CN110357384A - A kind of packaged type slurrying circulating treating system - Google Patents
A kind of packaged type slurrying circulating treating system Download PDFInfo
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- CN110357384A CN110357384A CN201910423151.0A CN201910423151A CN110357384A CN 110357384 A CN110357384 A CN 110357384A CN 201910423151 A CN201910423151 A CN 201910423151A CN 110357384 A CN110357384 A CN 110357384A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
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Abstract
本发明提供一种可移动式泥浆制备循环处理系统,包括:移动式造浆模块;移动式泥浆循环模块,包括:移动式泥浆池装置、移动式泥浆处理装置;移动式渣浆模块,所述渣浆模块与所述移动式泥浆循环模块连接,用于接收所述移动式泥浆循环模块产生的废渣和泥饼,并将处理后的废水进行存储或排放;所述移动式造浆模块、移动式泥浆循环模块和移动式渣浆模块具有统一配置的控制平台。本发明的可移动式泥浆制备循环处理系统,将泥浆的制备、循环和处理系统采用模块化可移动式处理,机动性强,各步骤均在各模块中进行处理,对施工当地污染环境小、改善工作环境,泥浆可回收利用,废物分级处理,从而能够适应多种不同场地的施工要求。
The invention provides a movable mud preparation and circulation treatment system, comprising: a mobile mud making module; a mobile mud circulation module, including: a mobile mud pool device, a mobile mud treatment device; and a mobile slurry module. The slurry module is connected with the mobile slurry circulation module, and is used for receiving the waste residue and mud cake generated by the mobile slurry circulation module, and storing or discharging the treated wastewater; the mobile slurry making module, mobile The mobile slurry circulation module and the mobile slurry module have a unified configuration control platform. The movable mud preparation and circulation treatment system of the present invention adopts a modular movable treatment system for mud preparation, circulation and treatment, and has strong mobility. Improve the working environment, the mud can be recycled and the waste can be graded, so that it can adapt to the construction requirements of a variety of different sites.
Description
技术领域technical field
本发明涉及工程机械领域,具体涉及一种可移动式泥浆制备系统。The invention relates to the field of construction machinery, in particular to a movable mud preparation system.
背景技术Background technique
近年来,伴随着我国经济社会高速发展,电网建设规模持续加大,输电线路工程机械化施工技术得到了深化发展,在现阶段架空输电线路基础施工中,钻孔灌注桩基础得到了广泛地应用,灌注桩基础为原状土基础,较阶梯基础而言,其具有环保效益好,人工用量少,桩基承载力高等优势,同时,钻孔灌注桩基础易于实现大型机械的流水化作业,在机械化施工技术深化推进的今天,广泛的被建设方采纳使用。目前,旋挖钻机作为线路桩基新型施工装备,具有钻进速度快,成孔质量好,机械化程度高等优势,但其在施工过程中,需要注入工程泥浆配合工作,在旋挖过程中会产生泥浆制造、废浆排放等工序,不可避免地对旋挖周围的环境造成影响。随着现代社会文明意识和环保意识的不断增强,泥浆带来的环境问题越来越多地受到关注。In recent years, with the rapid development of my country's economy and society, the scale of power grid construction has continued to increase, and the mechanized construction technology of transmission line engineering has been further developed. The cast-in-place pile foundation is the undisturbed soil foundation. Compared with the stepped foundation, it has the advantages of good environmental protection benefits, less labor consumption, and higher pile foundation bearing capacity. Today, with the deepening of construction technology, it has been widely adopted and used by construction parties. At present, as a new type of construction equipment for the line pile foundation, the rotary drilling rig has the advantages of fast drilling speed, good hole quality and high degree of mechanization. However, during the construction process, it needs to inject engineering mud to cooperate with the work, and during the rotary excavation process will produce Slurry manufacturing, waste slurry discharge and other processes inevitably have an impact on the surrounding environment of rotary excavation. With the increasing awareness of civilization and environmental protection in modern society, more and more attention has been paid to the environmental problems caused by mud.
目前的典型灌注桩基础施工存在以下问题:The current typical cast-in-place pile foundation construction has the following problems:
(1)泥浆循环系统搭建复杂,占地面积大。目前制浆池、沉淀池、储浆池、出浆槽等这些设施,均需在线路塔基施工工地上临时搭建,需要挖坑、堆土围壁等土工作业,再铺设塑料布,防止渗漏。(1) The construction of the mud circulation system is complex and covers a large area. At present, these facilities such as pulping tank, sedimentation tank, slurry storage tank, and pulping tank need to be temporarily built on the construction site of the line tower foundation. leakage.
(2)泥浆系统可移动性差,不适合输电线路线性施工的特点。(2) The mobility of the mud system is poor, and it is not suitable for the linear construction of transmission lines.
(3)泥浆制备自动化程度低,成本高,尚不能重复利用。(3) The degree of automation of mud preparation is low, the cost is high, and it cannot be reused.
(4)渣土和废浆直接排放,污染环境。(4) The slag and waste slurry are directly discharged, polluting the environment.
发明内容SUMMARY OF THE INVENTION
因此,为了克服上述现有技术的缺点,本发明提供一种可移动式泥浆制备循环处理系统,包括:Therefore, in order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a movable mud preparation cycle treatment system, comprising:
移动式造浆模块,包括:泥浆需求判定系统,通过判定现场地质参数,计算泥浆原料配置比例;造浆原料储备区,所述造浆机构根据泥浆需求判定机构的需求信号,来调用原料储备区的造浆原料;反应罐,所述反应罐根据调用的造浆原料来配置泥浆;The mobile pulping module includes: a mud demand determination system, which calculates the proportion of mud raw materials by judging on-site geological parameters; a pulping raw material reserve area, where the pulping mechanism calls the raw material reserve area according to the demand signal of the mud demand judgment mechanism The pulping raw material; the reaction tank, the reaction tank configures the mud according to the pulping raw material called;
移动式泥浆循环模块,包括:移动式泥浆池装置、移动式泥浆处理装置;Mobile mud circulation module, including: mobile mud pool device, mobile mud treatment device;
所述移动式泥浆池装置用于接收所述造浆模块输出的泥浆,所述移动式泥浆池装置还包括泥浆搅拌装置和泥浆泵,用于将所述泥浆池中的泥浆搅拌后输出至工作钻头处;The mobile mud pool device is used for receiving the mud output from the pulp making module, and the mobile mud pool device further includes a mud stirring device and a mud pump, which are used for stirring the mud in the mud pool and then outputting it to work. at the drill bit;
所述移动式泥浆处理装置包括粗处理装置和细处理装置,分别对钻孔排出的泥浆的大颗粒和小颗粒进行处理,产生废渣和泥饼,以及处理后的废水;The mobile mud treatment device includes a coarse treatment device and a fine treatment device, which respectively treat the large particles and small particles of the mud discharged from the borehole to generate waste residue, mud cake, and treated wastewater;
移动式渣浆模块,所述渣浆模块与所述移动式泥浆循环模块连接,用于接收所述移动式泥浆循环模块产生的废渣和泥饼,并将处理后的废水进行存储、重复利用或排放;A mobile slurry module, the slurry module is connected to the mobile slurry circulation module, and is used for receiving the waste residue and mud cake generated by the mobile slurry circulation module, and storing, reusing or storing the treated wastewater. emission;
所述移动式造浆模块、移动式泥浆循环模块和移动式渣浆模块具有统一配置的控制平台。The mobile pulping module, mobile mud circulation module and mobile slurry module have a uniformly configured control platform.
优选地,还包括:动力模块,所述动力模块搭载发电机和配电装置;移动式造浆模块、移动式泥浆循环模块和移动式渣浆模块具有统一的供电接口,所述动力模块能够通过所述配电装置与各模块的供电接口连接,为各模块提供电力。Preferably, it also includes: a power module, the power module is equipped with a generator and a power distribution device; the mobile pulping module, the mobile mud circulation module and the mobile slurry module have a unified power supply interface, and the power module can pass The power distribution device is connected to the power supply interface of each module to provide power for each module.
优选地,所述移动式造浆模块包括供水机构,所述供水机构包括水箱或者单向供水管路。Preferably, the mobile pulping module includes a water supply mechanism, and the water supply mechanism includes a water tank or a one-way water supply pipeline.
优选地,所述泥浆原料包括但不限于水、膨润土、CMC、纯碱。Preferably, the mud raw materials include, but are not limited to, water, bentonite, CMC, and soda ash.
优选地,所述移动式泥浆循环模块还包括泥浆收集管路,所述泥浆收集管路能够与移动式渣浆设备连接,钻井排出的泥浆能够通过所述泥浆收集管路流入所述移动式泥浆处理装置。Preferably, the mobile mud circulation module further comprises a mud collection pipeline, the mud collection pipeline can be connected with the mobile slurry equipment, and the mud discharged from the drilling can flow into the mobile mud through the mud collection pipeline processing device.
优选地,移动式泥浆循环模块包括泥浆参数监测系统,用于监测移动式泥浆处理装置处理的废水参数,所述泥浆参数监测系统与所述控制平台连接,将监测的废水的参数与预设的废水的排放标准参数进行比较,来控制所述移动式渣浆模块对所述废水进行排放或存储。Preferably, the mobile mud circulation module includes a mud parameter monitoring system for monitoring parameters of wastewater treated by the mobile mud treatment device, the mud parameter monitoring system is connected to the control platform, and the monitored parameters of the wastewater are matched with preset parameters. The waste water discharge standard parameters are compared to control the mobile slurry module to discharge or store the waste water.
优选地,所述的反应罐,包含搅拌电机、搅拌罐、搅拌叶片。Preferably, the reaction tank includes a stirring motor, a stirring tank and a stirring blade.
优选地,所述的移动式泥浆处理装置包括板框压滤装置。Preferably, the mobile mud treatment device includes a plate and frame filter press device.
优选地,所述移动式造浆模块、移动式泥浆循环模块、移动式渣浆模块分别由车辆进行承载。Preferably, the mobile pulping module, the mobile mud circulation module and the mobile slurry module are carried by vehicles respectively.
优选地,所述移动式泥浆循环模块包括输出管路,所述输出管路一端与所述移动式泥浆池装置连接,另一端与工作钻头连接,用于向所述工作钻头提供制备好的泥浆。Preferably, the mobile mud circulation module includes an output pipeline, one end of the output pipeline is connected to the mobile mud pool device, and the other end is connected to a working bit for supplying the prepared mud to the working bit .
与现有技术相比,本发明的可移动式泥浆制备循环处理系统,将泥浆的制备、循环和处理系统采用模块化可移动式处理,机动性强,各步骤均在各模块中进行处理,对施工当地污染环境小、改善工作环境,泥浆可回收利用,废物分级处理,从而能够适应多种不同场地的施工要求,极大地改善施工场地的环境,防止扩大污染。Compared with the prior art, the movable mud preparation and circulation treatment system of the present invention adopts a modular movable treatment system for mud preparation, circulation and treatment, and has strong mobility, and each step is processed in each module. The pollution environment of the construction site is small, the working environment is improved, the mud can be recycled and the waste is classified and treated, so that it can adapt to the construction requirements of a variety of different sites, greatly improve the environment of the construction site, and prevent the expansion of pollution.
附图说明Description of drawings
图1示出了本发明泥浆制备循环处理系统的一个实施例的框架示意图。FIG. 1 shows a schematic frame diagram of an embodiment of the slurry preparation cycle treatment system of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图1,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments and with reference to FIG. 1 .
在本发明的一个实施例中,本发明提供一种可移动式泥浆制备循环处理系统,包括:In one embodiment of the present invention, the present invention provides a movable mud preparation cycle treatment system, comprising:
移动式造浆模块,所述移动式造浆模块可搭载在移动设备上,例如车辆等可装载移动工具上。A mobile pulping module, which can be mounted on a mobile device, such as a loadable mobile tool such as a vehicle.
为提高效率,减少配置污染,移动式造浆模块包括移动泥浆需求判定系统,通过判定现场地质参数,例如施工现场的土质、地下水情况等,来自动计算泥浆原料配置比例。In order to improve efficiency and reduce configuration pollution, the mobile mud making module includes a mobile mud demand determination system, which automatically calculates the proportion of mud raw materials by determining the on-site geological parameters, such as soil quality and groundwater conditions at the construction site.
造浆原料储备区,所述造浆机构根据泥浆需求判定机构的需求信号,来调用原料储备区的造浆原料,所述原料包括但不限于水、膨润土、CMC、纯碱。In the pulping raw material storage area, the pulping mechanism calls the pulping raw materials in the raw material storage area according to the demand signal of the mud demand determination mechanism, and the raw materials include but are not limited to water, bentonite, CMC, and soda ash.
设置反应罐,所述反应罐根据调用的造浆原料来配置泥浆。A reaction tank is set up, and the reaction tank configures the slurry according to the called pulping raw materials.
在本发明中,泥浆的配置完全在可移动或可撤收式装置上进行,避免施工当地重新配置泥浆池,防止环境污染,减少施工成本。In the present invention, the configuration of the mud is completely carried out on the movable or retractable device, which avoids the need to reconfigure the mud pool at the construction site, prevents environmental pollution and reduces the construction cost.
在本发明的一个实施例中,还包括移动式泥浆循环模块。In one embodiment of the present invention, a mobile mud circulation module is also included.
移动式泥浆循环模块包括:移动式泥浆池装置、移动式泥浆处理装置。在一个实施例中,移动式泥浆池装置、移动式泥浆处理装置同时装载于一辆载重货车上,在另一个实施例中,移动式泥浆池装置、移动式泥浆处理装置分别搭载于不同的载重货车上。The mobile mud circulation module includes: mobile mud pool device and mobile mud treatment device. In one embodiment, the mobile mud pool device and the mobile mud treatment device are loaded on one truck at the same time. In another embodiment, the mobile mud pool device and the mobile mud treatment device are respectively loaded on different loads. on the truck.
所述移动式泥浆池装置用于接收所述造浆模块输出的泥浆,所述移动式泥浆池装置还包括泥浆搅拌装置和泥浆泵,用于将所述泥浆池中的泥浆搅拌后输出至工作钻头处;工作钻头有两种工艺,分为正循环法和反循环法。正循环法是指通过泥浆泵将冲洗液经钻杆中心孔泵到孔底,冲洗钻头、携带钻屑沿钻杆与孔壁间的环空间隙返回地面泥浆池的回转钻孔法。The mobile mud pool device is used for receiving the mud output from the pulp making module, and the mobile mud pool device further includes a mud stirring device and a mud pump, which are used for stirring the mud in the mud pool and then outputting it to work. At the drill bit; the working drill bit has two processes, which are divided into positive circulation method and reverse circulation method. The positive circulation method refers to the rotary drilling method in which the mud pump pumps the flushing fluid through the center hole of the drill pipe to the bottom of the hole, flushes the drill bit, and carries the drill cuttings back to the ground mud pool along the annular gap between the drill pipe and the hole wall.
而反循环法是指泥浆池里的液体依靠重力经钻杆与孔壁间的环空间隙自流到孔底,孔底的流体借助某种力量(如泵吸、气举等)携带钻屑经由钻杆中心孔排至泥浆池沉淀的回转钻孔法。The reverse circulation method means that the liquid in the mud pool flows to the bottom of the hole through the annular gap between the drill pipe and the hole wall by gravity, and the fluid at the bottom of the hole uses some force (such as pumping, gas lift, etc.) to carry drill cuttings through the hole. The rotary drilling method in which the center hole of the drill pipe is discharged to the mud pool for sedimentation.
钻头经过上述两种方式工作,排出的包含大量钻渣的废泥浆被输送至移动式泥浆处理装置进行处理。The drill bit works in the above two ways, and the discharged waste mud containing a large amount of drilling slag is transported to a mobile mud treatment device for processing.
所述移动式泥浆处理装置包括粗处理装置和细处理装置,分别对钻孔排出的泥浆的大颗粒和小颗粒进行处理,产生废渣和泥饼,以及处理后的废水。The mobile mud treatment device includes a coarse treatment device and a fine treatment device, which respectively treat the large particles and small particles of the mud discharged from the borehole to generate waste residue, mud cake, and treated wastewater.
接下来,需要对工作现场产生的废物进行收集和处理。Next, the waste generated at the job site needs to be collected and treated.
在一个实施例中,采用了移动式渣浆模块,所述渣浆模块与所述移动式泥浆循环模块连接,用于接收所述移动式泥浆循环模块产生的废渣和泥饼,并将处理后的废水进行存储、重新利用或排放。这样设置的好处是,尽量减少施工现场的废物排放,对产生的废物进行集中处理,有力地保护施工现场的生态环境不被破坏。In one embodiment, a mobile slurry module is used, the slurry module is connected to the mobile slurry circulation module, and is used for receiving the waste residue and mud cake generated by the mobile slurry circulation module, and treating the wastewater for storage, reuse or discharge. The advantage of this setting is that it minimizes the discharge of waste at the construction site, and conducts centralized treatment of the generated waste, so as to effectively protect the ecological environment of the construction site from being damaged.
为了提高各移动模块之间的协调性和一致性,所述移动式造浆模块、移动式泥浆循环模块和移动式渣浆模块具有统一配置的控制平台。In order to improve the coordination and consistency among the mobile modules, the mobile pulping module, the mobile mud circulation module and the mobile slurry module have a uniformly configured control platform.
在一个实施例中,为各个模块提供动力模块,所述动力模块搭载发电机和配电装置;移动式造浆模块、移动式泥浆循环模块和移动式渣浆模块具有统一的供电接口,所述动力模块能够通过所述配电装置与各模块的供电接口连接,为各模块提供电力。In one embodiment, a power module is provided for each module, the power module is equipped with a generator and a power distribution device; the mobile pulping module, the mobile mud circulation module and the mobile slurry module have a unified power supply interface, the The power module can be connected to the power supply interface of each module through the power distribution device to provide power for each module.
在一个实施例中,所述移动式造浆模块包括供水机构,所述供水机构包括水箱或者单向供水管路。对于工程量不大的工况,可配置水箱即可。对于工程量大,对泥浆需求量大的工况,需要设置单向供水管路,将水从工况周围的水源通过所述引水管路引入。In one embodiment, the mobile pulping module includes a water supply mechanism, and the water supply mechanism includes a water tank or a one-way water supply pipeline. For working conditions with a small amount of engineering, a water tank can be configured. For a working condition with a large amount of engineering and a large demand for mud, a one-way water supply pipeline needs to be set up to introduce water from the water source around the working condition through the water diversion pipeline.
在一个实施例中,所述泥浆原料包括但不限于水、膨润土、CMC、纯碱。In one embodiment, the mud raw materials include, but are not limited to, water, bentonite, CMC, and soda ash.
在一个实施例中,所述移动式泥浆循环模块还包括泥浆收集管路,所述泥浆收集管路能够与移动式渣浆设备连接,钻井排出的泥浆能够通过所述泥浆收集管路流入所述移动式泥浆处理装置。In one embodiment, the mobile mud circulation module further includes a mud collection pipeline, the mud collection pipeline can be connected with the mobile mud equipment, and the mud discharged from drilling can flow into the mud collection pipeline through the mud collection pipeline. Mobile mud handling unit.
在一个实施例中,移动式泥浆循环模块包括泥浆参数监测系统,用于监测移动式泥浆处理装置处理的废水参数,所述泥浆参数监测系统与所述控制平台连接,将监测的废水的参数与预设的废水的排放标准参数进行比较,来控制所述移动式渣浆模块对所述废水进行排放或存储。In one embodiment, the mobile mud circulation module includes a mud parameter monitoring system for monitoring parameters of wastewater treated by the mobile mud treatment device, the mud parameter monitoring system is connected to the control platform, and connects the monitored parameters of the wastewater with The preset wastewater discharge standard parameters are compared to control the mobile slurry module to discharge or store the wastewater.
在一个实施例中,反应罐,包含搅拌电机、搅拌罐、搅拌叶片。In one embodiment, the reaction tank includes a stirring motor, a stirring tank, and a stirring blade.
在一个实施例中,所述的移动式泥浆处理装置包括板框压滤装置。泥浆处理过程分为以下几个步骤:泥浆收集→泥浆改性→压滤(含送浆、建压)→排水→隔膜压榨→吹气脱水→卸料→管路冲洗。废弃浆液泵送入待压泥浆罐,用悬臂吊将生石灰提至待压泥浆罐上部,在搅拌桶中进行水化处理后进入待压泥浆罐。泥浆泵将待压泥浆罐中的泥浆泵送至压滤机滤板间的密闭腔室,泥浆中的固相颗粒被滤布拦截并逐渐富集形成滤饼,滤液透过滤布流出进入滤液收集池。In one embodiment, the mobile mud treatment device includes a plate and frame filter press device. The mud treatment process is divided into the following steps: mud collection→mud modification→filter press (including slurry feeding and pressure building)→drainage→diaphragm pressing→air blowing dehydration→unloading→pipe flushing. The waste slurry is pumped into the mud tank to be pressed, the quicklime is lifted to the upper part of the mud tank to be pressed by a cantilever crane, and then enters the mud tank to be pressed after being hydrated in the mixing tank. The mud pump pumps the mud in the mud tank to be pressed to the closed chamber between the filter plates of the filter press. The solid particles in the mud are intercepted by the filter cloth and gradually enriched to form a filter cake. The filtrate flows out through the filter cloth and enters the filtrate collection. pool.
在一个实施例中,所述移动式泥浆循环模块包括输出管路,所述输出管路一端与所述移动式泥浆池装置连接,另一端与工作钻头连接,用于向所述工作钻头提供制备好的泥浆。In one embodiment, the mobile mud circulation module includes an output pipeline, one end of the output pipeline is connected to the mobile mud pool device, and the other end is connected to a working bit for providing preparation to the working bit good mud.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range. The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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