端与所述DSP控制电路连接。Specifically, the feedback loop includes a sampling circuit and an ADC circuit, the output end of the filter circuit is connected to the sampling circuit, the output end of the sampling circuit is connected to the ADC circuit, and the output end of the ADC circuit is connected to the DSP control circuit connect.
具体地,驱动电源还包括多路驱动电路和PWM整流电路单元,所述PWM整流电路单元包括多路PWM整流电路,所述DSP控制电路输出端与驱动电路连接,所述驱动电路输出端与所述PWM整流电路单元连接,用于放大DSP控制电路输出的信号并将所述信号输出至PWM整流电路;每路PWM整流电路输出端与一路移相并联电路连接,用于接收交流市电电压转换为所述直流电压信号。Specifically, the drive power supply also includes a multi-channel drive circuit and a PWM rectifier circuit unit, the PWM rectifier circuit unit includes a multi-channel PWM rectifier circuit, the output end of the DSP control circuit is connected to the drive circuit, the output end of the drive circuit is connected to the The PWM rectifier circuit unit is connected to amplify the signal output by the DSP control circuit and output the signal to the PWM rectifier circuit; the output end of each PWM rectifier circuit is connected to a phase-shifting parallel circuit for receiving AC mains voltage conversion is the DC voltage signal.
具体地,驱动电源还包括多路隔离驱动电路,所述DSP控制电路输出端与所述隔离驱动电路连接,所述隔离驱动电路输出端与所述移相并联电路单元连接,所述隔离驱动电路用于将DSP控制电路输出的SPWM信号进行放大和隔离。Specifically, the driving power supply also includes a multi-channel isolated driving circuit, the output end of the DSP control circuit is connected to the isolated driving circuit, the output end of the isolated driving circuit is connected to the phase-shifting parallel circuit unit, and the isolated driving circuit It is used to amplify and isolate the SPWM signal output by the DSP control circuit.
本发明还包括一种高压压电陶瓷驱动电源的控制方法,与上述一种高压压电陶瓷驱动电源具有相同的发明构思,所述方法包括:The present invention also includes a method for controlling a high-voltage piezoelectric ceramic driving power supply, which has the same inventive concept as the above-mentioned high-voltage piezoelectric ceramic driving power supply, and the method includes:
S01:移相并联电路单元根据所述SPWM信号及所述直流电压信号调节输出信号的幅值及频率。其中,所述SPWM信号是具有第一相位差的SPWM信号,第一相位差根据移相并联电路单元中半桥逆变电路的数量确定,用于保证移相并联电路单元能够输出连续可调频调幅的正弦波电压信号。S01: The phase-shifting parallel circuit unit adjusts the amplitude and frequency of the output signal according to the SPWM signal and the DC voltage signal. Wherein, the SPWM signal is a SPWM signal with a first phase difference, and the first phase difference is determined according to the number of half-bridge inverter circuits in the phase-shifting parallel circuit unit to ensure that the phase-shifting parallel circuit unit can output continuous adjustable frequency and amplitude modulation sine wave voltage signal.
具体地,调节输出电压的幅值及频率包括:Specifically, adjusting the amplitude and frequency of the output voltage includes:
S02:调节SPWM基波频率以实现移相并联单元输出电流频率的调节,调节SPWM载波频率以实现移相并联单元中开关器件通断的调节,调节SPWM的占空比以实现移相并联单元输出电压幅值的调节。S02: Adjust the SPWM fundamental wave frequency to realize the adjustment of the output current frequency of the phase-shifting parallel unit, adjust the SPWM carrier frequency to realize the on-off adjustment of the switching device in the phase-shifting parallel unit, and adjust the duty cycle of the SPWM to realize the output of the phase-shifting parallel unit Adjustment of voltage amplitude.
与现有技术相比,本发明有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明移相并联电路单元中半桥逆变电路每个桥臂上开关器件所流过的电流比普通的半桥或者全桥都小,将多路移相并联电路进行串联即可得到更大的输出电压进一步增大了驱动电路的功率。(1) The current flowing through the switching device on each bridge arm of the half-bridge inverter circuit in the phase-shifting parallel circuit unit of the present invention is smaller than that of the ordinary half-bridge or full bridge, and the multiple phase-shifting parallel circuits can be connected in series Obtaining a larger output voltage further increases the power of the drive circuit.
(2)本发明采用SPWM波控制移相并联电路单元中半桥逆变电路中的开关器件的通断从而调节SPWM的占空比,从而调节移相并联电路输出电压值大小,进一步增大了驱动电路的功率。(2) The present invention adopts SPWM wave to control the on-off of the switching device in the half-bridge inverter circuit in the phase-shifting parallel circuit unit so as to adjust the duty ratio of SPWM, thereby adjusting the output voltage value of the phase-shifting parallel circuit, further increasing The power of the drive circuit.
(3)本发明将多路半桥逆变电路并联连接,每一组半桥输出的正弦波波纹在并联后会一定程度的抵消,减小了输出电流纹波同时降低了滤波电路的参数要求,进而提高了输出频响。(3) The present invention connects multiple half-bridge inverter circuits in parallel, and the sine wave ripples output by each group of half-bridges will be offset to a certain extent after parallel connection, which reduces the output current ripple and reduces the parameter requirements of the filter circuit , thereby improving the output frequency response.
(4)本发明移相并联电路单元中的半桥逆变电路器件少,仅采用一个DSP控制电路即可实现移相并联电路单元输出正弦波信号的幅值及频率的调节,整个驱动电源电路简单,易于集成,能够有效的减小电路体积。(4) There are few half-bridge inverter circuit devices in the phase-shifting parallel circuit unit of the present invention, and only one DSP control circuit can be used to realize the adjustment of the amplitude and frequency of the output sine wave signal of the phase-shifting parallel circuit unit, and the whole driving power supply circuit It is simple, easy to integrate, and can effectively reduce the circuit size.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明,此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,在这些附图中使用相同的参考标号来表示相同或相似的部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。图中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings. The accompanying drawings described here are used to provide a further understanding of the application and constitute a part of the application. In these drawings, the same reference numerals are used to indicate the same or similar parts, the exemplary embodiments of the application and their descriptions are used to explain the application, and do not constitute an undue limitation to the application. In the picture:
图1为本发明实施例1的电路结构图;Fig. 1 is the circuit structural diagram of embodiment 1 of the present invention;
图2为本发明实施例1的移相并联电路结构图。FIG. 2 is a structural diagram of a phase-shifting parallel circuit in Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系为基于附图的方向或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,属于“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms belonging to "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated direction or positional relationship is based on the direction or positional relationship of the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be configured in a specific orientation, and operation, and therefore should not be construed as limiting the invention. In addition, belonging to "first" and "second" is only for descriptive purposes, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,属于“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
实施例1Example 1
如图1所示,在实施例1中,一种高压压电陶瓷驱动电源,驱动电源具体包括移相并联电路单元、DSP控制电路、PWM整流电路单元、光隔离单元、驱动电路、反馈电路、隔离电源电路和辅助电源电路。PWM整流电路单元将AC220V市电进行AC-DC整流,输出380~500V的稳定直流电压至移相并联电路单元,该380~500V的稳定直流电压作为移相并联电路单元的输入的直流电压信号;DSP控制电路接收外部DC信号源,分析输出电压幅值和频率,并根据移相并联电路单元中半桥逆变电路的数量产生具有第一相位差的SPWM信号经光隔离单元控制移相并联电路单元中的开管器件的通断,调整输出信号的电压幅值和频率。驱动电路接收DSP控制电路的PWM信号,并将该信号进行放大输出至PWM整流电路单元。反馈电路接收移相并联电路单元输出的连续可调频调幅的正弦波信号,并将该正弦波信号反馈至DSP控制电路,DSP电路根据反馈电路反馈回的电压、电流值进行PID调节,实现移相并联单元输出正弦波幅度及频率的调节。AC220V市电经隔离电源电路、辅助电源电路为移相并联电路、DSP控制电路、PWM整流电路单元、光隔离单元和反馈电路供电。As shown in Figure 1, in Embodiment 1, a high-voltage piezoelectric ceramic drive power supply specifically includes a phase-shifting parallel circuit unit, a DSP control circuit, a PWM rectifier circuit unit, an optical isolation unit, a drive circuit, a feedback circuit, Isolate the power supply circuit and the auxiliary power supply circuit. The PWM rectifier circuit unit performs AC-DC rectification on the AC220V mains power, and outputs a stable DC voltage of 380-500V to the phase-shifting parallel circuit unit, and the stable DC voltage of 380-500V is used as the input DC voltage signal of the phase-shifting parallel circuit unit; The DSP control circuit receives an external DC signal source, analyzes the output voltage amplitude and frequency, and generates a SPWM signal with the first phase difference according to the number of half-bridge inverter circuits in the phase-shifting parallel circuit unit, and controls the phase-shifting parallel circuit through the optical isolation unit. The on-off of the open tube device in the unit adjusts the voltage amplitude and frequency of the output signal. The drive circuit receives the PWM signal from the DSP control circuit, amplifies the signal and outputs it to the PWM rectification circuit unit. The feedback circuit receives the continuously adjustable FM sine wave signal output by the phase-shifting parallel circuit unit, and feeds back the sine wave signal to the DSP control circuit, and the DSP circuit performs PID adjustment according to the voltage and current values fed back by the feedback circuit to realize phase shifting Parallel unit output sine wave amplitude and frequency adjustment. AC220V mains supply power to the phase-shift parallel circuit, DSP control circuit, PWM rectifier circuit unit, optical isolation unit and feedback circuit through the isolated power supply circuit and the auxiliary power supply circuit.
进一步地,移相并联电路单元包括多路移相并联电路模块,用于根据控制输入端输入的SPWM波对电源输入端输入的直流电压信号进行调节并在电源输出端产生连续可调频调幅的正弦波信号,从而驱动压电陶瓷发生微位移。多路移相并联电路模块之间以串联的方式连接,用于增大输出电压。Further, the phase-shifting parallel circuit unit includes multiple phase-shifting parallel circuit modules, which are used to adjust the DC voltage signal input at the power supply input terminal according to the SPWM wave input at the control input terminal and generate a continuously adjustable frequency-amplitude modulated sine wave at the power supply output terminal. wave signal, thereby driving the piezoelectric ceramics to undergo micro-displacement. The multiple phase-shifting parallel circuit modules are connected in series to increase the output voltage.
更进一步地,移相并联电路模块包括2个串联连接的滤波电路模块和多路半桥逆变电路,滤波电路模块包括4路并联连接的滤波电路,每一路半桥逆变电路接收PWM整流电路输出的直流电压信号,每一路半桥逆变电路的控制输入端接收所述SPWM波,每一路半桥逆变电路的输出端与一路滤波电路连接,滤波电路的输出端与压电陶瓷连接。多路半桥逆变电路中每路半桥逆变电路并联连接,在输出同等电流的情况下,移相并联电路中每路半桥逆变电路的桥臂上开关器件所需流过的电流为总输出电流的1/N,而普通半桥电路每个桥臂开关器件所流过的电流就是输出电流,全桥电路每个桥臂上开关器件所流过的电流为输出电流的一半,因此,本发明中每路半桥逆变电路每个桥臂上开关器件所流过的电流比普通的半桥或者全桥都小,将多路移相并联电路进行串联即可得到更大的输出电压进一步增大了驱动电路的功率。且多路半桥逆变电路中每路半桥逆变电路并联连接,其每一路半桥逆变电路输出的正弦波波纹会一定程度地相互抵消,进而降低滤波电路的参数要求,得到更高的输出频率响应。Furthermore, the phase-shifting parallel circuit module includes 2 filter circuit modules connected in series and multiple half-bridge inverter circuits, the filter circuit module includes 4 filter circuits connected in parallel, and each half-bridge inverter circuit receives a PWM rectifier circuit For the output DC voltage signal, the control input end of each half-bridge inverter circuit receives the SPWM wave, the output end of each half-bridge inverter circuit is connected to a filter circuit, and the output end of the filter circuit is connected to piezoelectric ceramics. In the multi-channel half-bridge inverter circuit, each half-bridge inverter circuit is connected in parallel. In the case of outputting the same current, the current required to flow through the switching device on the bridge arm of each half-bridge inverter circuit in the phase-shifted parallel circuit It is 1/N of the total output current, and the current flowing through the switching device of each bridge arm of the ordinary half-bridge circuit is the output current, and the current flowing through the switching device of each bridge arm of the full-bridge circuit is half of the output current. Therefore, in the present invention, the current flowing through the switching devices on each bridge arm of each half-bridge inverter circuit is smaller than that of ordinary half-bridge or full-bridge, and a larger current can be obtained by connecting multiple phase-shifting parallel circuits in series. The output voltage further increases the power of the driver circuit. And in the multi-channel half-bridge inverter circuit, each half-bridge inverter circuit is connected in parallel, and the sine wave ripples output by each half-bridge inverter circuit will cancel each other to a certain extent, thereby reducing the parameter requirements of the filter circuit and obtaining higher output frequency response.
更进一步地,如图2所示,在本实施例中移相并联电路单元包括两个移相并联电路模块,移相并联电路还包括防浪涌电路、过压保护电路和过流保护电路,防浪涌电路、过压保护电路和过流保护电路通过并联的方式连接,且防浪涌电路、过压保护电路、过流保护电路与半桥逆变电路并联,过流保护电路与半桥逆变电路之间并联了一个电容Cin,用于稳定输入电压。以半桥逆变电路包括四路半桥逆变电路为例,四路半桥逆变电路由四个半桥逆变电路并联构成,半桥逆变电路均包括串联连接的上半桥桥臂和下半桥桥臂,上半桥桥臂和下半桥桥臂的电路结构相同,均包括一个开关器件和一个RCD吸收电路;半桥逆变电路中上半桥桥臂与下半桥桥臂中的开关器件的栅极与控制输入端连接,即DSP控制电路通过隔离驱动电路与半桥逆变电路中上半桥桥臂与下半桥桥臂中的开关器件的栅极连接,上半桥桥臂中开关器件的漏极与电源输入端正极连接,下半桥桥臂中开关器件的源极与电源输入端负极连接。上半桥桥臂和下半桥桥臂的公共连接点输出其中一路半桥逆变电路的电压信号至四路滤波电路中的一路滤波电路。DSP控制电路通过相位控制实现4路相位依次相差90度的SPWM波输出。每路半桥加LC滤波后输出的正弦电流波形相位依次相差90度,四个相位依次相差90度的正弦电流波形经过叠加后纹波相互抵消,叠加后的输出正弦电流有效值为单个半桥输出正弦电流有效值的4倍,有效的提高了输出电流值。进一步地,DSP控制电路输出SPWM波控制SiC开关管VT1和SiC开关管VT2的互补导通,输出正弦波信号,且SiC开关管VT1和SiC开关管VT2之间存在死区时间,以避免上、下直通,在死区时间内两个SiC开关管均无驱动信号。半桥逆变电路桥臂上还设有续流二极管,与电容、电感构成RCD吸收电路,用于吸收开关管开断时候的电压尖峰。半桥逆变电路输出的电压信号经LC滤波电路输出至压电陶瓷。其中,由于SiC开关管比一般的开关器件具有更小的寄生参数,因此其开关频率更高、开关时间更小、开关速度更快。Furthermore, as shown in Figure 2, in this embodiment, the phase-shifting parallel circuit unit includes two phase-shifting parallel circuit modules, and the phase-shifting parallel circuit also includes an anti-surge circuit, an overvoltage protection circuit and an overcurrent protection circuit, The anti-surge circuit, over-voltage protection circuit and over-current protection circuit are connected in parallel, and the anti-surge circuit, over-voltage protection circuit, over-current protection circuit are connected in parallel with the half-bridge inverter circuit, and the over-current protection circuit is connected with the half-bridge A capacitor C in is connected in parallel between the inverter circuits for stabilizing the input voltage. Taking the half-bridge inverter circuit including four-way half-bridge inverter circuit as an example, the four-way half-bridge inverter circuit is composed of four half-bridge inverter circuits connected in parallel, and the half-bridge inverter circuits include the upper half-bridge bridge arms connected in series The circuit structure of the upper half bridge arm and the lower half bridge arm is the same as that of the lower half bridge arm, including a switching device and an RCD absorption circuit; the upper half bridge arm and the lower half bridge arm in the half bridge inverter circuit The gate of the switching device in the arm is connected to the control input terminal, that is, the DSP control circuit is connected to the gate of the switching device in the upper half bridge arm and the lower half bridge arm of the half bridge inverter circuit through the isolation drive circuit, and the upper half bridge arm is connected to the gate of the switching device in the lower half bridge arm. The drain of the switching device in the half-bridge arm is connected to the positive pole of the power input terminal, and the source of the switching device in the lower half-bridge arm is connected to the negative pole of the power input terminal. The common connection point of the bridge arm of the upper half bridge and the bridge arm of the lower half bridge outputs the voltage signal of one of the half-bridge inverter circuits to one of the four filter circuits. The DSP control circuit realizes 4 channels of SPWM wave output with a phase difference of 90 degrees through phase control. The phases of the sinusoidal current waveforms output by each half bridge plus LC filter are 90 degrees in sequence, and the ripples of the four sinusoidal current waveforms with 90 degrees of phase difference in sequence cancel each other out after superimposition, and the effective value of the output sinusoidal current after superposition is a single half bridge Output 4 times the effective value of the sinusoidal current, effectively increasing the output current value. Further, the DSP control circuit outputs SPWM waves to control the complementary conduction of SiC switch VT1 and SiC switch VT2, and outputs a sine wave signal, and there is a dead time between SiC switch VT1 and SiC switch VT2 to avoid on, Under the straight-through, there is no driving signal for the two SiC switch tubes during the dead time. There is also a freewheeling diode on the bridge arm of the half-bridge inverter circuit, which forms an RCD absorption circuit with a capacitor and an inductor, and is used to absorb the voltage peak when the switch tube is turned off. The voltage signal output by the half-bridge inverter circuit is output to the piezoelectric ceramic through the LC filter circuit. Among them, since the SiC switching tube has smaller parasitic parameters than ordinary switching devices, its switching frequency is higher, the switching time is shorter, and the switching speed is faster.
进一步地,反馈电路与移相并联电路中的LC滤波电路模块输出端连接,反馈电路输出端与DSP控制电路连接,用于将移相并联电路单元输出的正弦波信号反馈至DSP控制电路,对输出的电流、电压进行PID调节。其中,反馈回路包括采样电路和ADC电路,滤波电路输出端与采样电路连接,采样电路输出端与ADC电路连接,ADC电路输出端与DSP控制电路连接。Further, the feedback circuit is connected to the output end of the LC filter circuit module in the phase-shifting parallel circuit, and the output end of the feedback circuit is connected to the DSP control circuit for feeding back the sine wave signal output by the phase-shifting parallel circuit unit to the DSP control circuit. The output current and voltage are adjusted by PID. Wherein, the feedback loop includes a sampling circuit and an ADC circuit, the output end of the filter circuit is connected with the sampling circuit, the output end of the sampling circuit is connected with the ADC circuit, and the output end of the ADC circuit is connected with the DSP control circuit.
进一步地,驱动电源还包括第一驱动电路、第二驱动电路和PWM整流电路单元,PWM整流电路单元包括第一PWM整流电路和第二PWM整流电路,每路PWM整流电路输出端与一个移相并联电路模块连接,用于输出稳定的直流电压至移相并联电路模块。DSP控制电路输出端与驱动电路连接,驱动电路输出端与PWM整流电路单元连接,用于放大DSP控制电路输出的PWM信号并将信号输出至PWM整流电路。Further, the drive power supply also includes a first drive circuit, a second drive circuit and a PWM rectifier circuit unit, the PWM rectifier circuit unit includes a first PWM rectifier circuit and a second PWM rectifier circuit, each PWM rectifier circuit output terminal is connected to a phase shifter The parallel circuit module is connected to output a stable DC voltage to the phase-shifted parallel circuit module. The output end of the DSP control circuit is connected to the drive circuit, and the output end of the drive circuit is connected to the PWM rectification circuit unit for amplifying the PWM signal output by the DSP control circuit and outputting the signal to the PWM rectification circuit.
进一步地,驱动电源还包括第一隔离驱动电路和第二隔离驱动电路,DSP控制电路输出端与隔离驱动电路连接,隔离驱动电路输出端与移相并联电路单元连接,用于将DSP控制电路输出的SPWM信号进行放大和隔离,保证移相并联电路单元的输出电压有效提高。Further, the driving power supply also includes a first isolated driving circuit and a second isolated driving circuit, the output end of the DSP control circuit is connected to the isolated driving circuit, and the output end of the isolated driving circuit is connected to the phase-shifting parallel circuit unit for outputting the DSP control circuit The SPWM signal is amplified and isolated to ensure that the output voltage of the phase-shifted parallel circuit unit is effectively improved.
实施例2Example 2
本实施在实施例1的基础上提供一种高压压电陶瓷驱动电源的控制方法,与实施例1具有相同的发明构思,方法具体包括:This implementation provides a control method for a high-voltage piezoelectric ceramic drive power supply on the basis of Embodiment 1, which has the same inventive concept as Embodiment 1, and the method specifically includes:
S01:移相并联电路单元根据SPWM信号及直流信号调节输出信号的幅值及频率。其中,SPWM信号是具有第一相位差的SPWM信号,第一相位差根据移相并联电路单元中半桥逆变电路的数量确定,用于保证移相并联电路单元能够输出连续可调频调幅的正弦波电压信号。S01: The phase-shifting parallel circuit unit adjusts the amplitude and frequency of the output signal according to the SPWM signal and the DC signal. Wherein, the SPWM signal is an SPWM signal with a first phase difference, and the first phase difference is determined according to the number of half-bridge inverter circuits in the phase-shifting parallel circuit unit, which is used to ensure that the phase-shifting parallel circuit unit can output a continuously adjustable frequency-amplitude-modulated sine wave wave voltage signal.
进一步地,根据调节输出信号的幅值及频率包括:Further, adjusting the amplitude and frequency of the output signal includes:
S02:调节SPWM基波频率以实现移相并联单元输出电流频率的调节,调节SPWM载波频率以实现移相并联单元中开关器件通断的调节,调节SPWM的占空比以实现移相并联单元输出电压幅值的调节。S02: Adjust the SPWM fundamental wave frequency to realize the adjustment of the output current frequency of the phase-shifting parallel unit, adjust the SPWM carrier frequency to realize the on-off adjustment of the switching device in the phase-shifting parallel unit, and adjust the duty cycle of the SPWM to realize the output of the phase-shifting parallel unit Adjustment of voltage amplitude.
进一步地,第一相位差根据移相并联电路单元中半桥逆变电路的数量确定,其具体的计算公式为360°/N,N为半桥逆变电路的数量,在实施例1中有4路半桥逆变电路,那么DSP控制电路产生90°相位差的SPWM信号控制移相并联电路单元中半桥逆变电路中上、下桥臂的开关器件,多路半桥逆变电路的下桥臂开关器件的控制波形与对应半桥逆变电路上桥臂开关器件的控制波形互补且存在一定死区,进而保证移相并联电路单元能够输出连续可调频调幅的正弦波电压信号。Further, the first phase difference is determined according to the number of half-bridge inverter circuits in the phase-shifted parallel circuit unit, and its specific calculation formula is 360°/N, where N is the number of half-bridge inverter circuits. In Embodiment 1, there is 4-way half-bridge inverter circuit, then the DSP control circuit generates a 90° phase difference SPWM signal to control the switching devices of the upper and lower bridge arms in the half-bridge inverter circuit in the phase-shifting parallel circuit unit, and the multi-channel half-bridge inverter circuit The control waveform of the switching device of the lower bridge arm is complementary to the control waveform of the switching device of the upper bridge arm of the corresponding half-bridge inverter circuit, and there is a certain dead zone, thereby ensuring that the phase-shifting parallel circuit unit can output a sine wave voltage signal with continuously adjustable frequency and amplitude modulation.
更进一步地,本实施例中还包括以DSP控制电路为主体的控制方法:Furthermore, this embodiment also includes a control method with a DSP control circuit as the main body:
S11:DSP控制电路产生具有第一相位差的SPWM信号控制移相并联电路单元中开关器件的通断;S11: the DSP control circuit generates a SPWM signal with a first phase difference to control the on-off of the switching device in the phase-shifting parallel circuit unit;
S12:根据反馈电路反馈的电压、电流值进行PID调节,实现移相并联单元输出正弦波幅度及频率的调节。S12: Perform PID adjustment according to the voltage and current values fed back by the feedback circuit to realize the adjustment of the output sine wave amplitude and frequency of the phase-shifted parallel unit.
以上具体实施方式是对本发明的详细说明,不能认定本发明的具体实施方式只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演和替代,都应当视为属于本发明的保护范围。The above specific embodiment is a detailed description of the present invention, and it cannot be determined that the specific embodiment of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field of the present invention, they can also Making some simple deduction and substitution should be regarded as belonging to the protection scope of the present invention.
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