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CN119605899B - Soft sweet sandwich quantitative integrated conveying and pouring equipment - Google Patents

Soft sweet sandwich quantitative integrated conveying and pouring equipment Download PDF

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Publication number
CN119605899B
CN119605899B CN202510157815.9A CN202510157815A CN119605899B CN 119605899 B CN119605899 B CN 119605899B CN 202510157815 A CN202510157815 A CN 202510157815A CN 119605899 B CN119605899 B CN 119605899B
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China
Prior art keywords
pouring
valve
quantitative
sandwich
air supply
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CN202510157815.9A
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Chinese (zh)
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CN119605899A (en
Inventor
陈光汶
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Jinjiang Yunkai Machinery Co ltd
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Jinjiang Yunkai Machinery Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/20Apparatus for coating or filling sweetmeats or confectionery
    • A23G3/2007Manufacture of filled articles, composite articles, multi-layered articles
    • A23G3/2023Manufacture of filled articles, composite articles, multi-layered articles the material being shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band or by drop-by-drop casting or dispensing of the materials on a surface or an article being completed
    • A23G3/203Apparatus for laying down the liquid, pasty or solid materials in moulds or drop-by-drop, on a surface or an article being completed, optionally with the associated heating, cooling, proportioning, cutting cast-tail, antidripping device
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/0205Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
    • A23G3/0226Apparatus for conditioning, e.g. tempering, cooking, heating, cooling, boiling down, evaporating, degassing, liquefying mass before shaping
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/0236Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • A23G3/0252Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • A23G3/0278Mould conveyor, e.g. with the associated mould
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/02Cooling or drying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/58Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • B65G47/19Arrangements or applications of hoppers or chutes having means for controlling material flow, e.g. to prevent overloading

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)

Abstract

The invention discloses a soft sweet sandwich quantitative integrated conveying and pouring device, which comprises a conveying belt, a machine table, a pouring device and at least two hoppers, wherein the conveying belt is assembled on the machine table, a plurality of dies are arranged on the conveying belt at equal intervals, each hopper and the pouring device are arranged on the machine table and are positioned above the conveying belt, each hopper is respectively used for storing different materials, each pouring device comprises a plurality of sandwich pouring nozzles and quantitative feeding assemblies corresponding to each hopper, each feeding end in each sandwich pouring nozzle is respectively communicated with each quantitative feeding assembly, and the unique quantitative feeding assemblies and the sandwich pouring nozzles are cooperated to realize synchronous injection and integrated forming of core materials and leather materials, so that the process complexity and time cost brought by step-by-step processing of the core materials and the leather materials in the traditional production mode are avoided, the production efficiency is remarkably improved, the pouring quantity of the core materials and the leather materials can be accurately controlled by controlling the moving distance of valve rods, and the stable product quality is ensured.

Description

一种软糖夹心定量一体输送浇注设备A soft candy filling quantitative integrated conveying and pouring equipment

技术领域Technical Field

本发明涉及定量浇注技术领域,具体是一种软糖夹心定量一体输送浇注设备。The invention relates to the technical field of quantitative pouring, in particular to a quantitative integrated conveying and pouring device for soft candy center.

背景技术Background Art

随着糖果市场的不断发展,夹心软糖因其丰富的口感和多样的口味组合受到消费者的广泛喜爱。夹心软糖的生产通常涉及软糖外壳和夹心馅料的双重浇注工艺。然而,现有的夹心软糖生产技术仍存在诸多不足之处。With the continuous development of the candy market, soft candies with fillings are widely loved by consumers due to their rich taste and diverse flavor combinations. The production of soft candies with fillings with fillings usually involves a double pouring process of the soft candy shell and the fillings. However, the existing production technology of soft candies with fillings ...

传统的夹心软糖生产方式大多采用分步浇注工艺,即先浇注软糖外壳,再注入夹心馅料。这种工艺存在以下问题:首先,软糖外壳在移动到夹心浇注工位的过程中容易凝固,导致夹心馅料无法均匀注入,影响产品质量和合格率。其次,分步浇注工艺的自动化程度较低,生产效率难以提升。Traditional production methods for soft candies mostly use a step-by-step pouring process, that is, pouring the soft candy shell first, and then injecting the filling. This process has the following problems: First, the soft candy shell is easy to solidify during the process of moving to the filling pouring station, resulting in the filling being unable to be injected evenly, affecting product quality and pass rate. Second, the step-by-step pouring process has a low degree of automation, and it is difficult to improve production efficiency.

此外,现有设备虽然实现了自动化浇注,但在定量控制方面仍存在缺陷,无法精准控制夹心料和皮料的注入量,使得外壳和夹心的比例不均匀,导致产品重量和口感不一致,产品的合格率降低。In addition, although the existing equipment has achieved automated pouring, it still has defects in quantitative control and is unable to accurately control the injection amount of the filling and skin materials, resulting in an uneven ratio of the outer shell and the filling, leading to inconsistent product weight and taste, and a reduced product qualification rate.

发明内容Summary of the invention

本发明的目的在于提供一种软糖夹心定量一体输送浇注设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a quantitative integrated conveying and depositing device for soft candy fillings, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种软糖夹心定量一体输送浇注设备,包括输送带、机台、浇注装置和至少两个的料斗,所述输送带装配于机台上且输送带上等间隔安装有多个模具,各个所述料斗和浇注装置均安装于机台上且位于输送带的上方,各个所述料斗分别用于储存不同物料,所述浇注装置包括若干个夹心浇注嘴和与若干个与各个料斗相对应的定量送料组件,且所述夹心浇注嘴内的各个进料端分别与各个定量送料组件连通;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a soft candy sandwich quantitative integrated conveying and pouring equipment, comprising a conveyor belt, a machine platform, a pouring device and at least two hoppers, the conveyor belt is assembled on the machine platform and a plurality of molds are evenly spaced on the conveyor belt, each of the hoppers and the pouring device is mounted on the machine platform and located above the conveyor belt, each of the hoppers is used to store different materials, the pouring device comprises a plurality of sandwich pouring nozzles and a plurality of quantitative feeding components corresponding to each hopper, and each feeding end in the sandwich pouring nozzle is respectively connected to each quantitative feeding component;

所述定量送料组件包括转阀、若干个定量筒、若干个阀杆和动力组件,所述转阀装配于料斗的出料口以控制料斗下料,所述夹心浇注嘴和定量筒分别与转阀连通,所述阀杆滑动设置于对应的定量筒内并在动力组件的驱动下做往返运动,当转阀切换至料斗与定量筒相连通状态时,阀杆活动将料斗内物料抽入至定量筒内,当转阀切换至定量筒与夹心浇注嘴连通状态时,阀杆活动将定量筒内的物料推送至夹心浇注嘴中排出。The quantitative feeding assembly includes a rotary valve, a plurality of quantitative cylinders, a plurality of valve stems and a power assembly. The rotary valve is assembled at the discharge port of the hopper to control the discharge of the hopper. The sandwich pouring nozzle and the quantitative cylinder are respectively connected with the rotary valve. The valve stem is slidably arranged in the corresponding quantitative cylinder and performs reciprocating motion under the drive of the power assembly. When the rotary valve is switched to a state where the hopper and the quantitative cylinder are connected, the valve stem moves to draw the material in the hopper into the quantitative cylinder. When the rotary valve is switched to a state where the quantitative cylinder and the sandwich pouring nozzle are connected, the valve stem moves to push the material in the quantitative cylinder into the sandwich pouring nozzle for discharge.

进一步的,所述转阀包括电机、阀体和阀芯,所述阀体沿其长度方向设置有与夹心浇注嘴数量对应的若干个进料端口、若干个注料端口和若干个排料端口,所述阀芯内设置有对应的若干个相独立的通道,所述进料端口与料斗相连通,所述定量筒安装于阀体的侧端并与注料端口相连通,所述排料端口与对应的夹心浇注嘴相连通,所述电机与阀芯连接以带动阀芯旋转切换,所述转阀设置有两种状态:第一状态,所述通道的两端分别与对应的进料端口和注料端口导通;第二状态,所述通道的两端分别与对应的注料端口和排料端口导通。Furthermore, the rotary valve includes a motor, a valve body and a valve core, the valve body is provided with a plurality of feed ports, a plurality of injection ports and a plurality of discharge ports corresponding to the number of sandwich pouring nozzles along its length direction, the valve core is provided with a corresponding plurality of independent channels, the feed port is connected with the hopper, the metering cylinder is installed at the side end of the valve body and is connected with the injection port, the discharge port is connected with the corresponding sandwich pouring nozzle, the motor is connected with the valve core to drive the valve core to rotate and switch, and the rotary valve is provided with two states: in the first state, the two ends of the channel are respectively connected with the corresponding feed port and injection port; in the second state, the two ends of the channel are respectively connected with the corresponding injection port and discharge port.

进一步的,所述料斗和定量送料组件的数量均为两组,两组所述料斗分别用于储存皮料和芯料,所述夹心浇注嘴包括浇注内嘴和浇注外嘴,所述浇注内嘴设置在所述浇注外嘴内部,且所述浇注内嘴的出料口高度高于浇注外嘴的出料口,用于输送皮料的所述阀体的各个排料端口分别与对应的浇注外嘴的进料端相连通,用于输送芯料的所述阀体的各个排料端口分别与对应的浇注内嘴的进料端相连通。Furthermore, the number of the hoppers and the quantitative feeding components is two groups, and the two groups of hoppers are used to store leather materials and core materials respectively. The sandwich pouring nozzle includes an inner pouring nozzle and an outer pouring nozzle. The inner pouring nozzle is arranged inside the outer pouring nozzle, and the discharge port of the inner pouring nozzle is higher than the discharge port of the outer pouring nozzle. The discharge ports of the valve body for conveying leather materials are respectively connected to the feed ends of the corresponding outer pouring nozzles, and the discharge ports of the valve body for conveying core materials are respectively connected to the feed ends of the corresponding inner pouring nozzles.

进一步的,所述定量筒的数量与夹心浇注嘴的数量相对应,所述阀体的侧端设置有支座,各个定量筒等间隔嵌设于支座内,所述阀杆靠近转阀的一端设置有密封件,各个所述定量筒内的阀杆远离转阀的一端均延伸出定量筒,且各个阀杆的末端相连接有连接架,所述连接架的侧端设置有齿条,所述动力组件包括伺服电机以及安装于伺服电机输出轴上的齿轮,所述齿轮与齿条啮合连接,从而伺服电机可带动所有阀杆同步运动。Furthermore, the number of the metering cylinders corresponds to the number of the sandwich pouring nozzles, a support is provided at the side end of the valve body, and each metering cylinder is embedded in the support at equal intervals, a sealing member is provided at one end of the valve stem close to the rotary valve, and the valve stem in each metering cylinder extends out of the metering cylinder at one end away from the rotary valve, and the end of each valve stem is connected to a connecting frame, and a rack is provided at the side end of the connecting frame, and the power assembly includes a servo motor and a gear installed on the output shaft of the servo motor, and the gear is meshingly connected to the rack, so that the servo motor can drive all valve stems to move synchronously.

进一步的,所述阀杆包括主杆和支杆,所述主杆位于定量筒内滑动,所述主杆远离转阀的一端开设有深孔,所述支杆滑动设置于深孔内,且其末端与深孔内壁之间连接有拉力弹簧,所述支座的侧方设置有调节架,所述调节架顶端设置有若干个与各个定量筒相对应的调节组件,所述调节组件包括限位座和滑动条,所述限位座的上部开设有限位口,对应的支杆穿设于限位口内,所述限位口的尺寸大于支杆的尺寸而小于主杆尺寸,所述滑动条固定装配于调节架顶部,所述限位座的底部滑动装配于滑动条上,所述滑动条的顶端等间隔开设有若干个定位孔,所述限位座的下部活动设置有定位块,所述定位块可插入至定位孔内从而对限位座进行固定。Furthermore, the valve stem includes a main rod and a support rod, the main rod is located in a quantitative cylinder and slides, a deep hole is provided at one end of the main rod away from the rotary valve, the support rod is slidably arranged in the deep hole, and a tension spring is connected between the end thereof and the inner wall of the deep hole, an adjusting frame is provided on the side of the support, and a plurality of adjusting components corresponding to each quantitative cylinder are provided on the top of the adjusting frame, the adjusting component includes a limit seat and a sliding bar, a limit opening is provided on the upper part of the limit seat, and the corresponding support rod is passed through the limit opening, the size of the limit opening is larger than the size of the support rod and smaller than the size of the main rod, the sliding bar is fixedly assembled on the top of the adjusting frame, and the bottom of the limit seat is slidably assembled on the sliding bar, a plurality of positioning holes are evenly spaced at the top of the sliding bar, and a positioning block is movably provided at the lower part of the limit seat, and the positioning block can be inserted into the positioning hole to fix the limit seat.

进一步的,所述支座内部嵌设有若干个第一加热管,且所述第一加热管与各个定量筒的外壁抵接,从而对定量筒进行导热,各个转阀的底部之间连接有连接座,各个所述夹心浇注嘴等间隔排列安装于连接座底部,所述夹心浇注嘴与排料端口的连通管道均设置于连接座内,所述连接座内嵌设有若干个第二加热管,所述第二加热管与连通管道的外壁抵接,从而对连通管道进行导热。Furthermore, a plurality of first heating tubes are embedded in the support, and the first heating tubes abut against the outer wall of each metering cylinder, thereby conducting heat to the metering cylinder, a connecting seat is connected between the bottom of each rotary valve, and each of the sandwich pouring nozzles is arranged at equal intervals and installed at the bottom of the connecting seat, and the connecting pipes between the sandwich pouring nozzle and the discharge port are all arranged in the connecting seat, and a plurality of second heating tubes are embedded in the connecting seat, and the second heating tubes abut against the outer wall of the connecting pipe, thereby conducting heat to the connecting pipe.

进一步的,所述料斗为漏斗状,所述料斗的下部倾斜面外壁嵌设有若干个第三加热管,所述料斗的上部内壁左右两侧均安装有若干个第四加热管,且两侧的第四加热管之间连接有浮动架,所述浮动架的两端分别滑动套设于相应一侧的第四加热管外表面,所述浮动架上设置有第五加热管,所述浮动架可在料斗内物料的浮力作用下始终上浮在物料上表面。Furthermore, the hopper is funnel-shaped, and a plurality of third heating tubes are embedded in the outer wall of the lower inclined surface of the hopper, and a plurality of fourth heating tubes are installed on the left and right sides of the upper inner wall of the hopper, and a floating frame is connected between the fourth heating tubes on both sides, and the two ends of the floating frame are respectively slidably mounted on the outer surface of the fourth heating tube on the corresponding side, and a fifth heating tube is arranged on the floating frame, and the floating frame can always float on the upper surface of the material under the buoyancy of the material in the hopper.

进一步的,各个加热管的内部可通过通入高温流体介质来进行热传递加热。Furthermore, the interior of each heating tube can be heated by passing a high-temperature fluid medium into the interior of each heating tube for heat transfer.

进一步的,所述输送带的侧端设置有冷却组件,且所述冷却组件位于浇注装置的下游侧,所述冷却组件包括底座、移动架、气阀和气缸,所述底座固定装配于输送带侧端,所述底座上设置有若干个滑杆,所述移动架滑动装配于滑杆上,各个滑杆表面均套设有弹簧,且弹簧两端分别与移动架和底座连接从而带动移动架复位,所述移动架的顶端滑动设置有升降架,所述气缸装配于移动架后端且活塞杆与升降架连接以带动其升降运动,所述升降架的底部排列设置有若干个送气管,所述气阀安装于升降架的顶端,所述气阀的输入端与外部气源连接,输出端与各个送气管相连通;Furthermore, a cooling assembly is provided at the side end of the conveyor belt, and the cooling assembly is located at the downstream side of the pouring device, and the cooling assembly includes a base, a movable frame, an air valve and a cylinder, the base is fixedly mounted on the side end of the conveyor belt, a plurality of sliding bars are provided on the base, the movable frame is slidably mounted on the sliding bars, a spring is sleeved on the surface of each sliding bar, and both ends of the spring are respectively connected to the movable frame and the base to drive the movable frame to reset, a lifting frame is slidably provided at the top end of the movable frame, the cylinder is mounted at the rear end of the movable frame and the piston rod is connected to the lifting frame to drive its lifting movement, a plurality of air supply pipes are arranged at the bottom of the lifting frame, the air valve is installed at the top end of the lifting frame, the input end of the air valve is connected to an external air source, and the output end is communicated with each air supply pipe;

所述模具靠近冷却组件的一侧设置有固定座,所述模具内部开设有通气腔,所述模具的另一侧开设有若干个出气口,所述出气口与通气腔相连通,所述固定座顶端开设有与各个送气管对应的若干个送气孔,所述送气管可插入至送气孔内,所述送气孔与通气腔相连通。A fixed seat is provided on one side of the mold close to the cooling component, a ventilation cavity is opened inside the mold, a plurality of air outlets are opened on the other side of the mold, the air outlets are connected with the ventilation cavity, a plurality of air supply holes corresponding to each air supply pipe are opened on the top of the fixed seat, the air supply pipe can be inserted into the air supply hole, and the air supply hole is connected with the ventilation cavity.

进一步的,所述升降架的前端设置有若干个送气支管,且所述送气支管呈水平设置,所述送气支管与气阀输出端相连通,在所述送气管插入至送气孔内的状态时,送气支管位于模具的顶端上方。Furthermore, a plurality of air supply branches are provided at the front end of the lifting frame, and the air supply branches are arranged horizontally. The air supply branches are connected to the output end of the air valve. When the air supply pipes are inserted into the air supply holes, the air supply branches are located above the top end of the mold.

进一步的,所述机台上活动设置有升降座,所述升降座位于浇注装置的正下方,且其上端位于输送带的上层输送面底部下侧,所述机台上设置有滑轨和伸缩缸,所述升降座沿滑轨移动,所述伸缩缸的活塞杆与升降座连接以驱动其移动。Furthermore, a lifting seat is movably arranged on the machine platform, the lifting seat is located directly below the pouring device, and its upper end is located on the lower side of the bottom of the upper conveying surface of the conveyor belt. A slide rail and a telescopic cylinder are arranged on the machine platform, the lifting seat moves along the slide rail, and the piston rod of the telescopic cylinder is connected to the lifting seat to drive it to move.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、高效自动化生产:本发明独特的定量送料组件与夹心浇注嘴的协同工作下,实现芯料和皮料的同步注入与一体成型,避免了传统生产方式中芯料与皮料分步加工所带来的工艺复杂性和时间成本,显著提高了生产效率,芯料和皮料一体注入模具中成型,确保了软糖的整体结构更加紧密,夹心不易移位或泄漏,不仅提高了产品的外观质量,还增强了产品的口感和稳定性,使其在市场上更具竞争力。1. Efficient and automated production: The unique quantitative feeding component of the present invention cooperates with the sandwich pouring nozzle to realize the synchronous injection and integrated molding of the core material and the skin material, avoiding the process complexity and time cost caused by the step-by-step processing of the core material and the skin material in the traditional production method, and significantly improving the production efficiency. The core material and the skin material are integrally injected into the mold for molding, ensuring that the overall structure of the soft candy is tighter and the sandwich is not easy to shift or leak, which not only improves the appearance quality of the product, but also enhances the taste and stability of the product, making it more competitive in the market.

2、精准浇注与质量控制:该设备采用先进的伺服浇注技术,通过控制阀杆的移动距离,能够精确控制芯料和皮料的浇注量,确保每次浇注的夹心比例一致,产品质量稳定,同时,通过输送带和升降座协同控制模具跟踪夹心浇注嘴移动的设计,避免了传统浇注过程中可能出现的溢糖、夹心分布不均等问题,从而提升了产品的整体质量。2. Precision pouring and quality control: The equipment adopts advanced servo pouring technology. By controlling the moving distance of the valve stem, it can accurately control the pouring amount of the core material and the skin material, ensuring that the sandwich ratio is consistent each time the pouring is stable. At the same time, the design of the conveyor belt and the lifting seat collaboratively controlling the mold to track the movement of the sandwich pouring nozzle avoids the problems of sugar overflow and uneven distribution of the sandwich that may occur in the traditional pouring process, thereby improving the overall quality of the product.

3. 简化生产工艺:传统夹心软糖生产需要复杂的冷却和成型工艺,而本设备通过一体化设计,将皮料和芯料料的浇注、冷却集成在一个输送带中,简化了生产流程,减少了设备占地面积和操作复杂性,同时通过独特的冷却组件设计,实现了浇注工序和冷却工序的同步运行且互不影响,极大提高了生产效率。3. Simplify the production process: The production of traditional soft candies requires complex cooling and molding processes. This equipment integrates the pouring and cooling of the skin and core materials into one conveyor belt through an integrated design, which simplifies the production process, reduces the equipment footprint and operation complexity. At the same time, through the unique cooling component design, the pouring process and the cooling process can be run synchronously without affecting each other, which greatly improves production efficiency.

4、本发明的调节组件可以根据不同的口感需求,灵活调整软糖皮料和芯料比例,能够在同批次浇注中生产不同夹心量或大小的夹心软糖,无需增设额外动力单独控制,只需简单操作便可切换比例,满足市场多样化的需求。4. The regulating component of the present invention can flexibly adjust the ratio of the soft candy skin material and the core material according to different taste requirements, and can produce soft candies with different filling amounts or sizes in the same batch of pouring. There is no need to add additional power for separate control. The ratio can be switched with simple operations to meet the diverse needs of the market.

5、本发明中的各个加热管设计,能够有效维持芯料和皮料的从储存到浇注过程中温度稳定性,避免因温度波动导致的凝固或流动性变差,保证了浇注过程的顺畅性,同时减少因芯料凝固或皮料变稠而需要的频繁清理和维护,不仅降低了生产成本,还提高了设备的使用寿命。5. The design of each heating tube in the present invention can effectively maintain the temperature stability of the core material and the leather material from storage to pouring, avoid solidification or deterioration of fluidity due to temperature fluctuations, ensure the smoothness of the pouring process, and reduce the frequent cleaning and maintenance required due to solidification of the core material or thickening of the leather material, which not only reduces the production cost, but also increases the service life of the equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的主视图;Fig. 1 is a front view of the present invention;

图2为图1中A处局部放大图;FIG2 is a partial enlarged view of point A in FIG1;

图3为图1中B处局部放大图;FIG3 is a partial enlarged view of point B in FIG1;

图4为本发明的侧视图;FIG4 is a side view of the present invention;

图5为本发明中冷却组件前视图;FIG5 is a front view of a cooling assembly in the present invention;

图6为本发明中冷却组件后视图;FIG6 is a rear view of the cooling assembly of the present invention;

图7为本发明中模具剖面图;FIG7 is a cross-sectional view of a mold in the present invention;

图8为本发明中调节组件结构示意图;FIG8 is a schematic diagram of the structure of the regulating assembly in the present invention;

图9为本发明中料斗结构示意图;FIG9 is a schematic diagram of the hopper structure of the present invention;

图10为本发明中料斗结构剖视图。FIG. 10 is a cross-sectional view of the hopper structure of the present invention.

图中,输送带-1、机台-2、料斗-3、模具-4、夹心浇注嘴-5、转阀-6、定量筒-7、阀杆-8、阀体-9、阀芯-10、进料端口-11、注料端口-12、排料端口-13、通道-14、浇注内嘴-15、浇注外嘴-16、支座-17、连接架-18、齿条-19、伺服电机-20、齿轮-21、主杆-22、支杆-23、拉力弹簧-24、调节架-25、限位座-26、滑动条-27、限位口-28、定位孔-29、定位块-30、第一加热管-31、连接座-32、第二加热管-33、第三加热管-34、第四加热管-35、浮动架-36、第五加热管-37、底座-38、移动架-39、气阀-40、气缸-41、滑杆-42、弹簧-43、送气管-44、固定座-45、通气腔-46、出气口-47、送气孔-48、送气支管-49、升降架-50、滑轨-51、伸缩缸-52、密封件-53、升降座-54。In the figure, conveyor belt 1, machine table 2, hopper 3, mold 4, sandwich pouring nozzle 5, rotary valve 6, metering cylinder 7, valve stem 8, valve body 9, valve core 10, feed port 11, injection port 12, discharge port 13, channel 14, pouring inner nozzle 15, pouring outer nozzle 16, support 17, connecting frame 18, rack 19, servo motor 20, gear 21, main rod 22, support rod 23, tension spring 24, adjustment frame 25, limit seat 26, slide bar 27, limit port 28, Positioning hole -29, positioning block -30, first heating tube -31, connecting seat -32, second heating tube -33, third heating tube -34, fourth heating tube -35, floating frame -36, fifth heating tube -37, base -38, movable frame -39, air valve -40, cylinder -41, slide rod -42, spring -43, air supply pipe -44, fixed seat -45, ventilation cavity -46, air outlet -47, air supply hole -48, air supply branch pipe -49, lifting frame -50, slide rail -51, telescopic cylinder -52, seal -53, lifting seat -54.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1至图10所示,一种软糖夹心定量一体输送浇注设备,包括输送带1、机台2、浇注装置和至少两个的料斗3,输送带1装配于机台2上且输送带1上等间隔安装有多个模具4,各个料斗3和浇注装置均安装于机台2上且位于输送带1的上方,各个料斗3分别用于储存不同物料,浇注装置包括若干个夹心浇注嘴5和与若干个与各个料斗3相对应的定量送料组件,且夹心浇注嘴5内的各个进料端分别与各个定量送料组件连通;As shown in FIGS. 1 to 10 , a soft candy sandwich quantitative integrated conveying and pouring device comprises a conveyor belt 1, a machine platform 2, a pouring device and at least two hoppers 3, the conveyor belt 1 is assembled on the machine platform 2 and a plurality of molds 4 are evenly spacedly mounted on the conveyor belt 1, each hopper 3 and the pouring device are mounted on the machine platform 2 and are located above the conveyor belt 1, each hopper 3 is used to store different materials, the pouring device comprises a plurality of sandwich pouring nozzles 5 and a plurality of quantitative feeding components corresponding to each hopper 3, and each feeding end in the sandwich pouring nozzle 5 is respectively connected to each quantitative feeding component;

定量送料组件包括转阀6、若干个定量筒7、若干个阀杆8和动力组件,转阀6装配于料斗3的出料口以控制料斗3下料,夹心浇注嘴5和定量筒7分别与转阀6连通,阀杆8滑动设置于对应的定量筒7内并在动力组件的驱动下做往返运动,当转阀6切换至料斗3与定量筒7相连通状态时,阀杆8活动将料斗3内物料抽入至定量筒7内,当转阀6切换至定量筒7与夹心浇注嘴5连通状态时,阀杆8活动将定量筒7内的物料推送至夹心浇注嘴5中排出。The quantitative feeding assembly includes a rotary valve 6, a plurality of quantitative cylinders 7, a plurality of valve stems 8 and a power assembly. The rotary valve 6 is assembled at the discharge port of the hopper 3 to control the discharge of the hopper 3. The sandwich pouring nozzle 5 and the quantitative cylinder 7 are respectively connected to the rotary valve 6. The valve stem 8 is slidably arranged in the corresponding quantitative cylinder 7 and performs reciprocating motion under the drive of the power assembly. When the rotary valve 6 is switched to the state where the hopper 3 and the quantitative cylinder 7 are connected, the valve stem 8 moves to draw the material in the hopper 3 into the quantitative cylinder 7. When the rotary valve 6 is switched to the state where the quantitative cylinder 7 and the sandwich pouring nozzle 5 are connected, the valve stem 8 moves to push the material in the quantitative cylinder 7 to the sandwich pouring nozzle 5 for discharge.

在本实施例中,转阀6包括电机、阀体9和阀芯10,阀体9沿其长度方向设置有与夹心浇注嘴5数量对应的若干个进料端口11、若干个注料端口12和若干个排料端口13,阀芯10内设置有对应的若干个相独立的通道14,进料端口11与料斗3相连通,定量筒7安装于阀体9的侧端并与注料端口12相连通,排料端口13与对应的夹心浇注嘴5相连通,电机与阀芯10连接以带动阀芯10旋转切换,转阀6设置有两种状态:第一状态,通道14的两端分别与对应的进料端口11和注料端口12导通;第二状态,通道14的两端分别与对应的注料端口12和排料端口13导通。In this embodiment, the rotary valve 6 includes a motor, a valve body 9 and a valve core 10. The valve body 9 is provided with a plurality of feed ports 11, a plurality of injection ports 12 and a plurality of discharge ports 13 corresponding to the number of the sandwich pouring nozzles 5 along its length direction. The valve core 10 is provided with a corresponding plurality of independent channels 14. The feed port 11 is connected to the hopper 3. The metering cylinder 7 is installed at the side end of the valve body 9 and is connected to the injection port 12. The discharge port 13 is connected to the corresponding sandwich pouring nozzle 5. The motor is connected to the valve core 10 to drive the valve core 10 to rotate and switch. The rotary valve 6 is provided with two states: in the first state, the two ends of the channel 14 are respectively connected to the corresponding feed port 11 and injection port 12; in the second state, the two ends of the channel 14 are respectively connected to the corresponding injection port 12 and discharge port 13.

在本实施例中,料斗3和定量送料组件的数量均为两组,两组料斗3分别用于储存皮料和芯料,夹心浇注嘴5包括浇注内嘴15和浇注外嘴16,浇注内嘴15设置在浇注外嘴16内部,且浇注内嘴15的出料口高度高于浇注外嘴16的出料口,该设计可以确保皮料先于芯料注入,从而保证皮料可以包裹住芯料,用于输送皮料的阀体9的各个排料端口13分别与对应的浇注外嘴16的进料端相连通,用于输送芯料的阀体9的各个排料端口13分别与对应的浇注内嘴15的进料端相连通。In this embodiment, there are two groups of hoppers 3 and quantitative feeding components. The two groups of hoppers 3 are used to store leather materials and core materials respectively. The sandwich pouring nozzle 5 includes an inner pouring nozzle 15 and an outer pouring nozzle 16. The inner pouring nozzle 15 is arranged inside the outer pouring nozzle 16, and the discharge port height of the inner pouring nozzle 15 is higher than the discharge port of the outer pouring nozzle 16. This design can ensure that the leather material is injected before the core material, thereby ensuring that the leather material can wrap the core material. The various discharge ports 13 of the valve body 9 for conveying the leather material are respectively connected to the corresponding feed end of the outer pouring nozzle 16, and the various discharge ports 13 of the valve body 9 for conveying the core material are respectively connected to the corresponding feed end of the inner pouring nozzle 15.

在本实施例中,定量筒7的数量与夹心浇注嘴5的数量相对应,阀体9的侧端设置有支座17,各个定量筒7等间隔嵌设于支座17内,阀杆8靠近转阀6的一端设置有密封件53,各个定量筒7内的阀杆8远离转阀6的一端均延伸出定量筒7,且各个阀杆8的末端相连接有连接架18,连接架18的侧端设置有齿条19,动力组件包括伺服电机20以及安装于伺服电机20输出轴上的齿轮21,齿轮21与齿条19啮合连接,从而伺服电机20可带动所有阀杆8同步运动;In this embodiment, the number of metering cylinders 7 corresponds to the number of sandwich pouring nozzles 5, a support 17 is provided at the side end of the valve body 9, and each metering cylinder 7 is embedded in the support 17 at equal intervals, a sealing member 53 is provided at one end of the valve stem 8 close to the rotary valve 6, and the end of the valve stem 8 in each metering cylinder 7 away from the rotary valve 6 extends out of the metering cylinder 7, and the end of each valve stem 8 is connected to a connecting frame 18, and a rack 19 is provided at the side end of the connecting frame 18, and the power assembly includes a servo motor 20 and a gear 21 installed on the output shaft of the servo motor 20, and the gear 21 is meshed and connected with the rack 19, so that the servo motor 20 can drive all valve stems 8 to move synchronously;

本装置的浇注工序为(以下以单个夹心浇注嘴5为例进行说明):工作人员先分别往两个料斗3内倒入作为夹心的芯料和作为外壳的皮料,由输送带1将模具4输送到夹心浇注嘴5,此时,转阀6切换至第一状态,两侧的伺服电机20同步运行,伺服电机20通过齿轮21和齿条19啮合作用,带动阀杆8向外移动,从而在大气压强的作用下,料斗3内的芯料/皮料依次流过进料端口11、通道14和注料端口12后被抽入至定量筒7内,通过阀杆8的移动距离可控制抽入的物料量,从而实现定量送料效果,接着转阀6切换至第二状态,伺服电机20带动阀杆8向内移动,将定量筒7内的物料依次流过注料端口12、通道14和排料端口13后推入至对应的浇注内嘴15/浇注外嘴16,最终由浇注内嘴15/浇注外嘴16注入到模具4上,且在注入过程时,由于浇注外嘴16与浇注内嘴15是同心的,且浇注外嘴16位于浇注内嘴15的外侧,芯料和皮料同步一体注入,这样可以保证浇注时芯料始终在皮料的中间,确保成型软糖皮料将芯料包裹在内。The pouring process of the device is as follows (a single sandwich pouring nozzle 5 is used as an example for explanation): the staff first pours the core material as the sandwich and the leather material as the shell into the two hoppers 3 respectively, and the conveyor belt 1 conveys the mold 4 to the sandwich pouring nozzle 5. At this time, the rotary valve 6 is switched to the first state, and the servo motors 20 on both sides operate synchronously. The servo motor 20 drives the valve stem 8 to move outward through the meshing action of the gear 21 and the rack 19. Therefore, under the action of atmospheric pressure, the core material/leather material in the hopper 3 flows through the feed port 11, the channel 14 and the injection port 12 in turn and is then drawn into the metering cylinder 7. The moving distance of the valve stem 8 can control the material drawn in. The material in the metering cylinder 7 is pushed into the corresponding inner pouring nozzle 15/outer pouring nozzle 16 after passing through the injection port 12, the channel 14 and the discharge port 13 in turn, and finally injected into the mold 4 by the inner pouring nozzle 15/outer pouring nozzle 16. During the injection process, since the outer pouring nozzle 16 is concentric with the inner pouring nozzle 15 and the outer pouring nozzle 16 is located on the outside of the inner pouring nozzle 15, the core material and the skin material are injected synchronously and integrally. This ensures that the core material is always in the middle of the skin material during pouring, and ensures that the skin material of the molded soft candy wraps the core material inside.

在本实施例中,阀杆8包括主杆22和支杆23,主杆22位于定量筒7内滑动,主杆22远离转阀6的一端开设有深孔,支杆23滑动设置于深孔内,且其末端与深孔内壁之间连接有拉力弹簧24,支座17的侧方设置有调节架25,调节架25顶端设置有若干个与各个定量筒7相对应的调节组件,调节组件包括限位座26和滑动条27,限位座26的上部开设有限位口28,对应的支杆23穿设于限位口28内,限位口28的尺寸大于支杆23的尺寸而小于主杆22尺寸,滑动条27固定装配于调节架25顶部,限位座26的底部滑动装配于滑动条27上,滑动条27的顶端等间隔开设有若干个定位孔29,限位座26的下部活动设置有定位块30,定位块30可插入至定位孔29内从而对限位座26进行固定。In this embodiment, the valve stem 8 includes a main rod 22 and a support rod 23. The main rod 22 is located in the quantitative cylinder 7 and slides. A deep hole is opened at one end of the main rod 22 away from the rotary valve 6. The support rod 23 is slidably arranged in the deep hole, and a tension spring 24 is connected between the end of the support rod 23 and the inner wall of the deep hole. An adjustment frame 25 is arranged on the side of the support 17. A plurality of adjustment components corresponding to each quantitative cylinder 7 are arranged on the top of the adjustment frame 25. The adjustment components include a limit seat 26 and a sliding bar 27. The upper part of the limit seat 26 is opened. A limiting opening 28 is provided, and the corresponding support rod 23 is inserted into the limiting opening 28. The size of the limiting opening 28 is larger than the size of the support rod 23 but smaller than the size of the main rod 22. The sliding bar 27 is fixedly assembled on the top of the adjustment frame 25. The bottom of the limiting seat 26 is slidably assembled on the sliding bar 27. A plurality of positioning holes 29 are evenly spaced at the top of the sliding bar 27. A positioning block 30 is movably provided at the lower part of the limiting seat 26. The positioning block 30 can be inserted into the positioning hole 29 to fix the limiting seat 26.

因为多个阀杆8均被连接架18连接为一体,并由伺服电机20同步驱动,因为每个阀杆8的移动距离都是相同的,这样可以使得同一批生产的软糖中皮料和芯料的比例均匀一致,但当需要一批次生产出不同夹心比例的软糖,从而让一包装内的产品口感更丰富的情况时,此时可通过控制限位座26移动来调节不同比例,通过移动两侧相对应的限位座26至所需比例位置后通过按下定位块30使其插入至定位孔29内完成固定,此时经过电机带动各个支杆23移动相同的距离,但因为限位座26的限位作用,会使得支杆23带动其内主杆22向外移动时被限位座26阻挡,而支杆23因为是通过拉力弹簧24与主杆22连接,具有一定的活动区间,因此能够继续向外移动,但主杆22因限位座26阻挡而只能够移动至限位座26的位置,从而即使伺服电机20带动各个支杆23同步移动相同距离,也会因每个支杆23上的限位座26位置不同,而使得其内的主杆22移动的距离不同,从而抽入至定量筒7内的物料量也不同,使得同一批次可生产出不同比例皮料和芯料的软糖,从而丰富消费者对口感的需求,无需分多批次生产再掺杂混合包装,有效提高效率。Because the multiple valve stems 8 are connected as a whole by the connecting frame 18 and are synchronously driven by the servo motor 20, and because the moving distance of each valve stem 8 is the same, the ratio of the skin material to the core material in the soft candies produced in the same batch can be uniform. However, when it is necessary to produce a batch of soft candies with different sandwich ratios so that the taste of the products in a package is richer, the different ratios can be adjusted by controlling the movement of the limit seat 26. After moving the corresponding limit seats 26 on both sides to the required ratio position, the positioning block 30 is pressed to insert it into the positioning hole 29 to complete the fixation. At this time, the motor drives each support rod 23 to move the same distance, but because of the limiting effect of the limit seat 26, the support rod 23 will drive the inner When the main rod 22 moves outward, it is blocked by the limit seat 26. Since the support rod 23 is connected to the main rod 22 by the tension spring 24 and has a certain movable range, it can continue to move outward. However, the main rod 22 can only move to the position of the limit seat 26 due to the blockage of the limit seat 26. Therefore, even if the servo motor 20 drives each support rod 23 to move the same distance synchronously, the position of the limit seat 26 on each support rod 23 is different, which will cause the main rod 22 therein to move a different distance, so that the amount of material drawn into the metering cylinder 7 is also different, so that the same batch can produce soft candies with different proportions of skin material and core material, thereby enriching consumers' demand for taste, without the need for production in multiple batches and then mixing and packaging, effectively improving efficiency.

在本实施例中,支座17内部嵌设有若干个第一加热管31,且第一加热管31与各个定量筒7的外壁抵接,从而对定量筒7进行导热,各个转阀6的底部之间连接有连接座32,各个夹心浇注嘴5等间隔排列安装于连接座32底部,夹心浇注嘴5与排料端口13的连通管道均设置于连接座32内,连接座32内嵌设有若干个第二加热管33,第二加热管33与连通管道的外壁抵接,从而对连通管道进行导热;In this embodiment, a plurality of first heating tubes 31 are embedded in the support 17, and the first heating tubes 31 abut against the outer wall of each metering tube 7, so as to conduct heat to the metering tube 7, a connecting seat 32 is connected between the bottoms of each rotary valve 6, each sandwich pouring nozzle 5 is arranged at equal intervals and installed at the bottom of the connecting seat 32, and the connecting pipes between the sandwich pouring nozzle 5 and the discharge port 13 are all arranged in the connecting seat 32, and a plurality of second heating tubes 33 are embedded in the connecting seat 32, and the second heating tubes 33 abut against the outer wall of the connecting pipe, so as to conduct heat to the connecting pipe;

通过第一加热管31和第二加热管33的设置,可以确保定量筒7和夹心浇注嘴5具有一定温度,不会受外界环境因素而温度较低,而具有保温效果,使流入其内的芯料和皮料不会因温度差而出现提前凝固,一方面可以避免转阀6堵塞,使物料可以顺利流动,另一方面确保浇注之前不会出现凝固,也可以减少残次品的产生。By setting the first heating tube 31 and the second heating tube 33, it can be ensured that the metering tube 7 and the sandwich pouring nozzle 5 have a certain temperature and will not be affected by external environmental factors and the temperature is low, but have a heat preservation effect, so that the core material and the skin material flowing into them will not solidify prematurely due to the temperature difference. On the one hand, it can avoid the clogging of the rotary valve 6 so that the material can flow smoothly. On the other hand, it ensures that solidification does not occur before pouring, and can also reduce the production of defective products.

在本实施例中,料斗3为漏斗状,料斗3的下部倾斜面外壁嵌设有若干个第三加热管34,料斗3的上部内壁左右两侧均安装有若干个第四加热管35,且两侧的第四加热管35之间连接有浮动架36,浮动架36的两端分别滑动套设于相应一侧的第四加热管35外表面,浮动架36上设置有第五加热管37,浮动架36可在料斗3内物料的浮力作用下始终上浮在物料上表面;In this embodiment, the hopper 3 is funnel-shaped, and a plurality of third heating tubes 34 are embedded in the outer wall of the lower inclined surface of the hopper 3. A plurality of fourth heating tubes 35 are installed on both sides of the upper inner wall of the hopper 3, and a floating frame 36 is connected between the fourth heating tubes 35 on both sides. The two ends of the floating frame 36 are respectively slidably sleeved on the outer surface of the fourth heating tube 35 on the corresponding side. A fifth heating tube 37 is arranged on the floating frame 36. The floating frame 36 can always float on the upper surface of the material under the buoyancy of the material in the hopper 3.

第三加热管34和第四加热管35的设置,可以使料斗3具有保温的作用,防止物料在料斗3中提前凝固或结团,同时由于软糖胶体溶液在高温下具有良好的流动性,保温可以确保物料在料斗3中不会因温度下降而变得黏稠,从而保证其顺利流出并进行浇注;而浮动架36和第五加热管37的设置,由于浮动架36的密度远小于软糖胶体溶液的密度,浮动架36可以始终浮在溶液表面,从而通过其上的第五加热管37对胶体溶液上表面进行加热保温,避免溶液上表面因与空气接触的原因,会导致表面与内部存在明显温度差而使得表面出现凝固,同时由于浮动架36的设置,料斗3内的溶液随着浇注变少,浮动架36也会因液位下降而同步下降,最终下降至料斗3倾斜面才停止,以避免浮动架36堵塞料斗3出料口。The third heating tube 34 and the fourth heating tube 35 are provided to make the hopper 3 have a heat preservation effect, so as to prevent the material from solidifying or agglomerating in advance in the hopper 3. At the same time, since the soft candy colloidal solution has good fluidity at high temperature, the heat preservation can ensure that the material will not become viscous in the hopper 3 due to the temperature drop, so as to ensure its smooth flow out and pouring. The floating frame 36 and the fifth heating tube 37 are provided. Since the density of the floating frame 36 is much smaller than the density of the soft candy colloidal solution, the floating frame 36 can always float on the surface of the solution, so that the upper surface of the colloidal solution is heated and kept warm by the fifth heating tube 37 thereon, so as to avoid the upper surface of the solution from contacting with the air, which will cause a significant temperature difference between the surface and the interior and cause the surface to solidify. At the same time, due to the provision of the floating frame 36, the solution in the hopper 3 becomes less as the pouring, and the floating frame 36 will also drop synchronously due to the drop in liquid level, and finally stop when it drops to the inclined surface of the hopper 3, so as to avoid the floating frame 36 blocking the discharge port of the hopper 3.

在本实施例中,输送带1的侧端设置有冷却组件,且冷却组件位于浇注装置的下游侧,冷却组件包括底座38、移动架39、气阀40和气缸41,底座38固定装配于输送带1侧端,底座38上设置有若干个滑杆42,移动架39滑动装配于滑杆42上,各个滑杆42表面均套设有弹簧,且弹簧两端分别与移动架39和底座38连接从而带动移动架39复位,移动架39的顶端滑动设置有升降架50,气缸41装配于移动架39后端且活塞杆与升降架50连接以带动其升降运动,升降架50的底部排列设置有若干个送气管44,气阀40安装于升降架50的顶端,气阀40的输入端与外部气源连接,输出端与各个送气管44相连通;In this embodiment, a cooling assembly is provided at the side end of the conveyor belt 1, and the cooling assembly is located at the downstream side of the pouring device. The cooling assembly includes a base 38, a movable frame 39, an air valve 40 and a cylinder 41. The base 38 is fixedly mounted on the side end of the conveyor belt 1, and a plurality of slide bars 42 are provided on the base 38. The movable frame 39 is slidably mounted on the slide bars 42. A spring is sleeved on the surface of each slide bar 42, and the two ends of the spring are respectively connected to the movable frame 39 and the base 38 to drive the movable frame 39 to reset. A lifting frame 50 is slidably provided at the top end of the movable frame 39. The cylinder 41 is mounted at the rear end of the movable frame 39 and the piston rod is connected to the lifting frame 50 to drive its lifting movement. A plurality of air supply pipes 44 are arranged at the bottom of the lifting frame 50. The air valve 40 is installed at the top end of the lifting frame 50. The input end of the air valve 40 is connected to an external air source, and the output end is connected to each air supply pipe 44.

模具4靠近冷却组件的一侧设置有固定座45,模具4内部开设有通气腔46,模具4的另一侧开设有若干个出气口47,出气口47与通气腔46相连通,固定座45顶端开设有与各个送气管44对应的若干个送气孔48,送气管44可插入至送气孔48内,送气孔48与通气腔46相连通;A fixing seat 45 is provided on one side of the mold 4 close to the cooling assembly, a ventilation cavity 46 is provided inside the mold 4, a plurality of air outlets 47 are provided on the other side of the mold 4, the air outlets 47 are connected to the ventilation cavity 46, a plurality of air supply holes 48 corresponding to the air supply pipes 44 are provided on the top of the fixing seat 45, the air supply pipes 44 can be inserted into the air supply holes 48, and the air supply holes 48 are connected to the ventilation cavity 46;

在本实施例中,升降架50的前端设置有若干个送气支管49,且送气支管49呈水平设置,送气支管49与气阀40输出端相连通,在送气管44插入至送气孔48内的状态时,送气支管49位于模具4的顶端上方。In this embodiment, a plurality of air supply branch pipes 49 are provided at the front end of the lifting frame 50, and the air supply branch pipes 49 are arranged horizontally. The air supply branch pipes 49 are connected to the output end of the air valve 40. When the air supply pipe 44 is inserted into the air supply hole 48, the air supply branch pipe 49 is located above the top end of the mold 4.

浇注完成夹心软糖的模具4继续由输送带1以设定的速度输送,当该模具4被输送至升降架50前方时被传感器检测到,从而发送信号至气缸41,气缸41的活塞杆回缩以带动升降架50向下移动,使得各个送气管44插入到该模具4侧端的对应送气孔48中,同时送气支管49也因升降架50下降至模具4顶面,此时气阀40开启将外部气源产生的冷空气通过送气管44注入至通气腔46内,再由出气口47排出,在该过程中冷空气会对模具4的模腔内壁进行降温,从而对夹心软糖侧壁降温,同时送气支管49吹出的冷空气会直吹夹心软糖的表面,通过送气管44和送气支管49协同工作下,对夹心软糖进行全方位降温,在极短时间内将软糖表面温度降低,从而方便后续脱模;The mold 4 after pouring the soft candy with the filling is continuously conveyed by the conveyor belt 1 at a set speed. When the mold 4 is conveyed to the front of the lifting frame 50, it is detected by the sensor, thereby sending a signal to the cylinder 41. The piston rod of the cylinder 41 retracts to drive the lifting frame 50 to move downward, so that each air supply pipe 44 is inserted into the corresponding air supply hole 48 at the side end of the mold 4. At the same time, the air supply branch pipe 49 is also lowered to the top surface of the mold 4 due to the lifting frame 50. At this time, the air valve 40 is opened to inject the cold air generated by the external air source into the ventilation cavity 46 through the air supply pipe 44, and then discharged from the air outlet 47. In this process, the cold air will cool the inner wall of the mold cavity of the mold 4, thereby cooling the side wall of the soft candy with the filling. At the same time, the cold air blown out of the air supply branch pipe 49 will directly blow on the surface of the soft candy with the filling. Through the coordinated work of the air supply pipe 44 and the air supply branch pipe 49, the soft candy with the filling is cooled in all directions, and the surface temperature of the soft candy is reduced in a very short time, thereby facilitating subsequent demoulding.

且该冷却工序可与浇注工序同步运行,因为模具4是固定安装在输送带1上的,而送气管44插入至模具4侧端的送气孔48时,可以起到限位固定的作用,当浇注工序进行时,因为模具4上有多排模腔,而每次浇注仅对一排模腔进行浇注,因此输送带1需要不断带动模具4移动跟踪夹心浇注嘴5,而在输送带1带动浇注工序下的模具4时也会同步带动所有模具4移动,此时与送气管44连接的模具4在移动时,会因送气管44限位作用而同步带动移动座移动并压缩弹簧43,从而使得送气管44与模具4保持连通状态,冷却工序和浇注工序可同步运行,并在一块模具4的浇注结束后,冷却工序同步完成,气缸41带动升降架50上移,使送气管44脱离送气孔48,而在脱离后因失去限位力,移动架39会在弹簧43回弹力下复位,从而可为下一块模具4进行冷却。And the cooling process can be synchronized with the pouring process, because the mold 4 is fixedly mounted on the conveyor belt 1, and when the air supply pipe 44 is inserted into the air supply hole 48 at the side end of the mold 4, it can play a role of limiting and fixing. When the pouring process is in progress, because there are multiple rows of cavities on the mold 4, and each pouring only pours one row of cavities, the conveyor belt 1 needs to continuously drive the mold 4 to move and track the sandwich pouring nozzle 5, and when the conveyor belt 1 drives the mold 4 under the pouring process, it will also synchronously drive all the molds 4 to move. At this time, the air supply pipe 4 When the mold 4 connected to the mold 4 moves, the air supply pipe 44 will synchronously drive the moving seat to move and compress the spring 43 due to the limiting effect of the air supply pipe 44, so that the air supply pipe 44 and the mold 4 are kept in a connected state, and the cooling process and the pouring process can be operated synchronously. After the pouring of one mold 4 is completed, the cooling process is completed synchronously, and the cylinder 41 drives the lifting frame 50 to move upward to make the air supply pipe 44 separate from the air supply hole 48. After separation, due to the loss of limiting force, the moving frame 39 will be reset under the rebound force of the spring 43, so that the next mold 4 can be cooled.

在本实施例中,机台2上活动设置有升降座54,升降座54位于浇注装置的正下方,且其上端位于输送带1的上层输送面底部下侧,机台2上设置有滑轨51和伸缩缸52,升降座54沿滑轨51移动,伸缩缸52的活塞杆与升降座54连接以驱动其移动;In this embodiment, a lifting seat 54 is movably provided on the machine 2. The lifting seat 54 is located directly below the pouring device, and its upper end is located at the lower side of the bottom of the upper conveying surface of the conveyor belt 1. A slide rail 51 and a telescopic cylinder 52 are provided on the machine 2. The lifting seat 54 moves along the slide rail 51, and the piston rod of the telescopic cylinder 52 is connected to the lifting seat 54 to drive it to move.

当输送带1驱动模具4输送至夹心浇注嘴5下方时会被传感器检测到,同时发生处理信号至伸缩缸52,伸缩缸52的活塞杆伸出,带动升降座54向上移动,从而将输送带1的该处输送面顶起,进而带动模具4上顶,使得夹心浇注嘴5伸入至模具4上的模腔内,再进行浇注,使物料可以准确落入模腔内避免物料飞溅,浇注完毕后伸缩缸52复位,输送带1继续输送。When the conveyor belt 1 drives the mold 4 to be transported to the bottom of the sandwich pouring nozzle 5, it will be detected by the sensor, and a processing signal will be generated to the telescopic cylinder 52. The piston rod of the telescopic cylinder 52 will extend, driving the lifting seat 54 to move upward, thereby lifting the conveying surface of the conveyor belt 1 at that location, and then driving the mold 4 to push up, so that the sandwich pouring nozzle 5 extends into the mold cavity on the mold 4, and then pouring is carried out, so that the material can fall into the mold cavity accurately to avoid material splashing. After pouring is completed, the telescopic cylinder 52 is reset, and the conveyor belt 1 continues to convey.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The soft sweet sandwich quantitative integrated conveying and pouring equipment is characterized by comprising a conveying belt, a machine table, a pouring device and at least two hoppers, wherein the conveying belt is assembled on the machine table, a plurality of dies are arranged on the conveying belt at equal intervals, the hoppers and the pouring device are all arranged on the machine table and are positioned above the conveying belt, the hoppers are respectively used for storing different materials, the pouring device comprises a plurality of sandwich pouring nozzles and quantitative feeding assemblies corresponding to the hoppers, and the feeding ends in the sandwich pouring nozzles are respectively communicated with the quantitative feeding assemblies;
The quantitative feeding assembly comprises a rotary valve, a plurality of quantitative cylinders, a plurality of valve rods and a power assembly, wherein the rotary valve is assembled at a discharge hole of a hopper to control the hopper to discharge, the sandwich pouring nozzle and the quantitative cylinders are respectively communicated with the rotary valve, the valve rods are slidably arranged in the corresponding quantitative cylinders and do reciprocating motion under the driving of the power assembly, when the rotary valve is switched to a state that the hopper is communicated with the quantitative cylinders, the valve rods are movable to pump materials in the hopper into the quantitative cylinders, and when the rotary valve is switched to a state that the quantitative cylinders are communicated with the sandwich pouring nozzle, the valve rods are movable to push the materials in the quantitative cylinders into the sandwich pouring nozzle to be discharged; the sandwich pouring nozzle comprises a pouring inner nozzle and a pouring outer nozzle, wherein the pouring inner nozzle is arranged in the pouring outer nozzle, and the height of a discharge hole of the pouring inner nozzle is higher than that of a discharge hole of the pouring outer nozzle;
The cooling assembly is arranged at the side end of the conveying belt and positioned at the downstream side of the pouring device, the cooling assembly comprises a base, a movable frame, an air valve and an air cylinder, the base is fixedly assembled at the side end of the conveying belt, a plurality of sliding rods are arranged on the base, the movable frame is slidably assembled on the sliding rods, springs are sleeved on the surfaces of the sliding rods, two ends of each spring are respectively connected with the movable frame and the base so as to drive the movable frame to reset, a lifting frame is slidably arranged at the top end of the movable frame, the air cylinder is assembled at the rear end of the movable frame, a piston rod is connected with the lifting frame so as to drive the lifting frame to move up and down, a plurality of air supply pipes are arranged at the bottom of the lifting frame, the air valve is arranged at the top end of the lifting frame, the input end of the air valve is connected with an external air source, and the output end of the air valve is communicated with each air supply pipe;
The cooling device comprises a cooling assembly, a die, a fixing seat, an air supply cavity, a plurality of air outlets, a plurality of air supply holes, a plurality of air supply branch pipes and an air valve output end, wherein the fixing seat is arranged on one side, close to the cooling assembly, of the die, the air supply cavity is arranged in the die, the plurality of air outlets are arranged on the other side of the die, the air outlets are communicated with the air supply cavity, the plurality of air supply holes corresponding to the air supply pipes are arranged on the top end of the fixing seat, the air supply pipes can be inserted into the air supply holes, the air supply holes are communicated with the air supply cavity, the plurality of air supply branch pipes are arranged at the front end of the lifting frame and are horizontally arranged, and the air supply branch pipes are communicated with the air valve output end.
2. The soft sweet sandwich quantitative integrated conveying and pouring device is characterized in that the rotary valve comprises a motor, a valve body and a valve core, wherein a plurality of feeding ports, a plurality of injecting ports and a plurality of discharging ports which are corresponding to the sandwich pouring nozzles in number are arranged on the valve body along the length direction of the valve body, a plurality of independent channels are arranged in the valve core, the feeding ports are communicated with a hopper, the quantitative cylinder is arranged at the side end of the valve body and is communicated with the injecting ports, the discharging ports are communicated with the corresponding sandwich pouring nozzles, the motor is connected with the valve core to drive the valve core to rotate and switch, and the rotary valve is provided with a first state, two ends of the channels are respectively communicated with the corresponding feeding ports and the corresponding discharging ports, and a second state, two ends of the channels are respectively communicated with the corresponding injecting ports and the discharging ports.
3. The device for integrally transporting and pouring the filling of the soft sweets is characterized in that the number of the hoppers and the quantitative feeding assemblies is two, the hoppers are respectively used for storing the leather materials and the core materials, the discharging ports of the valve body for transporting the leather materials are respectively communicated with the feeding ends of the corresponding pouring outer nozzles, and the discharging ports of the valve body for transporting the core materials are respectively communicated with the feeding ends of the corresponding pouring inner nozzles.
4. The soft sweet sandwich quantitative integrated conveying and pouring device is characterized in that the number of the quantitative cylinders corresponds to the number of sandwich pouring nozzles, a support is arranged at the side end of the valve body, the quantitative cylinders are embedded in the support at equal intervals, a sealing element is arranged at one end of each valve rod, close to the rotary valve, of each quantitative cylinder, the quantitative cylinders extend out of one end, far away from the rotary valve, of each valve rod, a connecting frame is connected with the tail end of each valve rod, racks are arranged at the side ends of the connecting frames, and the power assembly comprises a servo motor and gears arranged on an output shaft of the servo motor, and the gears are in meshed connection with the racks, so that the servo motor can drive all the valve rods to synchronously move.
5. The soft sweet sandwich quantitative integrated conveying and pouring device is characterized in that the valve rod comprises a main rod and supporting rods, the main rod slides in the quantitative cylinders, a deep hole is formed in one end, far away from the rotary valve, of the main rod, the supporting rods slide in the deep hole, a tension spring is connected between the tail end of the supporting rods and the inner wall of the deep hole, an adjusting frame is arranged on the side of the support, a plurality of adjusting assemblies corresponding to each quantitative cylinder are arranged on the top end of the adjusting frame, each adjusting assembly comprises a limiting seat and a sliding strip, limiting openings are formed in the upper portions of the limiting seats, the corresponding supporting rods penetrate through the limiting openings, the size of each limiting opening is larger than that of each supporting rod and smaller than that of the main rod, the sliding strips are fixedly assembled on the top of the adjusting frame, the bottoms of the limiting seats are assembled on the sliding strips in a sliding mode, a plurality of positioning holes are formed in the top ends of the sliding strips at equal intervals, and the lower portions of the limiting seats are movably provided with positioning blocks, and the positioning blocks can be inserted into the positioning holes so as to fix the limiting seats.
6. The device of claim 4, wherein the first heating pipes are embedded in the support and are abutted against the outer walls of the quantitative cylinders so as to conduct heat to the quantitative cylinders, connecting seats are connected between the bottoms of the rotary valves, the sandwich pouring nozzles are arranged at the bottoms of the connecting seats at equal intervals, the connecting pipes of the sandwich pouring nozzles and the discharge ports are arranged in the connecting seats, and the second heating pipes are embedded in the connecting seats and are abutted against the outer walls of the connecting pipes so as to conduct heat to the connecting pipes.
7. The soft sweet sandwich quantitative integrated conveying and pouring device according to claim 1, wherein the hopper is funnel-shaped, a plurality of third heating pipes are embedded in the outer wall of the inclined surface of the lower part of the hopper, a plurality of fourth heating pipes are arranged on the left side and the right side of the inner wall of the upper part of the hopper, a floating frame is connected between the fourth heating pipes on the two sides, two ends of the floating frame are respectively sleeved on the outer surfaces of the fourth heating pipes on the corresponding side in a sliding mode, a fifth heating pipe is arranged on the floating frame, and the floating frame can always float on the upper surface of a material under the buoyancy effect of the material in the hopper.
8. The soft sweet sandwich quantitative integrated conveying and pouring equipment according to claim 1, wherein a lifting seat is movably arranged on the machine table, the lifting seat is arranged right below the pouring device, the upper end of the lifting seat is positioned at the lower side of the bottom of the upper conveying surface of the conveying belt, a sliding rail and a telescopic cylinder are arranged on the machine table, the lifting seat moves along the sliding rail, and a piston rod of the telescopic cylinder is connected with the lifting seat to drive the lifting seat to move.
CN202510157815.9A 2025-02-13 2025-02-13 Soft sweet sandwich quantitative integrated conveying and pouring equipment Active CN119605899B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201726812U (en) * 2010-07-30 2011-02-02 宁波东钱湖旅游度假区华栋机械有限公司 Filling pouring nozzle of chocolate pouring machine
CN209165011U (en) * 2018-11-22 2019-07-26 吴江宇涛机电有限公司 A kind of oiling distributor
CN215667247U (en) * 2021-09-08 2022-01-28 王立新 Sewage treatment plant based on grease separation
CN219655331U (en) * 2023-05-16 2023-09-08 上海达技实业有限公司 Annotate material valve and candy ration pouring unit
CN221979955U (en) * 2024-02-21 2024-11-12 湛江冬源食品有限公司 A kind of gel soft candy sandwich processing mechanism

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117921919B (en) * 2024-03-21 2024-06-04 江苏长禾胶囊有限公司 Continuous refrigeration heat sink of capsule production

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201726812U (en) * 2010-07-30 2011-02-02 宁波东钱湖旅游度假区华栋机械有限公司 Filling pouring nozzle of chocolate pouring machine
CN209165011U (en) * 2018-11-22 2019-07-26 吴江宇涛机电有限公司 A kind of oiling distributor
CN215667247U (en) * 2021-09-08 2022-01-28 王立新 Sewage treatment plant based on grease separation
CN219655331U (en) * 2023-05-16 2023-09-08 上海达技实业有限公司 Annotate material valve and candy ration pouring unit
CN221979955U (en) * 2024-02-21 2024-11-12 湛江冬源食品有限公司 A kind of gel soft candy sandwich processing mechanism

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