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CN1103667A - Air breaking and pelletizing technology and apparatus for slag - Google Patents

Air breaking and pelletizing technology and apparatus for slag Download PDF

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Publication number
CN1103667A
CN1103667A CN93115409A CN93115409A CN1103667A CN 1103667 A CN1103667 A CN 1103667A CN 93115409 A CN93115409 A CN 93115409A CN 93115409 A CN93115409 A CN 93115409A CN 1103667 A CN1103667 A CN 1103667A
Authority
CN
China
Prior art keywords
slag
pelletizer
pond
tundish
cinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN93115409A
Other languages
Chinese (zh)
Inventor
李永治
耿天福
李开基
夏时荣
彭毅
叶斌
胡国民
苗长江
赖蜀奇
李世民
周祯强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Iron & Steel Factory
Original Assignee
Chengdu Iron & Steel Factory
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Iron & Steel Factory filed Critical Chengdu Iron & Steel Factory
Priority to CN93115409A priority Critical patent/CN1103667A/en
Priority to PCT/CN1994/000098 priority patent/WO1995015929A1/en
Priority to AU11901/95A priority patent/AU683520B2/en
Publication of CN1103667A publication Critical patent/CN1103667A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • C21B3/08Cooling slag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/02Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops
    • B01J2/04Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a gaseous medium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/022Methods of cooling or quenching molten slag
    • C21B2400/024Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/022Methods of cooling or quenching molten slag
    • C21B2400/026Methods of cooling or quenching molten slag using air, inert gases or removable conductive bodies
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/062Jet nozzles or pressurised fluids for cooling, fragmenting or atomising slag
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/066Receptacle features where the slag is treated
    • C21B2400/072Tanks to collect the slag, e.g. water tank

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Furnace Details (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Manufacture Of Iron (AREA)

Abstract

The said apparatus consists of tilter, slag ladle, tundish, pelletizer, water pit, slag-retaining wall, water spraying device for dedusting and cooling and air source. Liquid slag the tilter pours from slag ladle to tundish flows through the slag runner of the tundish and is crushed by high-pressure airflow, which is spurted from the U-shaped distributed holes in front of the pelletizer. Crushed liquid slag is cooled and coagulated in dedusting water curtain into slag pellets falling to the water pit. Slag pellets are to be dredged by grab for transportation.

Description

Air breaking and pelletizing technology and apparatus for slag
The present invention is relevant with the granulation of slag, especially relevant with the gas granulation technology of slag.
Existing metallurgical slag adopts water broken more, the treatment processs such as vexed, the hot application of heat or water-cooled waste.Japanese Patent discloses for No. 8120.061 the molten slag of converter has been blown with pressurized air, by the technology of water-cooled.Winding-up, water-cooled under the air pressure of 0.7mpa, granulation rate reaches 91%.
Chinese patent discloses a kind of Wind power granulating device for steel dross No. 88211276.7, it is characterized in that it is by tundish, pelletizer, and pond forms.The end and the chute of tundish have constant slope, and there is the spray orifice that is the arrangement of H shape in its front of pelletizer of using pressurized air to make source of the gas, and pelletizer can change winding-up angle by angle locating plate.The granulating steel slag technique that this patent embodies is simple, and reduced investment is suitable for medium and small converter steel factory and processes slag.But the enforcement of this patent that had the following disadvantages affect:
1. slag bag need be hung the tundish of tumbling with driving, and working conditions is severe, dangerous, and productivity is not high.
2. the spray orifice in pelletizer front is the arrangement of H shape, and air consumption is higher, and pressurized air utilization ratio is not high.
3. granulation source of the gas is air, makes residual molten steel oxidation serious during granulation.And need air compressor and gas supply line are installed, larger to the investment of source of the gas.
Between tundish chute and pond without safe barricade, there is under special circumstances potential safety hazard.
5. dust-removal system is not set, more serious to the pollution of environment during the broken operation of wind.
The object of this invention is to provide a kind of technique simple, reduced investment, easy to operate, safe and reliable, save energy, slag air granulation technique and device that productivity is high.
Technical process of the present invention is as follows:
(1). the Sheng cinder ladle that fills with liquid metallurgical slag is lifted on the resting support of tilting mechanism, starts tilting mechanism, Shengs cinder ladle is tumbled gradually, molten slag is poured into after tundish, and the effect of dependence gravity flows to before pelletizer from the slag trough of tundish.
(2). from the nitrogen of pelletizer high speed ejection or steam or other gas, liquid steel slag is smashed, due to capillary effect, make melt cinder after smashing drip to shrink very soon and be frozen into the spherical particle that granularity is 2mm left and right.
Source of the gas can be nitrogen or high compressed steam or pressurized air, in order to guarantee the safety of air feed and to stablize, on steam line, except being equipped with manual valve, repid cut-off valve and automatic regulation system for pressure is also housed.
(3) on pond, be provided with dustproof water curtain, the contraction that the melt cinder after smashing drips and process of setting mainly carry out in water curtain, have prevented dust pollution.Spherical slag particle after granulation, scatters in sediment pond cooling.
(4) with grab bucket, the slag particle in pond is pulled out, transported.
Device of the present invention, by tilting mechanism 1, is contained cinder ladle 2.Tundish 3, pelletizer 9, pond 4, slag blocking wall 7, dedusting cooling water jet unit 6, air supply system 8 forms.Source of the gas can utilize Metallurgical Factory's nitrogen more than needed or steam or pressurized air.The spray orifice 23 that pelletizer 9 has U-shaped or ㄩ shape to arrange over against stream slag one side (24).The aperture of spray orifice 23 is inconsistent, and aperture is at 4~14mm.Wherein higher value is got in the aperture of bottom transverse round.Tilting mechanism is mainly comprised of three major parts: supporting (10), tiltable frame (16) and the hydraulic pressure system of tumbling.In supporting (10), there is the support pad (12) that is positioned at upper end, tiltable frame has fulcrum (13) to be positioned at support pad (12), below tiltable frame, there are free bearing (18) and the piston rod of hydro-cylinder (19) to be hinged, the cylinder body of hydro-cylinder (19) and bearing (20) are hinged, tiltable frame (16) has positioning seat (17) above, contain on cinder ladle (2) and have axle (21), locating shaft (22), locating shaft (22) coordinates with positioning seat (17) support pad on tiltable frame.When Sheng cinder ladle is put on tiltable frame, whole tiltable frame is in the interior rotation of support pad 12.Reaching tumbles gradually contains the object of cinder ladle.Because support pad front end has projection, can guarantee to contain cinder ladle and in the process of tumbling, not depart from tilting mechanism.
Dedusting cooling water jet unit consists of the water pipe 11 that is arranged in pond 4 peripheries.On water pipe 11, be placed with spout hole.
Compared with the prior art the present invention has the following advantages:
1. technique is very simple, and floor space is little, invests little.Under the identical prerequisite of the treatment solution quantity of slag, the investment of main equipment used only quite has 1/10th to 1/tens of technique.
2. processing power is large, and granulation is thorough.Per minute can be processed slag 2-3.5t.Slag particle diameter after processing is 0.1-6mm, and most of particle is less than 2mm.The slag 95% going out from middle packet flow all can granulation.The easy efflorescence processing of slag particle after granulation.
3. water consumption is minimum, only need in pond, supplement the water yield consuming because of evaporation, without wastewater disposition, can not cause secondary pollution.
4. safe and reliable.Because pelletizer has certain safe distance apart from pond, be provided with slag blocking wall therebetween and tackle burst accident.Thoroughly eliminated the hidden danger that blast is hurted sb.'s feelings.Unique hydraulic tipping gear makes workman at the teletype control melt cinder of tumbling, and security is good, has improved labor condition and intensity.
5. air consumption is few.Energy consumption is low.Best air consumption is 40-60Nm 3/ t slag, and the air consumption of Japanese Fushan Steel Plant is 500-1000Nm 3/ t.Source of the gas can be used a large amount of nitrogen or the steams (also can use pressurized air) more than needed of metallurgical works.Use nitrogen or steam also can prevent the oxidation of residual metal in slag, not only can alleviate the pollution to environment, can improve again the rate of recovery of residual metal.Save energy, improves the comprehensive benefit of steel mill in a large number.
6. graining steel slag is convenient to comprehensive utilization.Be the desirable grog of producing cement, add a little Yi mill, be deeply subject to the welcome in cement mill.In addition, slag also can be done raw materials for sintering or blast furnace flux, after pre-slag wind is broken, also can do agricultural phosphate fertilizer.
Equipment of the present invention is simple, advanced design, and effect is remarkable.Hydraulic tipping gear and Sheng cinder ladle safety, reliable, improved labor condition, improved productivity.Have different pore size, and spray orifice to be the pelletizer design science that " U " or " ㄩ " shape arranges reasonable, no matter be that slag or metal liquid can make it safe granulation, disperse to fall into accumulated slag pond, air consumption is little, granulation rate is high.Slag blocking wall can occur have a power failure, and stops the supple of gas or steam and while waiting cas fortuit, thoroughly avoids slag chance water hidden peril of explosion.The cooling water curtain of dedusting has improved Working environment, has obviously reduced airborne dustiness.
Technique of the present invention and plant investment are economized, and productivity is high.Energy consumption is low, and overall economic efficiency and environment protecting are good, can be widely used in converter, the open hearth of metallurgy industry, the slag of electric furnace, blast furnace ironmaking slag, the processing of nonferrous smelting slag.
Fig. 1 is general arrangement of the present invention, has also embodied technical process of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is hydraulic tipping gear figure of the present invention.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is for containing cinder ladle structure iron.
Fig. 6 is the pelletizer structure iron that spray orifice takes the shape of the letter U and arranges.
Fig. 7 is that spray orifice is the pelletizer structure iron that ㄩ shape is arranged.
Embodiments of the invention as follows.
Technical process of the present invention is as follows:
(melt cinder)/() contained pull out → transportation means of cinder ladle (hydraulic pressure is tumbled)/() tundish (slag trough)/() pelletizer → dustproof water curtain → cooling basin → grab bucket
Fill the Sheng cinder ladle 2 of slag; with traveling crane, be placed on and tumble in frame 1; primer fluid cylinder pressure 19; cinder ladle is tumbled gradually, and molten slag is poured into after tundish, relies on the effect of gravity to flow to pelletizer 9 the place aheads from middle packet flow slag chute 28; the high speed stream of nitrogen gas being ejected in pelletizer smashes; due to capillary effect, melt cinder after smashing is dripped shrink very to be soon frozen into the spherical particle that granularity is 2mm left and right, scatter in sediment pond.For preventing dust pollution, pond is provided with dustproof water curtain.
The operating pressure of compressed nitrogen is 0.2-0.6mpa
Air consumption is 30-100Nm 3./t
Processing slag ability is 2-3.5t/min
Device of the present invention, by tilting mechanism 1, is contained cinder ladle 2, tundish 3, and pelletizer 9, pond 4, slag blocking wall 7, dedusting cooling water jet unit 6, source of the gas 8 forms.
Source of the gas is used metallurgical works nitrogen (also can use steam or pressurized air) more than needed
The arrangement that takes the shape of the letter U of the spray orifice of pelletizer 9.(round footpath, end φ 10mm, vertical setting of types aperture, both sides φ 7mm or reduce gradually from φ 8mm-φ 6mm.Also injection diameter φ 12mm is arranged, both sides injection diameter φ 8mm or end row's injection diameter φ 8mm, both sides injection diameter φ 5mm in the end to the spray orifice of pelletizer.Or end row's injection diameter φ 14mm, both sides injection diameter φ 10mm.Or end row's injection diameter φ 8mm, both sides injection diameter φ 4mm.
Sheng cinder ladle 2, tundish 3, tilting mechanism 1 are positioned on a platform.The cylinder body of hydro-cylinder 19 is hinged with the bearing 20 that is positioned at melt pit.Pelletizer 9 is positioned under mesa sidewalls slag trough.

Claims (3)

1, slag air granulation technique, is comprised of following operation:
(1) the Sheng cinder ladle that fills with liquid metallurgical slag is lifted on the resting support of tilting mechanism, starts tilting mechanism, Shengs cinder ladle is tumbled gradually, melt cinder is poured into after tundish, the effect of dependence gravity from the slag trough of tundish flow to pelletizer before;
(2) the aperture that the U-shaped of the high pressure draft of source of the gas before pelletizer or Qian shape are arranged, spray stream slag is smashed, due to capillary effect, the melt cinder after smashing drips very soon and shrinks and be frozen into the spherical particle that granularity is very little,
(3) between slag trough and pond, there is certain distance, be provided with slag blocking wall therebetween.Pond periphery is provided with dustproof water curtain device.Cooling and the process of setting that melt cinder after smashing drips carries out in dustproof water curtain, has effectively prevented dust pollution.Spherical slag particle after granulation, scatters in sediment pond cooling.
(4) with grab bucket, the slag particle in pond is pulled out and transported.
2, according to the slag air granulation technique described in claim, it is characterized in that the operating pressure of source of the gas is 0.2-0.6Mpa, the air consumption of producing grain slag per ton is 30~100NM 3/ t.
3, slag air-crushing granulator, is characterized in that by tilting mechanism (1), contains cinder ladle (2), tundish (3), and pelletizer (9), pond (4), and slag blocking wall (7), dedusting cooling water jet unit (6), source of the gas (8) forms.Pelletizer (9) spray orifice (23) that (24) have U-shaped or ㄩ shape to arrange above, the aperture of spray orifice (23) is inconsistent, and aperture is at 4-14mm, and wherein, higher value is got in the aperture of bottom transverse round.Tilting mechanism is mainly comprised of three major parts: supporting (10), tiltable frame (16) and the hydraulic pressure system of tumbling.In supporting (10), there is the support pad (12) that is positioned at upper end, tiltable frame has fulcrum (13) to be positioned at support pad (12), below tiltable frame, there are free bearing (18) and the piston rod of hydro-cylinder (19) to be hinged, the cylinder body of hydro-cylinder (19) and bearing (20) are hinged, tiltable frame (16) has positioning seat (17) above, contain on cinder ladle (2) and have axle (21), locating shaft (22), locating shaft (22) coordinates with positioning seat (17) support pad on tiltable frame.Dedusting cooling water jet unit (6) consists of the water pipe (11) that is arranged in pond (4) periphery, and water pipe is placed with some spout holes on (11), after water sprays from hole, can form water curtain aloft.
CN93115409A 1993-12-11 1993-12-11 Air breaking and pelletizing technology and apparatus for slag Pending CN1103667A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN93115409A CN1103667A (en) 1993-12-11 1993-12-11 Air breaking and pelletizing technology and apparatus for slag
PCT/CN1994/000098 WO1995015929A1 (en) 1993-12-11 1994-12-09 Slag granulation method and container by air crushing
AU11901/95A AU683520B2 (en) 1993-12-11 1994-12-09 Slag granulation method and container by air crushing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN93115409A CN1103667A (en) 1993-12-11 1993-12-11 Air breaking and pelletizing technology and apparatus for slag

Publications (1)

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CN1103667A true CN1103667A (en) 1995-06-14

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CN93115409A Pending CN1103667A (en) 1993-12-11 1993-12-11 Air breaking and pelletizing technology and apparatus for slag

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CN (1) CN1103667A (en)
AU (1) AU683520B2 (en)
WO (1) WO1995015929A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101886149A (en) * 2010-07-08 2010-11-17 无锡市东方环境工程设计研究所有限公司 High temperature liquid slag recovery method
CN101886148A (en) * 2010-07-08 2010-11-17 无锡市东方环境工程设计研究所有限公司 Method for recovering high-temperature molten slag
CN101691620B (en) * 2009-09-10 2011-06-08 河北理工大学 Process and device for processing liquid steel slag
CN102329902A (en) * 2011-10-15 2012-01-25 杜存斌 Metallurgical gas-water continuous quenching equipment structure
CN101660012B (en) * 2009-09-25 2012-07-18 阳谷祥光铜业有限公司 Anhydrous granulating technique of metallurgical slag and device thereof
CN103710479A (en) * 2014-01-17 2014-04-09 中冶华天工程技术有限公司 Steel slag water quenching treatment system
CN115418420A (en) * 2022-09-26 2022-12-02 马鞍山钢铁股份有限公司 Treatment device and treatment method for improving wind breaking and slagging of steel slag

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4279814A (en) * 1979-06-27 1981-07-21 Crompton & Knowles Corporation Salicyl phenyl naphthyl trisazo di and trisulfonic developed direct black dyes
JPS5919532A (en) * 1982-07-26 1984-02-01 Nippon Steel Corp Semi-solidified particle concentrator
JPS5943807A (en) * 1982-09-03 1984-03-12 Nippon Kokan Kk <Nkk> Method for quantitatively supplying molten slag to tandate
CN88211276U (en) * 1988-05-06 1988-12-21 马鞍山钢铁公司 Wind power granulating device for steel dross

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101691620B (en) * 2009-09-10 2011-06-08 河北理工大学 Process and device for processing liquid steel slag
CN101660012B (en) * 2009-09-25 2012-07-18 阳谷祥光铜业有限公司 Anhydrous granulating technique of metallurgical slag and device thereof
CN101886149A (en) * 2010-07-08 2010-11-17 无锡市东方环境工程设计研究所有限公司 High temperature liquid slag recovery method
CN101886148A (en) * 2010-07-08 2010-11-17 无锡市东方环境工程设计研究所有限公司 Method for recovering high-temperature molten slag
CN102329902A (en) * 2011-10-15 2012-01-25 杜存斌 Metallurgical gas-water continuous quenching equipment structure
CN102329902B (en) * 2011-10-15 2016-09-07 杜天宇 A kind of device structure of metallurgical gas-water continuous quenching
CN103710479A (en) * 2014-01-17 2014-04-09 中冶华天工程技术有限公司 Steel slag water quenching treatment system
CN103710479B (en) * 2014-01-17 2016-05-18 中冶华天工程技术有限公司 Steel slag water quenching treatment system
CN115418420A (en) * 2022-09-26 2022-12-02 马鞍山钢铁股份有限公司 Treatment device and treatment method for improving wind breaking and slagging of steel slag
CN115418420B (en) * 2022-09-26 2023-07-25 马鞍山钢铁股份有限公司 Treatment device and treatment method for improving wind-break slagging of steel slag

Also Published As

Publication number Publication date
AU683520B2 (en) 1997-11-13
AU1190195A (en) 1995-06-27
WO1995015929A1 (en) 1995-06-15

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