CN110122800A - A kind of full-automatic sea sedge volume machine - Google Patents

Abstract

The invention discloses a fully automatic seaweed rolling machine, which comprises a feeding device, a coiling device, a coating device and a feeding device; the feeding device has several conveying rollers for transporting seaweed sheets to a coiling station; the coiling device It has a turntable that rotates in the vertical direction and winding rollers that are distributed on the turntable in the circumferential direction. The winding rollers are all rotated and set. During the moving process of the material station, the seaweed sheet can be contacted and rolled into a seaweed roll; the coating device has a coating rod for rolling the outer peripheral surface of the seaweed roll on the roll roller of the coating station; The jaws that remove the seaweed roll from the roll at the reclaiming station. The invention has the characteristics of high degree of integration and automation, high production efficiency and good quality of finished products.

Description

A fully automatic seaweed rolling machine

technical field

The invention belongs to the technical field of food processing machinery, and in particular relates to a fully automatic seaweed rolling machine.

Background technique

Seaweed is a seafood product, rich in vitamins, minerals and other nutrients, which can help the human body maintain the body's acid-base balance, benefit the growth and development of children, and help the elderly to delay aging. Based on this, seaweed is made into various foods for people to eat better.

In order to obtain better eating texture and taste, people make seaweed rolls to replace the original seaweed sheets. Seaweed rolls with this structure have better crispness and are more popular with consumers.

However, the production of seaweed rolls involves many processes, including important steps such as baking, seasoning, and rolling. At present, there is no suitable equipment that can automatically roll seaweed sheets into seaweed rolls, so the production efficiency and quality of seaweed rolls are greatly reduced. low-level problem.

Contents of the invention

The object of the present invention is to overcome the deficiencies in the prior art and provide a fully automatic seaweed rolling machine, which has the characteristics of high integration and automation, high production efficiency and good quality of finished products.

In order to solve the problems in the prior art, the present invention discloses a fully automatic seaweed rolling machine, which includes a feeding device, a coiling device, a coating device and a reclaiming device;

The feeding device has several conveying rollers for conveying the seaweed sheet to the coiling station;

The coiling device has a turntable rotating in the vertical direction and winding rollers distributed on the turntable in the circumferential direction. The winding rollers are all rotated and set. During the movement of the roller to the coiling station, it can touch the seaweed sheet and roll it into a seaweed roll;

The coating device has a coating rod for rolling the outer peripheral surface of the seaweed roll on the roll of the coating station;

The material retrieving device has the jaws that are used to take off the nori roll on the reel roller of the retrieving station.

Further, the coiling device also includes a driving device, and the coiling roller is provided with a number of suction holes. When the coiling roller is located at the coiling station, the suction holes can absorb air to suck the seaweed sheet and drive the seaweed sheet to rotate under the drive of the driving device. It is rolled into a seaweed roll.

Further, the driving device includes several rollers, a motor and a transmission belt. The motor drives a roller to rotate, and the transmission belt is connected to the rollers.

Further, the feeding device also includes a limit plate, which is arranged at the end of the conveying direction of the conveying roller, and is used to stop the seaweed sheet from stopping at the coiling station.

Further, the coiling device also includes a cleaning device, the cleaning device has a cleaning brush for cleaning the roll at the cleaning station, the cleaning station is located at the next position of the reclaiming station, and the turntable can drive the roll to the cleaning station .

Further, the coating device also includes a bracket, an adjusting plate, a pressure regulating wheel and an adjusting mechanism arranged on the bracket; The center distance of the wheel, the pressure regulating plate is provided with some injection holes for the paint rod to absorb the seasoning, and the paint rod is a sponge rod.

Further, the coating device also includes a comb for removing residues remaining on the pressure regulating wheel.

Further, the support can rotate back and forth within a certain range, and when any roll is located at the coating station, the support rotates to the position where the paint rod contacts the roll of seaweed roll.

Further, the reclaiming device also includes a slider device, which drives the jaws to reciprocate in a direction parallel to the axis of the winding roller. The jaws include at least a pair of cards driven by an air cylinder and a pair of baffle plates. The cards are provided with In the 90° "V"-shaped groove for grabbing the seaweed roll, there is a through hole for the card to pass through on the baffle plate.

Further, the clamping jaw is also provided with a pair of card mounting plates for fixing the card, the card can be adjusted by a spring, and the spring can be adjusted by an adjustment screw.

Further, it also includes a water replenishing device, the water replenishing device is arranged above the feeding device, and the water replenishing device includes a nozzle for spraying water to the seaweed sheet on the conveying roller.

Further, a heating device is also included, and the heating device includes a heating plate and a lifting device; the lifting device drives the heating plate up and down, and the heating plate is used to heat the seaweed sheet on the conveying roller, and the heating plate is provided with an electric heating tube.

Further, the heating plate is a copper plate.

Further, a feeding device is also included. The unloading device has a conveyor belt that receives the seaweed rolls laid down by the jaws.

The beneficial effect that the present invention has:

1. The present invention realizes the automatic continuous feeding of seaweed sheets through the feeding device, and cooperates with the coiling device to realize the automatic rolling and forming of seaweed sheets, which shortens the joining time of the process links and improves the production efficiency.

2. The present invention realizes the automatic absorption of the seaweed sheet through the roll roller with air suction function, and then completes the roll forming of the seaweed sheet through the rotation of the roll roller, which greatly improves the production efficiency and quality of the seaweed roll, and the formed seaweed roll Driven by the winding roller, it moves to the next link through the gap between the conveying rollers. The process layout is ingenious and the overall structure is compact.

3. The present invention realizes the automatic coating of the seasoning on the outer peripheral surface of the seaweed roll through the coating device, and realizes the adjustment of the amount of the seasoning through the pressure regulating wheel, thereby realizing the adjustment of the intensity of the taste of the seaweed roll.

4. The present invention realizes the automatic cleaning of the roll by the cleaning device, which effectively solves the problem that the roll is contaminated with dust or other dirt harmful to food hygiene.

5. The present invention realizes the automatic water replenishment of the seaweed sheet through the water replenishing device, thereby promoting the sugar powder to absorb water, and providing favorable conditions for the sugar water to become syrup during the baking process.

6. The present invention realizes the baking of the seaweed sheet through the heating device, and the heat transfer of the heating plate is uniform, so as to ensure the uniformity of the syrup on the seaweed sheet and improve the quality of the finished product.

7. The present invention realizes the transfer of the seaweed roll through the retrieving device, realizes the grabbing of the seaweed roll through the card with V-shaped groove, avoids the situation of directly clamping and damaging the seaweed roll in the prior art, and ensures the finished product quality.

Description of drawings

Fig. 1 is the front perspective view of the present invention;

Fig. 2 is a rear perspective view of the present invention;

Figure 3 is a perspective view of the internal working device of the present invention;

Figure 4 is a front view of the internal working device of the present invention;

Fig. 5 is the right side view of internal working device of the present invention;

Figure 6 is a top view of the internal working device of the present invention;

Fig. 7 is the structure perspective view of coating device among the present invention;

Fig. 8 is the structural front view of coating device among the present invention;

Fig. 9 is the structural bottom view of coating device among the present invention;

Fig. 10 is a perspective view of the structure of the reclaiming device in the present invention;

Fig. 11 is the front view of the structure of the reclaiming device in the present invention;

Fig. 12 is a working principle diagram of the reclaiming device in the present invention.

Detailed ways

The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.

As shown in Figures 1 to 3, a fully automatic seaweed rolling machine includes a frame 800 and a feeding device 100 arranged on the frame 800, a heating device 300, a coiling device 200, a coating device 400, a cleaning device 700, Reclaiming device 500 and unloading device 500. The above-mentioned devices are uniformly controlled by the control device, and its control principle is not the invention point of the present invention. Those skilled in the art can reproduce the control principle and method according to the function and working process of each device, so the present invention will not repeat them one by one.

Full-automatic seaweed rolling machine of the present invention, its specific structure is as follows:

Feeding device 100

As shown in FIG. 3 , the feeding device 100 has several conveying rollers 4 for conveying the seaweed sheet to the coiling station; the conveying roller 4 is driven by a chain transmission mechanism to generate power for conveying the seaweed sheet. A limiting plate 3 is also provided at the end of the feeding device 100 in the conveying direction, and the limiting plate 3 is set on the frame 800 through a fixing plate 5 . When the seaweed sheet moves to touch the limit plate 3 on the conveying roller 4, the seaweed sheet will be stopped here and will not continue to move, thereby preparing for the rolling work. The feeding device 100 uses conveying rollers 4 to convey the seaweed sheets. The distance between the conveying rollers 4 can be set according to the length of the seaweed sheets, and it is ensured that the rolled seaweed rolls are driven by the rolling rollers 2 through the rolling process. Move to the next station through the gap between the two conveying rollers 4.

Water supply device 600

As shown in FIG. 4 , the replenishing device 600 is arranged above the feeding device 100 , and the replenishing device 600 includes a replenishing tank 13 and a nozzle disposed in the replenishing tank 13 , the nozzle is used to spray water to the seaweed sheet positioned on the conveying roller 4 . The nozzle is connected to the water pump. When the seaweed sheet moves to the bottom of the nozzle, the nozzle sprays water mist to the seaweed sheet below it to humidify the seaweed sheet, so that the powdered sugar can absorb water, which is beneficial to the next heating. It melts into syrup and adheres to the surface of the seaweed sheet. The water replenishment tank 13 can prevent the water mist from spreading outwards and other components from being wetted.

Heating device 300

Heating device comprises heating plate 6 and elevating device 8; Elevating device 8 drives heating plate 6 lifting, and heating plate 6 is used for heating the seaweed sheet on conveying roller 4, and heating plate 6 is provided with some electric heating tubes 7. The seaweed sheet arrives at the heating station after the water replenishment treatment, and now the lifting device 8 drives the heating plate 6 to descend until the bottom surface of the heating plate 6 contacts the seaweed sheet. Lifting device 8 can be located on the replenishing water tank 13 and be fixed. By heating and baking, on the one hand, the powdered sugar is melted into syrup so as to be more evenly attached to the surface of the seaweed sheet, and on the other hand, the seaweed sheet is dehydrated to become more crispy. The heating plate 6 is a copper plate, which has uniform heat transfer and long service life.

Coil device 200

The coiling device 200 includes a turntable 1, a coiling roller 2, a driving device and a cleaning device. The turntable 1 rotates vertically under the drive of the motor, and the number of winding rollers 2 is multiple, preferably six in the present invention, and the six winding rollers 2 are all rotatably installed and evenly distributed on the turntable 1 in the circumferential direction. The turntable 1 drives the winding roller 2 to pass through the coiling station, the coating station, the cleaning station and the reclaiming station in sequence. Roller 2 is provided with a number of suction holes. During the process of moving roller 2 to the coiling station, roller 2 is connected with external vacuum generating equipment to generate negative pressure. When the suction holes touch the seaweed sheet, it will be sucked. 2. Drive the seaweed sheet to rotate under the drive of the driving device to roll the seaweed sheet into a seaweed roll. An air circuit connector 31 that can rotate within a certain rotation range is provided on the outer side of the turntable 1, and the air circuit connector 31 is connected with a vacuum generating device. When the winding roller 2 rotates to an angle aligned with the air path connection head 31, an air path connection is formed with it, and then the air path connection head 31 moves with the winding roller 2 and the suction hole of the winding roller 2 generates negative pressure, thereby completing the seaweed roll After the rolling is completed, the air path connecting head 31 is separated from the winding roller 2 and resets. The driving device includes several rollers, motors and transmission belts, the motor drives a roller to rotate, the transmission belt is connected to the rollers, and the winding roller 2 can contact the transmission belt and thus rotate under the drive of the transmission belt when it moves to the coiling station.

The cleaning device 700 has a cleaning brush 20 used for cleaning the winding roller located at the cleaning station, and the cleaning brush 20 is supplied with water from an external water source. After the seaweed roll is formed, the roll roller 2 drives the seaweed roll to pass through the gap between the two delivery rollers 4 at the end and move to the next station. After the seaweed roll is taken off, the roll 2 will pass through the cleaning station, and the roll 2 at the cleaning station will rotate under the drive of a driving roller to make the cleaning brush 20 scrub the outer peripheral surface of the roll 2 . The driving roller is driven by the motor 32 to rotate, and its wheel surface is in contact with the outer peripheral surface of the winding roller 2 positioned at the cleaning station, and the friction force is used to drive the winding roller 2 to rotate. In addition, gears or pulleys can also be used to better form a transmission connection between the two. In order to improve the cleaning effect and efficiency, the cleaning brush 20 can also rotate, which is driven by the motor 30 to rotate.

Coating device 400

The paint device 400 includes a support 11 and a paint stick 19, a regulating plate 17, a pressure regulating wheel 9 and a regulating mechanism 15 which are arranged on the support 11; On the plate 11, the pressure regulating plate 17 is provided with some injection holes 18 for the paint rod 19 to absorb the seasoning. The adjustment mechanism 15 is used to adjust the center distance between the paint stick 19 and the pressure regulating wheel 9, thereby controlling the concentration of the seasoning adsorbed on the paint stick 19. In order to better absorb the liquid seasoning and adjust its concentration, the paint stick 19 is a sponge stick. The adjustment mechanism 15 is a screw rod, and a handwheel 16 is provided at its end. By turning the handwheel 16 to make the screw rotate, the adjustment plate 11 is driven to move, and the center distance between the paint stick 19 and the pressure regulating wheel 9 is changed. There are two regulating mechanisms 15, which can also adjust the parallelism between the pressure regulating wheel 9 and the paint rod 19, so that the concentration of the liquid seasoning on the paint rod 19 is consistent.

Support 11 can rotate reciprocatingly within a certain range under the drive of swinging device, when any roll 2 is positioned at coating station, support 11 rotates to the position that coating rod 19 contacts with roll 2 seaweed rolls. When coating, the winding roller 2 can rotate to drive the paint rod 19 to rotate so as to complete the coating, or the paint rod 19 rotates to drive the winding roller 2 to rotate so as to complete the coating. The driving principle of the former is the same as that of the winding roller 2 at the cleaning station, so it will not be described in detail.

Reclaimer 500

The retrieving device 500 includes a slider device 23 and a jaw 27 . The slider device 23 is disposed on the bracket 800 through the slider mounting plate 22 . The slider device 23 drives the jaws 27 to reciprocate along the axial direction parallel to the winding roller 2. The jaws 27 include at least a pair of cards 28 and a pair of stoppers 29 driven by the cylinder. The 90° "V" shaped groove of the baffle plate 29 is provided with a through hole for the card 28 to pass through. The 90° "V" groove makes the card 28 able to fix the seaweed roll with only a small force when it is closed, so that it can be taken off from the roll 2. The jaw 27 is also provided with a pair of card mounting plates 24 for fixing the card 28 , the card 24 can be adjusted by a spring 25 , and the spring 25 can be adjusted by an adjustment screw 26 . The adjusting screw 26 is used to adjust the tightness of the spring 25, thereby changing the position of the card 24.

Unloading device 500

The unloading device 500 includes a conveyer belt 10 for receiving the nori rolls laid down by the jaws 27 . The seaweed roll can be delivered to the next processing station by the conveyor belt 10.

In the present invention, when the seaweed sheet, the seaweed roll and the rolling roller 2 arrive at the corresponding position, the detection of its position is realized by the detection device. The detection device can adopt a conventional device, such as an infrared probe, a proximity switch, a travel switch, etc., and set The position can also be set according to actual needs, which is the prior art, so it will not be described in detail.

The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.

Claims (14)

1. A fully automatic seaweed rolling machine, characterized in that: it includes a feeding device (100), a coiling device (200), a coating device (400) and a reclaiming device (500); The feeding device (100) has several conveying rollers (4) for conveying the seaweed sheet to the coiling station; The coiling device (200) has a turntable (1) rotating in the vertical direction and winding rollers (2) distributed on the turntable (1) in the circumferential direction, and the winding rollers (2) are all set in rotation, so The turntable (1) drives the rolling roller (2) to pass through the coiling station, the coating station and the reclaiming station in sequence, and the rolling roller (2) can touch the Nori sheets and roll them into nori rolls; The coating device (400) has a coating rod (19) for rolling the outer peripheral surface of the seaweed roll (2) located on the coating station; The retrieving device (500) has a gripper (27) for removing the seaweed roll on the roll (2) of the retrieving station. 2. A fully automatic seaweed rolling machine according to claim 1, characterized in that: the feeding device (100) also includes a limiting plate (3), and the limiting plate (3) is set on the The end of the conveying roller (4) in the conveying direction is used to stop the seaweed sheet from stopping at the coiling station. 3. A fully automatic seaweed rolling machine according to claim 1, characterized in that: the rolling device (200) also includes a driving device, the rolling roller (2) is provided with a number of suction holes, the rolling When the roller (2) is located at the coiling station, the suction hole can absorb the seaweed sheet and drive the seaweed sheet to rotate under the drive of the driving device to roll it into a seaweed roll. 4. A kind of fully automatic seaweed rolling machine according to claim 3, it is characterized in that: described driving device comprises several rollers, motor and transmission belt, and described motor drives a roller to rotate, and described transmission belt connects described roller, so When the coiling roller (2) is located at the coiling station, it can contact the transmission belt so as to rotate under the drive of the transmission belt. 5. A fully automatic seaweed rolling machine according to claim 1, characterized in that: the coiling device (200) also includes a cleaning device (700), and the cleaning device (700) has a cleaning device (700) for cleaning The cleaning brush (20) of the roller of the station, the cleaning station is located at the next position of the reclaiming station, and the turntable (1) can drive the roller (2) to the cleaning station . 6. A fully automatic seaweed rolling machine according to claim 1, characterized in that: the coating device (400) also includes a bracket (11) and an adjustment plate (17) arranged on the bracket (11) , the pressure regulating wheel (9) and the regulating mechanism (15); the pressure regulating wheel (9) is set on the support (11), the paint stick (19) is set on the regulating plate (11), The adjusting mechanism (15) is used to adjust the center distance between the paint stick (19) and the pressure regulating wheel (9), and the pressure regulating plate (17) is provided with several holes for the paint stick (19) to absorb seasoning. The injection hole (18), the paint stick (19) is a sponge stick. 7. A fully automatic seaweed rolling machine according to claim 6, characterized in that: the coating device (400) also includes a comb for removing residues remaining on the pressure regulating wheel (9) (twenty one). 8. A fully automatic seaweed rolling machine according to claim 6, characterized in that: the bracket (11) can rotate reciprocally within a certain range, when any roll (2) is located at the coating station , the bracket (11) rotates to the position where the paint rod (19) is in contact with the roll (2) of seaweed roll. 9. A fully automatic seaweed rolling machine according to claim 1, characterized in that: the retrieving device (500) further includes a slider device (23), and the slider device (23) drives the clamp The jaws (27) reciprocate along the axis parallel to the winding roller (2), and the jaws (27) include at least one pair of cards (28) driven by air cylinders and a pair of baffle plates (29), so The card (28) is provided with a 90° "V"-shaped groove for grabbing the seaweed roll, and the baffle plate (29) is provided with a through hole for the card (28) to pass through. 10. A fully automatic seaweed rolling machine according to claim 9, characterized in that: the jaw (27) is also provided with a pair of card mounting plates (24) for fixing the card (28), the card (24) is adjustable by a spring (25), and the spring (25) is adjustable by an adjusting screw (26). 11. A fully automatic seaweed rolling machine according to claim 1, characterized in that it further comprises a water replenishing device (600), the water replenishing device (600) is arranged above the feeding device (100), the The water replenishing device (600) includes a spray head for spraying water to the seaweed sheets on the conveying roller (4). 12. A fully automatic seaweed rolling machine according to claim 1, characterized in that: it also includes a heating device (300), the heating device includes a heating plate (6) and a lifting device (8); the lifting device Driving the heating plate (6) up and down, the heating plate (6) is used to heat the seaweed sheet on the conveying roller (4), and the heating plate (6) is provided with an electric heating tube (7). 13. A fully automatic seaweed rolling machine according to claim 11, characterized in that: the heating plate (6) is a copper plate. 14. A fully automatic seaweed rolling machine according to claim 1, characterized in that: it also includes a feeding device (500); The unloading device (500) has a conveyor belt (10) for receiving the roll of seaweed put down by the gripper (27).