Automatic production device for energy-saving building wall materials
Technical Field
The invention relates to the technical field of building wall material production, in particular to an energy-saving automatic production device for building wall materials.
Background
The building industry has new requirements on heat insulation and preservation of the wall body, so that a person adds holes in the wall body bricks, heat insulation materials are added into the holes, the existing dry filling hole filling method, the existing dry filling method, the existing foaming filling method and the like are added, but the filling method has the defects of incomplete filling, higher void ratio, higher labor and material cost and high application difficulty.
The conventional extrusion molding device (bulletin number: CN 118752586B) for composite block filling materials has at least the following defects that the movable limiting part, the abutting part and the pressurizing part are arranged on the filling position, so that the reliable fixing of products can be ensured, the filling molding of the filling materials can be effectively matched, and the filling operation of the next step can be carried out only after the wall bricks are fixed independently when the heat insulation materials are filled into the holes of the wall bricks each time, thereby influencing the filling efficiency of the heat insulation materials of the holes of the wall bricks.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an energy-saving automatic production device for building wall materials.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides an energy-saving building wall material automated production device, includes the brace table, the top of brace table rotates installs the pay-off platform, a plurality of feed slots have evenly been run through to the periphery of pay-off platform, the equal fixed mounting in top that the pay-off platform is close to every feed slot has a door type frame, the inner wall slidable mounting of door type frame has the lifter, the surface fixed mounting that lifter kept away from pay-off platform one side has two first spring bars, two the flexible fixed mounting of first spring bar has the notes magazine, the outer surface that the notes magazine is close to pay-off platform one side evenly runs through and has seted up a plurality of notes material holes, install the guiding mechanism that drives notes magazine and remove on the brace table.
As a further scheme of the invention, the guide mechanism comprises a support ring, a first arc-shaped pressing block is fixedly arranged on the lower surface of the support ring, the bottoms of the two ends of the first arc-shaped pressing block are inclined planes, a second arc-shaped pressing block is fixedly arranged at the bottom end of the first arc-shaped pressing block, the inner side edges of the two ends of the second arc-shaped pressing block are inclined planes, the top of the material injection box is intermittently contacted with the bottom end of the first arc-shaped pressing block and the inner side edge of the second arc-shaped pressing block, and a support assembly is arranged between the support table and the support ring.
As a further scheme of the invention, the supporting component comprises a plurality of vertical plates which are uniformly and fixedly arranged on the upper surface of the supporting table in the circumferential direction, a second spring rod is fixedly arranged on the outer surface of one side of the vertical plates, which is close to the feeding table, a conical block is fixedly arranged at the telescopic end of the second spring rod, a plurality of connecting blocks corresponding to the conical block are uniformly and fixedly arranged on the circumferential direction of the top end of the supporting ring, conical clamping grooves matched with the conical block are formed on the outer surface of one side, close to the conical block, of the connecting blocks, and the tip ends of the conical blocks are inserted into the conical clamping grooves.
As a further scheme of the invention, the top ends of the gate-shaped frames are fixedly provided with supporting plates, the top ends of the supporting plates are fixedly provided with material storage barrels, a material injection mechanism is arranged between the material storage barrels and material injection boxes, the material injection mechanism comprises a supporting frame fixedly arranged on the upper surface of the supporting plates, the outer surface of the supporting frame is fixedly provided with a material injection barrel, the end parts of the two ends of the material injection barrel are of a closed structure, a first communicating pipe which is communicated with each other is fixedly arranged between one end part of the material injection barrel and the material storage barrel, the end part of the other end of the material injection barrel is fixedly provided with a second communicating pipe which is communicated with the inside of the material injection barrel, a hose which is communicated with each other is fixedly arranged between the second communicating pipe and the material injection boxes, and a material injection assembly is arranged in the material injection barrel.
As a further scheme of the invention, the material injection assembly comprises a movable rod which is inserted into the material injection barrel and is close to one end of the first communication pipe, the inner wall of the material injection barrel is slidably provided with a movable plug, one end of the movable rod is fixedly arranged on the outer surface of the movable plug, the outer surface of the movable plug is provided with a plurality of mounting holes in a penetrating way, the inner wall of each mounting hole is embedded with a one-way valve which is communicated with the first communication pipe in a one-way, and the support disc is provided with a transmission assembly which drives the movable rod to move.
As a further scheme of the invention, the transmission assembly comprises a transmission gear rotatably arranged on the upper surface of the supporting disc, a shifting column is eccentrically and fixedly arranged at the top end of the transmission gear, a hollow guide frame is fixedly arranged at the end part of one end of the movable rod, which is far away from the movable plug, the movable rod is slidably arranged on the inner wall of the hollow guide frame, an incomplete toothed ring is fixedly arranged at the top end of the supporting ring, and the transmission gear is intermittently meshed with the clamping teeth of the incomplete toothed ring.
As a further scheme of the invention, a guide rod is fixedly arranged between the top wall of the door-shaped frame and the top end of the feeding table, the guide rod penetrates through the outer surface of the lifting block and is slidably arranged with the lifting block, a reset spring is sleeved on the outer surface of the guide rod, and the reset spring is arranged between the lifting block and the feeding table.
As a further scheme of the invention, the bottom end of the supporting table is fixedly provided with a stepping motor, and the output end of the stepping motor penetrates through the upper surface of the supporting table and is fixedly arranged with the rotation center of the feeding table.
As a further scheme of the invention, the two opposite sides of the feeding groove are provided with the material taking groove.
The beneficial effects of the invention are as follows:
1. the feeding table is driven to rotate towards the direction of the first arc-shaped pressing block through the stepping motor, so that the feeding table can drive the wall bricks to synchronously move through the feeding groove, the guide mechanism can push the material injection box towards the direction of the wall bricks, the material injection box can clamp the wall bricks in the feeding groove, and then the heat insulation materials are extruded into holes on the side edges of the wall bricks through the material injection box;
2. When the feeding table rotates, the supporting plate is driven to synchronously rotate through the door-shaped frame, so that the material injection mechanism can automatically inject heat insulation materials into holes of the wall bricks through the material injection box;
the device does not need to independently fix the wall brick when filling the heat insulation material into the holes in the wall brick, can automatically butt joint the material injection box with the holes of the wall brick, and can complete the automatic material injection operation of the heat insulation material for the holes of the wall brick, thereby effectively improving the filling efficiency of the heat insulation material for the holes of the wall brick.
Drawings
FIG. 1 is a schematic diagram of the whole structure of an automatic production device for energy-saving building wall materials;
FIG. 2 is a schematic side view of an automatic production device for energy-saving building wall materials;
FIG. 3 is a schematic diagram of the top of a feeding table of an automatic production device for energy-saving building wall materials;
FIG. 4 is a schematic view of the top structure of a support tray of an automatic production device for energy-saving building wall materials;
FIG. 5 is a schematic diagram of a feeding table of an energy-saving automatic production device for building wall materials;
fig. 6 is a schematic diagram of the internal structure of a material injection box of the automatic production device for energy-saving building wall materials;
FIG. 7 is a schematic view of the top structure of a supporting table of an automatic production device for energy-saving building wall materials;
FIG. 8 is a schematic view of the bottom structure of a support ring of an automatic production device for energy-saving building wall materials according to the present invention;
Fig. 9 is an enlarged view of the structure at a in fig. 4.
In the figure, 1, a supporting table, 2, a feeding table, 3, a feeding groove, 4, a door-shaped frame, 5, a lifting block, 6, a guide rod, 7, a return spring, 8, a first spring rod, 9, a material injection box, 10, a supporting ring, 11, a first arc pressing block, 12, a second arc pressing block, 13, a vertical plate, 14, a second spring rod, 15, a conical block, 16, a connecting block, 17, a conical clamping groove, 18, a supporting disc, 19, a storage cylinder, 20, a supporting frame, 21, a material injection cylinder, 22, a second communicating pipe, 23, a hose, 24, a first communicating pipe, 25, a movable rod, 26, a movable plug, 27, a one-way valve, 28, a hollow guide frame, 29, a transmission gear, 30, a shifting column, 31, an incomplete tooth ring, 32 and a stepping motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1-9, an automatic production device for energy-saving building wall materials comprises a supporting table 1, wherein a feeding table 2 is rotatably arranged at the top end of the supporting table 1, a plurality of feeding grooves 3 are uniformly formed in the periphery of the feeding table 2 in a penetrating manner, a door-shaped frame 4 is fixedly arranged at the top end of the feeding table 2 close to each feeding groove 3, a lifting block 5 is slidably arranged on the inner wall of the door-shaped frame 4, two first spring rods 8 are fixedly arranged on the outer surface of one side of the lifting block 5 far from the feeding table 2, a material injection box 9 is fixedly arranged at the telescopic ends of the two first spring rods 8, a plurality of material injection holes are uniformly formed in the outer surface of one side of the material injection box 9 close to the feeding table 2 in a penetrating manner, the positions of the material injection holes correspond to holes on the side edges of wall bricks, one side of the material injection box 9 close to the feeding table 2 is made of rubber materials, rubber pads are fixedly arranged on the inner wall of the feeding grooves 3, make the both ends of wall brick can with annotate the inner wall in magazine 9 and feed chute 3 in close contact, prevent to annotate the thermal insulation material in the wall brick hole and spill over, install the guiding mechanism that drives annotate magazine 9 and remove on the brace table 1, fixed mounting has guide arm 6 between the roof of door frame 4 and the top of pay-off platform 2, guide arm 6 runs through the surface of elevating block 5 and rather than slidable mounting, the surface cover of guide arm 6 is equipped with reset spring 7, reset spring 7 sets up between elevating block 5 and pay-off platform 2, the bottom fixed mounting of brace table 1 has step motor 32, step motor 32's output runs through brace table 1's upper surface and with the rotation center fixed mounting of pay-off platform 2, the draw-off chute has all been seted up to the relative both sides of feed chute 3, be convenient for the arm or artifical the both sides to the wall brick clamp through the draw-off chute.
In this embodiment, guiding mechanism includes supporting ring 10, and supporting ring 10's lower surface fixed mounting has first arc briquetting 11, and the bottom at first arc briquetting 11 both ends is the inclined plane setting, and first arc briquetting 11's bottom fixed mounting has second arc briquetting 12, and the medial edge at second arc briquetting 12 both ends is the inclined plane setting, and the top interval of annotating magazine 9 contacts with first arc briquetting 11's bottom and second arc briquetting 12's medial edge, installs supporting component between supporting bench 1 and the supporting ring 10.
When the feeding machine is used, the wall bricks with holes are placed into one feeding groove 3 close to the first arc pressing block 11 by a feeding mechanical arm or manually, after the wall bricks are placed, the feeding table 2 is driven to rotate towards the direction of the first arc pressing block 11 by the stepping motor 32, so that the feeding table 2 can drive the wall bricks to synchronously move through the feeding groove 3, after the top ends of the corresponding injection boxes 9 with the placed wall bricks are propped against the end parts of the first arc pressing block 11, as the end parts of the two ends of the first arc pressing block 11 are inclined surfaces, the injection boxes 9 are pushed downwards under the guiding action of the first arc pressing block 11 along with the continuous rotation of the feeding table 2, so that the top ends of the injection boxes 9 are propped against the bottom ends of the first arc pressing block 11, at this moment, the injection boxes 9 are aligned with the holes on the side edges of the wall bricks, and the feeding table 2 is continuously driven to move, and the injection boxes 9 are pushed towards the direction of the wall bricks under the extrusion action of the second arc pressing block 12 when the top wall walls of the injection boxes 9 are propped against the inner inclined surfaces of the end parts of the second arc pressing block 12, so that the injection boxes 9 can be pressed into the heat insulation bricks through the side edges of the wall bricks 3.
In this embodiment, the supporting component includes a plurality of risers 13 that the circumferencial direction is even fixed mounting in supporting bench 1 upper surface, and the surface fixed mounting of riser 13 near feeding platform 2 one side has second spring rod 14, and the flexible end fixed mounting of second spring rod 14 has toper piece 15, and the top circumferencial direction of holding ring 10 is even fixed mounting has a plurality of connecting blocks 16 corresponding with toper piece 15, and the surface that the connecting block 16 is close to toper piece 15 one side has offered and has been offered with toper piece 15 assorted toper draw-in groove 17, and the pointed end of toper piece 15 is inserted and is located toper draw-in groove 17 inside.
When the support ring 10 is used, the conical blocks 15 installed at the telescopic ends of the second spring rods 14 are inserted into the connecting blocks 16, so that the plurality of conical blocks 15 support the whole support ring 10 through the connecting blocks 16, when the second communicating pipe 22 rotates to the bevel edge of the corresponding conical block 15, the second communicating pipe 22 pushes the conical block 15 at the corresponding position to move towards the vertical plate 13, so that the second communicating pipe 22 can pass over the corresponding conical block 15, the rest of the conical blocks 15 which are not pushed support the support ring 10, and the stability of the support ring 10 is ensured, and the number of the conical blocks 15 and the connecting blocks 16 is greater than that of the second communicating pipe 22, so that when the second communicating pipe 22 passes over the corresponding conical block 15, the rest of the conical blocks 15 can continue to support the support ring 10;
When the device is implemented, a bolt can be fixedly arranged on one side of the connecting block 16, which is close to the conical block 15, and a limiting block provided with a jack matched with the bolt is fixedly arranged on the top of the conical block 15, so that the bolt arranged on the connecting block 16 can be inserted into the corresponding jack, and the stability for supporting the supporting ring 10 is improved;
In this embodiment, the top fixed mounting of a plurality of gate frames 4 has supporting disk 18, the top fixed mounting of supporting disk 18 has a storage section of thick bamboo 19, install the material injecting mechanism between storage section of thick bamboo 19 and the notes magazine 9, the material injecting mechanism includes fixed mounting in supporting disk 18 upper surface's support frame 20, the surface fixed mounting of support frame 20 has a notes section of thick bamboo 21, the both ends tip of notes section of thick bamboo 21 is the enclosed construction, fixed mounting has the first communicating pipe 24 of mutual conduction between one end tip of notes section of thick bamboo 21 and the storage section of thick bamboo 19, the tip fixed mounting of the other end tip of notes section of thick bamboo 21 has the second communicating pipe 22 that is linked with its inside, fixed mounting has the hose 23 of mutual conduction between second communicating pipe 22 and the notes magazine 9, the internally mounted of notes material injecting component, the material injecting component is including running through the movable rod 25 that inserts and locate the end of notes section of thick bamboo 24, the inner wall slidable mounting of notes section of thick bamboo 21 has movable plug 26, the outer surface fixed mounting of one end of movable plug 26 and movable plug 26, a plurality of mounting holes have been seted up to the surface of movable plug 26, the tip of each mounting hole has a plurality of mounting holes, the second communicating pipe 24 of second communicating pipe 29 is equipped with the tip of gear 29 to drive the hollow drive ring 31 that is equipped with the hollow drive transmission ring 29, the tip of gear 29 is not equipped with the complete transmission ring 31, the hollow drive transmission ring 29 is kept away from the end, the complete transmission ring 29 is equipped with the hollow drive transmission ring 31, the tip of drive transmission ring 29 is moved, and the transmission ring is kept away from the hollow carrier is equipped with the hollow drive transmission ring is equipped with the hollow drive, and is equipped with the transmission gear is 28, and has.
When the feeding table 2 rotates, the supporting disc 18 is driven to synchronously rotate through the gate-type frame 4, after the transmission gear 29 arranged on the supporting disc 18 is meshed with the incomplete toothed ring 31 (when the material injection box 9 is abutted against the side edge of a wall brick), the transmission gear 29 drives the shifting column 30 to rotate, the shifting column 30 is slidably arranged on the inner wall of the hollow guide frame 28, so that the shifting column 30 drives the movable plug 26 to make a piston motion in the material injection cylinder 21 through the hollow guide frame 28 and the movable rod 25 during rotation, a plurality of one-way valves 27 are embedded on the movable plug 26, when the movable plug 26 moves towards the second communicating pipe 22, the one-way valves 27 are closed, so that the movable plug 26 can squeeze heat insulation materials in the material injection cylinder 21 into the material injection box 9 through the second communicating pipe 22 and the flexible pipe 23, then the filling operation of the heat insulation materials in the wall brick is completed through the material injection hole formed in the material injection box 9, meanwhile, the movable plug 26 can pump the materials in the material storage cylinder 19 into the material injection cylinder 21 through the first communicating pipe 24, and when the movable plug 26 moves towards the second communicating pipe 22, and the one-way valves 27 can be opened through the one-way valves 27 when the movable plug 26 moves towards the second communicating pipe 22, so that the heat insulation materials can enter the movable plug 27.
From the above description, it can be seen that the above-mentioned embodiment of the present invention achieves the following technical effects that, when in use, a feeding mechanical arm or a person puts wall bricks with holes into one of feed slots 3 close to a first arc pressing block 11, after the wall bricks are put, a step motor 32 drives a feed table 2 to rotate in the direction of the first arc pressing block 11, so that the feed table 2 can drive the wall bricks to synchronously move through the feed slots 3, after the top ends of corresponding injection boxes 9 with the wall bricks are abutted against the end parts of the first arc pressing block 11, as the end parts of the two end parts of the first arc pressing block 11 are inclined surfaces, the injection boxes 9 are pushed downwards under the guiding action of the first arc pressing block 11, so that the top ends of the injection boxes 9 are abutted against the bottom ends of the first arc pressing block 11, at this moment, along with the continuous driving of the feed table 2, the feed boxes 9 are aligned with the holes on the side edges of the wall bricks, when the top walls of the injection boxes 9 are abutted against the inner inclined surfaces of the end parts of the second arc pressing block 12, the second arc pressing block 12 are pushed by the second arc pressing block 12 in the direction, and the material is pressed into the side edges of the wall bricks in the arc pressing block 9 by the following the extrusion direction;
When the feeding table 2 rotates, the supporting disc 18 is driven to synchronously rotate through the gate-type frame 4, after a transmission gear 29 arranged on the supporting disc 18 is meshed with an incomplete toothed ring 31 (when the material injection box 9 is abutted against the side edge of a wall brick), the transmission gear 29 drives a shifting column 30 to rotate, the shifting column 30 is slidably arranged on the inner wall of a hollow guide frame 28, so that the shifting column 30 drives a movable plug 26 to make a piston motion in the material injection cylinder 21 through the hollow guide frame 28 and a movable rod 25 when rotating, and a plurality of check valves 27 are embedded on the movable plug 26, when the movable plug 26 moves towards the direction of a second communicating pipe 22, the check valves 27 are closed, so that the movable plug 26 can squeeze heat insulation materials in the material injection cylinder 21 into the material injection box 9 through the second communicating pipe 22 and a hose 23, then the heat insulation materials in the wall brick are injected into a hole of the wall brick through a material injection hole formed in the material injection box 9, and meanwhile, the movable plug 26 can suck the heat insulation materials in the material storage cylinder 19 into the material injection cylinder 21 through the first communicating pipe 24; when the movable plug 26 moves towards the first communication pipe 24, the one-way valve 27 is opened, so that the heat insulation material in the injection cylinder 21 can enter the other side of the movable plug 26 through the one-way valve 27, and the next injection operation of the movable plug 26 is facilitated;
After the transmission gear 29 is separated from the clamping teeth of the incomplete toothed ring 31, stopping the material injection operation, and simultaneously separating the material injection box 9 from the second arc pressing block 12 and the first arc pressing block 11, so that the material injection box 9 is not attached to the wall brick any more and is reset, and the subsequent material injection operation is carried out on the wall brick by using a mechanical arm or a manual work;
The device does not need to independently fix the wall brick when filling the heat insulation material into the holes in the wall brick, can automatically butt-joint the material injection box 9 with the holes of the wall brick, and completes automatic material injection operation of the heat insulation material for the holes of the wall brick, thereby being more convenient to operate.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.