CN110301666A - A method of cigarette product raw tobacco material use scope is widened by being grouped charging - Google Patents

Abstract

The invention discloses a method for broadening the range of use of tobacco leaf raw materials for cigarette products by grouping and adding materials. Tobacco leaf raw materials that are planned to be reduced are configured with benchmark shredded leaf formulas according to their use ratios in target products, and several tobacco leaf raw materials that are planned to be expanded and used in target products are configured. According to the two principles of the higher the demand for expanded use, the greater the use ratio of a certain tobacco leaf material and the closeness of the total nicotine of the formula to the total nicotine of the benchmark shredded leaf formula, the formula of group-added shredded leaf is determined; the formula of group-added shredded leaf is determined. Adding functional direction; determining the formula of functional spices to be added in the formula of adding shredded leaves in groups; making cigarette products according to the formula of adding shredded leaves in groups and the formula of functional flavors. The present invention uses group feeding to endow the tobacco leaf raw materials that cannot be directly applied to the target product formula with the quality and style characteristics of a certain tobacco leaf raw material used in the target product, so that it can be applied to the target product in the form of group processing formula, and broaden the use of tobacco leaf raw materials scope.

Description

A method for widening the scope of use of tobacco leaf raw materials for cigarette products by adding ingredients in groups

technical field

The invention relates to the field of tobacco processing technology, and more specifically, relates to a method for expanding the use range of raw materials of tobacco leaves of cigarette products by adding materials in groups.

Background technique

The leaf composition of cigarette products is an important factor affecting the sensory quality and style of cigarette products. There are many producing areas of tobacco leaf raw materials, and different producing areas, different varieties, and different grades of tobacco leaves have different quality styles; high-quality tobacco leaf raw materials are scarce strategic resources. Under the background of the "big brand, big market" strategy, the rapid development of cigarette products is limited by the quantity of tobacco leaf raw materials that can be used. Therefore, it is necessary to continuously expand the scope of use of tobacco leaf raw materials in cigarette products through technical means.

Contents of the invention

In order to overcome the above-mentioned defects in the prior art that the quantity of tobacco leaf raw materials is limited and the use range of tobacco leaf raw materials is limited during cigarette production, the present invention provides a method for expanding the use range of tobacco leaf raw materials for cigarette products by adding materials in groups, which can broaden the use of tobacco leaf raw materials The scope of use improves the internal structure of the tobacco leaf raw material inventory.

The present invention aims to solve the above-mentioned technical problems at least to a certain extent.

Primary purpose of the present invention is to solve the above-mentioned technical problems, and technical scheme of the present invention is as follows:

A method for widening the scope of use of tobacco leaf raw materials for cigarette products by adding ingredients in groups, the method includes the following steps:

S1: Determine the cut leaf formula for group feeding, configure the benchmark cut leaf formula for the tobacco leaf raw materials that are planned to be reduced according to their usage ratio in the target product, and arrange the tobacco leaf raw materials that are planned to be expanded and used in the target product according to the demand for expanded use. The higher the ratio of a certain tobacco raw material is, the greater the ratio of the use of certain tobacco raw materials and the two principles that the total nicotine of the formula is close to the total nicotine of the benchmark shredded leaf formula determine the group-feeding shredded leaf formula;

S2: determine the feeding functional direction of group feeding shredded leaf formula;

S3: Determine the formula of the functional spices that need to be added in the shredded leaf formula of group feeding;

S4: Cigarette products are made according to the formula of adding leaf shreds in groups and the formula of functional spices to be added.

Further, in step S1, the process of determining the formula of adding shredded leaves in groups is as follows:

One or several kinds of tobacco leaf raw materials planned to be used in the target product are formed into several formula combinations, and the total nicotine of several formulas is determined so that the proportion of the total nicotine in the benchmark shredded leaf formula is [1-a%, 1+a%], where a is the preset floating range of total nicotine. If the same target of total nicotine cannot be achieved, other tobacco leaf raw materials for adjusting nicotine are added to make it account for the total amount of benchmark shredded leaf formula. The ratio of nicotine is in the range of [1-a%, 1+a%], and the value of a is 10.

Further, in step S2, determining the feeding functional direction of group feeding shredded leaf formula specifically includes:

The benchmark shredded leaf formula and the group-feeding shredded leaf formula were manually compared and evaluated according to the tobacco industry standard YC/T530-2015, which quantitatively reflected their quality in terms of aroma, aroma state, smoke concentration, strength and quality characteristics. Style difference, the quality style difference is the functional direction of group feeding.

Further, in step S3, the process of determining the formula of the functional spices to be added in the formula of group feeding shredded leaves is as follows:

Tobacco aroma flavors with the functions of imparting tobacco characteristic aroma, regulating aroma state, regulating smoke concentration and regulating quality characteristics are selected and applied to the group-feeding shredded leaf formula according to the set ratio, so that the added tobacco aroma can The group-feeding shredded leaf formula after tobacco flavor has the main quality style characteristics of the benchmark shredded leaf formula.

Further, step S4 also includes the verification of the application of the group-feeding shredded leaf formula and the functional spice formula in the target product, specifically including:

(1) Extracting the benchmark shredded leaf formula from the main shredded leaf formula of the original target product and making a new shredded leaf formula sample according to the processing method and process parameters of the shredded shredded leaf formula of the target product;

(2) Slicing the samples made by group feeding shredded leaves formula, loosening and regaining moisture, adding "functional fragrance + original proportion target product fragrance", adding leaves, storing leaves, shredding, and setting the drying method to obtain group feeding leaves Silk formula verification sample;

(3) Mix the aforementioned group-feeding shredded leaf formula verification sample into the new main shredded leaf formula sample according to the use ratio of the benchmark shredded leaf formula in the target product, and then obtain the shredded tobacco composition by expanding the product in the same proportion as the target product. Add the essence of the original target product to the substance, and roll the shredded tobacco composition after adding the essence into cigarettes;

(4) Finally, a three-point inspection is carried out between the rolled cigarette product and the original target product to evaluate its consistency with the original product.

Compared with the prior art, the beneficial effects of the technical solution of the present invention are:

The present invention transforms the leaf group formula and processing technology of the target product, uses group feeding to endow the target product with the style and quality characteristics of a certain tobacco leaf raw material, so that it can be applied to the target product in the form of group processing formula, and improves the quality of tobacco leaves. Increase the use value of raw materials, broaden the scope of use of tobacco leaf raw materials, and improve the internal structure of tobacco leaf raw material stocks.

Description of drawings

Fig. 1 is a flow chart of the method of the present invention.

Figure 2 is an explanatory diagram of the transformation of the leaf group formula and processing technology of the target product, and the production, rolling, and three-point inspection of the smoke composition and sensory of the modified product with the target product.

Detailed ways

The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Example 1

As shown in Figure 1, this embodiment provides a process based on the implementation of the method of the present invention, specifically including:

S1: Determine the cut leaf formula for group feeding, configure the benchmark cut leaf formula for the tobacco leaf raw materials that are planned to be reduced according to their usage ratio in the target product, and arrange the tobacco leaf raw materials that are planned to be expanded and used in the target product according to the demand for expanded use. The higher the ratio of a certain tobacco raw material is, the greater the ratio of the use of certain tobacco raw materials and the two principles that the total nicotine of the formula is close to the total nicotine of the benchmark shredded leaf formula determine the group-feeding shredded leaf formula;

The leaf group formula structure of the target product JXD and the processing method of each formula component are shown in Table 1.

Table 1 The formula structure of the target product leaf group and the processing method of each formula component

The tobacco leaf raw materials that are planned to be reduced in the main leaf shredded formula are Hunan Xiangxi Central Top Grade Tobacco L, Hunan Hengyang Central Top Grade Tobacco M, and Hunan Chenzhou Central Top Grade Tobacco N. The usage ratios are 2%, 4% and 4% respectively. 10% in total. Thus determine the composition of benchmark shredded leaf formula, as shown in Table 2.

Table 2 Composition table of benchmark shredded leaf formula

In accordance with the principle that the higher the demand for expanded use, the greater the proportion of certain tobacco leaf raw materials used, and the principle that the total nicotine in the formula is close to the benchmark shredded leaf formula, 12 types of tobacco leaf raw materials that are planned to be expanded to be used in JXD products are formed into grouped and added shredded leaf formulas. as shown in Table 3.

Table 3 group feeding shredded leaf formula composition table

S2: determine the feeding functional direction of group feeding shredded leaf formula;

The benchmark shredded leaf formula and the grouped shredded leaf shredded formula samples were manually compared and smoked according to the tobacco industry standard YC/T530-2015, and their quality style differences in aroma, smoke concentration, aroma state and quality characteristics were compared. The difference in style quality is the functional direction of feed, as shown in Table 4 and Table 5.

Table 4 Benchmark shredded leaf formula and cut shredded leaf formula samples with group feeding

Table 5 Scale value table of each evaluation index

S3: Determine the formula of the functional spices that need to be added in the shredded leaf formula of group feeding;

Tobacco spices with the functions of adjusting smoke concentration, imparting tobacco characteristic aroma, adjusting aroma state and adjusting quality characteristics are selected and applied to the formula of grouped and added shredded leaves according to the set ratio, so that the added tobacco aroma The group-feeding shredded leaf formula after tobacco flavor has the main style and quality characteristics of the benchmark shredded leaf formula. The functional spice formula is shown in Table 6. Table 7 shows the comparison of the manual evaluation results between the group-feeding shredded leaf formula and the sample of the benchmark shredded leaf formula.

Table 6 Functional fragrance formula table

Table 7 Comparison table of manual evaluation and absorption results between the group-feeding shredded leaf formula with functional flavor samples and the benchmark shredded leaf formula sample

S4: Carry out leaf group formula and processing technology transformation to target product, and carry out production, rolling and three-point inspection of smoke composition and sense organ with target product to the product after transformation, as shown in Figure 2;

(1) Extracting 10% of the benchmark shredded leaf formula from the original target product shredded leaf formula and making a new shredded shredded leaf formula sample according to the processing method and process parameters of the shredded shredded leaf formula of the target product;

(2) Slicing the samples made by group feeding shredded leaves formula, loosening and regaining moisture, adding "functional fragrance + original proportion target product fragrance", matching leaves, storing leaves, shredding, and selecting HDT airflow drying method to obtain group feeding leaves Silk formula verification sample;

(3) Mix the aforementioned cut leaf formula verification sample into a new main shredded leaf formula sample in a ratio of 10%, and then obtain the shredded tobacco composition by expanding the same proportion as the target product, and add the essence of the original target product to the shredded tobacco composition, Cigarette rolling is carried out with the shredded tobacco composition after adding the same proportion of the original product essence;

(4) Finally, a three-point inspection is carried out between the rolled cigarette product and the original target product to evaluate its consistency with the original product. Table 8 shows the comparison of leaf composition, fragrance, essence and processing technology between the transformed product and the target product.

Table 8 Comparison table of leaf group formula, spices, flavors, and processing technology between the transformed product and the target product

The three-point inspection results of the transformed product and the target product are shown in Table 9.

Table 9 Three-point inspection result table of the transformed product and the target product

Table 10 shows the test results of the smoke components of the modified product and the target product.

Table 10 Test results of flue gas components of the modified product and the target product

Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (6)

1. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging, which is characterized in that the method The following steps are included:

S1: it determines grouping charging cut tobacco formula, is intended to the raw tobacco material subtracted according to its use ratio in target product Mark post cut tobacco formula is configured, is intended to expand the demand that the several raw tobacco material used is used according to expansion in target product Two originals that the use ratio of more high then certain raw tobacco material is bigger and formula total nicotine is close with mark post cut tobacco formula total nicotine Then determine grouping charging cut tobacco formula；

S2: the charging functionality direction of grouping charging cut tobacco formula is determined；

S3: the formula that the functional perfumery of addition is needed in grouping charging cut tobacco formula is determined；

S4: cigarette product is made according to the formula of grouping charging cut tobacco formula and the functional perfumery that need to be added.

2. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging according to claim 1, It is characterized in that, the process for drafting grouping charging cut tobacco formula is as follows in step S1:

It is intended to form several formula combinations using in one kind of target product or several raw tobacco material, measures several and match The total nicotine of side, makes it account for the total nicotine ratio of the mark post cut tobacco formula in the range of [1-a%, 1+a%], wherein a is Other raw tobacco materials for adjusting nicotine are added if being unable to reach the identical target of total nicotine in preset total nicotine floating range, It is set to account for the ratio of mark post cut tobacco formula total nicotine in the range of [1-a%, 1+a%].

3. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging according to claim 1, It is characterized in that, the value of a is 10.

4. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging according to claim 1, It is characterized in that, determining that the charging functionality direction of grouping charging cut tobacco formula specifically includes in step S2:

Mark post cut tobacco is formulated and is grouped charging cut tobacco formula and carries out artificial contrast according to tobacco business standard YC/T530-2015 It smokes panel test experiment, quantitative reflects its liquor style in terms of note, fragrance state, flue gas concentration, strength and qualitative characteristics Difference, the liquor style difference are to be grouped the functional direction of charging.

5. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging according to claim 1, It is characterized in that, determining needs the process of the formula of functional perfumery of addition as follows in step S3 in grouping charging cut tobacco formula:

Selection has tobacco feature note imparting effect, the effect of fragrance status adjustment, flue gas concentration adjustment effect and qualitative characteristics The tobacco of adjustment effect this perfume class tobacco aromaticss are applied to grouping charging cut tobacco formula, make after adding this perfume of tobacco class tobacco aromaticss Grouping charging cut tobacco formula have mark post cut tobacco formula main quality style and features.

6. a kind of method for widening cigarette product raw tobacco material use scope by being grouped charging according to claim 1, It is characterized in that, further including grouping charging cut tobacco formula in step S4 and being applied in target product with functional perfumery formula Verifying, specifically includes:

(1) mark post cut tobacco formula will be detached in former target product main lobe silk formula and according to the processing of target product main lobe silk formula Mode and technological parameter are made as new main lobe silk formulation samples；

(2) sample of grouping charging cut tobacco formula production is successively sliced, loosening and gaining moisture, addition " functional perfumery+original ratio Example target product fragrance ", with leaf storage leaf, chopping, setting drying mode after obtain grouping charging cut tobacco recipe verification sample；

(3) aforementioned groupings charging cut tobacco recipe verification sample is mixed by use ratio of the mark post cut tobacco formula in target product New main lobe silk formulation samples, then pipe tobacco composition is obtained with the dilatant of target product in proportion, pipe tobacco composition is added Pipe tobacco composition after addition essence is carried out cigarette by former target product essence；

(4) three-point assay finally is carried out to the tobacco product rolled and former target product, evaluates its consistency with original product.