CN110146646A - A kind of full-automatic fluorine chlorine conparator - Google Patents
A kind of full-automatic fluorine chlorine conparator Download PDFInfo
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Abstract
本发明公开了一种全自动氟氯测定仪,包括水解部分和滴定部分,所述的水解部分分为电源开关、指示灯、液晶触摸屏、水解管、进气口、送样杆、送样立杆、流量计、进蒸汽口、送样机构、气压表、氧气瓶、加热炉模块、控制主板,所述的滴定部分包括蠕动泵、氟离子电极、氯离子电极、蠕动管,所述的水解管有两个,设于测定仪水解部分的一侧,所述的进气口和进蒸汽口设于水解管的两侧。本测定仪基于高频感应电炉法设计,针对原有技术,人工工作量大,一次做一个样品,费时,费力;本测定仪可实现一次送入两个样品,相同时间内可做两个样品,操作简便,干扰离子少,测定时间短,测定结果精确。
The invention discloses a fully automatic fluorine and chlorine measuring instrument, which includes a hydrolysis part and a titration part. Rod, flow meter, steam inlet, sample feeding mechanism, air pressure gauge, oxygen cylinder, heating furnace module, control board, the titration part includes a peristaltic pump, fluoride ion electrode, chloride ion electrode, peristaltic tube, and the hydrolysis There are two pipes, which are arranged on one side of the hydrolysis part of the analyzer, and the air inlet and steam inlet are arranged on both sides of the hydrolysis pipe. The measuring instrument is designed based on the high-frequency induction furnace method. According to the original technology, the manual workload is large, and it is time-consuming and laborious to make one sample at a time. The measuring instrument can send two samples at a time, and two samples can be made in the same time. , easy to operate, less interference ions, short measurement time, accurate measurement results.
Description
技术领域technical field
本发明涉及煤质分析化验领域,具体是指一种全自动氟氯测定仪。The invention relates to the field of coal quality analysis and testing, in particular to an automatic fluorine and chlorine measuring instrument.
背景技术Background technique
现有的送样大多是手动送样,手动密封胶塞,一次送一个样品,人工操作繁琐,且采、制样误差远大于化验误差,是最容易产生人为误差的环节,操作人员劳动强度大,安全性差,人工滴定,计算繁琐,而现今的多数仪器在开始阶段稳定性较好,使用一段时间后,由于传感器或管路沾污等原因,充水量变得不稳定,使测量结果出现很大误差。Most of the existing sample delivery is manual sample delivery, manually sealing the rubber plug, and sending one sample at a time. The manual operation is cumbersome, and the error of sampling and sample preparation is much greater than the error of the test. It is the most prone to human errors. , poor safety, manual titration, cumbersome calculations, and most of today’s instruments have good stability in the initial stage. After a period of use, due to the contamination of sensors or pipelines, the water filling becomes unstable, which makes the measurement results very unstable. big error.
发明内容Contents of the invention
本发明要解决的技术问题是,针对以上问题提供一种全自动氟氯测定仪。The technical problem to be solved by the present invention is to provide an automatic fluorine and chlorine measuring instrument for the above problems.
为解决上述技术问题,本发明提供的技术方案为:一种全自动氟氯测定仪,包括水解部分和滴定部分,所述的水解部分分为电源开关、指示灯、液晶触摸屏、水解管、进气口、送样杆、送样立杆、流量计、进蒸汽口、送样机构、气压表、氧气瓶、加热炉模块、控制主板,所述的滴定部分包括蠕动泵、氟离子电极、氯离子电极、蠕动管,所述的电源开关设于测定仪水解部分的一端面板上,所述的液晶触摸屏设于测定仪水解部分的一端面板上,指示灯设于液晶触摸屏的一侧,所述的流量计设于测定仪水解部分的右下角,所述的水解管有两个,设于测定仪水解部分的一侧,所述的进气口和进蒸汽口设于水解管的两侧,所述的进气口和进蒸汽口外接软管,所述的送样杆一端是螺纹设于水解管内,另一端与送样立杆使用螺丝紧固连接,所述的送样立杆一端与送样机构焊接固定,送样机构的另一端连接到测定仪内,所述的氧气瓶的顶端设有螺旋的阀门,且气压表一端与阀门上的螺纹螺旋紧固,另一端与测定仪之间设有软管连接,所述的加热炉模块采用节能陶瓷纤维炉膛,设于测定仪的内部区域,且与测定仪的控制主板之间电连接控制,所述的蠕动泵、氟离子电极、氯离子电极都与电脑主机相互连接,蠕动管设于水解部分和滴定部分之间。In order to solve the above technical problems, the technical solution provided by the present invention is: a fully automatic fluorine and chlorine measuring instrument, including a hydrolysis part and a titration part, and the hydrolysis part is divided into a power switch, an indicator light, a liquid crystal touch screen, a hydrolysis tube, a Gas port, sample delivery rod, sample delivery vertical rod, flowmeter, steam inlet, sample delivery mechanism, barometer, oxygen cylinder, heating furnace module, control board, the titration part includes peristaltic pump, fluoride ion electrode, chlorine ion electrode, peristaltic tube, the power switch is set on one end panel of the hydrolysis part of the measuring instrument, the liquid crystal touch screen is set on one end panel of the hydrolysis part of the measuring instrument, and the indicator light is set on one side of the liquid crystal touch screen. The flowmeter is set at the lower right corner of the hydrolysis part of the tester. There are two hydrolysis tubes, which are set on one side of the hydrolysis part of the tester. The air inlet and steam inlet are set on both sides of the hydrolysis tube. The air inlet and the steam inlet are externally connected with hoses, one end of the sample feeding rod is threaded in the hydrolysis tube, and the other end is tightly connected to the sample feeding vertical rod with screws, and one end of the sample feeding vertical rod is connected to the hydrolysis tube. The sample feeding mechanism is welded and fixed, and the other end of the sample feeding mechanism is connected to the measuring instrument. The top of the oxygen cylinder is provided with a screw valve, and one end of the barometer is screwed with the thread on the valve, and the other end is connected to the measuring instrument. There is a hose connection between them, and the heating furnace module adopts an energy-saving ceramic fiber furnace, which is located in the inner area of the measuring instrument, and is electrically connected and controlled with the control board of the measuring instrument. The peristaltic pump, fluorine ion electrode, The chloride ion electrodes are all connected with the host computer, and the peristaltic tube is arranged between the hydrolysis part and the titration part.
所述的液晶触摸屏采用中文7寸液晶触摸屏显示,实时显示温度、送样位置和送样时间,界面友好,操作简单。The LCD touch screen adopts a Chinese 7-inch LCD touch screen display, which displays temperature, sample delivery location and sample delivery time in real time, with a friendly interface and simple operation.
所述的测定仪内置加热模块的炉温采用PID控制炉流,控温精度高,有效延长硅碳管使用寿命。The furnace temperature of the built-in heating module of the measuring instrument adopts PID to control the furnace flow, the temperature control accuracy is high, and the service life of the silicon carbon tube is effectively extended.
所述的加热炉模块采用节能陶瓷纤维炉膛,保温节能显著。The heating furnace module adopts an energy-saving ceramic fiber furnace, and the heat preservation and energy saving are remarkable.
所述的水解管是双管结构,可以一次送入两个样品,同时做氟和氯或同一样品的平行样。The hydrolysis tube is a double-tube structure, which can send two samples at a time, and simultaneously make parallel samples of fluorine and chlorine or the same sample.
所述的送样机构是螺旋不锈钢机构,送样距离、送样位置,送样速度可根据工艺需要进行调节设定。The sample delivery mechanism is a spiral stainless steel mechanism, and the sample delivery distance, sample delivery position, and sample delivery speed can be adjusted and set according to process requirements.
所述的氟离子电极、氯离子电极是进口高精度数字式电极,保证了实验的准确性。The fluoride ion electrode and chloride ion electrode are imported high-precision digital electrodes, which guarantee the accuracy of the experiment.
所述的控制主板是基于FGPA设计的处理控制系统,升温速率可随意调节快慢,全自动送样,出样,自动密封胶塞,自动打开胶塞,蒸发时间和蒸发量可以随意自由设定,蒸汽稳定,使用寿命长。The control board is a processing control system designed based on FGPA, the heating rate can be adjusted freely, automatic sample delivery, sample output, automatic sealing of rubber plugs, automatic opening of rubber plugs, evaporation time and evaporation can be set freely, Stable steam and long service life.
所述的滴定部分内置软件设定,氟、氯都可自动滴定,自动计算,测量结果自动生成,免去了用户复杂的滴定及计算过程。The titration part has a built-in software setting, and both fluorine and chlorine can be automatically titrated, automatically calculated, and the measurement results are automatically generated, which eliminates the complicated titration and calculation process for users.
本发明与现有技术相比的优点在于:针对原有技术,人工工作量大,一次做一个样品,费时,费力;本测定仪可实现一次送入两个样品,相同时间内可做两个样品,从而提高了工作效率。本测定仪基于高频感应电炉法设计,将燃料煤与氧化镁助燃剂充分混合,在高频感应电炉内充分燃烧后,溶液吸收产生的烟气,制成离子溶液,煤中氟、氯元素的转化率高,操作简便,干扰离子少,测定时间短,测定结果精确。Compared with the prior art, the present invention has the advantages of: for the original technology, the manual workload is large, and it takes time and effort to make one sample at a time; the measuring instrument can realize sending two samples at one time, and can make two samples in the same time. samples, thereby improving work efficiency. The measuring instrument is designed based on the high-frequency induction furnace method. The fuel coal is fully mixed with the magnesia combustion enhancer. After fully burning in the high-frequency induction furnace, the solution absorbs the generated flue gas to make an ion solution. The fluorine and chlorine elements in the coal The conversion rate is high, the operation is simple, the interference ions are few, the determination time is short, and the determination result is accurate.
附图说明Description of drawings
图1是一种全自动氟氯测定仪的结构示意图。Fig. 1 is a structural schematic diagram of a fully automatic fluorine and chlorine measuring instrument.
如图所示:1、电源开关,2、指示灯,3、液晶触摸屏,4、水解管,5、进气口,6、送样杆,7、送样立杆,8、流量计,9、进蒸汽口,10、送样机构,11、气压表,12、氧气瓶,13、加热炉模块,14、控制主板,15、蠕动泵,16、氟离子电极,17、氯离子电极,18、蠕动管。As shown in the figure: 1. Power switch, 2. Indicator light, 3. LCD touch screen, 4. Hydrolysis tube, 5. Air inlet, 6. Sample delivery rod, 7. Sample delivery pole, 8. Flow meter, 9 , steam inlet, 10, sample feeding mechanism, 11, barometer, 12, oxygen cylinder, 13, heating furnace module, 14, control board, 15, peristaltic pump, 16, fluoride ion electrode, 17, chloride ion electrode, 18 , Peristaltic tube.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明在具体实施时,一种全自动氟氯测定仪,包括水解部分和滴定部分,所述的水解部分分为电源开关1、指示灯2、液晶触摸屏3、水解管4、进气口5、送样杆6、送样立杆7、流量计8、进蒸汽口9、送样机构10、气压表11、氧气瓶12、加热炉模块13、控制主板14,所述的滴定部分包括蠕动泵15、氟离子电极16、氯离子电极17、蠕动管18,所述的电源开关1设于测定仪水解部分的一端面板上,所述的液晶触摸屏3设于测定仪水解部分的一端面板上,指示灯2设于液晶触摸屏3的一侧,所述的流量计8设于测定仪水解部分的右下角,所述的水解管4有两个,设于测定仪水解部分的一侧,所述的进气口5和进蒸汽口9设于水解管4的两侧,所述的进气口5和进蒸汽口9外接软管,所述的送样杆6一端是螺纹设于水解管4内,另一端与送样立杆7使用螺丝紧固连接,所述的送样立杆7一端与送样机构10焊接固定,送样机构10的另一端连接到测定仪内,所述的氧气瓶12的顶端设有螺旋的阀门,且气压表一端与阀门上的螺纹螺旋紧固,另一端与测定仪之间设有软管连接,所述的加热炉模块13采用节能陶瓷纤维炉膛,设于测定仪的内部区域,且与测定仪的控制主板14之间电连接控制,所述的蠕动泵15、氟离子电极16、氯离子电极17都与电脑主机相互连接,蠕动管18设于水解部分和滴定部分之间。When the present invention is specifically implemented, a fully automatic fluorine and chlorine measuring instrument includes a hydrolysis part and a titration part, and the hydrolysis part is divided into a power switch 1, an indicator light 2, a liquid crystal touch screen 3, a hydrolysis tube 4, and an air inlet 5 , sample delivery rod 6, sample delivery vertical rod 7, flow meter 8, steam inlet 9, sample delivery mechanism 10, air pressure gauge 11, oxygen cylinder 12, heating furnace module 13, control main board 14, and the described titration part includes peristaltic Pump 15, fluoride ion electrode 16, chloride ion electrode 17, peristaltic tube 18, the power switch 1 is arranged on one end panel of the hydrolysis part of the measuring instrument, and the liquid crystal touch screen 3 is arranged on one end panel of the hydrolysis part of the measuring instrument , the indicator light 2 is arranged on one side of the liquid crystal touch screen 3, the flowmeter 8 is arranged on the lower right corner of the hydrolysis part of the measuring instrument, the hydrolysis tube 4 has two, and is arranged on one side of the hydrolyzing part of the measuring instrument. The air inlet 5 and the steam inlet 9 are arranged on both sides of the hydrolysis pipe 4, the air inlet 5 and the steam inlet 9 are externally connected with flexible pipes, and one end of the sample feeding rod 6 is threaded on the hydrolysis pipe 4, the other end is fastened to the sample delivery pole 7 using screws, one end of the sample delivery pole 7 is welded and fixed to the sample delivery mechanism 10, and the other end of the sample delivery mechanism 10 is connected to the measuring instrument. The top of the oxygen cylinder 12 is provided with a screw valve, and one end of the barometer is screwed with the thread on the valve, and the other end is connected with the measuring instrument by a hose. The heating furnace module 13 adopts an energy-saving ceramic fiber furnace. It is located in the inner area of the measuring instrument, and is electrically connected and controlled with the control board 14 of the measuring instrument. The peristaltic pump 15, the fluoride ion electrode 16, and the chloride ion electrode 17 are all connected to the host computer, and the peristaltic tube 18 is located on the Between the hydrolysis part and the titration part.
所述的液晶触摸屏3采用中文7寸液晶触摸屏显示,实时显示温度、送样位置和送样时间,界面友好,操作简单。The liquid crystal touch screen 3 adopts a Chinese 7-inch liquid crystal touch screen display, which displays temperature, sample delivery position and sample delivery time in real time, with a friendly interface and simple operation.
所述的测定仪内置加热模块13的炉温采用PID控制炉流,控温精度高,有效延长硅碳管使用寿命。The furnace temperature of the built-in heating module 13 of the measuring instrument adopts PID to control the furnace flow, the temperature control accuracy is high, and the service life of the silicon carbon tube is effectively extended.
所述的水解管4是双管结构,可以一次送入两个样品,同时做氟和氯或同一样品的平行样。The hydrolysis tube 4 is a double-tube structure, which can send two samples at a time to make parallel samples of fluorine and chlorine or the same sample at the same time.
所述的送样机构10是螺旋不锈钢机构,送样距离、送样位置,送样速度可根据工艺需要进行调节设定。The sample delivery mechanism 10 is a spiral stainless steel mechanism, and the sample delivery distance, sample delivery position, and sample delivery speed can be adjusted and set according to process requirements.
所述的氟离子电极16、氯离子电极17是进口高精度数字式电极,保证了实验的准确性。The fluoride ion electrode 16 and the chloride ion electrode 17 are imported high-precision digital electrodes, which ensure the accuracy of the experiment.
所述的控制主板14是基于FGPA设计的处理控制系统,升温速率可随意调节快慢,全自动送样,出样,自动密封胶塞,自动打开胶塞,蒸发时间和蒸发量可以随意自由设定,蒸汽稳定,使用寿命长。The control board 14 is a processing control system designed based on FGPA, the heating rate can be adjusted freely, automatic sample delivery, sample output, automatic sealing of rubber plugs, automatic opening of rubber plugs, evaporation time and evaporation amount can be freely set , stable steam and long service life.
所述的滴定部分内置软件设定,氟、氯都可自动滴定,自动计算,测量结果自动生成,免去了用户复杂的滴定及计算过程。The titration part has a built-in software setting, and both fluorine and chlorine can be automatically titrated, automatically calculated, and the measurement results are automatically generated, which eliminates the complicated titration and calculation process for users.
本发明的工作原理:由所述的测定仪内部的伺服电机驱动直线轨道和丝杠正反转运行实现自动进样和自动退出,在程序控制上,写入电机转速,行进时间,停留时间,停留位置,测定仪内部采用电子熏蒸仪出蒸汽,测定仪内部的接收液装置为有机玻璃材质的圆筒加旋钮盖,内部有一根连接到距离底部5mm的管子,由两个锥形瓶通过两个塞子的连接装置,同时可插入2支石英水解管,再有右侧设计的双送机构,即可实现同时送2样品,得到一倍工作效率的目的,滴定装置在使用过程中对化验员要求较高,尤其是氯离子标定曲线时的0.05ml不好控制,氟离子的计算中需要用到反函数,为解决这一问题,适用大众基础化验员水平也能操作特改为自动滴定装置并在计算机程序中写入计算公式,便于化验员操作,其中的氟离子电脑程序可以控制蠕动泵工作并记录滴定量,同时读取离子计电极的毫伏值,界面显示1ml,3ml,5ml,7ml,10ml斜率的标定,样品编号,样品质量,水分,数据的录入,并且有浓度的录入,计算时计算公式自动采集浓度计算,启动后自动判断电极的稳定,然后开始滴定,滴定到20-40ml之间自动停止,搅拌一分钟后读取最终数值计算出氟离子结果并算出干基结果;氯离子电脑程序可以控制蠕动泵工作并记录滴定量,同时读取离子计电极的毫伏值,界面显示,电位标定,用量标定,样品编号,样品质量,水分,数据的录入,并且有浓度的录入,计算时计算公式自动采集浓度计算,启动后自动判断电极的稳定,然后开始滴定,滴定至终点电位自动结束,搅拌一分钟后读取最终数值计算出氯离子结果并算出干基结果,并且可以根据终点电位的偏离修正出真实结果。The working principle of the present invention: the servo motor inside the measuring instrument drives the linear track and the lead screw to run in forward and reverse directions to realize automatic sample feeding and automatic exit. In the program control, write the motor speed, travel time, residence time, At the stop position, the electronic fumigation device is used inside the tester to emit steam. The receiving liquid device inside the tester is a cylinder made of plexiglass with a knob cover. There is a tube connected to the bottom 5mm from the inside. The connection device of a stopper can insert 2 quartz hydrolysis tubes at the same time, and the double feeding mechanism designed on the right can realize the purpose of sending 2 samples at the same time and double the work efficiency. The requirements are high, especially the 0.05ml of the chloride ion calibration curve is not easy to control, and the inverse function needs to be used in the calculation of the fluoride ion. And write the calculation formula in the computer program, which is convenient for the analyst to operate. The fluoride ion computer program can control the work of the peristaltic pump and record the titration, and at the same time read the millivolt value of the ion meter electrode. The interface shows 1ml, 3ml, 5ml, 7ml, 10ml slope calibration, sample number, sample quality, moisture, data entry, and concentration entry, the calculation formula automatically collects the concentration calculation during calculation, automatically judges the stability of the electrode after starting, and then starts titration, titration to 20- Automatically stop between 40ml and read the final value after stirring for one minute to calculate the fluoride ion result and calculate the dry basis result; the chloride ion computer program can control the work of the peristaltic pump and record the titration, and at the same time read the millivolt value of the ion meter electrode, Interface display, potential calibration, dosage calibration, sample number, sample quality, moisture, data entry, and concentration entry, the calculation formula automatically collects the concentration calculation during calculation, automatically judges the stability of the electrode after startup, and then starts titration, titration to The terminal potential ends automatically, and after stirring for one minute, the final value is read to calculate the chloride ion result and the dry basis result, and the real result can be corrected according to the deviation of the terminal potential.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征,在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具本的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of these features, and in the description of the present invention, the meaning of "multiple" is two or two above, unless expressly limited otherwise.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection Or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "below" and "under" the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is less horizontal than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”,“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" etc. means that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.
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