CN110234863A - regenerative cooling system - Google Patents
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- CN110234863A CN110234863A CN201880007916.6A CN201880007916A CN110234863A CN 110234863 A CN110234863 A CN 110234863A CN 201880007916 A CN201880007916 A CN 201880007916A CN 110234863 A CN110234863 A CN 110234863A
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- 230000001172 regenerating effect Effects 0.000 title claims abstract description 87
- 238000001816 cooling Methods 0.000 title claims abstract description 49
- 230000008929 regeneration Effects 0.000 claims description 41
- 238000011069 regeneration method Methods 0.000 claims description 41
- 125000004122 cyclic group Chemical group 0.000 claims 2
- 239000005439 thermosphere Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 115
- 239000000463 material Substances 0.000 description 14
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 3
- 229910010271 silicon carbide Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
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- 238000007789 sealing Methods 0.000 description 2
- 229910052845 zircon Inorganic materials 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/02—Hot gas positive-displacement engine plants of open-cycle type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
- F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
- F02G1/053—Component parts or details
- F02G1/055—Heaters or coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
- F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
- F02G1/053—Component parts or details
- F02G1/057—Regenerators
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
Abstract
再生冷却系统(100)被提供用于再生热力发动机(1),并且包括冷却腔室(79),所述冷却腔室围绕气体膨胀器(78),在所述腔室(79)和所述膨胀器(78)之间保留气体循环空间(80),从气体膨胀器(78)排出的工作气体(81)在返回到再生热交换器(5)之前在所述空间(80)中循环,在再生热交换器中所述工作气体被冷却,所述气体(81)的大部分热量被重新引入到再生热力发动机(1)的热力循环中。
A regenerative cooling system (100) is provided for regenerative heat engine (1) and comprises a cooling chamber (79) surrounding a gas expander (78) between said chamber (79) and said A gas circulation space (80) is reserved between the expanders (78), and the working gas (81) discharged from the gas expander (78) circulates in said space (80) before being returned to the regenerative heat exchanger (5), In the regenerative heat exchanger the working gas is cooled and most of the heat of the gas (81) is reintroduced into the thermodynamic cycle of the regenerative heat engine (1).
Description
本发明涉及一种再生冷却系统,所述再生冷却系统尤其构成了传递-膨胀和再生热力发动机的改进,所述传递-膨胀和再生热力发动机是属于申请人的2015年2月25日的专利申请No.FR 15 51593和同样属于申请人的2016年9月1日公布的专利号US 2016/0252048A1的主题。The present invention relates to a regenerative cooling system constituting, inter alia, an improvement of a transfer-expansion and regenerative heat engine of patent application dated 25.02.2015 belonging to the applicant No. FR 15 51593 and also the subject of the applicant's patent number US 2016/0252048 A1 published on September 1, 2016.
通常借助于离心式压缩机和涡轮机实施的布雷顿再生循环是熟悉的。The Brayton regeneration cycle, usually implemented with the aid of centrifugal compressors and turbines, is familiar.
根据实施方案的这种模式,所述循环导致发动机提供比受控点火发动机的效率显著更高的效率。所述效率与快速柴油发动机的效率相当。然而,它仍然比例如在船舶推进或静止发电中所发现的排量非常大的低速二冲程柴油发动机的小。According to this mode of embodiment, said cycle causes the engine to provide a significantly higher efficiency than that of a controlled ignition engine. Said efficiency is comparable to that of a fast diesel engine. However, it is still smaller than that of very large displacement low speed two-stroke diesel engines such as found in marine propulsion or stationary power generation.
除了非常适中的总体效率之外,使用布雷顿再生循环的离心式压缩机和涡轮发动机在相对较窄的功率和旋转速度范围内提供最佳效率。此外,它们在功率调制中的响应时间是长的。由于这些各种原因,它们的应用领域受到限制,并且它们难以适应陆地运输,特别是汽车和卡车。In addition to very modest overall efficiencies, centrifugal compressor and turbine engines using the Brayton regeneration cycle offer optimum efficiency over a relatively narrow range of power and rotational speeds. Furthermore, their response time in power modulation is long. For these various reasons, their fields of application are limited, and they are difficult to adapt to land transportation, especially cars and trucks.
已经提出专利申请No.FR 15 51593的传递-膨胀和再生热力发动机来弥补这些缺点。所述发动机的特殊特征是不再借助于离心式压缩机和涡轮机来实施再生布雷顿循环,而是借助于容积式机器或至少借助于围绕“膨胀器气缸”形成的容积式膨胀器来实施再生布雷顿循环。The transfer-expansion and regenerative heat engine of patent application No. FR 15 51593 has been proposed to remedy these disadvantages. The special feature of the described engine is that the regenerative Brayton cycle is no longer implemented with the aid of centrifugal compressors and turbines, but with the aid of volumetric machines or at least with the aid of volumetric expanders formed around the "expander cylinder" Brayton cycle.
在专利申请No.FR 15 51593的附图中,人们注意到所述膨胀器气缸的每个端部都由膨胀器气缸盖封闭。此外,所述气缸容纳双作用膨胀器活塞,以形成两个可变容积的传递-膨胀腔室。所述活塞可以在膨胀器气缸中移位,以经由熟悉的连杆和曲轴将功传递到动力输出轴。In the drawings of patent application No. FR 15 51593 it is noted that each end of said expander cylinder is closed by an expander cylinder head. In addition, the cylinder houses a double-acting expander piston to form two variable volume transfer-expansion chambers. The piston is displaceable in the expander cylinder to transfer work to the PTO shaft via the familiar connecting rod and crankshaft.
作为专利申请No.FR 15 51593的主题的本发明要求保护的优点之一是将热量转换成功的效率,所述效率比任何工作原理的替代常规内燃机的效率高得多,这意味着相同工作提供了比所述常规发动机更低的燃料消耗,并且同样降低了相关二氧化碳的排放。One of the advantages claimed by the invention which is the subject of patent application No. FR 15 51593 is the efficiency with which heat is successfully converted, said efficiency being much higher than that of alternative conventional internal combustion engines of any working principle, which means that the same work provides This results in a lower fuel consumption than said conventional engine and also reduces the associated carbon dioxide emissions.
为了实现这些目标,如专利申请FR 15 51593中明确指出的,需要满足至少三个条件。In order to achieve these goals, at least three conditions need to be fulfilled, as clearly stated in patent application FR 15 51593 .
第一个是容积式膨胀器实际上由单个气缸组成,这不是涉及这种机器的现有技术的教导。作为示例,2003年12月11日的专利US2003/228237 A1确实包括压缩机、再生热交换器、热源和膨胀器,然而膨胀器不是气缸,而是所述专利的发明人所称的“摆线”。The first is that volumetric expanders actually consist of a single cylinder, which is not the teaching of the prior art involving such machines. As an example, patent US2003/228237 A1 of December 11, 2003 does include a compressor, a regenerative heat exchanger, a heat source, and an expander, however the expander is not a cylinder, but what the inventor of said patent calls a "cycloidal ".
第二个条件是膨胀器气缸中的气体入口和出口由适当相位的进气和排气计量阀调节,这导致压力与容积的关系图如专利申请No.FR 15 51593中的图所示。The second condition is that the gas inlet and outlet in the expander cylinder are regulated by properly phased intake and exhaust metering valves, which results in a pressure versus volume diagram as shown in the diagram in patent application No. FR 15 51593 .
第三个条件是活塞和气缸之间的密封装置可以在非常高的温度下操作。The third condition is that the seal between the piston and cylinder can operate at very high temperatures.
应注意,专利申请No.FR 15 51593中描述的传递-膨胀和再生热力发动机通过提出一种创新的气垫段来满足所述第三个条件,所述气垫段由连续穿孔的可充气和可膨胀环形成,所述环位于膨胀器活塞中设计的环形凹槽中。所述环与所述凹槽一起限定了连接到加压流体源的压力分配腔室。It should be noted that the transfer-expansion and regenerative heat engine described in patent application No. FR 15 51593 satisfies said third condition by proposing an innovative air cushion segment made of continuously perforated inflatable and inflatable A ring is formed which sits in an annular groove designed in the expander piston. The ring and the groove together define a pressure distribution chamber connected to a source of pressurized fluid.
这种与膨胀器气缸没有直接接触的新密封装置使得气缸在高温下操作成为可能,而关闭所述气缸的气缸盖中的进气和排气计量阀使得传递-膨胀和再生热力发动机的效率最大化成为可能。This new seal without direct contact with the expander cylinder makes it possible to operate the cylinder at high temperature while closing the intake and exhaust metering valves in the cylinder head of said cylinder maximizes the efficiency of the transfer-expansion and regenerative heat engine become possible.
基于气垫段的创新密封装置在从属于独立权利要求的权利要求中被有意地放置在专利申请No.FR 15 51593中。很容易理解,通过以这种方式提出他的发明,发明人不排除可以替代所述段的其他密封解决方案,即使后者在所述专利申请中被作为传递-膨胀和再生热力发动机的关键元件提出。The innovative sealing device based on air cushion segments is intentionally placed in patent application No. FR 15 51 593 in the claims dependent on the independent claim. It is easy to understand that, by presenting his invention in this way, the inventor does not exclude other sealing solutions that could replace said segment, even though the latter is mentioned in said patent application as a key element of a transfer-expansion and regenerative heat engine propose.
如在专利申请FR 15 51593中清楚陈述的那样,为了使传递-膨胀和再生热力发动机的效率尽可能高,膨胀器气缸的内壁需要升高到高温,使得引入所述气缸的热气体在接触这些壁时不会冷却,或者至少尽可能少地被这些壁冷却。这至少适用于膨胀器气缸的内壁,以及与所述气缸配合的气缸盖的内壁。As clearly stated in patent application FR 15 51593, in order for the transfer-expansion and regenerative heat engine to be as efficient as possible, the inner walls of the expander cylinders need to be raised to a high temperature so that the hot gases introduced into said cylinders The walls are not cooled, or at least cooled by those walls as little as possible. This applies at least to the inner wall of the expander cylinder, as well as the inner wall of the cylinder head cooperating with said cylinder.
根据萨迪·卡诺(Sadi Carnot)提出的发动机热力学原理,专利申请FR 15 51593提出,传递-膨胀和再生热力发动机的效率随着引入膨胀器气缸的气体的温度更高而更高。According to the principles of engine thermodynamics proposed by Sadi Carnot, patent application FR 15 51593 proposes that the efficiency of transfer-expansion and regenerative heat engines increases with the higher temperature of the gas introduced into the expander cylinder.
这就是为什么专利申请FR 15 51593要求膨胀器气缸、膨胀器气缸的气缸盖和传递-膨胀和再生热力发动机的膨胀器活塞由耐很高温的材料(诸如基于氧化铝、锆石或碳化硅的陶瓷)制成。That is why patent application FR 15 51593 requires the expander cylinder, the cylinder head of the expander cylinder and the expander piston of the transfer-expansion and regenerative heat engine to be made of very high temperature resistant materials such as ceramics based on alumina, zircon or silicon carbide )production.
传递-膨胀和再生热力发动机的高温下的热部分和热部件还是所述发动机改进的专利主题。因此,可以引用属于本申请人的2015年9月14日的专利申请No.FR 15 58585,所述专利申请涉及双作用和自适应支撑膨胀器气缸,所述气缸能够在高温下工作并且经受不同于其所附接的变速箱的热膨胀的热膨胀。在同一方面,还应注意同样属于申请人的2015年9月14日专利申请No.FR 15 58593,所述专利申请涉及由预应力组件组成并能够在温度下操作的双作用活塞。The hot parts and thermal components at high temperature of transfer-expansion and regenerative heat engines are also the subject of patents for improvements of said engines. Reference may therefore be made to the patent application No. FR 15 58585 dated September 14, 2015 belonging to the applicant, which relates to double-acting and adaptive support expander cylinders capable of operating at high temperatures and subjected to different Thermal expansion due to thermal expansion of the gearbox to which it is attached. In the same respect, attention should also be paid to patent application No. FR 15 58593 of September 14, 2015, also belonging to the Applicant, which relates to a double-acting piston consisting of a prestressed assembly and capable of operating at temperature.
请注意,刚刚引用的专利申请No.FR 15 58585和No.FR 15 58593提出了在同一设备中处理高温零件和低温零件存在的非常稳健的解决方案。Note that the patent applications No.FR 15 58585 and No.FR 15 58593 just cited propose very robust solutions for the presence of high temperature and low temperature parts in the same equipment.
特别地,所述专利中提出的构造在很大程度上防止了热量从热零件迁移到与它们配合的冷零件。这确保了传递-膨胀和再生热力发动机的效率提高。In particular, the configuration proposed in said patent largely prevents the migration of heat from the hot parts to the cold parts with which they cooperate. This ensures increased efficiency of the transfer-expansion and regenerative heat engines.
另一方面,专利申请No.FR 15 58585和No.FR 15 58593中提出的改进并没有改变这种事实,即如果引入所述发动机的膨胀器气缸的气体温度是例如1300摄氏度,则所述气缸内壁的温度将局部接近1300摄氏度,其中这些壁的平均温度接近例如1000摄氏度。On the other hand, the improvements proposed in patent applications No. FR 15 58585 and No. FR 15 58593 do not change the fact that if the temperature of the gas introduced into the expander cylinder of the engine is, for example, 1300 degrees Celsius, the cylinder The temperature of the inner walls will be locally close to 1300 degrees Celsius, wherein the average temperature of these walls is close to eg 1000 degrees Celsius.
因此,这些气体的温度直接决定了构成传递-膨胀和再生热力发动机的膨胀器气缸的热零件的材料必须承受的温度。因此,间接地,这些材料的耐温性决定了所述发动机的最大可用效率。The temperature of these gases therefore directly determines the temperature to which the materials making up the hot parts of the expander cylinder of the transfer-expansion and regenerative heat engine must withstand. Thus, indirectly, the temperature resistance of these materials determines the maximum available efficiency of the engine.
此外,应注意,所讨论的能够承受非常高温度的材料数量相对较少,因为它们还需要在这些相同温度下提供提高的机械强度,同时还具有耐腐蚀性和抗氧化性。Furthermore, it should be noted that the number of materials in question capable of withstanding very high temperatures is relatively small, as they also need to provide increased mechanical strength at these same temperatures, while also being resistant to corrosion and oxidation.
所述材料主要是陶瓷,诸如氧化铝、锆石、碳化硅或氮化硅。这些材料是坚硬且难以加工的。因此,成品零件的销售价格相对提高,这妨碍了汽车工业采用专利申请FR 1551593中描述的传递-膨胀和再生热力发动机。实际上,由于所述行业是面向消费市场的,所以它对制造销售价格非常敏感,制造销售价格需要尽可能低。The materials are mainly ceramics, such as alumina, zircon, silicon carbide or silicon nitride. These materials are hard and difficult to machine. Consequently, the relative increase in the selling price of finished parts prevents the automotive industry from adopting the transfer-expansion and regenerative heat engine described in patent application FR 1551593. In fact, since the industry in question is geared towards the consumer market, it is very sensitive to manufacturing sales prices, which need to be as low as possible.
因此,理想的是所述发动机的膨胀器气缸内壁维持在例如700摄氏度至900摄氏度的最高温度。实际上,在这种温度下,生产和加工成本比陶瓷低的更普通的材料,诸如铸铁或不锈钢或耐火材料,可以用来制造膨胀器气缸。对于气缸盖和它们相应的与所述气缸配合的集气室和管道也是如此。Therefore, it is desirable that the expander cylinder inner wall of the engine be maintained at a maximum temperature of, for example, 700°C to 900°C. In fact, at this temperature, more common materials, such as cast iron or stainless steel or refractory materials, which are less expensive to produce and process than ceramics, can be used to manufacture the expander cylinder. The same is true for the cylinder heads and their corresponding plenums and ducts cooperating with said cylinders.
然而,一方面必须防止被许可进入传递-膨胀和再生热力发动机的膨胀器气缸的热气体的温度降低,另一方面必须允许这些气体的热量作为纯损失通过与这些气体接触的气缸的较冷壁逸出。实际上,这两个动作会具有显著降低传递-膨胀和再生热力发动机最终效率的有害后果。However, on the one hand the temperature reduction of the hot gases admitted to the expander cylinders of the transfer-expansion and regenerative heat engine must be prevented and on the other hand the heat of these gases must be allowed to pass as a pure loss through the cooler walls of the cylinders in contact with these gases escape. In fact, these two actions can have the detrimental consequence of significantly reducing the ultimate efficiency of the transfer-expansion and regenerative heat engine.
因此,在现有技术中,需要在效率非常高但成本高且难以生产的传递-膨胀和再生热力发动机和基于相同原理但采用生产成本较低但效率大幅降低的材料的发动机之间进行选择。这构成了难题。In the current state of the art, therefore, there is a choice between transfer-expansion and regenerative heat engines, which are very efficient but expensive and difficult to produce, and engines based on the same principles but made of materials that are less expensive to produce but have greatly reduced efficiency. This poses a conundrum.
为了解决这个难题,在一个特定实施方案中,本发明的再生冷却系统允许:To address this challenge, in a particular embodiment, the regenerative cooling system of the present invention allows:
·显著降低作为专利申请FR 15 51593主题的传递-膨胀和再生热力发动机的膨胀器气缸及其气缸盖的内壁温度,使得可以使用较低销售价格的材料制造所述气缸和这些气缸盖,而不会显著降低所述热力发动机的总效率;Significant reduction of the inner wall temperature of the expander cylinders and their cylinder heads of the transfer-expansion and regenerative heat engine which is the subject of patent application FR 15 51593, making it possible to manufacture said cylinders and these cylinder heads using lower sales price materials without would significantly reduce the overall efficiency of said heat engine;
·在没有根据本发明的再生冷却系统的情况下,使得较高温度的气体能够进入昂贵且复杂的材料(诸如陶瓷)的膨胀器气缸;· Enabling higher temperature gas to enter expander cylinders of expensive and complex materials such as ceramics without the regenerative cooling system according to the invention;
·使用低销售价格的材料为作为专利申请FR 15 51593主题的传递-膨胀和再生热力发动机提供比具有昂贵和复杂的材料(诸如陶瓷)的相同发动机可能的更高的最终能量效率。• The use of low selling price materials to provide the transfer-expansion and regenerative heat engine which is the subject of patent application FR 15 51593 a higher final energy efficiency than is possible for the same engine with expensive and complex materials such as ceramics.
应理解,根据本发明的再生冷却系统主要针对属于申请人的作为专利申请FR 1551593的主题的传递-膨胀和再生热力发动机。It will be understood that the regenerative cooling system according to the invention is primarily aimed at the transfer-expansion and regenerative heat engine belonging to the applicant and being the subject of patent application FR 1 551 593 .
然而,所述系统也可以不受限制地应用于具有布雷顿再生循环的任何其他发动机的膨胀器,无论所述膨胀器是离心机、容积式膨胀器还是任何其他类型的膨胀器,并且条件是其与任何给定类型的再生器配合。However, the system can also be applied without limitation to the expander of any other engine having a Brayton regeneration cycle, whether the expander is a centrifuge, positive displacement expander or any other type of expander, provided that It works with any given type of regenerator.
本发明的其他特征已经在说明书和直接或间接从属于独立权利要求的从属权利要求中进行了描述。Other characteristics of the invention have been described in the description and in the dependent claims which are directly or indirectly dependent on the independent claim.
根据本发明的再生冷却系统被设计用于再生热力发动机,所述再生热力发动机包括至少一个再生热交换器,所述再生热交换器具有高压再生管道,工作气体在高压再生管道中循环以在其中预热,所述工作气体已经被压缩机预先压缩,同时在所述管道的所述出口处,所述气体在被引入所述气体膨胀器之前被热源过热,在所述气体膨胀器中所述气体膨胀以在动力输出轴上做功,然后所述气体在所述气体膨胀器的出口处被排出并被引入所述再生热交换器的低压再生管道中,所述气体通过在所述管道中循环将其大部分剩余热量释放给在所述高压再生管道中循环的所述工作气体,所述系统包括:The regenerative cooling system according to the invention is designed for a regenerative heat engine comprising at least one regenerative heat exchanger having a high-pressure regeneration duct in which the working gas circulates to preheating, the working gas has been pre-compressed by the compressor, while at the outlet of the pipe, the gas is superheated by a heat source before being introduced into the gas expander, where the The gas expands to do work on the PTO shaft, then the gas is expelled at the outlet of the gas expander and introduced into the low pressure regeneration piping of the regenerative heat exchanger where it circulates by Release most of its residual heat to the working gas circulating in the high-pressure regeneration pipeline, the system includes:
·至少一个冷却腔室,其完全或部分地围绕所述气体膨胀器和/或热源和/或将所述源连接到所述膨胀器的热气体进气管道,同时在一方面所述腔室和/或另一方面所述膨胀器和/或所述源和/或所述管道之间保留气体循环空间;· at least one cooling chamber completely or partially surrounding said gas expander and/or heat source and/or hot gas inlet duct connecting said source to said expander, while in one aspect said chamber and/or on the other hand retaining a gas circulation space between said expander and/or said source and/or said pipeline;
·至少一个腔室入口端口,其直接或间接地连接到所述气体膨胀器的所述出口,并且从所述膨胀器经由所述出口排出的一些或全部工作气体能够通过所述腔室入口端口进入所述气体循环空间;· At least one chamber inlet port connected directly or indirectly to the outlet of the gas expander and through which some or all of the working gas expelled from the expander via the outlet can pass entering said gas circulation space;
·至少一个腔室出口端口,其直接或间接地连接到所述低压再生管道,并且所述工作气体能够在被引入所述低压管道之前通过所述腔室出口端口离开所述气体循环空间。• At least one chamber outlet port connected directly or indirectly to the low pressure regeneration conduit and through which the working gas can leave the gas circulation space before being introduced into the low pressure conduit.
根据本发明的再生冷却系统包括腔室入口端口,所述腔室入口端口通过腔室入口管道连接到气体膨胀器的出口,所述腔室入口管道的有效横截面由流量控制阀调节。The regenerative cooling system according to the invention comprises a chamber inlet port connected to the outlet of the gas expander by a chamber inlet pipe whose effective cross-section is adjusted by a flow control valve.
根据本发明的再生冷却系统包括腔室出口端口,所述腔室出口端口通过腔室出口管道连接到低压再生管道,所述腔室出口管道的有效横截面由流量控制阀调节。The regenerative cooling system according to the present invention comprises a chamber outlet port connected to a low pressure regeneration pipe by a chamber outlet pipe, the effective cross-section of which is adjusted by a flow control valve.
根据本发明的再生冷却系统包括气体膨胀器的出口,所述出口通过腔室旁路管道连接到低压再生管道。The regenerative cooling system according to the invention comprises an outlet of the gas expander connected to a low pressure regeneration conduit through a chamber bypass conduit.
根据本发明的再生冷却系统包括由流量控制阀调节的腔室旁路管道的有效横截面。The regenerative cooling system according to the invention comprises an effective cross-section of the chamber bypass duct regulated by a flow control valve.
根据本发明的再生冷却系统包括涂覆有隔热层的冷却腔室的外部。The regenerative cooling system according to the invention comprises the exterior of the cooling chamber coated with a thermal insulation layer.
以下关于所附附图和作为非限制性示例给出的描述将允许更好地理解本发明、其特征和其可提供的优点:The following description with respect to the attached drawings and given as non-limiting examples will allow a better understanding of the invention, its characteristics and the advantages it can offer:
图1是根据本发明的再生冷却系统的示意性侧视图,所述再生冷却系统诸如可以在属于申请人的作为专利申请No.FR 15 51593的主题的传递-膨胀和再生热力发动机中实施,并且根据所述系统的一个变型,由此所述气体膨胀器的出口通过腔室旁路管道连接到所述低压再生管道,使得所述旁路管道和腔室出口管道的有效横截面由流量控制阀调节。Figure 1 is a schematic side view of a regenerative cooling system according to the invention, such as may be implemented in a transfer-expansion and regenerative heat engine belonging to the applicant and being the subject of patent application No. FR 15 51593, and According to a variant of said system, whereby the outlet of said gas expander is connected to said low-pressure regeneration conduit via a chamber bypass conduit such that the effective cross-section of said bypass conduit and chamber outlet conduit is controlled by a flow control valve adjust.
具体实施方式:Detailed ways:
在图1中示出了再生冷却系统100、其部件的各种细节、其变型以及其附件。A regenerative cooling system 100 , various details of its components, its variations, and its accessories are shown in FIG. 1 .
如图1所示,再生冷却系统100被提供用于再生热力发动机1,再生热力发动机1包括至少一个再生热交换器5,所述再生热交换器5具有高压再生管道6,工作气体81在高压再生管道6中循环,在所述管道中被加热,并且先前已经被压缩机2压缩。As shown in FIG. 1, a regenerative cooling system 100 is provided for a regenerative heat engine 1, which includes at least one regenerative heat exchanger 5 having a high-pressure regenerative pipeline 6, the working gas 81 at a high pressure Circulates in the regeneration duct 6 , is heated in said duct and has previously been compressed by the compressor 2 .
当离开高压再生管道6时,所述气体81在被引入气体膨胀器78之前被热源12过热,在气体膨胀器78中气体膨胀以在动力输出轴17上产生功。When leaving the high pressure regeneration conduit 6 , the gas 81 is superheated by the heat source 12 before being introduced into the gas expander 78 where the gas expands to produce work on the PTO shaft 17 .
然后,工作气体81从气体膨胀器78排出,并被引入再生热交换器5的低压再生管道7中,所述气体81通过在所述管道7中循环而将其大量剩余热量释放给在高压再生管道6中循环的工作气体81。Then, the working gas 81 is discharged from the gas expander 78 and introduced into the low-pressure regeneration pipe 7 of the regeneration heat exchanger 5, and said gas 81 releases a large amount of its residual heat to the high-pressure regeneration by circulating in said pipe 7. The working gas 81 circulating in the pipeline 6.
在所述上下文中,在图1中清楚地示出,根据本发明的再生冷却系统100包括至少一个冷却腔室79,所述冷却腔室79完全或部分地围绕气体膨胀器78和/或热源12和/或将所述源12连接到膨胀器78的热气体进气管道19,同时在一方面所述腔室79和/或另一方面所述膨胀器78和/或所述源12和/或所述管道19之间保留气体循环空间80,工作气体81能够在所述空间80中循环。In said context, shown clearly in FIG. 1 , the regenerative cooling system 100 according to the invention comprises at least one cooling chamber 79 completely or partially surrounding the gas expander 78 and/or the heat source 12 and/or the hot gas inlet line 19 connecting said source 12 to an expander 78, while on the one hand said chamber 79 and/or on the other hand said expander 78 and/or said source 12 and /Or a gas circulation space 80 is reserved between the pipes 19 , and the working gas 81 can circulate in the space 80 .
应注意,冷却腔室79可以由拉制的或液压成形的不锈钢板制成,并且其可以通过焊接、螺纹连接或铆接彼此组装的多个零件中实现,此后所述腔室可以直接或间接地附接到它所包围的部件78、12、19。It should be noted that the cooling chamber 79 may be made of drawn or hydroformed stainless steel sheet and that it may be realized in multiple parts assembled to each other by welding, screwing or riveting, after which the chamber may be directly or indirectly Attaches to the part 78, 12, 19 it surrounds.
图1示出了根据本发明的再生冷却系统100还包括至少一个腔室入口端口82,所述腔室入口端口82直接或间接地连接到气体膨胀器出口78,并且经由所述出口从所述膨胀器78排出的一些或全部工作气体81可以通过所述腔室入口端口82进入气体循环空间80。FIG. 1 shows that the regenerative cooling system 100 according to the present invention also includes at least one chamber inlet port 82 connected directly or indirectly to the gas expander outlet 78 and from which Some or all of the working gas 81 exhausted by the expander 78 may enter the gas circulation space 80 through the chamber inlet port 82 .
同样,在图1中,应注意到,根据本发明的再生冷却系统100还包括至少一个腔室出口端口83,所述腔室出口端口83直接或间接地连接到低压再生管道7,并且工作气体81可以在被引入所述低压管道7之前通过所述腔室出口端口83离开气体循环空间80。Also, in FIG. 1, it should be noted that the regenerative cooling system 100 according to the present invention also includes at least one chamber outlet port 83, which is directly or indirectly connected to the low-pressure regeneration pipe 7, and the working gas 81 may leave the gas circulation space 80 through the chamber outlet port 83 before being introduced into the low pressure conduit 7 .
应注意,优选地,冷却腔室79以紧密的方式围绕气体膨胀器78和/或热源12和/或热气体进入管道19,使得工作气体81可以仅通过腔室入口端口82进入气体循环空间80,即使气体81可以仅通过腔室出口端口83离开所述空间80。It should be noted that cooling chamber 79 preferably surrounds gas expander 78 and/or heat source 12 and/or hot gas inlet conduit 19 in a tight manner such that working gas 81 can enter gas circulation space 80 only through chamber inlet port 82 , even though the gas 81 can leave the space 80 only through the chamber outlet port 83 .
根据如图1所示的根据本发明的再生冷却系统100的一个变型实施方案,腔室入口端口82可以通过腔室入口管道84连接到气体膨胀器78的出口,腔室入口管道84的有效横截面由流量控制阀85调节,所述流量控制阀85能够根据其位置防止、允许或限制工作气体81在所述管道84中的循环。According to a variant embodiment of the regenerative cooling system 100 according to the present invention as shown in FIG. The cross section is regulated by a flow control valve 85 capable of preventing, allowing or restricting the circulation of the working gas 81 in said conduit 84 according to its position.
作为另一个变型,再次如图1所示,腔室出口端口83可以通过腔室出口管道86连接到低压再生管道7,腔室出口管道86的有效横截面由流量控制阀85调节,流量控制阀85能够根据其位置防止、允许或限制工作气体81在所述腔室出口管道86中的循环。As another variant, again as shown in FIG. 1 , the chamber outlet port 83 may be connected to the low-pressure regeneration pipe 7 through a chamber outlet pipe 86 whose effective cross-section is regulated by a flow control valve 85, which 85 is capable of preventing, allowing or restricting the circulation of working gas 81 in said chamber outlet duct 86 depending on its position.
图1还示出了根据本发明的再生冷却系统100的另一个变型,在于气体膨胀器78的出口可以通过腔室旁路管道87连接到低压再生管道7,所述腔室旁路管道87允许从气体膨胀器78的出口排出的工作气体81直接从所述出口流到低压再生管道7,而不移动通过气体循环空间80。Figure 1 also shows another variant of the regenerative cooling system 100 according to the invention, in that the outlet of the gas expander 78 can be connected to the low-pressure regeneration conduit 7 via a chamber bypass conduit 87 which allows The working gas 81 discharged from the outlet of the gas expander 78 flows directly from the outlet to the low-pressure regeneration pipe 7 without moving through the gas circulation space 80 .
根据所述后一个变型,腔室旁路管道87的有效横截面可以可选地由流量控制阀85调节,流量控制阀85可以根据其位置防止、允许或限制工作气体81在所述旁路管道87中的循环。According to said latter variant, the effective cross-section of the chamber bypass duct 87 can optionally be adjusted by a flow control valve 85 which, depending on its position, prevents, allows or restricts the flow of the working gas 81 in said bypass duct. Loop in 87.
在图1中,应注意,有利地,冷却腔室79的外部可以涂覆有隔热层88,隔热层88可以由本领域技术人员已知的任何隔热材料形成,并且除了冷却腔室79之外,隔热层88还可以涂覆构成再生热力发动机1的各种热管道和元件。In FIG. 1 , it should be noted that the exterior of the cooling chamber 79 may advantageously be coated with an insulating layer 88 which may be formed of any insulating material known to those skilled in the art, and that in addition to the cooling chamber 79 In addition, the insulating layer 88 can also coat the various heat pipes and elements making up the regenerative heat engine 1 .
应注意,在这种情况下,提供所述隔热层88是为了防止任何不利于再生热力发动机1的效率的过度热损失。It should be noted that in this case said insulating layer 88 is provided in order to prevent any excessive heat loss detrimental to the efficiency of the regenerative heat engine 1 .
本发明的功能:Function of the present invention:
通过考虑图1,将容易理解根据本发明的再生冷却系统100的功能。The function of the regenerative cooling system 100 according to the present invention will be readily understood by considering FIG. 1 .
为了描述这种功能,我们将在此使用根据本发明的再生冷却系统100的示例实施方案(当应用所述再生冷却系统的再生发动机1由属于申请人的2015年2月25日的作为专利申请No.FR 15 51593的主题的传递-膨胀和再生热力发动机组成时)。In order to describe this functionality, we shall use here an example embodiment of a regenerative cooling system 100 according to the invention (when applied to a regenerative engine 1 of said regenerative cooling system as patent application of 25.02.2015 belonging to the applicant as Transfer of the subject of No. FR 15 51593 - when composed of expansion and regenerative heat engines).
从图1中可以看出,再生发动机1在此包括两级压缩机2,所述压缩机特别由低压压缩机35组成,所述低压压缩机35经由压缩机入口管道3从大气中吸入工作气体81,所述低压压缩机35的出口经由中间压缩机冷却器37连接到高压压缩机36的入口。As can be seen in FIG. 1 , the regenerative engine 1 here comprises a two-stage compressor 2 , which in particular consists of a low-pressure compressor 35 which draws in working gas from the atmosphere via the compressor inlet duct 3 81 , the outlet of the low-pressure compressor 35 is connected to the inlet of the high-pressure compressor 36 via the intermediate compressor cooler 37 .
图1示出了在高压压缩机36的出口处,工作气体81被排出到包括再生热交换器5的高压再生管道6中,在本例中,所述再生热交换器是本身熟悉的逆流热交换器41。这里应假设工作气体81以20巴的压力和200摄氏度的温度从高压压缩机36排出。Figure 1 shows that at the outlet of the high-pressure compressor 36, the working gas 81 is discharged into the high-pressure regeneration line 6 comprising the regeneration heat exchanger 5, which in this case is a counter-flow heat exchanger known per se. switch 41. It should be assumed here that the working gas 81 is discharged from the high-pressure compressor 36 at a pressure of 20 bar and a temperature of 200 degrees Celsius.
通过在高压再生管道6中循环,工作气体81被在相邻的低压再生管道7中循环的热工作气体81预热到650摄氏度的温度。By circulating in the high-pressure regeneration pipe 6 , the working gas 81 is preheated to a temperature of 650 degrees Celsius by the hot working gas 81 circulating in the adjacent low-pressure regeneration pipe 7 .
为简单起见,我们将认为再生热交换器5的效率是百分之百。这意味着在低压再生管道7中循环的工作气体81在650摄氏度的温度下进入低压再生管道7,并在经由发动机出口管道33排放到大气中之前在200摄氏度的温度下离开所述管道7,而在高压再生管道6中循环的工作气体81在200摄氏度的温度下进入高压再生管道6并在650摄氏度的温度下离开。For simplicity we will consider the efficiency of the regenerative heat exchanger 5 to be one hundred percent. This means that the working gas 81 circulating in the low-pressure regeneration conduit 7 enters the low-pressure regeneration conduit 7 at a temperature of 650 degrees Celsius and leaves said conduit 7 at a temperature of 200 degrees Celsius before being discharged into the atmosphere via the engine outlet conduit 33, Whereas the working gas 81 circulating in the high-pressure regeneration pipeline 6 enters the high-pressure regeneration pipeline 6 at a temperature of 200 degrees Celsius and exits at a temperature of 650 degrees Celsius.
在离开高压再生管道6时,所述工作气体81随后被热源12过热到1400摄氏度,根据该示例实施方案,热源12由燃料燃烧器38组成。On leaving the high-pressure regeneration conduit 6 , said working gas 81 is then superheated to 1400 degrees Celsius by a heat source 12 , which according to this example embodiment consists of a fuel burner 38 .
在离开所述燃烧器38时,工作气体81通过热气体进气管道19被引导到气体膨胀器78,气体膨胀器78实际上是传递-膨胀和再生热力发动机的膨胀器气缸13,所述膨胀器气缸13是专利申请No.FR 1551593的主题。On leaving said burner 38, the working gas 81 is directed through the hot gas intake duct 19 to the gas expander 78, which is in fact the expander cylinder 13 of the transfer-expansion and regenerative heat engine, the expander The actuator cylinder 13 is the subject of patent application No. FR 1551593.
应注意,热气体进气管道19优选地由具有耐高温性的陶瓷制成,直到其与膨胀器气缸14的盖连接部,从而盖住膨胀器气缸13的一端或另一端。因此,所述管道19的温度保持约等于1400摄氏度,使得在所述管道19中循环的工作气体81在其整个过程中维持其温度。It should be noted that the hot gas intake duct 19 is preferably made of high temperature resistant ceramic up to its connection with the cover of the expander cylinder 14 , thereby covering one end or the other of the expander cylinder 13 . Thus, the temperature of said duct 19 is kept approximately equal to 1400 degrees Celsius, so that the working gas 81 circulating in said duct 19 maintains its temperature throughout its course.
因此,如图1所示,膨胀器气缸13的每个端部由膨胀器气缸盖14盖住,以便利用双作用膨胀器活塞15限定两个传递-膨胀腔室16。还应注意,每个气缸盖具有进气计量阀24和排气计量阀31。Thus, as shown in FIG. 1 , each end of the expander cylinder 13 is capped by an expander cylinder head 14 so as to define two transfer-expansion chambers 16 with a double-acting expander piston 15 . It should also be noted that each cylinder head has an intake metering valve 24 and an exhaust metering valve 31 .
由于根据本发明的再生冷却系统100,传递-膨胀和再生热力发动机是热的,膨胀器气缸13和膨胀器气缸14的气缸盖维持在接近七百摄氏度的温度。这使得有可能用比陶瓷更廉价和更普通的材料(诸如不锈钢或硅铁素体铸铁)构造所述气缸13和所述气缸盖14。Due to the regenerative cooling system 100 according to the invention, the transfer-expansion and regenerative heat engine is hot, and the cylinder heads of the expander cylinder 13 and expander cylinder 14 are maintained at a temperature close to seven hundred degrees Celsius. This makes it possible to construct the cylinder 13 and the cylinder head 14 from cheaper and more common materials than ceramics, such as stainless steel or ferritic iron.
对于双作用膨胀器活塞15,并且根据本发明的再生冷却系统100的所述非限制性示例,双作用膨胀器活塞15由氮化硅制成。所述活塞15的平均工作温度约为800摄氏度。For the double-acting expander piston 15, and according to this non-limiting example of the regenerative cooling system 100 of the present invention, the double-acting expander piston 15 is made of silicon nitride. The average working temperature of the piston 15 is about 800 degrees Celsius.
在图1中应注意到,所述活塞15通过机械传动装置19连接到动力输出轴17,所述装置19特别是由与曲柄43铰接的连杆42组成。It should be noted in FIG. 1 that said piston 15 is connected to the power take-off shaft 17 by means of a mechanical transmission 19 consisting in particular of a connecting rod 42 articulated to a crank 43 .
因此,压力达到20巴且温度达到1400摄氏度的工作气体81通过相应的进气计量阀24被引入到一个或另一个传递-膨胀腔室16中。Thus, working gas 81 at a pressure up to 20 bar and at a temperature up to 1400° C. is introduced into one or the other transfer-expansion chamber 16 through the corresponding inlet metering valve 24 .
通过由进气计量阀24保持打开的孔口,所述气体81开始略微冷却,特别是在与它所通过的膨胀器气缸14的盖的内壁以及传递-膨胀腔室16的内壁接触时,为了在那里被双作用膨胀器活塞15膨胀,气体81被引入传递-膨胀腔室16。如上所述,所述壁由再生冷却系统100维持在700摄氏度。Through the orifice held open by the inlet metering valve 24, the gas 81 begins to cool slightly, especially in contact with the inner walls of the cover of the expander cylinder 14 and the inner walls of the transfer-expansion chamber 16 through which it passes, for There expanded by the double-acting expander piston 15 , the gas 81 is introduced into the transfer-expansion chamber 16 . The walls are maintained at 700 degrees Celsius by the regenerative cooling system 100 as described above.
在这一点上,我们将假设工作气体81通过漫过(wash)膨胀器气缸14的盖的内壁和传递-膨胀腔室16的壁而平均损失100摄氏度。因此,工作气体81的温度在其从热气体进气管道19到传递-膨胀腔室16的通过过程中已经下降,从1400摄氏度移动到1300摄氏度。At this point we will assume that the working gas 81 loses an average of 100 degrees Celsius by washing the inner walls of the cover of the expander cylinder 14 and the walls of the transfer-expansion chamber 16 . Consequently, the temperature of the working gas 81 has dropped during its passage from the hot gas inlet duct 19 to the transfer-expansion chamber 16, moving from 1400 to 1300 degrees Celsius.
当所需量的工作气体81已经被相应的进气计量阀24有效地引入到传递-膨胀腔室16中时,后者关闭,并且双作用膨胀器活塞15使所述气体81膨胀。在这样做时,活塞15收集由所述气体81产生的功,并且特别是经由连杆42和曲柄43将所述功传递给动力输出轴17。When the required quantity of working gas 81 has been effectively introduced into the transfer-expansion chamber 16 by the corresponding intake metering valve 24 , the latter is closed and the double-acting expander piston 15 expands said gas 81 . In doing so, the piston 15 collects the work produced by said gas 81 and transmits it to the PTO shaft 17 , notably via the connecting rod 42 and the crank 43 .
一旦工作气体81已经被双作用膨胀器活塞15膨胀,所述气体81的压力已经下降了约1巴绝对压力。这种气体81的温度也是如此,这种气体81的温度已经从1300摄氏度变为550摄氏度。Once the working gas 81 has been expanded by the double-acting expander piston 15, the pressure of said gas 81 has dropped by about 1 bar absolute. The same is true for the temperature of this gas 81, which has changed from 1300 degrees Celsius to 550 degrees Celsius.
双作用膨胀器活塞15已经到达其下止点,排气计量阀31打开,并且所述活塞15将所述气体81排出到腔室入口管道84中,所述腔室入口管道84将所述气体81引导到腔室入口端口82。The double-acting expander piston 15 has reached its bottom dead center, the exhaust metering valve 31 is open, and the piston 15 expels the gas 81 into the chamber inlet conduit 84 which discharges the gas 81 leads to chamber inlet port 82.
然后,工作气体81进入气体循环空间80,并经由所述空间被引导到腔室出口端口83。在这样做时,所述气体81漫过膨胀器气缸13和膨胀器气缸14的气缸盖的热外壁。所述外壁被设计成完全或部分粗糙化和/或散布有几何图案,以便在所述气体81与这些壁接触循环时产生强制对流,使得工作气体81或多或少地从所述壁带走热量。The working gas 81 then enters the gas circulation space 80 and is guided to the chamber outlet port 83 via said space. In doing so, the gas 81 diffuses over the hot outer walls of the expander cylinder 13 and the cylinder head of the expander cylinder 14 . The outer walls are designed to be fully or partly roughened and/or interspersed with geometric patterns in order to create forced convection when the gas 81 is in contact with these walls and circulate, so that the working gas 81 is more or less carried away from the walls heat.
此外,冷却腔室79的内部几何形状和/或膨胀器气缸13的外部几何形状和/或膨胀器气缸14的气缸盖的外部几何形状可以有利地形成通道,所述通道迫使所有或一些工作气体81延循从腔室入口端口82经由气体循环空间80到腔室出口端口83的路径或几个同时的路径。Furthermore, the internal geometry of the cooling chamber 79 and/or the external geometry of the expander cylinder 13 and/or the external geometry of the cylinder head of the expander cylinder 14 may advantageously form channels which force all or some of the working gas 81 follows the path or several simultaneous paths from the chamber inlet port 82 through the gas circulation space 80 to the chamber outlet port 83 .
应理解,工作气体81的强制对流和强制路径的双重策略使得有可能首先选择用于将热量从膨胀器气缸13和膨胀器气缸14的气缸盖的热外壁输出到所述气体81的区域,其次选择所述区域被所述气体81扫过的时间顺序,以及第三且最后选择沿所述气体81的路径的强制对流的强度。It will be appreciated that the dual strategy of forced convection and forced path of the working gas 81 makes it possible firstly to select the areas for exporting heat from the hot outer walls of the cylinder heads of the expander cylinder 13 and expander cylinder 14 to said gas 81 and secondly The chronological order in which said areas are swept by said gas 81 is selected, and thirdly and finally the intensity of the forced convection along the path of said gas 81 .
在任何情况下,在工作气体81在冷却腔室79中行进期间,工作气体81的温度将热量从膨胀器气缸13和膨胀器气缸14的气缸盖的热外壁中提取到气体81的温度从550摄氏度逐渐变化到650摄氏度的点。在这样做时并结合为工作气体81选择的强制对流和路径的策略,气体使膨胀器气缸13的温度和膨胀器气缸14的气缸盖的温度均匀化,所述温度维持在700摄氏度附近。In any event, during the travel of the working gas 81 in the cooling chamber 79, the temperature of the working gas 81 extracts heat from the hot outer walls of the cylinder heads of the expander cylinder 13 and expander cylinder 14 to a temperature of the gas 81 from 550 The degrees Celsius gradually change to a point of 650 degrees Celsius. In doing so, and in combination with the strategy of forced convection and routing chosen for the working gas 81, the gas homogenizes the temperature of the expander cylinder 13 and the cylinder head of the expander cylinder 14, which are maintained at around 700 degrees Celsius.
工作气体81已经达到其650摄氏度的新温度,气体81到达腔室出口端口83,并经由腔室出口管道86返回到低压再生管道7。The working gas 81 has reached its new temperature of 650 degrees Celsius, the gas 81 reaches the chamber outlet port 83 and returns to the low pressure regeneration pipe 7 via the chamber outlet pipe 86 .
从前面的描述中可以理解,通过在低压再生管道7中循环并且在经由发动机出口管道33排放到大气中之前,从腔室出口端口83排出的工作气体81将其大部分热量释放给在相邻高压再生管道6中循环的工作气体81。As can be understood from the foregoing description, the working gas 81 discharged from the chamber outlet port 83 releases most of its heat to the adjacent The working gas 81 circulating in the high-pressure regeneration pipeline 6 .
最后,并且由于根据本发明的再生冷却系统100,从膨胀器气缸13和膨胀器气缸14的气缸盖中提取的用于将它们维持在约700摄氏度的温度的热量决不会作为纯损失消散。Finally, and thanks to the regenerative cooling system 100 according to the invention, the heat extracted from the cylinder heads of the expander cylinders 13 and 14 to maintain them at a temperature of about 700 degrees Celsius is never dissipated as a pure loss.
实际上,热量被重新引入再生热力发动机1热力循环中,以替换需要由燃料燃烧器38提供的一部分热量,从而在工作气体81被送到膨胀器气缸13并随后被引入传递-膨胀腔室16之前,使工作气体81达到1400摄氏度的温度。In effect, the heat is reintroduced into the regenerative heat engine 1 thermodynamic cycle to replace part of the heat that needs to be provided by the fuel burner 38 , so that the working gas 81 is sent to the expander cylinder 13 and subsequently introduced into the transfer-expansion chamber 16 Before, the working gas 81 was brought to a temperature of 1400 degrees Celsius.
在图1中应注意到腔室旁路管道87,腔室旁路管道87具有流量控制阀85。在图1中还应注意,腔室出口管道86同样具有流量控制阀85。这两个阀85构成根据本发明的再生冷却系统100的变型实施方案,并且被提供用于调节膨胀器气缸13和膨胀器气缸14的气缸盖的温度。In FIG. 1 it should be noted that the chamber bypass line 87 has a flow control valve 85 . It should also be noted in FIG. 1 that the chamber outlet conduit 86 also has a flow control valve 85 . These two valves 85 constitute a variant embodiment of the regenerative cooling system 100 according to the invention and are provided for regulating the temperature of the cylinder heads of the expander cylinder 13 and the expander cylinder 14 .
实际上,如果所述温度太高,腔室旁路管道87的流量控制阀85阻塞所述旁路管道87,同时腔室出口管道86的流量控制阀85打开所述出口管道86。这具有迫使通过它们相应的排气计量阀31从传递-膨胀腔室16排出的工作气体81移动通过气体循环空间80并返回到低压再生管道7的效果。In fact, if the temperature is too high, the flow control valve 85 of the chamber bypass line 87 blocks said bypass line 87 while the flow control valve 85 of the chamber outlet line 86 opens said outlet line 86 . This has the effect of forcing the working gas 81 exhausted from the transfer-expansion chamber 16 through their respective exhaust metering valve 31 to move through the gas circulation space 80 and back into the low pressure regeneration conduit 7 .
另一方面,如果膨胀器气缸13和膨胀器气缸14的气缸盖的温度太低,则腔室旁路管道87的流量控制阀85打开旁路管道87,同时腔室出口管道86的流量控制阀85关闭所述出口管道86。这具有防止通过它们相应的排气计量阀31从传递-膨胀腔室16排出的工作气体81移动通过气体循环空间80以返回到低压再生管道7的效果。因此,所述气体81经由腔室旁路管道87直接返回到所述管道7。On the other hand, if the temperature of the cylinder head of the expander cylinder 13 and expander cylinder 14 is too low, the flow control valve 85 of the chamber bypass line 87 opens the bypass line 87 while the flow control valve of the chamber outlet line 86 85 closes the outlet duct 86 . This has the effect of preventing the working gas 81 exhausted from the transfer-expansion chamber 16 by their respective exhaust metering valve 31 from moving through the gas circulation space 80 to return to the low-pressure regeneration conduit 7 . The gas 81 is thus returned directly to the conduit 7 via the chamber bypass conduit 87 .
应理解,在实践中,流量控制阀85很少完全打开或完全关闭,并且所述阀85可以保持略微打开,以调节膨胀器气缸13和膨胀器气缸14的气缸盖的温度,而不会突然改变在气体循环空间80中循环的工作气体81的流速。It will be appreciated that in practice the flow control valve 85 is rarely fully open or fully closed and that said valve 85 may be left slightly open to regulate the temperature of the cylinder head of the expander cylinder 13 and expander cylinder 14 without sudden The flow rate of the working gas 81 circulating in the gas circulation space 80 is changed.
还应理解,所述温度的调节需要控制装置,所述控制装置例如由至少一个温度传感器和一个微控制器组成,它们本身是已知的,并且其使得能够控制任何类型的伺服马达,使得每个马达致动流量控制阀85以打开或关闭。It should also be understood that the regulation of said temperature requires control means, for example consisting of at least one temperature sensor and a microcontroller, which are known per se and which enable the control of any type of servo motor such that each A motor actuates the flow control valve 85 to open or close.
根据根据本发明的再生冷却系统100的特定实施方案,流量控制阀85也可以通过机械联动装置连接在一起,以共享相同的伺服马达。在这种情况下,所述联动装置保证当第一阀85关闭时,第二阀打开,并且反之亦然。According to a particular embodiment of the regenerative cooling system 100 according to the invention, the flow control valves 85 may also be connected together by a mechanical linkage to share the same servo motor. In this case, the linkage ensures that when the first valve 85 is closed, the second valve is open, and vice versa.
从前面的描述可以容易地得出结论,特别是当实施属于申请人的作为专利申请No.FR 15 51593的主题的传递-膨胀和再生热力发动机时,根据本发明的再生冷却系统100带来许多优点。From the foregoing description it can be easily concluded that the regenerative cooling system 100 according to the invention brings many advantage.
作为第一个优点,不再需要由诸如碳化硅的陶瓷材料制造膨胀器气缸13和膨胀器气缸14的气缸盖。实际上,众所周知,这种材料因其硬度大而生产成本高,难以用常规的切割或研磨工具加工。由于根据本发明的再生冷却系统100,可以用铸铁或不锈钢代替这种陶瓷。这大大降低了传递-膨胀和再生热力发动机的制造销售价格,这是决定性的,特别是对于能够进入汽车市场的这种发动机。As a first advantage, it is no longer necessary to manufacture the cylinder heads of the expander cylinder 13 and the expander cylinder 14 from a ceramic material such as silicon carbide. In fact, this material is known to be expensive to produce due to its hardness, making it difficult to process with conventional cutting or grinding tools. Thanks to the regenerative cooling system 100 according to the invention, it is possible to replace this ceramic with cast iron or stainless steel. This significantly reduces the manufacturing and selling price of transfer-expansion and regenerative heat engines, which is decisive, especially for such engines to be able to enter the automotive market.
作为第二个优点,由于膨胀器气缸13和膨胀器气缸14的气缸盖较冷,因此有可能使用具有非常低的热导率和大的压缩强度的材料,诸如石英,来制造具有自适应支撑的双作用膨胀器气缸的中空支柱,这是属于申请人的2015年9月14日的专利申请No.FR 1558585的主题。实际上,虽然石英与1300摄氏度的温度不兼容,但石英与700摄氏度的温度完全兼容。请记住,所讨论的具有自适应支持的双动作膨胀器气缸是传递-膨胀和再生热力发动机的关键改进之一。As a second advantage, since the cylinder heads of the expander cylinders 13 and 14 are cooler, it is possible to use materials with very low thermal conductivity and high compressive strength, such as quartz, to manufacture The hollow strut of a double-acting expander cylinder, which is the subject of patent application No. FR 1558585 of 14 September 2015 belonging to the applicant. In fact, while quartz is not compatible with temperatures of 1300 degrees Celsius, quartz is perfectly compatible with temperatures of 700 degrees Celsius. Remember that the discussed double-acting expander cylinder with adaptive support is one of the key improvements in transfer-expansion and regenerative heat engines.
作为第三个优点,由于膨胀器气缸14的气缸盖维持在700摄氏度,它们可以使用与这些温度水平相容的预先存在的氮化硅阀。例如,这种阀是由NGK公司开发的,并且一直是其低成本工业化研究的主题,特别是在第五个欧洲FP5-GROWTH计划的框架内资助的题为“LIVALVES”的G3RD-CT-2000-00248号项目的背景下。As a third advantage, since the cylinder heads of the expander cylinders 14 are maintained at 700 degrees Celsius, they can use pre-existing silicon nitride valves that are compatible with these temperature levels. For example, such valves were developed by the company NGK and have been the subject of research on their low-cost industrialization, in particular the G3RD-CT-2000 entitled "LIVALVES" funded within the framework of the fifth European FP5-GROWTH program - in the context of item 00248.
作为第四个优点,在膨胀器气缸13的内壁温度维持在700摄氏度附近的情况下,属于本申请人的专利申请No.FR 15 51593中提出的气垫段可以由对这些温度水平具有持久抵抗力的超级合金制成,而没有所述段经受明显高于700摄氏度的温度的风险,特别是当传递-膨胀和再生热力发动机停止时以及在其冷却之前。As a fourth advantage, in case the temperature of the inner wall of the expander cylinder 13 is maintained in the vicinity of 700 degrees Celsius, the air cushion segment proposed in the patent application No. FR 15 51593 belonging to the applicant can be made durable against these temperature levels superalloy without the risk of the segments being subjected to temperatures significantly above 700 degrees Celsius, especially when the transfer-expansion and regenerative heat engine is stopped and before it cools down.
作为第五个优点,应用于作为专利申请No.FR 15 51593的主题的传递-膨胀和再生热力发动机,根据本发明的再生冷却系统100使得能够限制围绕膨胀器气缸13和膨胀器气缸14的气缸盖的隔热层88的温度暴露。实际上,冷却腔室79一方面插在这些隔层88之间,另一方面插在所述气缸13和所述气缸盖之间。因此,所述隔层88的销售价格和耐用性在很大程度上得到改善。As a fifth advantage, applied to the transfer-expansion and regenerative heat engine that is the subject of patent application No. FR 15 51593, the regenerative cooling system 100 according to the invention makes it possible to confine the cylinders surrounding the expander cylinder 13 and the expander cylinder 14 The temperature exposure of the thermal insulation layer 88 of the cover. In fact, the cooling chamber 79 is interposed between these partitions 88 on the one hand and the cylinder 13 and the cylinder head on the other hand. Accordingly, the selling price and durability of the barrier 88 are largely improved.
这些优点是在不损害传递-膨胀和再生热力发动机的最终能量效率的情况下获得的。These advantages are obtained without compromising the ultimate energy efficiency of the transfer-expansion and regenerative heat engine.
相反,根据本发明的再生冷却系统100使得根据专利申请No.FR 15 51593的现有关系能够使得在一方面构成膨胀器气缸13和膨胀器气缸14的气缸盖的材料的耐温性和另一方面离开燃料燃烧器38的工作气体81的温度之间解耦。On the contrary, the regenerative cooling system 100 according to the invention enables the existing relationship according to the patent application No. FR 15 51593 to enable on the one hand the temperature resistance of the materials constituting the cylinder heads of the expander cylinder 13 and the expander cylinder 14 and on the other hand There is a decoupling between the temperature of the working gas 81 leaving the fuel burner 38 on the one hand.
在某种程度上,由于根据本发明的再生冷却系统100,可以想到提高离开燃料燃烧器38的工作气体81的温度,以便提高传递-膨胀和再生热力发动机的最终效率,并且这不会损害组成所述发动机的主要元件的温度稳定性。To some extent, thanks to the regenerative cooling system 100 according to the invention, it is conceivable to increase the temperature of the working gas 81 leaving the fuel burner 38 in order to increase the ultimate efficiency of the transfer-expansion and regenerative heat engine, and this does not impair the composition The temperature stability of the main components of the engine.
应注意,除了作为专利申请No.FR 15 51593的主题的传递-膨胀和再生热力发动机之外,根据本发明的再生冷却系统100可以有利地应用于其构造和温度特性与所述系统100兼容的任何其他再生热力发动机1。It should be noted that, in addition to the transfer-expansion and regenerative heat engine that is the subject of patent application No. FR 15 51593, the regenerative cooling system 100 according to the invention can be advantageously applied to a system whose construction and temperature characteristics are compatible with said system 100 Any other regenerative heat engine1.
因此,根据本发明的再生冷却系统100的可能性不限于刚刚描述的应用,并且还应理解,前面的描述仅作为示例给出,并且决不限制所述发明的范围,通过替换由任何其他等同物描述的执行细节,将不会规避所述发明的范围。Therefore, the possibilities of the regenerative cooling system 100 according to the invention are not limited to the application just described, and it is also understood that the foregoing description is given only as an example and in no way limits the scope of the invention, by substitution by any other equivalent implementation details are described without departing from the scope of the described invention.
Claims (6)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1751571 | 2017-02-27 | ||
| FR1751571A FR3063311B1 (en) | 2017-02-27 | 2017-02-27 | REGENERATIVE COOLING SYSTEM |
| PCT/FR2018/050335 WO2018154214A1 (en) | 2017-02-27 | 2018-02-12 | Regenerative cooling system |
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| Publication Number | Publication Date |
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| CN110234863A true CN110234863A (en) | 2019-09-13 |
| CN110234863B CN110234863B (en) | 2022-03-18 |
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| CN201880007916.6A Active CN110234863B (en) | 2017-02-27 | 2018-02-12 | Regenerative cooling system |
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| EP (1) | EP3585993B1 (en) |
| JP (1) | JP7065106B2 (en) |
| KR (1) | KR102525744B1 (en) |
| CN (1) | CN110234863B (en) |
| AU (1) | AU2018225327B2 (en) |
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| FR3094416B1 (en) * | 2019-03-29 | 2021-03-05 | Vianney Rabhi | ARTICULATED PLENUM |
| US11187184B2 (en) | 2019-03-29 | 2021-11-30 | Vianney Rabhi | Articulated plenum for transfer-expansion-regeneration combustion engine |
| FR3132737A1 (en) | 2022-02-11 | 2023-08-18 | Vianney Rabhi | ALTERNATIVE THERMAL ENGINE |
| US12000357B2 (en) | 2022-02-11 | 2024-06-04 | Vianney Rabhi | Reciprocating heat engine with hot cylinder head and cold cylinder |
| US12203427B2 (en) | 2022-02-11 | 2025-01-21 | Vianney Rabhi | Multi-temperature double-acting piston |
| FR3132747B1 (en) | 2022-02-11 | 2024-01-05 | Vianney Rabhi | Double-acting multi-temperature piston |
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- 2018-02-12 KR KR1020197021690A patent/KR102525744B1/en active Active
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| Publication number | Publication date |
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| JP7065106B2 (en) | 2022-05-11 |
| WO2018154214A1 (en) | 2018-08-30 |
| JP2020509282A (en) | 2020-03-26 |
| FR3063311A1 (en) | 2018-08-31 |
| KR20190116275A (en) | 2019-10-14 |
| CN110234863B (en) | 2022-03-18 |
| EP3585993B1 (en) | 2021-04-07 |
| EP3585993A1 (en) | 2020-01-01 |
| KR102525744B1 (en) | 2023-04-25 |
| AU2018225327A1 (en) | 2019-08-22 |
| ES2874807T3 (en) | 2021-11-05 |
| CA3053015A1 (en) | 2018-08-30 |
| AU2018225327B2 (en) | 2024-01-04 |
| FR3063311B1 (en) | 2019-07-19 |
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