CN119608703B - A continuous dishwashing machine - Google Patents
A continuous dishwashing machineInfo
- Publication number
- CN119608703B CN119608703B CN202411893729.6A CN202411893729A CN119608703B CN 119608703 B CN119608703 B CN 119608703B CN 202411893729 A CN202411893729 A CN 202411893729A CN 119608703 B CN119608703 B CN 119608703B
- Authority
- CN
- China
- Prior art keywords
- telescopic
- motor
- turntable
- cleaning
- bowl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/205—Conveying containers to or from the cleaning machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a continuous bowl plastering machine which comprises a mounting frame, a control assembly, a belt type conveying mechanism, a turntable mechanism, a cleaning mechanism, a telescopic mechanism and a rotating mechanism, wherein the belt type conveying mechanism, the turntable mechanism, the cleaning mechanism, the telescopic mechanism and the rotating mechanism are electrically connected with the control assembly, a mounting plate is arranged in the middle of the mounting frame, the telescopic mechanism is arranged at the top of the mounting frame, the rotating mechanism is arranged at the tail end of the telescopic mechanism, a mounting seat is arranged in the middle of the mounting plate, a supporting plate is arranged at the top of the mounting seat, the turntable mechanism and the cleaning mechanism are respectively arranged at two opposite sides of the supporting plate, the turntable mechanism is rotatably arranged at the side edge of the supporting plate and is matched with the supporting plate, and the belt type conveying mechanism is arranged beside the mounting frame and is also matched with the supporting plate. The cooperation of the belt conveying mechanism and the turntable mechanism realizes the automatic transmission and positioning of the bowl, improves the automation level of the cleaning process, and ensures the thorough cleaning of the outer wall of the bowl and the appearance quality and sanitation standard of the product by the cooperation of the telescopic mechanism, the rotating mechanism and the cleaning mechanism.
Description
Technical Field
The invention relates to the technical field of food packaging, in particular to a continuous bowl plastering machine.
Background
With the development of social economy and the continuous rise of labor cost, the food packaging industry faces unprecedented challenges. Especially in the production process, the appearance of the product is easy to be polluted, and stains often appear on the surface, so that the attractiveness of the product is influenced, the purchasing desire of consumers is also possibly negatively influenced, and the market competitiveness of enterprises is further influenced. At present, many enterprises still adopt a traditional manual mode to clean bowls, namely workers wipe the bowls one by using rags, the mode is low in efficiency, the labor intensity of the workers is increased, and meanwhile, high labor cost is also a great burden of the enterprises.
In order to solve the series of problems, the related operation equipment capable of effectively removing stains on the surface of the bowl and ensuring the appearance quality of the product needs to be designed by combining the modern mechanical technology and the automatic control technology.
Disclosure of Invention
Aiming at the defects that the bowl plastering operation needs manual cleaning, the labor cost of enterprises is high, the manual cleaning has low efficiency and the labor intensity of workers is high, the invention provides the continuous bowl plastering machine which can realize high-efficiency automatic bowl plastering operation through mechanism matching and has good cleaning effect.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
The continuous bowl plastering machine comprises a mounting frame, a control assembly, a belt type conveying mechanism, a turntable mechanism, a cleaning mechanism, a telescopic mechanism and a rotating mechanism, wherein the belt type conveying mechanism, the turntable mechanism, the cleaning mechanism, the telescopic mechanism and the rotating mechanism are electrically connected with the control assembly, a mounting plate is arranged in the middle of the mounting frame, the telescopic mechanism is arranged at the top of the mounting frame, the rotating mechanism is arranged at the tail end of the telescopic mechanism, a mounting seat is arranged in the middle of the mounting plate, a supporting plate is arranged at the top of the mounting seat, the turntable mechanism and the cleaning mechanism are respectively arranged at two opposite sides of the supporting plate, the turntable mechanism is rotatably arranged at the side edge of the supporting plate and is matched with the supporting plate, and the belt type conveying mechanism is arranged beside the mounting frame and is also matched with the supporting plate.
Further, the belt conveying mechanism comprises a speed reducing motor, a conveying belt and two supporting frames with driving rollers, the two supporting frames are symmetrically arranged on two sides of the mounting frame, the control assembly is connected with the speed reducing motor, the speed reducing motor is fixedly arranged on the supporting frames, a rotating shaft of the speed reducing motor penetrates through the supporting frames to be connected with the rotating rollers, and the conveying belt sequentially penetrates through the driving rollers of the first supporting frame, the mounting frame and the driving rollers of the second supporting frame to form an annular conveying path. The rotating shaft of the speed reducing motor drives the driving roller to move, the driving roller drives the conveying belt to move, and bowls put on the conveying belt are transferred to the position where the supporting plate is matched with the cleaning mechanism, so that cleaning operation is realized; the speed reducing motor is connected with the control assembly, so that the speed and the rhythm of the transmission process can be accurately controlled, and the speed reducing motor is suitable for different production requirements, the rotating shaft of the speed reducing motor is directly connected with the driving roller, the driving roller is driven to operate through the rotation of the motor, the conveying belt is driven to move, a closed annular transmission path is formed, the bowl is efficiently and stably transmitted, the degree of automation of bowl cleaning is improved, manual intervention is reduced, the working efficiency and the cleaning quality are greatly improved, the production cost is reduced, and the bowl cleaning machine has an important role in improving the running efficiency and the economic benefit of the whole production line.
The support plate is of a semi-arc structure, the straight edge of the support plate is close to the edge of the conveying belt, the turntable mechanism comprises a disc and a turntable motor connected with the control assembly, the turntable motor is fixedly arranged on the mounting seat, a rotating shaft of the turntable motor is fixedly connected with the disc, a plurality of arc-shaped notches matched with bowls are uniformly formed in the periphery of the disc, and the disc is arranged right above the support plate and the conveying belt in parallel. The turntable motor adopts a stepping motor, when the bowls are conveyed into the arc-shaped notch of the disc, the turntable motor is started, the rotating shaft of the turntable motor drives the turntable to rotate, the arc-shaped notch pushes the bowls to move from the conveying belt to the supporting plate to be matched with the cleaning mechanism during rotation, the semi-arc-shaped design of the supporting plate and the characteristic that the straight edge of the semi-arc-shaped design is close to the edge of the conveying belt ensure that the bowls can be smoothly and accurately transferred from the conveying belt to the supporting plate, collision or blocking in the transfer process is avoided, the arc-shaped notch uniformly arranged on the periphery of the disc in the turntable mechanism is matched with the shape of the bowls to ensure that each bowl can be accurately fixed and transferred, and the stepping motor provides accurate rotating force to ensure that the disc can rotate according to preset angles and speeds and ensure that each bowl can be accurately moved from the conveying belt to the appointed position on the supporting plate to be effectively matched with the cleaning mechanism.
Further, the turntable mechanism further comprises photoelectric proximity switches consisting of light emitting devices and photoelectric devices, wherein the number of the power generating devices is consistent with that of the arc-shaped gaps, the light emitting devices are arranged on the periphery of the disc beside the arc-shaped gaps, the photoelectric devices are arranged on a mounting frame close to the control assembly, and the photoelectric devices are connected with the control assembly. When the disc rotates, the photoelectric device receives reflected light of the light emitting device and feeds back the signal to the control component, the control component compares the received signal with theoretical rotation data of the turntable motor, and can calculate whether an error exists in the operation of the turntable motor, and automatically regulate and control the rotation rate of the turntable motor after the error exceeds a set value, so that the monitoring and calibration of the turntable motor are realized, large errors in rotation of the turntable motor can be effectively avoided, and the problem that a bowl cannot be accurately transferred to a designated position to influence follow-up bowl wiping operation is effectively solved.
Further, a bottle separating motor connected with the controller is further arranged on the mounting frame, a bottle separating rod is fixedly connected with a rotating shaft of the bottle separating motor, and the bottle separating rod is arranged right above the conveying belt. The bottle separating motor adopts a stepping motor, and when the bottle separating motor is used, the rotating shaft of the bottle separating motor drives the bottle separating rod to rotate, and a plurality of bowls of the conveying belt can be separated in the moving process of the bottle separating rod, so that the follow-up bowls can be matched with the turntable mechanism conveniently.
Further, the cleaning structure is matched with the supporting plate, and blocking rods are arranged on the supporting plates on two sides of the cleaning mechanism. The stop lever can protect the bowl when the turntable mechanism moves, and can effectively avoid the falling phenomenon in the bowl moving process.
Further, the cleaning mechanism comprises a brush and a high-pressure air pipe with an electromagnetic valve, wherein the electromagnetic valve is connected with the control assembly, the brush is fixedly arranged on the mounting seat, the brush hair is arranged above the supporting plate, and the high-pressure air pipe is arranged on the mounting seat with the air outlet facing the brush. The high-pressure air pipe is connected with a high-pressure air pipeline or equipment of a factory, when the cleaning mechanism is used, the electromagnetic valve of the high-pressure air pipe can be opened periodically or irregularly, high-pressure air is sprayed out to clean the brush, the air outlet of the high-pressure air pipe faces the brush, the electromagnetic valve controlled by the control assembly is opened periodically or irregularly, the brush is purged by the high-pressure air, dirt and residues are removed, the service life of the brush is prolonged, secondary pollution is avoided, and a continuous and efficient cleaning effect is ensured.
The cleaning structure comprises a bowl, a control assembly, a brush, a cleaning structure and a rotary motor, wherein the brush is characterized in that the brush is cylindrical, the cleaning structure further comprises the rotary motor connected with the control assembly, the rotary motor is fixedly arranged on a mounting seat, a rotary shaft of the rotary motor is fixedly connected with the brush, a semi-cylindrical cover is further arranged on the periphery of the brush, the brush far away from one side of the bowl is covered by the cover, a connecting pipe is communicated with the bottom of the cover, a dust collecting box is detachably connected with the bottom of the connecting pipe, the dust collecting box is arranged on the mounting seat, the high-pressure air pipe penetrates through the top of the cover, and an air outlet faces the brush. The bottom of the connecting pipe is clamped into the dust collecting box, dust in the dust collecting box can be poured out after the connecting pipe is pulled out, and the rotating motor is set to continuously rotate or intermittently rotate according to actual requirements, so that the brush is driven to continuously or intermittently rotate, and bowl wiping operation is completed; the rotary motor is arranged to intermittently rotate, when the bowl is cleaned, the rotary motor drives the rotary motor to rotate through the rotary mechanism, the brush can rapidly clean the outer wall of the bowl, cleaning efficiency is improved, after the brush rubs three bowls, the rotary motor drives the brush to rotate for half a circle, the brush far away from the bowl is rotated to a bowl smearing position, the rotary motor is rotated and simultaneously opens a high-pressure air pipe, the brush can be cleaned when the outer wall of the bowl is cleaned, high-pressure air is blown down onto the brush from the top of the cover, dust on the brush can be effectively blown off, the dust can enter the dust collecting box along the connecting pipe after being blown off, the dust inside the dust collecting box can be poured out subsequently, the cylindrical brush is additionally arranged, the rotary motor connected with the control assembly is obviously improved, cleaning efficiency and cleaning effect are remarkably improved, the cylindrical brush can be better attached to the outer wall of the bowl, the rotary motor is fixedly arranged on the mounting seat, the rotary shaft is fixedly connected with the brush, the rotary motor is driven to rotate at a high speed through the control assembly, cleaning force and speed are enhanced, the high-pressure air pipe is blown off the brush, and the dust can be cleaned away from the brush in the side of the supporting plate, and the dust can be prevented from being polluted, and the dust can be cleaned, and the dust can be kept from the side of the brush.
The telescopic mechanism comprises a telescopic frame and a telescopic cylinder connected with the control assembly, the rotating mechanism comprises a pressing plate and a stepping rotating motor connected with the control assembly, the upper end of the telescopic frame is fixedly connected with the top of the mounting frame, the middle of the telescopic frame is fixedly provided with the telescopic cylinder, the bottom of the telescopic frame is provided with a movable rod, the tail end of the movable rod is provided with a connecting plate, the top of the telescopic cylinder is fixedly connected with the middle of the telescopic frame, the telescopic rod at the bottom of the telescopic cylinder penetrates through the mounting frame and then is connected with the stepping rotating motor, the bottom surface of the stepping rotating motor abuts against the connecting plate, and the rotating shaft penetrates through the connecting plate and then is connected with the pressing plate. The telescopic cylinder is controlled, the telescopic rod of the telescopic cylinder drives the stepping motor to stretch, the stepping motor drives the movable rod to stretch through the mounting plate, when the telescopic rod moves downwards, the pressing plate props against the bowl, the stepping rotating motor is controlled to be started, the stepping rotating motor drives the pressing plate and the bowl to rotate, the bowl is matched with the cleaning mechanism to realize cleaning in the rotating process, the telescopic mechanism and the rotating mechanism work cooperatively, stability and accurate positioning of the bowl in the cleaning process are ensured, errors and instability caused by manual operation are avoided, meanwhile, full automation of the cleaning process is realized through intelligent control of the control assembly, manual intervention is reduced, labor intensity is reduced, and production efficiency is improved.
Further, the control assembly comprises a PLC controller and a touch screen, wherein the PLC controller is embedded in the touch screen, and is electrically connected with the belt conveying mechanism, the turntable mechanism, the cleaning mechanism, the telescopic mechanism and the rotating mechanism which are connected with the control assembly respectively, and the touch screen is arranged on the side edge of the mounting frame. When the bowl cleaning device is started, an operator starts the system through the touch screen, after receiving a starting signal, the PLC controls the belt conveying mechanism, the turntable mechanism, the cleaning mechanism, the telescopic mechanism and the rotating mechanism to enter a working state, bowl cleaning operation is achieved, full-automatic control of the whole cleaning process is achieved through integrating the PLC and the touch screen, manual intervention is reduced, production efficiency is improved, the touch screen provides an intuitive operation interface, the operator can complete parameter setting and system control through simple touch operation, operation difficulty is reduced, parameters such as cleaning speed, rotating speed and telescopic distance can be conveniently adjusted through the touch screen, equipment can adapt to bowls of different sizes and shapes, universality and application range of the equipment are improved, the PLC can accurately control operation of each mechanism, accuracy and consistency of each step are guaranteed, and cleaning effect and product quality are improved.
The application method of the invention comprises the following steps:
When the bowl cleaning machine is used, the bowls packaged with food are placed on the belt conveyor, the belt conveyor is intermittently driven to convey the bowls to the supporting plate, the bowls are matched with the turntable mechanism after entering the supporting plate, then the turntable mechanism rotates to rotate the bowls to the cleaning mechanism, then the telescopic mechanism moves, the tail ends of the telescopic mechanism prop against the bowls, then the rotating mechanism drives the bowls to rotate, the outer walls of the bowls are cleaned by the cleaning mechanism through rotation, after the bowls are cleaned, one end of the turntable mechanism rotates the cleaned bowls back to the conveyor belt, the other end of the turntable mechanism rotates the uncleaned bowls to the position of the cleaning mechanism, the continuous bowl wiping operation can be realized through cyclic operation, and the cleaned bowls can enter the next working procedure along the conveyor belt.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. The automatic bowl cleaning device integrates the modern mechanical technology and the automatic control technology, effectively solves the problems of low efficiency, high labor intensity and high labor cost in the traditional manual cleaning mode, realizes automatic transmission and positioning of bowls through the matching use of the belt conveying mechanism and the turntable mechanism, greatly improves the automation level of the cleaning process, and can ensure that the outer walls of the bowls are thoroughly and effectively cleaned through the matching use of the telescopic mechanism, the rotating mechanism and the cleaning mechanism, and ensure the appearance quality and the sanitation standard of products.
2. The speed reducing motor is connected with the control assembly, so that the speed and rhythm of the transmission process can be accurately controlled, different production requirements are met, the transmission is efficient and stable, the automation degree is high, the semi-arc design and the straight edge of the supporting plate are close to the edge of the conveying belt, the bowl is ensured to be smoothly and accurately transferred onto the supporting plate from the conveying belt, the arc-shaped gaps uniformly arranged on the periphery of the disc are matched with the shape of the bowl, each bowl can be accurately fixed and transferred, the stepping motor provides accurate rotating force, the disc rotates according to a preset angle and speed, and the bowl is ensured to be accurately and correctly moved to a designated position on the supporting plate from the conveying belt and is effectively matched with the cleaning mechanism.
3. The invention can separate a plurality of bowls of the conveying belt in the moving process of the bottle separating rod, is convenient for the subsequent bowls to be matched with the turntable mechanism, the stop lever arranged on the supporting plate can protect the bowls, can effectively avoid dropping phenomenon in the moving process of the bowls, the air outlet of the high-pressure air pipe faces the hairbrush, the hairbrush is periodically or irregularly opened through the electromagnetic valve controlled by the control component, the high-pressure air is utilized to purge the hairbrush, dirt and residues are removed, the service life of the hairbrush is prolonged, secondary pollution is avoided, the continuous and efficient cleaning effect is ensured, the rotating motor, the hairbrush and the high-pressure air pipe are matched for use, the cleaning force of the bowls is enhanced, the cleaning state of the hairbrush can be maintained, and secondary pollution is avoided.
4. The integrated PLC controller and the touch screen realize full-automatic control of the whole cleaning process, reduce manual intervention, improve production efficiency, provide visual operation interface by the touch screen, and have simple operation, and can conveniently adjust parameters such as cleaning speed, rotating speed, telescopic distance and the like, so that the device can adapt to bowls with different sizes and shapes.
Drawings
FIG. 1 is a schematic perspective view of a continuous bowl wiper according to the present invention.
FIG. 2 is a drawing showing the structure of each part of the three-dimensional structure of the continuous bowl-coating machine.
FIG. 3 is a schematic diagram of the mating relationship between a belt conveyor mechanism, a turntable mechanism and a cleaning mechanism of the continuous matcher of the present invention.
FIG. 4 is a schematic perspective view showing the connection relationship between the brush and the cover in the cleaning mechanism of the continuous bowl cleaner according to the present invention.
FIG. 5 is a schematic diagram of the relationship between the telescoping mechanism and the rotating mechanism of the continuous trowel of the present invention.
Fig. 6 is a schematic diagram of the connection relation of the bottle dividing rod of the bottle dividing motor of the continuous bowl plastering machine.
The attached drawings are identified:
The device comprises a mounting frame-1, a mounting plate-11, a mounting seat-12, a supporting plate-13, a stop lever-14, a control assembly-2, a belt conveying mechanism-3, a gear motor-31, a conveying belt-32, a supporting frame-33, a turntable mechanism-4, a disc-41, an arc notch-411, a turntable motor-42, a cleaning mechanism-5, a brush-51, a high-pressure air pipe-52, a rotating motor-53, a cover-54, a connecting pipe-55, a dust collecting box-56, a telescopic mechanism-6, a telescopic frame-61, a telescopic cylinder-62, a rotating mechanism-7, a pressing plate-71, a stepping rotating motor-72, a bottle separating motor-81 and a bottle separating rod-82.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The embodiment 1 of the continuous bowl plastering machine comprises a mounting frame 1, a control assembly 2, a belt type conveying mechanism 3, a turntable mechanism 4, a cleaning mechanism 5, a telescopic mechanism 6 and a rotating mechanism 7, wherein the belt type conveying mechanism 3, the turntable mechanism 4, the cleaning mechanism 5, the telescopic mechanism 6 and the rotating mechanism 7 are electrically connected with the control assembly 2, a mounting plate 11 is arranged in the middle of the mounting frame 1, the telescopic mechanism 6 is arranged at the top, the rotating mechanism 7 is arranged at the tail end of the telescopic mechanism 6, a mounting seat 12 is arranged in the middle of the mounting plate 11, a supporting plate 13 is arranged at the top of the mounting seat 12, the turntable mechanism 4 and the cleaning mechanism 5 are respectively arranged at two opposite sides of the supporting plate 13, the turntable mechanism 4 is rotatably arranged at the side edge of the supporting plate 13 and is matched with the supporting plate 13, the belt type conveying mechanism 3 is arranged beside the mounting frame 1, and the belt type conveying mechanism 3 is also matched with the supporting plate 13.
When the bowl cleaning machine is used, the bowls with packaged foods are placed on the belt conveyor, the belt conveyor mechanism 3 is in intermittent transmission, the bowls are conveyed to the supporting plate 13, the bowls enter the supporting plate 13 and are matched with the rotary table mechanism 4, the rotary table mechanism 4 rotates to enable the bowls to be rotated onto the cleaning mechanism 5, the telescopic mechanism 6 moves, the tail end of the telescopic mechanism 6 abuts against the bowls, the rotary mechanism 7 drives the bowls to rotate, the outer walls of the bowls are cleaned by the rotation of the cleaning mechanism 5, the rotary table mechanism 4 moves after the bowls are cleaned, one end of each bowl is rotated back to the conveying belt 32, the other end of each bowl is rotated to the position of the cleaning mechanism 5, the bowl can be continuously wiped by the circulating operation, and the cleaned bowls can enter the next working procedure along the conveying belt 32.
Embodiment 2 is different from embodiment 1 in that the belt conveying mechanism 3 comprises a speed reducing motor, a conveying belt 32 and two supporting frames 33 with driving rollers, the two supporting frames 33 are symmetrically arranged on two sides of the mounting frame 1, wherein the control assembly 2 is connected with the speed reducing motor, the speed reducing motor is fixedly arranged on the supporting frames 33, a rotating shaft of the speed reducing motor penetrates through the supporting frames 33 to be connected with the rotating rollers, and the conveying belt 32 sequentially penetrates through the driving rollers of the first supporting frame 33, the mounting frame 1 and the driving rollers of the second supporting frame 33 to form an annular conveying path. The rotating shaft of the gear motor drives the driving roller to move, the driving roller drives the conveying belt 32 to move, bowls placed on the conveying belt 32 are transferred to the position of the supporting plate 13 matched with the cleaning mechanism 5 to realize cleaning operation, the gear motor is connected with the control assembly 2, the speed and the rhythm of the conveying process can be accurately controlled to adapt to different production requirements, the rotating shaft of the gear motor is directly connected with the driving roller, the driving roller is driven to operate through the rotation of the motor to drive the conveying belt 32 to move, a closed annular conveying path is formed, efficient and stable conveying of the bowls is realized, the degree of automation of bowl cleaning is improved, manual intervention is reduced, the working efficiency and the cleaning quality are greatly improved, the production cost is reduced, and the gear mechanism has an important effect on improving the running efficiency and the economic benefit of the whole production line.
The bottle separating motor 81 connected with the controller is further arranged on the mounting frame 1, a bottle separating rod 82 is fixedly connected to a rotating shaft of the bottle separating motor 81, and the bottle separating rod 82 is arranged right above the conveying belt 32. The bottle separating motor 81 adopts a stepping motor, and when the bottle separating motor 81 is used, the rotating shaft of the bottle separating motor 81 drives the bottle separating rod 82 to rotate, and a plurality of bowls of the conveying belt 32 can be separated in the moving process of the bottle separating rod 82, so that the subsequent bowls can be matched with the turntable mechanism 4 conveniently.
Embodiment 3 is different from embodiment 2 in that the supporting plate 13 is of a semi-arc structure, the straight edge of the supporting plate is close to the edge of the conveying belt 32, the turntable mechanism 4 comprises a disc 41 and a turntable motor 42 connected with the control assembly 2, the turntable motor 42 is fixedly arranged on the mounting seat 12, a rotating shaft of the turntable motor 42 is fixedly connected with the disc 41, a plurality of arc-shaped notches 411 matched with bowls are uniformly formed in the periphery of the disc 41, and the disc 41 is arranged right above the supporting plate 13 and the conveying belt 32 in parallel. The turntable motor 42 is provided with five arc-shaped gaps 411, when the bowls are conveyed into the arc-shaped gaps 411 of the disc 41, the turntable motor 42 is started, the rotating shaft of the turntable motor 42 drives the turntable to rotate, the arc-shaped gaps 411 push the bowls to move from the conveying belt 32 to the supporting plate 13 to be matched with the cleaning mechanism 5 when the bowls rotate, the semi-arc-shaped design of the supporting plate 13 and the straight edge position of the supporting plate are close to the edge of the conveying belt 32, the bowls can be smoothly and accurately transferred from the conveying belt 32 to the supporting plate 13, collision or clamping in the transferring process is avoided, the arc-shaped gaps 411 uniformly arranged on the periphery of the disc 41 in the turntable mechanism 4 are matched with the shapes of the bowls, each bowl can be accurately fixed and transferred, and the stepping motor provides accurate rotating force to enable the disc 41 to rotate according to a preset angle and speed, and each bowl can be accurately and accurately moved from the conveying belt 32 to a designated position on the supporting plate 13 to be effectively matched with the cleaning mechanism 5.
The turntable mechanism 4 further comprises photoelectric proximity switches consisting of light emitting devices and photoelectric devices, wherein the number of the power generating devices is consistent with that of the arc-shaped gaps 411, the light emitting devices are arranged on the periphery of the disc 41 beside the arc-shaped gaps 411, the photoelectric devices are arranged on the mounting frame 1 close to the control assembly 2, and the photoelectric devices are connected with the control assembly 2. The control component 2 monitors the running state of the turntable motor 42 and receives feedback signals of the photoelectric devices, the theoretical rotation rate of the turntable motor 42 is arranged in the control component 2, the actual rotation rate of the turntable motor 42 can be calculated through the received signals of the photoelectric devices, the control component 2 compares the data of the turntable motor 42 and is provided with error values, when the disc 41 rotates, the photoelectric devices receive reflected light of the light emitting devices at intervals, then the signals are fed back to the control component 2, the control component 2 compares the received signals with the rotation theoretical data of the turntable motor 42, whether errors exist in the running of the turntable motor 42 can be calculated, the rotation rate of the turntable motor 42 is automatically regulated after the errors exceed a set value, so that the monitoring and the calibration of the turntable motor 42 are realized, and the problem that the bowl cannot be accurately transferred to a designated position, and the follow-up bowl wiping operation cannot be carried out can be effectively avoided.
The cleaning structure is matched with the supporting plate 13, and the supporting plates 13 on two sides of the cleaning mechanism 5 are provided with stop rods 14. The stop lever 14 can protect the bowl when the turntable mechanism 4 moves, and can effectively avoid dropping phenomenon in the bowl moving process.
The cleaning mechanism 5 comprises a brush 51 and a high-pressure air pipe 52 with an electromagnetic valve, wherein the electromagnetic valve is connected with the control assembly 2, the brush 51 is fixedly arranged on the mounting seat 12, bristles are arranged above the supporting plate 13, the high-pressure air pipe 52 is arranged on the mounting seat 12, and an air outlet faces the brush 51. The high-pressure air pipe 52 is connected with a high-pressure air pipeline or equipment of a factory, when the cleaning mechanism 5 is used, the electromagnetic valve of the high-pressure air pipe 52 can be opened periodically or irregularly, high-pressure air is sprayed out to clean the hairbrush 51, the air outlet of the high-pressure air pipe 52 faces the hairbrush 51, the electromagnetic valve controlled by the control assembly 2 is opened periodically or irregularly, the hairbrush 51 is purged by the high-pressure air, dirt and residues are removed, the service life of the hairbrush 51 is prolonged, secondary pollution is avoided, and a continuous and efficient cleaning effect is ensured. The design not only improves the cleaning effect of the cleaning mechanism 5 and the stability of the system, but also reduces the frequency and difficulty of manual maintenance, reduces the maintenance cost, and improves the overall production efficiency and the intelligent level of the system.
Embodiment 4 is different from embodiment 3 in that the brush 51 is a cylindrical brush 51, the cleaning structure further comprises a rotating motor 53 connected with the control assembly 2, the rotating motor 53 is fixedly arranged on the mounting seat 12, a rotating shaft of the rotating motor 53 is fixedly connected with the brush 51, a semi-cylindrical cover 54 is further arranged on the periphery of the brush, the cover 54 covers the brush 51 far away from the bowl, a connecting pipe 55 is communicated with the bottom of the cover 54, a dust collecting box 56 is detachably connected with the bottom of the connecting pipe 55, the dust collecting box 56 is arranged on the mounting seat, the high-pressure air pipe 52 penetrates through the top of the cover 54, and an air outlet faces the brush 51. The rotating motor 35 is arranged to continuously rotate or intermittently rotate according to actual demands so as to drive the brush 51 to continuously or intermittently rotate to finish bowl smearing operation, the rotating motor 35 is arranged to intermittently rotate, when the bowl is cleaned, the bowl is driven to rotate through the rotating mechanism 7, the brush 51 can rapidly clean the outer wall of the bowl, cleaning efficiency is improved, after the brush 51 rubs three bowls, the rotating shaft of the rotating motor 53 drives the brush 51 to rotate for half a circle, the brush 51 far away from the bowl rotates to a bowl smearing position, the high-pressure air pipe 52 is opened during rotation, the brush 51 can be cleaned while the outer wall of the bowl is cleaned, high-pressure air is blown down onto the brush 51 from the top of the cover 54, dust on the brush 51 can be effectively blown off, the dust can enter the dust collecting box 56 along the connecting pipe 55 after the dust is blown off, the dust can be subsequently poured out from the dust inside the dust collecting box, the cylindrical brush 51 is adopted, the rotating motor 53 connected with the control assembly 2 is increased, cleaning efficiency and cleaning effect are remarkably improved, the design of the brush 51 can be better attached to the outer wall of the bowl, the motor and the brush 53 is uniformly arranged on the side of the bowl, the brush is uniformly controlled to be cleaned, and the cleaning force is kept far away from the air outlet 13 by the rotating shaft, and the brush is controlled to be completely, and the cleaning force is kept high, and the cleaning force is kept away from the air outlet is controlled by the rotating the brush 53, and is completely, and is kept at high speed and high-controlled, and is kept at a high speed and clean condition is far from the clean, and clean by the brush is kept clean by the brush and is by the clean, and has high air, and is clean and has high air.
The control assembly 2 comprises a PLC controller and a touch screen, wherein the PLC controller is embedded in the touch screen, the controller is electrically connected with the belt conveying mechanism 3, the turntable mechanism 4, the cleaning mechanism 5, the telescopic mechanism 6 and the rotating mechanism 7 which are connected with the control assembly 2 respectively, and the touch screen is arranged on the side edge of the mounting frame 1. When the bowl cleaning device is started, an operator starts the system through the touch screen, after receiving a starting signal, the PLC controls the belt conveying mechanism 3, the turntable mechanism 4, the cleaning mechanism 5, the telescopic mechanism 6 and the rotating mechanism 7 to enter a working state, bowl cleaning operation is achieved, full-automatic control of the whole cleaning process is achieved through integrating the PLC and the touch screen, manual intervention is reduced, production efficiency is improved, the touch screen provides an intuitive operation interface, the operator can complete parameter setting and system control through simple touch operation, operation difficulty is reduced, parameters such as cleaning speed, rotating speed and telescopic distance can be conveniently adjusted through the touch screen, equipment can adapt to bowls of different sizes and shapes, universality and application range of the equipment are improved, the PLC can accurately control operation of each mechanism, accuracy and consistency of each step are guaranteed, and cleaning effect and product quality are improved.
Embodiment 5 is different from embodiment 1 in that the telescopic mechanism 6 comprises a telescopic frame 61 and a telescopic cylinder 62 connected with the control assembly 2, the rotating mechanism 7 comprises a pressing plate 71 and a stepping rotating motor 72 connected with the control assembly 2, the upper end of the telescopic frame 61 is fixedly connected with the top of the mounting frame 1, the middle of the telescopic frame 61 is fixedly provided with the telescopic cylinder 62, the bottom of the telescopic cylinder is provided with a movable rod, the tail end of the movable rod is provided with a connecting plate, the top of the telescopic cylinder 62 is fixedly connected with the middle of the telescopic frame 61, the telescopic rod at the bottom of the telescopic rod penetrates through the mounting frame 1 and then is connected with the stepping rotating motor 72, the bottom surface of the stepping rotating motor 72 abuts against the connecting plate, and the rotating shaft penetrates through the connecting plate and then is connected with the pressing plate 71. The telescopic cylinder 62 is controlled, the telescopic rod of the telescopic cylinder 62 drives the stepping motor to stretch, the stepping motor drives the movable rod to stretch through the mounting plate 11, when the telescopic rod moves downwards, the pressing plate 71 butts against a bowl, then the stepping rotating motor 72 is controlled to be started, the stepping rotating motor 72 drives the pressing plate 71 and the bowl to rotate, the bowl is matched with the cleaning mechanism 5 to realize cleaning in the rotating process, the telescopic mechanism 6 and the rotating mechanism 7 work cooperatively, stability and accurate positioning of the bowl in the cleaning process are ensured, errors and instability caused by manual operation are avoided, meanwhile, full automation of the cleaning process is realized through intelligent control of the control assembly 2, manual intervention is reduced, labor intensity is reduced, and production efficiency is improved.
In the description of the present invention, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit the technical solution of the present invention, and although the detailed description of the present invention is given with reference to the above embodiments, it should be understood by those skilled in the art that the technical solution described in the above embodiments may be modified or some or all technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present invention, and all the modifications or substitutions are included in the scope of the claims and the specification of the present invention.
Claims (7)
1. A continuous bowl plastering machine is characterized by comprising a mounting frame (1), a control assembly (2), a belt conveying mechanism (3), a turntable mechanism (4), a cleaning mechanism (5), a telescopic mechanism (6) and a rotating mechanism (7), wherein the belt conveying mechanism (3), the turntable mechanism (4), the cleaning mechanism (5), the telescopic mechanism (6) and the rotating mechanism (7) are electrically connected with the control assembly (2), a mounting plate (11) is arranged in the middle of the mounting frame (1), the telescopic mechanism (6) is arranged at the top, the rotating mechanism (7) is arranged at the tail end of the telescopic mechanism (6), a mounting seat (12) is arranged in the middle of the mounting plate (11), a supporting plate (13) is arranged at the top of the mounting seat (12), the turntable mechanism (4) and the cleaning mechanism (5) are respectively arranged at two opposite sides of the supporting plate (13), the turntable mechanism (4) is rotatably arranged at the side of the supporting plate (13) and is matched with the supporting plate (13), the belt conveying mechanism (3) is arranged beside the mounting frame (1), and the belt conveying mechanism (3) is matched with the supporting plate (13).
The turntable mechanism (4) further comprises photoelectric proximity switches consisting of light emitting devices and photoelectric devices, wherein the number of the light emitting devices is consistent with that of the arc-shaped gaps (411), and the light emitting devices are arranged on the periphery of the disc (41) beside the arc-shaped gaps (411), and the photoelectric devices are arranged on the mounting frame (1) close to the control assembly (2) and are connected with the control assembly (2);
the cleaning mechanism (5) comprises a hairbrush (51) and a high-pressure air pipe (52) with an electromagnetic valve, wherein the electromagnetic valve is connected with the control assembly (2), the hairbrush (51) is fixedly arranged on the mounting seat (12), bristles are arranged above the supporting plate (13), the high-pressure air pipe (52) is arranged on the mounting seat (12), and the air outlet faces the hairbrush (51);
the cleaning mechanism comprises a bowl, a brush (51), a cleaning mechanism body, a cleaning mechanism (5) and a high-pressure air pipe, wherein the brush (51) is in a cylindrical shape, the cleaning mechanism (5) further comprises a rotating motor (53) connected with a control assembly (2), the rotating motor (53) is fixedly arranged on a mounting seat (12), a rotating shaft of the rotating motor (53) is fixedly connected with the brush (51), a semi-cylindrical cover (54) is further arranged on the periphery of the brush, the brush (51) far away from one side of the bowl is covered by the cover (54), a connecting pipe (55) is communicated with the bottom of the cover (54), a dust collecting box (56) is detachably connected to the bottom of the connecting pipe (55), the dust collecting box (56) is arranged on the mounting seat, the high-pressure air pipe (52) penetrates through the top of the cover (54), and the air outlet faces the brush (51).
2. The continuous bowl plastering machine according to claim 1, wherein the belt conveying mechanism (3) comprises a speed reducing motor, a conveying belt (32) and two supporting frames (33) with driving rollers, the two supporting frames (33) are symmetrically arranged on two sides of the mounting frame (1), the control assembly (2) is connected with the speed reducing motor, the speed reducing motor is fixedly arranged on the supporting frames (33), a rotating shaft of the speed reducing motor penetrates through the supporting frames (33) to be connected with the rotating rollers, and the conveying belt (32) sequentially penetrates through the driving rollers of the first supporting frame (33), the mounting frame (1) and the driving rollers of the second supporting frame (33) to form an annular conveying path.
3. The continuous bowl plastering machine according to claim 2, wherein the supporting plate (13) is of a semi-arc structure, the straight edge of the supporting plate is close to the edge of the conveying belt (32), the turntable mechanism (4) comprises a disc (41) and a turntable motor (42) connected with the control assembly (2), the turntable motor (42) is fixedly arranged on the mounting seat (12), a rotating shaft of the turntable motor (42) is fixedly connected with the disc (41), a plurality of arc-shaped notches (411) matched with bowls are uniformly formed in the periphery of the disc (41), and the disc (41) is arranged right above the supporting plate (13) and the conveying belt (32) in parallel.
4. A continuous bowl plastering machine as claimed in any one of claims 2 to 3, wherein the mounting frame (1) is also provided with a bottle separating motor (81) connected with a controller, a bottle separating rod (82) is fixedly connected with a rotating shaft of the bottle separating motor (81), and the bottle separating rod (82) is arranged right above the conveying belt (32).
5. The continuous bowl plastering machine according to claim 2, wherein the cleaning mechanism (5) is matched with the supporting plate (13), and stop rods (14) are arranged on the supporting plates (13) on two sides of the cleaning mechanism (5).
6. The continuous bowl plastering machine according to claim 1, wherein the telescopic mechanism (6) comprises a telescopic frame (61) and a telescopic cylinder (62) connected with the control assembly (2), the rotating mechanism (7) comprises a pressing plate (71) and a stepping rotating motor (72) connected with the control assembly (2), the upper end of the telescopic frame (61) is fixedly connected with the top of the mounting frame (1), the telescopic cylinder (62) is fixedly arranged in the middle of the telescopic frame (61), a movable rod is arranged at the bottom of the telescopic frame, a connecting plate is arranged at the tail end of the movable rod, the top of the telescopic cylinder (62) is fixedly connected with the middle of the telescopic frame (61), the telescopic rod at the bottom of the telescopic rod is connected with the stepping rotating motor (72) after penetrating through the mounting frame (1), the bottom surface of the stepping rotating motor (72) abuts against the connecting plate, and the rotating shaft is connected with the pressing plate (71) after penetrating through the connecting plate.
7. The continuous bowl plastering machine according to claim 1, wherein the control assembly (2) comprises a PLC controller and a touch screen, the PLC controller is embedded in the touch screen, the controller is electrically connected with the belt conveying mechanism (3), the turntable mechanism (4), the cleaning mechanism (5), the telescopic mechanism (6) and the rotating mechanism (7) which are connected with the control assembly (2) respectively, and the touch screen is arranged on the side edge of the mounting frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411893729.6A CN119608703B (en) | 2024-12-20 | 2024-12-20 | A continuous dishwashing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411893729.6A CN119608703B (en) | 2024-12-20 | 2024-12-20 | A continuous dishwashing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119608703A CN119608703A (en) | 2025-03-14 |
| CN119608703B true CN119608703B (en) | 2025-11-14 |
Family
ID=94890936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411893729.6A Active CN119608703B (en) | 2024-12-20 | 2024-12-20 | A continuous dishwashing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN119608703B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457237A (en) * | 2017-08-28 | 2017-12-12 | 无锡汇盈食品有限公司 | A kind of high-efficient automatic steaming plate cleaning |
| CN214767233U (en) * | 2021-05-24 | 2021-11-19 | 上海理工大学 | An intelligent automatic cleaning and sewage integrated pot brushing machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004032675A1 (en) * | 2002-10-04 | 2004-04-22 | Jerry Behar | Scrubber and method of using scrubber |
-
2024
- 2024-12-20 CN CN202411893729.6A patent/CN119608703B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457237A (en) * | 2017-08-28 | 2017-12-12 | 无锡汇盈食品有限公司 | A kind of high-efficient automatic steaming plate cleaning |
| CN214767233U (en) * | 2021-05-24 | 2021-11-19 | 上海理工大学 | An intelligent automatic cleaning and sewage integrated pot brushing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119608703A (en) | 2025-03-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113751379B (en) | High-efficient cleaning device of electronic components | |
| CN113182088A (en) | High-low pressure power cabinet shaping surface spraying equipment | |
| CN106238248A (en) | Laundry sheet monolithic spraying process units | |
| CN109720850A (en) | A kind of large size lithium battery automatic rinser device people | |
| CN204486421U (en) | A surface automatic wiping cleaning device | |
| CN119608703B (en) | A continuous dishwashing machine | |
| CN222181781U (en) | Cosmetic production is with partial shipment equipment | |
| CN118341735A (en) | A high-strength fastener cold heading production device and production process thereof | |
| CN215270286U (en) | Recovery unit of shredded cake oil | |
| CN208613107U (en) | A kind of aluminum veneer production and processing plate face clearing apparatus | |
| CN222268152U (en) | Oven charging tray cleaning device | |
| CN221539892U (en) | Cutting and cleaning integrated vegetable processing device | |
| CN222340401U (en) | Automatic powdering device for cake production | |
| CN218796755U (en) | Die coating apparatus | |
| CN220049297U (en) | Discharging machine cleaning device | |
| CN219667002U (en) | Cleaning device for discharge port of brick press | |
| CN216150611U (en) | Glass cleaning machine and adjustable scrubbing mechanism | |
| CN223184809U (en) | Bone conduction headphone shell spray painting device | |
| CN219519305U (en) | UV coating line with roll coating structure | |
| CN221602317U (en) | Paint spraying apparatus for furniture manufacture | |
| CN223174468U (en) | Conveying device for cleaning cone yarns | |
| CN222820731U (en) | An improved mooncake production line | |
| CN223405491U (en) | A secondary flushing mechanism for a paste extruder | |
| CN220925446U (en) | Cleaning device for conveying belt conveyor | |
| CN221453088U (en) | Panel paint spraying apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |