CN119565700A - Cone crusher and method for avoiding stone accumulation pretreatment - Google Patents
Cone crusher and method for avoiding stone accumulation pretreatment Download PDFInfo
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- CN119565700A CN119565700A CN202411983648.5A CN202411983648A CN119565700A CN 119565700 A CN119565700 A CN 119565700A CN 202411983648 A CN202411983648 A CN 202411983648A CN 119565700 A CN119565700 A CN 119565700A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/007—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention relates to the technical field of cone crushers, in particular to a cone crusher and a method for avoiding stone accumulation pretreatment, comprising a shell, a movable guide module, a fixed guide module, an adjusting module and a control module, wherein the movable guide module is coaxially and fixedly arranged in the shell and is close to the upper end of the shell, the movable guide module is provided with a first conduction bin capable of conducting stones and a rotary driving unit capable of driving the first conduction bin to axially rotate, the fixed guide module is coaxially and fixedly arranged in the shell and is positioned below the movable guide module, the fixed guide module is provided with a second conduction bin capable of conducting stones, the adjusting module is coaxially and fixedly arranged in the shell, and the adjusting module is arranged below the fixed guide module.
Description
Technical Field
The invention relates to the technical field of cone crushers, in particular to a cone crusher and a method for avoiding stone accumulation pretreatment.
Background
Cone crushers are widely used in crushing operations for large stones in industries such as mining, construction and stone processing. As high-efficiency crushing equipment, the cone crusher can usually process materials with different hardness, and is suitable for various working conditions such as coarse crushing, fine crushing, medium crushing and the like. However, in practical use, especially when crushing larger or hard stones, the problem of accumulation of stones in the crushing cavity often occurs, resulting in a decrease in crushing efficiency, an excessive load on the equipment, even jamming or blocking, and possibly a shutdown or equipment damage in severe cases.
For example, the anti-blocking cone crusher disclosed in the patent publication No. CN118719197A adopts an eccentric rotary crushing cone to avoid larger materials, and a discharge gap between a limit shell and the crushing cone is changed by longitudinally adjusting the crushing cone to crush stones with different sizes and realize anti-blocking effect; in the process of actual use, though the discharge smoothness can be improved by adjusting the discharge gap, the phenomenon of stone accumulation cannot be eliminated at all, the crushing efficiency of the crusher can be reduced by the excessively wide discharge opening, and further, when larger stones pass through the eccentric rotary crushing cone to solve the problem of material clamping, the passed stones are not effectively crushed and are transmitted to a next stage, the problem of material clamping is only solved, but the stones are not effectively crushed, the required crushing effect cannot be achieved, and if the phenomenon of material clamping occurs in the eccentric rotary process, the crushing cone cannot complete crushing operation, and further blockage can be aggravated, so that the continuity and reliability of equipment operation are affected.
Disclosure of Invention
In order to solve the problems, the invention provides a cone crusher for avoiding stone accumulation pretreatment, and provides pretreatment equipment capable of realizing uniform stone guiding-out and freely adjusting stone granularity and guiding-out amount according to requirements. Therefore, the problem that the granularity and the flow rate of the existing crushing equipment cannot be effectively regulated in the stone material introduction process is solved, and the technical defects of insufficient crushing space and material clamping caused by high stone material stacking pressure are overcome.
The invention provides a cone crusher for avoiding stone accumulation pretreatment, which comprises a shell, a movable guide module, a fixed guide module, a second guide module, an adjusting module and an annular gap, wherein the movable guide module is coaxially and fixedly arranged in the shell and is close to the upper end of the shell, the movable guide module is provided with a first guide cabin capable of conducting stones and a rotary driving unit capable of driving the first guide cabin to axially rotate, the fixed guide module is coaxially and fixedly arranged in the shell and is positioned below the movable guide module, the fixed guide module is provided with a second guide cabin capable of conducting stones, a material inlet of the second guide cabin is communicated with a material outlet of the first guide cabin, the adjusting module is coaxially and fixedly arranged in the shell and is close to the lower end of the shell, the adjusting module is arranged below the fixed guide module, is provided with an adjusting cabin capable of longitudinally approaching or separating the material outlet of the second guide cabin, the top of the adjusting cabin is coaxially and fixedly arranged in the shell, and is far away from the second guide cabin, and when the annular gap is greatly reduced, the annular gap is formed between the adjusting cabin and the second guide cabin and the annular gap is enabled to be far away from the second guide cabin when the annular gap is longitudinally matched with the second guide cabin.
The adjusting module comprises a shell, a discharge hole, a guide rod, a first fixing frame, a guide rod and a first electric push rod, wherein the first fixing frame is coaxially and fixedly arranged in the shell and is close to the discharge hole of the shell, the guide rod is vertically arranged at the bottom of the adjusting bin, the rod part of the guide rod penetrates through the first fixing frame and is in sliding fit with the first fixing frame, the first electric push rod is fixedly arranged in the first fixing frame in a vertical state, and the driving end of the first electric push rod is vertically upwards arranged and is fixedly connected with the adjusting bin.
Preferably, the bottom of the adjusting bin is also coaxially and fixedly provided with a blocking ring which can block stones.
Preferably, the adjusting module further comprises a pressure sensor capable of monitoring the supporting pressure of the adjusting bin in real time, the pressure sensor is fixedly arranged at the driving end of the first electric push rod, and the driving end of the first electric push rod is fixedly connected with the adjusting bin through the pressure sensor.
Preferably, the second conduction bin is composed of a hollow conical bin with two open ends and a guide cylinder coaxially and fixedly arranged at the narrow end of the conical bin.
Preferably, the adjusting bin consists of a conical part and a guide part coaxially and fixedly arranged at the wide end of the conical part, and the outer wall of the conical part is matched with the inner wall of the conical bin, and an annular gap is formed between the outer wall of the conical part and the conical bin for conducting and guiding stones.
Preferably, a material rolling plate capable of rolling up stones is obliquely arranged in the first conduction bin, and a plurality of groups of material rolling plates are circumferentially arranged along the axis of the first conduction bin.
The rotary driving unit comprises a fixed seat, a rotary ring, a connecting frame, a driven gear, a driving gear and a servo motor, wherein the rotary ring is coaxially and rotatably arranged on the fixed seat, the connecting frame is fixedly arranged on the rotary ring and circumferentially provided with a plurality of groups along the axis of the rotary ring, the first conducting bin is fixedly connected with the rotary ring through the plurality of groups of connecting frames, the driven gear is coaxially and fixedly arranged in the rotary ring, the servo motor is fixedly arranged on the fixed seat through the connecting frame, and the driving gear is coaxially and fixedly arranged at the driving end of the servo motor and is meshed with the driven gear for rotation.
Preferably, the movable guiding module further comprises a linear reciprocating driver capable of driving the first conducting bin and the rotary driving unit to axially move along the axis of the shell, the linear reciprocating driver is fixedly arranged on the outer wall of the second conducting bin in a vertical state through a second fixing frame, and an output shaft of the linear reciprocating driver is fixedly connected with the rotary driving unit.
A pretreatment method of a cone crusher for avoiding stone accumulation pretreatment, which uses a cone crusher for avoiding stone accumulation pretreatment, comprising the following steps:
S1, firstly, communicating a guide cylinder with a feed inlet of a cone crusher, then driving an external automatic feeding device to act, guiding stones into a first conduction bin through the automatic feeding device, controlling the feed amount of the external automatic feeding device, and ensuring that the stones in the first conduction bin are maintained in a proper accumulation state;
s2, the stones at the moment fall into the annular gap under the action of gravity, and are scattered and guided by the adjusting bin so as to finally fall into the cone crusher;
S3, when the pressure sensor detects that the supporting pressure on the regulating bin exceeds a threshold value and lasts for a certain time, the rotary driving unit acts at the moment to drive the first conduction bin to rotate, the first conduction bin in a rotating state cooperates with a material rolling plate fixedly arranged in the first conduction bin to act, and the material rolling plate is used for continuously rolling up stones, so that the current stacking position and stacking state of the stones are changed, the stone conduction pressure in the annular gap is reduced, and the material clamping phenomenon is solved;
And S4, when the material clamping phenomenon cannot be solved in the step S3, driving the linear reciprocating driver to act, longitudinally driving the adjusting bin to be away from the second conducting bin through the linear reciprocating driver, and resetting the linear reciprocating driver after the material clamping problem is solved.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, a path capable of conducting stones continuously is formed through the combination of the first conducting bin and the second conducting bin, and the dynamic adjustment of stones in the conducting process is realized by utilizing the function that the first conducting bin can be driven to rotate through the rotary driving unit, so that the blocking of stones caused by excessive accumulation is avoided.
2. According to the invention, through the fixedly arranged material rolling plate in the first conduction bin, how to carry out short-range rolling and redistribution on stones accumulated in the first conduction bin is realized, so that the stone pressure in the annular gap is reduced, and the problem of material clamping is effectively solved.
3. The conical structure at the top of the adjusting bin is matched with the inner wall of the conical bin, and the annular gap formed by the adjusting bin can lead the guided stones to be uniformly scattered into the cone crusher, so that the overlarge single-side crushing pressure caused by the traditional fixed-point blanking is avoided, and the crushing uniformity and the equipment operation stability are obviously improved.
4. The relative positions between the adjusting bin and the second conducting bin can be flexibly adjusted, the width of the annular gap is precisely controlled through the first electric push rod, the pretreatment requirements of stones with different particle sizes are met, and the adaptability and the practicability of the equipment are enhanced.
5. The invention detects the bearing weight at the top of the adjusting bin in real time through the pressure sensor, and is linked with the external automatic feeding equipment, when the pressure in the conducting bin is detected to be over-limit, the feeding speed is automatically adjusted or the feeding is stopped, so that the problem of clamping materials easily caused by overload of conducting stones is avoided.
Drawings
Fig. 1 is a side view of a cone crusher according to the invention, in which the removal of the shell is avoided, in a pre-treatment of rock material accumulation.
Fig. 2 is a side view of a cone crusher according to the invention, avoiding a stone accumulation pretreatment.
Figure 3 is a cross-sectional view of the invention at A-A of figure 2.
Fig. 4 is a top view of a cone crusher according to the invention, avoiding a stone accumulation pretreatment.
Fig. 5 is a cross-sectional perspective view of the invention at B-B of fig. 4.
Fig. 6 is a partial enlarged view at C of fig. 5 of the present invention.
Fig. 7 is a partial enlarged view of fig. 5D of the present invention.
Fig. 8 is a partially exploded perspective view of a movable guide module and a fixed guide module in a cone crusher for avoiding stone accumulation pretreatment according to the present invention.
Fig. 9 is a partially exploded perspective view of a movable guide module and a fixed guide module in a cone crusher for avoiding stone accumulation pretreatment according to the present invention.
Fig. 10 is an exploded perspective view of a part of the structure of the adjusting module in the cone crusher for avoiding the stone accumulation pretreatment according to the present invention.
The reference numerals in the figures are:
1. a housing;
2. The device comprises a movable guide module, a first conduction bin, a 211, a coil stock plate, a 22, a rotary driving unit, a 221, a fixed seat, a 222, a rotary ring, a 223, a connecting frame, a 224, a driven gear, a 225, a driving gear, a 226, a servo motor, a 227, a second connecting frame, a 23, a linear reciprocating driver, and a 24, a second fixing frame;
3. 31, a second conduction bin, 311, a conical bin, 312, a guide cylinder;
4. the device comprises an adjusting module, 41 parts of an adjusting bin, 411 parts of a conical part, 412 parts of a guiding part, 42 parts of a first fixing frame, 43 parts of a guiding rod, 44 parts of a first electric push rod, 45 parts of a material blocking ring and 46 parts of a pressure sensor.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 10, a cone crusher for avoiding stone accumulation pretreatment includes a housing 1; the movable guide module 2 is coaxially and fixedly arranged in the shell 1 and is close to the upper end of the shell 1, and the movable guide module 2 is provided with a first conduction bin 21 capable of conducting stones and a rotary driving unit 22 capable of driving the first conduction bin 21 to axially rotate; the stone guide device comprises a shell 1, a fixed guide module 3, an adjusting module 4 and an adjusting module 4, wherein the fixed guide module 3 is coaxially and fixedly arranged in the shell 1 and is positioned below the movable guide module 2, the fixed guide module 3 is provided with a second guide bin 31 capable of conducting stone, a feed inlet of the second guide bin 31 is communicated with a discharge outlet of the first guide bin 21, the adjusting module 4 is coaxially and fixedly arranged in the shell 1 and is positioned near the lower end of the shell 1, the adjusting module 4 is arranged below the fixed guide module 3, the adjusting module 4 is provided with an adjusting bin 41 capable of longitudinally approaching or separating from the discharge outlet of the second guide bin 31, the top of the adjusting bin 41 is matched with the discharge outlet of the second guide bin 31, an annular gap capable of guiding stone is formed between the adjusting bin 41 and the second guide bin 31, and the annular gap is enlarged when the adjusting bin 41 is longitudinally separated from the second guide bin 31, and is reduced when the adjusting bin 41 longitudinally approaches the second guide bin 31.
When the stone to be crushed is required to be pretreated, the shell 1 is coaxially and fixedly arranged at the feed inlet of the cone crusher. The external automatic feeding device is then actuated to feed stone into the casing 1. At this time, stone enters from the upper end of the housing 1, first enters the first conduction bin 21, is conducted into the second conduction bin 31 after passing through the first conduction bin 21, and finally enters the annular gap formed by the second conduction bin 31 and the adjustment bin 41. Through the annular gap, the stone eventually enters the feed opening of the cone crusher.
When the size of the stone to be transmitted needs to be adjusted, the adjustment bin 41 is only required to be driven to act, and the adjustment bin 41 moves axially to be close to or far away from the second transmission bin 31, so that the width of the annular gap is changed, and the size of the stone passing through is adjusted. The design can adapt to the passing requirements of stones with different diameters, and provides flexible stone size adjusting function.
In addition, when the stones in the first conduction bin 21 and the second conduction bin 31 are accumulated to generate extrusion force, and the stones entering the annular gap are blocked, only an external power supply is connected to drive the rotary driving unit 22 to start. The rotary driving unit 22 drives the first conduction bin 21 to rotate, so that stones therein continuously move, the original stacking state is changed, and the occurrence of a blocking phenomenon is avoided. Through this mechanism, the building stones can keep moving to effectively alleviate the card material problem that leads to because of piling up, ensure that building stones are smoothly transmitted to the breaker in.
Through introducing many storehouses conducting structure and adjustable annular clearance, effectively solved the card material problem that the building stones accumulated and lead to, provided the nimble regulatory function to the building stones size simultaneously. Ensures the smooth flow of stones in the transmission process, improves the crushing efficiency, and reduces the equipment shutdown and loss caused by material clamping.
Referring to fig. 7 and 10, the adjusting module 4 further includes a first fixing frame 42, a guide rod 43 and a first electric push rod 44, wherein the first fixing frame 42 is coaxially and fixedly disposed in the housing 1 and is disposed near a discharge hole of the housing 1, the guide rod 43 is vertically disposed at the bottom of the adjusting bin 41, the rod portion of the guide rod 43 passes through the first fixing frame 42 and is in sliding fit with the first fixing frame 42, the first electric push rod 44 is vertically and fixedly disposed in the first fixing frame 42, and the driving end of the first electric push rod 44 is vertically disposed upwards and is fixedly connected with the adjusting bin 41.
When the size of the annular gap formed between the second conduction bin 31 and the adjustment bin 41 is correspondingly adjusted according to the diameter of stone conducted by the external automatic feeding equipment, the first electric push rod 44 is only required to be operated according to the conduction requirement. Specifically, when the first electric push rod 44 is driven to act, the output shaft of the first electric push rod is contracted, the adjusting bin 41 is driven to move downwards along the longitudinal direction and away from the second conducting bin 31, so that the annular gap is enlarged, and the effect of larger stone conducting gap is realized, whereas when the output shaft of the first electric push rod 44 extends, the adjusting bin 41 is driven to move upwards along the longitudinal direction and close to the second conducting bin 31, so that the annular gap is reduced, and the stone conducting gap is reduced.
Referring to fig. 10, a blocking ring 45 capable of blocking stones is coaxially and fixedly arranged at the bottom of the adjusting bin 41.
The ground blocking ring 45 is coaxially and fixedly arranged at the bottom of the adjusting bin 41, so that stones falling into the cone crusher from the periphery of the adjusting bin 41 can be effectively prevented from contacting the first electric push rod 44 or the guide rod 43, and damage to key parts caused by stone impact is avoided. The design of the material blocking ring 45 protects the push rod and the guide rod 43, prolongs the service life of equipment, and ensures the safety and reliability of the device.
Referring to fig. 7 and 10, the adjusting module 4 further includes a pressure sensor 46 capable of monitoring the supporting pressure of the adjusting bin 41 in real time, the pressure sensor 46 is fixedly disposed at the driving end of the first electric push rod 44, and the driving end of the first electric push rod 44 is fixedly connected with the adjusting bin 41 through the pressure sensor 46.
By arranging the pressure sensor 46 at the driving end of the first electric push rod 44, the effect of detecting the weight borne by the top of the adjusting bin 41 in real time is achieved. The weight of the stones carried by the top of the adjustment bin 41 can be sensed by the pressure sensor 46, and the automatic feeding equipment is matched, so that the feeding amount is dynamically adjusted according to the detection data. When the sensor detects that the top bearing pressure of the regulating bin 41 is greater than a preset value, a detection signal is transmitted to an external automatic feeding device, so that the feeding device is driven to suspend or stop feeding until the pressure value is restored to be within a set range, and the problem of material clamping caused by overlarge pressure of stones in the annular gap due to stone accumulation is effectively avoided. In addition, the real-time monitoring of the pressure sensor 46 also provides data support for the entire feeding and crushing process, ensuring stable operation of the apparatus.
Through the coordinated control of pressure sensor 46 and autoloading equipment, can effectively avoid building stones to pile up and block material problem in the annular clearance when realizing building stones bearing dynamic adjustment, improve the efficiency and the stability of pay-off and crushing process, reduced the maintenance cost and the fault rate of equipment simultaneously.
Referring to fig. 9, the second conducting chamber 31 is composed of a hollow conical chamber 311 with two open ends, and a guiding cylinder 312 coaxially and fixedly arranged at the narrow end of the conical chamber 311.
The first conduction bin 21 and the second conduction bin 31 are substantially identical and are disposed opposite to each other, wherein the difference is that a coil plate 211 capable of rolling up stones is disposed in the first conduction bin 21.
The first conduction bin 21 and the second conduction bin 31 are oppositely arranged, the guide barrels 312 respectively arranged in the first conduction bin 21 and the second conduction bin 31 are coaxially communicated, wherein the outer diameter of the guide barrel 312 in the first conduction bin 21 is smaller than the inner diameter of the guide barrel 312 in the second conduction bin 31, so that the guide barrel 312 in the first conduction bin 21 is coaxially and slidably arranged in the guide barrel 312 in the second conduction bin 31, the purpose of communication between the two is achieved, and when the first conduction bin 21 rotates under the drive of a rotary driver, the guide barrels 312 in the first conduction bin 21 and the guide barrel 312 in the second conduction bin 31 are always communicated and are not affected by each other.
Referring to fig. 10, the adjusting bin 41 is composed of a conical portion 411 and a guiding portion 412 coaxially and fixedly arranged at the wide end of the conical portion 411, and the outer wall of the conical portion 411 is matched with the inner wall of the conical bin 311 and forms an annular gap with the conical bin 311 for conducting and guiding stones.
The top of the adjusting bin 41 is in a conical shape and is matched with the inner wall of the conical bin 311, so that an annular gap capable of conducting and guiding stones is formed, when the conducting gap of the annular gap is required to be increased or decreased, the adjusting bin 41 is only required to be longitudinally close to or far away from the second conducting bin 31, and the top of the adjusting bin 41 is in a conical shape, so that stones guided by the annular gap uniformly scatter into the cone crusher in the circumferential direction, and the technical problems of high crushing pressure and blockage on one side caused by fixed-point blanking are avoided.
Referring to fig. 1 to 10, a material rolling plate 211 capable of rolling up stones is also obliquely arranged in the first conduction bin 21, and a plurality of groups of material rolling plates 211 are circumferentially arranged along the axis of the first conduction bin 21.
When the stone is continuously conducted through the first conducting bin 21 and the second conducting bin 31, the first conducting bin 21 is driven to rotate by the rotary driving unit 22, so that the stone which is internally conducted can be continuously moved, the original stacking position of the stone is changed, and the problem of material blockage caused by stone stacking is remarkably reduced. However, since only the first conduction bin 21 is rotated by the rotation driving unit 22 to change the horizontal position of the stone, in order to further reduce the stone conduction pressure in the annular gap, the first conduction bin 21 is driven to rotate by the rotation driving unit 22 and simultaneously is matched with the coil plate 211 fixedly arranged on the inner wall of the first conduction bin 21, so that the short-range coil-up operation of the stone can be realized, the stone has a larger movable stroke in the conduction process, the conduction pressure is effectively relieved, and the continuity and stability of stone conduction are improved.
Referring to fig. 6 and 9, the rotary driving unit 22 comprises a fixed seat 221, a rotary ring 222, a connecting frame 223, a driven gear 224, a driving gear 225 and a servo motor 226, wherein the rotary ring 222 is coaxially and rotatably arranged on the fixed seat 221, the connecting frame 223 is fixedly arranged on the rotary ring 222 and provided with a plurality of groups along the axis circumference of the rotary ring 222, the first conducting bin 21 is fixedly connected with the rotary ring 222 through a plurality of groups of connecting frames 223, the driven gear 224 is coaxially and fixedly arranged in the rotary ring 222, the servo motor 226 is fixedly arranged on the fixed seat 221 through the connecting frame 223, and the driving gear 225 is coaxially and fixedly arranged on the driving end of the servo motor 226 and meshed with the driven gear 224 for rotation.
When the first conduction bin 21 needs to be driven to rotate so as to enable the stones in the first conduction bin to continuously move, an external power supply is connected to drive the servo motor 226 to start, and the output shaft of the servo motor 226 rotates to drive the driving gear 225 fixed on the output shaft of the servo motor to rotate. The driving gear 225 realizes power transmission through the driven gear 224 meshed with the driving gear, and the driven gear 224 drives the rotating frame to rotate around the axis of the rotating frame on the fixed seat 221 synchronously, so that the effect of driving the first conduction bin 21 to rotate along the axis of the material guiding channel is finally realized, and therefore stones in the first conduction bin 21 continuously move, change the conduction position and avoid partial accumulation.
Through the cooperation of servo motor 226 and drive gear 225, realized the continuous rotation drive to first conduction storehouse 21, make the building stones in it be in dynamic conduction state all the time, avoided static accumulations's possibility.
Referring to fig. 1 and 8, the movable guiding module 2 further includes a linear reciprocating driver 23 capable of driving the first conducting bin 21 and the rotary driving unit 22 to axially move along the axis of the housing 1, where the linear reciprocating driver 23 is fixedly disposed on the outer wall of the second conducting bin 31 in a vertical state through a second fixing frame 24, and an output shaft of the linear reciprocating driver is fixedly connected with the rotary driving unit 22.
The linear reciprocating driver 23 is specifically a second electric push rod.
When the pressure detected by the pressure sensor 46 is high during the process of conducting the stone through the first conducting bin 21 and the second conducting bin 31, which causes abnormal stone conduction speed or slow transmission, and the stone needs to be further driven to move, the second electric push rod is driven to move only by accessing an external power supply, and the output shaft of the second electric push rod drives the rotary driving unit 22 to synchronously move in a contracted state, so that the first conducting bin 21 is driven to be axially close to the second conducting bin 31, and the stone in the first conducting bin 21 is driven to move upwards. In this process, when the first conduction bin 21 is driven to rotate by the rotation driving unit 22, the rolling plate 211 disposed on the inner wall of the first conduction bin 21 further pushes the stone to form rolling motion, so as to achieve the effect of rolling more stone from bottom to top. By the mode, the problem of pressure caused by stone accumulation in the annular gap can be effectively reduced, and the phenomenon of material clamping caused by static accumulation of stones can be remarkably improved.
Through driving first conduction storehouse 21 and second conduction storehouse 31 axial to cooperate rotatory drive unit 22 to realize the operation of rising of rolling up to the building stones, can be when building stones conduction speed is unusual or card material quick adjustment building stones position, effectively alleviate and pile up pressure, ensure that the building stones are smooth and easy to be conducted, further improve cone crusher's operating efficiency and crushing effect, reduce the possibility of shutting down the maintenance simultaneously.
A pretreatment method of a cone crusher for avoiding stone accumulation pretreatment, which uses a cone crusher for avoiding stone accumulation pretreatment, comprising the following steps:
s1, firstly, communicating a guide cylinder 312 with a feed inlet of a cone crusher, then driving an external automatic feeding device to act, guiding stones into a first conduction bin 21 through the automatic feeding device, controlling the feed amount of the external automatic feeding device, and ensuring that the stones in the first conduction bin 21 are maintained in a proper accumulation state;
S2, the stones at the moment fall into the annular gap under the action of gravity, and are dispersed and guided by the adjusting bin 41 so as to finally fall into the cone crusher;
S3, when the pressure sensor 46 detects that the supporting pressure on the regulating bin 41 exceeds a threshold value and lasts for a certain time, the rotary driving unit 22 acts at the moment to drive the first conduction bin 21 to rotate, the first conduction bin 21 in a rotating state cooperates with a material rolling plate 211 fixedly arranged in the first conduction bin 21 to act, and the material rolling plate 211 is used for continuously rolling up the stone, so that the current stacking position and stacking state of the stone are changed, the stone conduction pressure in an annular gap is reduced, and the material clamping phenomenon is solved;
And S4, when the material clamping phenomenon cannot be solved in S3, driving the linear reciprocating driver 23 to act, longitudinally driving the adjusting bin 41 to be far away from the second conducting bin 31 through the linear reciprocating driver 23, and resetting the linear reciprocating driver 23 after the material clamping problem is solved.
The invention can not only monitor the conduction state of stones in real time, but also self-regulate the conduction mode when the materials are clamped, and has high conduction efficiency and good effect.
The above examples merely represent one or several embodiments of the present invention, which are described in more detail and are not to be construed as limiting the protection of the present invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.
Claims (10)
1. A cone crusher for avoiding stone accumulation pretreatment, comprising:
A housing (1);
the movable guide module (2) is coaxially and fixedly arranged in the shell (1) and is close to the upper end of the shell (1), and the movable guide module (2) is provided with a rotatable first conduction bin (21);
the fixed guide module (3) is coaxially and fixedly arranged in the shell (1) and positioned below the movable guide module (2), the fixed guide module (3) is provided with a second conduction bin (31), and a feed inlet of the second conduction bin (31) is communicated with a discharge outlet of the first conduction bin (21);
The adjusting module (4) is coaxially and fixedly arranged in the shell (1) and close to the lower end of the shell (1), the adjusting module (4) is arranged below the fixed guide module (3), and the adjusting module (4) is provided with an adjusting bin (41) which can longitudinally close to or far away from the discharge hole of the second conduction bin (31).
2. A cone crusher for avoiding rock material accumulation pre-treatment according to claim 1, characterized in that the adjustment module (4) further comprises a first fixed frame (42), a guide bar (43) and a first electric push rod (44);
The first fixing frame (42) is coaxially and fixedly arranged in the shell (1) and is arranged close to a discharge hole of the shell (1);
The guide rod (43) is vertically arranged at the bottom of the adjusting bin (41), and the rod part of the guide rod (43) penetrates through the first fixing frame (42) and is in sliding fit with the first fixing frame (42);
the first electric push rod (44) is fixedly arranged in the first fixing frame (42) in a vertical state, and the driving end of the first electric push rod (44) is vertically upwards arranged and fixedly connected with the adjusting bin (41).
3. A cone crusher for avoiding rock material accumulation pretreatment according to claim 2, characterized in that the bottom of the adjustment bin (41) is further coaxially and fixedly provided with a material blocking ring (45) capable of blocking rock material.
4. A cone crusher avoiding rock material accumulation pre-treatment according to claim 2, characterized in that the adjustment module (4) further comprises a pressure sensor (46) capable of monitoring the support pressure of the adjustment magazine (41) in real time.
5. A cone crusher for avoiding stone accumulation pretreatment according to claim 1, characterized in that the second conducting bin (31) consists of a hollow conical bin (311) with two open ends and a guide cylinder (312) coaxially and fixedly arranged at the narrow end of the conical bin (311).
6. The cone crusher for avoiding stone accumulation pretreatment according to claim 5, wherein the adjustment bin (41) is composed of a conical portion (411) and a guide portion (412) coaxially and fixedly arranged at the wide end of the conical portion (411), and the outer wall of the conical portion (411) is matched with the inner wall of the conical bin (311) and forms an annular gap with the conical bin (311).
7. A cone crusher avoiding rock material accumulation pre-treatment according to claim 1, characterized in that a rolling plate (211) capable of rolling up rock material is also obliquely arranged in the first conducting bin (21), and that the rolling plates (211) are provided with a plurality of groups circumferentially along the axis of the first conducting bin (21).
8. A cone crusher for avoiding rock material accumulation pre-treatment according to claim 1, characterized in that the first conducting bin (21) is driven to rotate by a rotary driving unit (22), the rotary driving unit (22) comprising a fixed seat (221), a rotary ring (222), a connecting frame (223), a driven gear (224), a driving gear (225) and a servo motor (226);
The rotating ring (222) is coaxially and rotatably arranged on the fixed seat (221);
The first conduction bin (21) is fixedly connected with the rotating ring (222) through a plurality of groups of connecting frames (223);
the driven gear (224) is coaxially and fixedly arranged in the rotating ring (222);
the servo motor (226) is fixedly arranged on the fixed seat (221) through a connecting frame (223);
The driving gear (225) is coaxially and fixedly arranged at the driving end of the servo motor (226) and meshed with the driven gear (224) for rotation.
9. A cone crusher avoiding rock material accumulation pre-treatment according to claim 8, characterized in that the mobile guiding module (2) further comprises a linear reciprocating drive (23) capable of driving the first conducting bin (21) and the rotary drive unit (22) axially along the axis of the housing (1);
the linear reciprocating driver (23) is fixedly arranged on the outer wall of the second conduction bin (31) in a vertical state through a second fixing frame (24), and an output shaft of the linear reciprocating driver (23) is fixedly connected with the rotary driving unit (22).
10. A method of pretreatment of a cone crusher for avoiding stone accumulation pretreatment, applied to a cone crusher for avoiding stone accumulation pretreatment according to any one of claims 1 to 9, comprising the steps of:
S1, firstly, communicating a guide cylinder (312) with a feed inlet of a cone crusher, then driving an external automatic feeding device to act, guiding stones into a first conduction bin (21) through the automatic feeding device, controlling the feed amount of the external automatic feeding device, and ensuring that the stones in the first conduction bin (21) are maintained in a proper accumulation state;
s2, the stones at the moment fall into the annular gap under the action of gravity, and are dispersed and guided by the adjusting bin (41) so as to finally fall into the cone crusher;
S3, when the pressure sensor (46) detects that the supporting pressure on the regulating bin (41) exceeds a threshold value and lasts for a certain time, the first conduction bin (21) is driven to rotate, the first conduction bin (21) in a rotating state cooperates with a material rolling plate (211) fixedly arranged in the first conduction bin to act, and the material rolling plate (211) is used for continuously rolling up stones, so that the current stacking position and the stacking state of the stones are changed, the stone conduction pressure in an annular gap is reduced, and the material clamping phenomenon is solved;
And S4, when the material clamping phenomenon cannot be solved in the step S3, driving the linear reciprocating driver (23) to act, longitudinally driving the adjusting bin (41) to be far away from the second conducting bin (31) through the linear reciprocating driver (23), and resetting the linear reciprocating driver (23) after the material clamping problem is solved.
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| CN119565700B (en) | 2025-07-29 |
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