CN119457866A - A plate composite processing control system and method - Google Patents
A plate composite processing control system and method Download PDFInfo
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- CN119457866A CN119457866A CN202411573660.9A CN202411573660A CN119457866A CN 119457866 A CN119457866 A CN 119457866A CN 202411573660 A CN202411573660 A CN 202411573660A CN 119457866 A CN119457866 A CN 119457866A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
本发明涉及板材加工控制技术领域，具体公开一种板材复合加工控制系统及方法，该系统通过设置板材切割加工判定模块、板材冲压成型加工判定模块、板材钻孔攻丝加工判定模块以及控制中心，控制板材进行切割、冲压成型、钻孔攻丝的多种工艺协同加工，并基于加工板材的切割、冲压成型、钻孔攻丝加工过程，利用多维度的数据分析，可以判定某一程序加工的合理性，以得出准确的加工板材的加工完成情况，使得该复合型加工工艺更加精准，不仅可以减少工艺之间的等待时间，提高板材的生产效率，同时能够提高加工工艺中零部件对板材的加工精确度，最大化的提升板材的利用效率。
The present invention relates to the technical field of plate processing control, and specifically discloses a plate composite processing control system and method. The system controls the plate to perform multiple collaborative processing of cutting, stamping, drilling and tapping by setting a plate cutting processing judgment module, a plate stamping forming processing judgment module, a plate drilling and tapping processing judgment module and a control center. Based on the cutting, stamping, drilling and tapping processing of the processed plate, the rationality of a certain program processing can be determined by using multi-dimensional data analysis to obtain an accurate processing completion status of the processed plate, making the composite processing technology more accurate, which can not only reduce the waiting time between processes and improve the production efficiency of the plate, but also improve the processing accuracy of the plate by the components in the processing technology, thereby maximizing the utilization efficiency of the plate.
Description
Technical Field
The invention relates to the technical field of plate processing control, in particular to a plate composite processing control system and method.
Background
In the manufacturing industry, a plate is a common material and is widely applied to manufacturing of various parts, and the traditional plate processing method comprises processes of cutting, stamping forming, drilling and tapping and the like, however, the processes are usually carried out independently, and lack of cooperative control leads to low production efficiency, so that the processing precision of the plate is difficult to ensure, therefore, in order to improve the production efficiency and the processing precision, the plate needs to be subjected to composite processing control of cutting, stamping forming, drilling and tapping, and finally the utilization efficiency of the plate is improved.
For example, the invention patent with publication number CN109227132B discloses a metal plate drilling process, which adopts a punching device comprising a frame, a drilling unit, a polishing rod, a baffle, a transmission mechanism, a limiting block, a spring and a controller, wherein the controller is used for controlling the work of the punching device, the drilling unit is arranged at the top of the frame and is used for drilling an arc plate, the polishing rod is rotatably arranged at the top of the frame, spiral lines are arranged on the polishing rod, iron sand is filled between the arc plate and a locating plate through a filling device, on one hand, when the drill bit presses the arc plate, the arc plate is supported on the locating plate through the iron sand, so that the arc plate is not easy to deform, on the other hand, the iron sand can transfer and absorb heat on the arc plate, so that the hardness of the arc plate is improved, the probability of deformation of the arc plate is further reduced, and the product qualification rate is greatly improved.
For example, the invention patent with the publication number of CN118023930B discloses a plate processing mechanism, which comprises a feeding mechanism, a working frame and a cutting processing mechanism, wherein the feeding mechanism is provided with a quantity control station, a feeding clamping jaw is arranged facing the quantity control station, a feeding part is arranged far away from the quantity control station, the working frame is provided with a transfer mechanism facing the feeding part, the transfer mechanism comprises a Y-axis moving pair and an X-axis moving pair, the Y-axis moving pair is in driving connection with the working frame, two groups of Y-axis moving guide rails are oppositely arranged on the periphery of the Y-axis moving pair, the Y-axis moving pair is convexly provided with a sliding rail facing the feeding part, the X-axis moving pair is in driving connection with the Y-axis moving guide rail and is provided with a clamping component facing the sliding rail, the cutting processing mechanism is arranged on the side edge of the working frame and is connected with the sliding rail, the cutting processing mechanism is provided with a cutting component and a drilling component facing the clamping component, and the cutting component and the drilling component are arranged at intervals, and the aim of improving the processing efficiency of plates.
According to the technical scheme, the current plate processing technology is generally used for processing and controlling a certain technology independently, and even if the technology is good in processing, the final plate can not be ensured to be safely applied in a required scene, so that the utilization rate of the plate is low, and the application cost of the plate is increased.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a plate composite processing control system and a plate composite processing control method, which can effectively solve the problems related to the background art.
The first aspect of the invention provides a plate composite processing control system, which comprises a plate cutting judging module, a plate punching and tapping judging module, a drilling and tapping judging module and a drilling and tapping control module, wherein the plate cutting judging module is used for recording a plate needing composite processing as a plate needing processing and monitoring the cutting process of the plate needing processing, judging the cutting quality detection value of the plate needing processing and processing to obtain a first cutting label of the plate needing processing, transmitting the first cutting label to a control center, the plate punching and tapping judging module is used for recording the cutting process of the plate needing processing to the control center, monitoring the drilling and tapping quality detection value of the plate needing processing, processing to obtain a third control label needing drilling and tapping, and transmitting the third control label to the control center for receiving the drilling and tapping label and processing to give a warning signal to the drilling and tapping label.
As a further scheme, the specific determination expression is as follows:
Wherein alpha is a cutting quality detection value of a plate to be processed, E 1 is a correction factor corresponding to the cutting quality detection value preset by a plate processing data management library, K t is a cutting processing time length of cutting equipment, K c is a cutting processing reference time length preset by the plate processing data management library, E is a natural constant, E 2 is an influence factor of a unit value corresponding to a cutting deviation diameter preset by the plate processing data management library, K j is a cutting diameter average value of the plate to be processed, K Δj is a cutting adaptation diameter preset by the plate processing data management library, For the cutting pressure of the cutting device at the i-th cutting time point, i is the number of each cutting time point, i=1, 2, 3.
As a further scheme, the processing is performed to obtain a first cutting label of the plate to be processed, and the specific processing process is as follows:
And checking the cutting quality detection value of the plate to be processed with a cutting quality detection reference value preset by a plate processing data management library to obtain a first cutting label of the plate to be processed, defining the first cutting label of the plate to be processed as a cutting compliance if the cutting quality detection value of the plate to be processed is equal to the cutting quality detection reference value, otherwise, defining the first cutting label of the plate to be processed as a cutting non-compliance if the cutting quality detection value of the plate to be processed is higher than or lower than the cutting quality detection reference value.
As a further scheme, the processing is performed to obtain a second punch forming label of the plate to be punch formed, and the specific processing process is as follows:
And checking the stamping quality detection value of the plate to be stamped and the stamping quality detection reference value preset by the plate processing data management library to obtain a second stamping label of the plate to be stamped, defining the second stamping label of the plate to be stamped as a stamping compliance if the stamping quality detection value of the plate to be stamped is equal to the stamping quality detection reference value, otherwise defining the second stamping label of the plate to be stamped as a stamping non-compliance if the stamping quality detection value of the plate to be stamped is higher than or lower than the stamping quality detection reference value.
As a further scheme, the processing is performed to obtain a third drilling and tapping tag of the plate needing drilling and tapping processing, and the specific processing process is as follows:
and checking the drilling and tapping quality detection value of the plate to be drilled and tapped with a drilling and tapping quality detection reference value preset by a plate processing data management library to obtain a third drilling and tapping label of the plate to be drilled and tapped, if the drilling and tapping quality detection value of the plate to be drilled and tapped is equal to the drilling and tapping quality detection reference value, defining the third drilling and tapping label of the plate to be drilled and tapped as a drilling and tapping compliance, otherwise, if the drilling and tapping quality detection value of the plate to be drilled and tapped is higher than or lower than the drilling and tapping quality detection reference value, defining the third drilling and tapping label of the plate to be drilled and tapped as a drilling and tapping non-compliance.
As a further scheme, the corresponding data analysis and processing and early warning prompt are carried out, and the specific early warning process is as follows:
The control center performs data analysis processing and early warning prompt on the cutting process of the plate to be processed if the first cutting label of the plate to be processed is defined as the cutting process is not compliant, performs data analysis processing and early warning prompt on the stamping process of the plate to be processed if the second stamping label of the plate to be processed is defined as the stamping process is not compliant, and performs data analysis processing and early warning prompt on the drilling and tapping process of the plate to be drilled and tapped if the third drilling and tapping label of the plate to be drilled is defined as the drilling and tapping process is not compliant, thereby completing corresponding data analysis processing and early warning prompt.
The invention provides a method for a plate composite machining control system, which comprises the steps of S1, recording a plate needing to be subjected to composite machining as a plate needing to be machined, monitoring the cutting machining process of the plate needing to be machined, judging the cutting machining quality detection value of the plate needing to be machined, processing to obtain a first cutting label of the plate needing to be machined, transmitting the first cutting label to a control center, S2, recording the plate needing to be subjected to cutting machining as a plate needing to be subjected to stamping forming, monitoring the stamping machining process of the plate needing to be subjected to stamping forming, judging the stamping forming quality detection value of the plate needing to be subjected to stamping forming, processing to obtain a second stamping label of the plate needing to be subjected to stamping forming, transmitting the second stamping label of the plate needing to the stamping forming to the control center, S3, recording the plate needing to be subjected to stamping forming machining as a plate needing to be subjected to drilling tapping machining, monitoring the drilling tapping machining process of the plate needing to obtain a third drilling and tapping machining label of the plate needing to be drilled, transmitting the third drilling and tapping label of the plate needing to be subjected to drilling tapping machining to the control center, and receiving the first cutting label of the plate needing to be subjected to stamping forming, and the second drilling forming label and the drilling tapping label, and carrying out corresponding drilling tapping label.
Compared with the prior art, the embodiment of the invention has at least the following advantages or beneficial effects:
(1) The invention provides a plate composite processing control system and a plate composite processing control method, which are used for controlling the plate to carry out the cooperative processing of a plurality of processes of cutting, stamping forming and drilling tapping, and judging the rationality of processing of a certain program by utilizing an algorithm, so that the composite processing process is more accurate, the waiting time between the processes can be reduced, the production efficiency of the plate can be improved, the processing accuracy of parts in the processing process on the plate can be improved, and the plate can be safely applied to a required scene.
(2) According to the invention, through respectively monitoring the cutting, stamping forming and drilling tapping of the plate needing compound processing, and based on the cutting, stamping forming and drilling tapping processing processes of the processed plate, accurate cutting processing quality detection value, stamping forming processing quality detection value and drilling tapping processing quality detection value of the processed plate can be obtained through multi-dimensional data analysis, and accurate comparison with a preset reference value is facilitated, so that the processing completion judgment conditions of cutting, stamping forming and drilling tapping are improved.
(3) According to the invention, the control center receives the first cutting label of the plate to be processed, the second stamping label of the plate to be processed by stamping and the third drilling and tapping label of the plate to be processed by drilling and tapping, and carries out corresponding early warning prompt, so that whether the composite processing of the plate accurately meets the processing requirement can be judged, the material waste caused by independent processing can be reduced, the production safety of the plate can be improved, and the utilization efficiency of the plate can be improved to the greatest extent.
Drawings
The invention will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the invention, and other drawings can be obtained by one of ordinary skill in the art without inventive effort from the following drawings.
Fig. 1 is a schematic diagram of a system module connection according to the present invention.
FIG. 2 is a flow chart of the method steps of the present invention.
Fig. 3 is a simplified flow chart of the sheet processing control according to the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
Referring to fig. 1, a first aspect of the present invention provides a panel composite processing control system, which includes a panel cutting processing determination module, a panel press forming processing determination module, a panel drilling tapping processing determination module, and a control center.
The first aspect of the present invention provides a panel composite processing control system, further comprising a panel processing data management library, configured to store a correction factor corresponding to a cutting quality detection value, a cutting reference time duration to which a panel belongs, an influence factor corresponding to a unit value of a cutting deviation diameter, a cutting adapting diameter to which the panel belongs, a cutting quality detection reference value, a press forming quality detection reference value, and a drilling tapping quality detection reference value, and store the following preset parameters at the same time, so as to provide an accurate reference value.
The plate cutting processing judging module is connected with the plate punching processing judging module, the plate punching processing judging module is connected with the plate drilling tapping processing judging module, the plate cutting processing judging module, the plate punching processing judging module and the plate drilling tapping processing judging module are all connected with the plate processing data management library, and the plate cutting processing judging module, the plate punching processing judging module and the plate drilling tapping processing judging module are all connected with the control center.
The specific processing flow of the plate composite processing control process in this example is shown in fig. 3, namely, a simple plate processing control flow chart:
As can be seen from fig. 3, in the sheet processing procedure in this example, the determination condition for determining whether the next processing procedure can be performed is severe, and by this strict determination condition, a sheet that is accurate, safe and applicable to various situations can be obtained, and it should be noted that the present example only performs processing determination for cutting, press forming, drilling and tapping, but other types of processing, such as bending, welding, etc., are not considered in the present example.
And the plate cutting processing judging module is used for marking the plate needing to be subjected to compound processing as the plate needing to be processed, monitoring the cutting processing process of the plate needing to be processed, judging the cutting processing quality detection value of the plate needing to be processed, processing to obtain a first cutting label of the plate needing to be processed, and transmitting the first cutting label to the control center.
It should be noted that, the above-mentioned monitoring of the cutting process of the plate to be processed firstly implements accurate positioning and movement of the plate to be processed by an automation device (such as a robot, a mechanical arm, a conveyor belt, etc.), these devices are usually equipped with a sensor and a control system, and can automatically move the plate from a position to a cutting position according to a preset movement program (such as parameters of a movement distance, a movement speed, etc.), during this movement process, it is ensured that an upper die corresponding to the cutting device (i.e. a cutting mechanical component corresponding to the upper surface of the plate to be cut) and the plate to be processed are synchronously moved to the cutting position, and the movement program is a program preset by the automation device by the movement parameters in a plate processing data management library through numerical control programming.
In this example, the cutting process of the plate to be processed specifically refers to a process of performing a cutting operation on the plate to be processed by using a cutting device in a cutting processing area, where the cutting processing area refers to an area where the cutting device (e.g. a numerical control punch, a laser cutting machine, a plasma cutting machine) performs the cutting operation on the plate to be processed according to a preset processing program, where the processing program is a cutting processing program set by using a cutting device through a processing parameter in a numerical control program to process the plate in a data management library, and the specific cutting operation is a cutting process that the cutting device accurately punches out a hole of a desired shape and size on the plate to be processed through the processing program (i.e. parameters such as a position, a speed, a pressure, a cutting sequence of a specified punch, etc.), so as to ensure accuracy and consistency of the cutting processing of the plate.
Further, the processing is performed to obtain a first cutting label of the plate to be processed, and the specific processing process is as follows:
checking a cutting quality detection value of a plate to be processed with a cutting quality detection reference value preset by a plate processing data management database, wherein the cutting quality detection value refers to an index for judging whether the quality of cutting processing reaches an expected effect after one cutting processing process of the plate, and the acquisition mode is to perform average comprehensive processing on the cutting quality status of the plate in the past in the plate processing data management database to obtain the cutting quality detection value.
The first cutting label of the plate to be processed is obtained, namely an identifier is obtained after the cutting quality of the plate to be processed is detected, and the identifier can help plate processing production management personnel to know whether the cutting quality of the plate reaches a preset standard or not, so that whether the production process needs to be adjusted or not is judged.
If the cutting quality detection value of the plate to be processed is equal to the cutting quality detection reference value, defining the first cutting label of the plate to be processed as a cutting compliance, indicating that the cutting quality of the plate to be processed reaches the required processing level, and carrying out the next step of stamping forming processing.
Otherwise, if the cutting quality detection value of the plate to be processed is higher or lower than the cutting quality detection reference value, the first cutting label of the plate to be processed is defined as the cutting non-compliance.
Further, the cutting process of the plate to be processed is monitored, and parameters of the cutting process of the plate to be processed are obtained through monitoring, wherein the parameters comprise the cutting process time of the cutting equipment, the cutting diameter average value of the plate to be processed and the cutting pressure of the cutting equipment at each cutting time point.
It should be noted that, the above-mentioned cutting time points are obtained by dividing the cutting time period according to a preset equal time interval, for example, the cutting time period is 100 seconds, and then the cutting time points are respectively divided into 0 seconds, 25 seconds, 50 seconds, 75 seconds and 100 seconds by a time interval of 25 seconds.
It is further to be explained that the above cutting processing time length is obtained by a timing system built in the cutting device, and the processing time of each time can be automatically recorded and stored after the processing is completed, the cutting diameter is obtained by a laser calliper, and the cutting pressure is obtained by a pressure sensor built in the cutting device.
In this example, the parameters of the cutting process of the plate to be processed include, specifically, the cutting duration (unit: seconds/s) of the cutting device, the average value of the cutting diameter (unit: millimeters/mm) of the plate to be processed, the cutting pressure (unit: newtons/N) of the cutting device at each cutting time point, and the like, and the present example uses only the above parameters as the evaluation criteria for evaluating the detection value of the cutting quality, but the detection value of the cutting quality can be applied to other parameters besides the above parameters, and the directions (i.e., positive and negative relations) in which the parameters can be fed back are consistent.
Specifically, the determination of the detection value of the cutting quality of the plate to be processed is a value obtained by comprehensively analyzing the cutting duration of the cutting device, the average value of the cutting diameter of the plate to be processed, and the cutting pressure of the cutting device at each cutting time point, and the specific expression is as follows:
Wherein E 1 is a correction factor corresponding to a cutting quality detection value preset by a plate processing data management library, a mapping set of the cutting quality detection value and the correction factor corresponding to the cutting quality detection value is constructed according to the relation among the historical cutting processing time length, the cutting diameter average value, the cutting pressure and the cutting quality detection value, the real-time cutting processing time length, the cutting diameter average value and the cutting pressure are input into the mapping set to obtain the correction factor corresponding to the cutting quality detection value, and meanwhile, the value range of the correction factor is [0,1] in the example.
K t is the cutting processing time of the cutting device, and represents the time required by completing one cutting operation in the cutting process of the cutting device on the plate.
K can is a reference time length of cutting processing of the plate, which is preset by the plate processing data management library, and represents time required by cutting processing serving as a reference standard in a specific plate processing scene.
E is a natural constant, E 2 is an influence factor of a unit value corresponding to a cutting deviation diameter preset by a plate processing data management library, a mapping set of the cutting deviation diameter and the influence factor corresponding to the cutting deviation diameter is constructed according to the relation between the historical cutting deviation diameter and a cutting processing quality detection value, the real-time cutting deviation diameter is input into the mapping set to obtain the influence factor of the unit value corresponding to the cutting deviation diameter, and meanwhile, the value range of the influence factor is [0,1] in the example.
K h is the average value of the cutting diameters of the plates to be processed, and represents the average value corresponding to the sizes of the holes formed by cutting the plates to be processed.
K Δh is a cutting adaptation diameter of the plate preset by the plate processing data management library, and represents the diameter of a hole adapted to the requirement when cutting is performed on the plate, for example, the requirement is tabletop cutting, and the cutting adaptation diameter can be 10mm.
For the cutting pressure of the cutting device at the i-th cutting time point, the amount of force applied by the cutting device at a specific moment of the cutting operation, i.e. the i-th cutting time point, is indicated.
I is the number of each cut time point, i=1, 2,3,..j, j is the total number of cut time points.
In this example, the analysis of the expression can obtain that if the cutting time length is greatly different from the reference time length, the efficient management of the sheet material processing is not facilitated, which increases the irrational nature of the sheet material cutting process, that is, the possibility that the cutting diameter deviates from the adaptive value can occur, so that the size of the sheet material processing hole does not meet the design requirement, the processing quality of the sheet material is affected, and meanwhile, if the pressure applied by the cutting device to the sheet material deviates from the reasonable range, the quality of the sheet material is affected, so that the integrity of the sheet material is not high.
And the plate stamping forming processing judging module is used for marking the plate to be processed after cutting processing as the plate to be stamped and formed, monitoring the stamping forming processing process of the plate to be stamped and formed, judging the stamping forming processing quality detection value of the plate to be stamped and formed, and processing to obtain a second stamping forming label of the plate to be stamped and formed and transmitted to the control center.
The above-mentioned monitoring of the stamping process of the sheet material to be stamped is the same as the above-mentioned cutting process, that is, the sheet material to be stamped is precisely positioned and moved by an automation device (such as a robot, a mechanical arm, a conveyor belt, etc.), these devices are usually equipped with a sensor and a control system, and can automatically move the sheet material from one position to the stamping position according to a preset moving program (such as a moving distance, a moving speed, etc.), during this moving process, the corresponding lower die of the stamping device (i.e. the lower surface of the sheet material is required to be stamped) and the sheet material to be stamped are simultaneously moved to the stamping position, and the moving program is a program preset by the automation device through a numerical control program to move parameters in a sheet material processing data management library, so that the stamping efficiency and stamping quality of the sheet material can be improved through autonomous moving control in the whole stamping process.
Furthermore, in the process of stamping the plate to be stamped, the stamping equipment in the stamping area performs stamping operation on the plate to be stamped by a stamping mode preset by a plate processing data management library.
The above-mentioned press forming method can be divided into two methods, namely, when the press forming is performed, the lower die of the press forming device is raised first and then the upper die is processed, after the press forming is completed, the upper die is raised first and then the lower die is lowered and reset, when the press forming is performed, the upper die is operated only, the lower die does not need to be raised and lowered, the press forming region refers to a region where the press forming device (such as an injection molding machine, a die casting machine and an extruder) performs a press forming operation on a plate to be press formed according to a preset processing program, wherein the processing program is a press forming program for setting processing parameters in a plate processing data management library to the press forming device through numerical control programming, and the press forming operation is a press forming operation for performing accurate press forming dimension on the plate to be press formed through the processing program (that is, parameters such as a shearing force for the plate before press forming are specified).
Specifically, the processing is performed to obtain a second stamping forming label of the plate to be stamped and formed, and the specific processing process is as follows:
The detection value of the stamping quality of the plate to be stamped is checked with a reference value of the stamping quality detection preset in a plate processing data management library, in this example, the reference value of the stamping quality detection refers to an index for judging whether the stamping quality reaches an expected effect or not in the stamping process of the plate, and the acquisition mode is to perform average comprehensive treatment on the past plate stamping quality condition in the plate processing data management library, so as to obtain the reference value of the stamping quality detection.
The second stamping label of the plate to be stamped is obtained, namely an identifier is obtained after the stamping quality of the plate to be stamped is detected, and the identifier can help plate processing production management staff to know whether the stamping quality of the plate reaches a preset standard or not, so that whether the production process needs to be adjusted or not is judged.
If the detection value of the stamping quality of the plate to be stamped is equal to the detection reference value of the stamping quality, defining the second stamping label of the plate to be stamped as a stamping compliance, indicating that the stamping quality of the plate to be stamped reaches the required processing level, and performing the next step of drilling and tapping.
Otherwise, if the detection value of the stamping quality of the plate to be stamped is higher or lower than the detection reference value of the stamping quality, the second stamping label of the plate to be stamped is defined as the non-compliance of stamping.
Specifically, the determining the detection value of the stamping quality of the plate to be stamped and formed includes the following steps:
The method comprises the steps of monitoring the stamping process of a plate to be stamped and formed, and extracting stamping process parameters of the plate to be stamped and formed, wherein the parameters comprise the stamping moving speed of the plate to be stamped and formed during stamping and forming time and the pressure feedback value of stamping equipment at each stamping and forming time point.
It should be explained that, the above-mentioned stamping forming time points are obtained by dividing the stamping forming time period according to a preset equal time interval, for example, the stamping forming time period is 50 seconds, and then the stamping forming time points are respectively divided into 0 seconds, 25 seconds and 50 seconds through a time interval of 25 seconds, and the stamping forming time period is obtained by a timing system built in the stamping forming equipment, and the processing time of each time can be automatically recorded and stored after the processing is completed.
It should be further explained that the above-mentioned moving speed of the press forming device is obtained by an external sensor (such as an encoder and a photoelectric switch) installed on the press forming device, and the moving speed of the plate to be press formed in the press forming process is monitored in real time, and the above-mentioned pressure feedback value is obtained by a pressure feedback sensor built-in the press forming device, which can automatically record and store the blanking pressure change data received in the press forming process.
In this example, the parameters of the press forming process of the sheet to be press formed include, in particular, the press forming moving speed (unit: m/s) of the sheet to be press formed at the press forming time, the pressure feedback value (unit: newton/N) of the press forming apparatus at each press forming time point, and the like, and the present example uses only the above parameters as the evaluation criteria for evaluating the press forming quality detection value, but the press forming quality detection value may be applied to other parameters besides the above parameters, and the directions (i.e., positive and negative relationships) in which the parameters can be fed back are identical.
Based on the parameters of the stamping process of the plate needing to be stamped and formed, comprehensively determining the stamping quality detection value of the plate needing to be stamped and formed, wherein the specific determination expression is as follows:
Wherein ζ is a correction factor corresponding to a press forming quality detection value preset by the sheet material processing data management library, a mapping set of the press forming quality detection value and the correction factor corresponding thereto is constructed according to a relation between a historical press forming moving speed, a pressure feedback value, a press forming processing time length and the press forming quality detection value, and the real-time press forming moving speed, the pressure feedback value and the press forming processing time length are input into the mapping set to obtain the correction factor corresponding to the press forming quality detection value, and meanwhile, the value range of the correction factor is [0,1] in the example.
X Δv is the corresponding reference moving speed of the plate preset by the plate processing data management library, and refers to the optimal moving speed of the plate during the stamping forming processing.
X v is the moving speed of the plate to be punched in the punching process, and refers to the moving speed of the plate in the punching process, for example, after the plate enters the punching area, the end of the plate entering the punching area is recorded as the first end, if the second end (i.e. the opposite surface of the first end) of the plate needs to be cut and punched, the second end needs to be moved to the forming area, and therefore the moving distance divided by the moving time is the moving speed of the plate.
X Δw is a plate corresponding adaptation pressure feedback value preset by a plate processing data management library, and refers to a pressure feedback value corresponding to the press forming processing of the plate in the optimal adaptation.
The pressure feedback value of the stamping forming equipment at the c-th stamping forming time point refers to the pressure feedback value applied by the stamping forming equipment at the stamping forming time point and can be used for describing the actual pressure measured value output by the stamping forming equipment.
X s is the press forming time length, which is the time length from the time point when the sheet material is to be press formed to the time point when the press forming is finished.
X Δs is the stamping forming adaptation processing time length preset by the plate processing data management library, and refers to the time length corresponding to the stamping forming processing of the optimal adaptation of the plate.
C is the number of each press forming time point, c=1, 2,3,...
The quality problem of the sheet material is closely related to the stamping process of the sheet material, and the sheet material is related to corresponding equipment, namely, when the stamping speed of the sheet material deviates from a proper moving speed, the sheet material moves too fast or too slow, the response of the corresponding stamping equipment is not timely, the problem that the applied pressure deviates from the adaptive applied pressure when the sheet material is subjected to stamping processing occurs, and the like, so that the stamping processing time of the sheet material is prolonged, the quality problem of the sheet material is caused, and the stamping processing efficiency of the sheet material is not improved.
And the plate drilling and tapping processing judging module is used for marking the plate needing to be punched after the punching processing as the plate needing to be drilled and tapped, monitoring the drilling and tapping processing process of the plate needing to be drilled and tapped, judging the drilling and tapping processing quality detection value of the plate needing to be drilled and tapped, and processing to obtain a third drilling and tapping label of the plate needing to be drilled and tapped and transmitting the third drilling and tapping label to the control center.
It should be noted that, the above-mentioned process of drilling and tapping the plate to be drilled and tapped is monitored, the moving process of drilling and tapping the plate is the same as the above-mentioned process of cutting and tapping, that is, the plate to be drilled and tapped is accurately positioned and moved by an automated device (such as a robot, a mechanical arm, a conveyor belt, etc.), these devices are usually equipped with sensors and control systems, and can automatically move the plate from a position to a drilling and tapping position according to a preset moving program (such as a moving distance, a moving speed, etc.), in this moving process, a lower die corresponding to the drilling and tapping device (i.e. a drilling and tapping mechanical component corresponding to the drilling and tapping of the plate only needs to be drilled and tapped on the lower surface of the plate in this example) and the plate to be drilled and tapped are synchronously moved to the drilling and tapping position, the moving program is a program preset for the automated device by a moving parameter in a plate processing data management library through numerical control, and the whole drilling and tapping process can improve the drilling and tapping efficiency and tapping quality of the plate.
Furthermore, the drilling and tapping processing process of the plate needing drilling and tapping processing specifically comprises the step of performing drilling and tapping processing operation on the plate needing drilling and tapping processing through drilling and tapping processing modes preset by a plate processing data management library by drilling and tapping equipment in a drilling and tapping processing area.
The drilling and tapping processing mode refers to clockwise circulation operation of a drilling and tapping drill bit of the drilling and tapping device in the example, the drilling and tapping processing area refers to an area where the drilling and tapping device (such as a numerical control drilling and tapping machine and a laser drilling and tapping machine) executes drilling and tapping operation on a plate to be drilled and tapped according to a preset processing program, the processing program is a drilling and tapping processing program which is set on the drilling and tapping device through processing parameters in a plate processing data management library through numerical control programming, and the specific drilling and tapping operation is that the drilling and tapping device performs accurate drilling and tapping depth on the plate to be drilled and tapped through the processing program (namely parameters such as a drilling and tapping speed and a feeding amount are regulated).
Specifically, the processing is performed to obtain a third drilling and tapping tag of the plate to be drilled and tapped, and the specific processing process is as follows:
and checking the drilling and tapping quality detection value of the plate to be drilled and tapped with a drilling and tapping quality detection reference value preset by a plate processing data management library, wherein the drilling and tapping quality detection reference value refers to an index for judging whether the drilling and tapping quality reaches an expected quality effect or not in the drilling and tapping processing process of the plate, and the acquisition mode is to perform average comprehensive treatment on the drilling and tapping quality conditions of the plate in the past in the plate processing data management library, so as to obtain the drilling and tapping quality detection reference value.
The third drilling and tapping label of the plate needing drilling and tapping is obtained by detecting the drilling and tapping quality of the plate needing drilling and tapping, and the identifier can help plate processing and production management staff to know whether the drilling and tapping quality of the plate meets a preset standard or not, so that whether the production process needs to be adjusted or not is judged.
If the drilling and tapping quality detection value of the plate to be drilled and tapped is equal to the drilling and tapping quality detection reference value, defining a third drilling and tapping label of the plate to be drilled and tapped as a drilling and tapping machining compliance, wherein the drilling and tapping quality of the plate to be drilled and tapped reaches the required machining quality level, and the plate composite machining control process of the example can be completed.
Otherwise, if the drilling and tapping quality detection value of the plate to be drilled and tapped is higher or lower than the drilling and tapping quality detection reference value, the third drilling and tapping label of the plate to be drilled and tapped is defined as the drilling and tapping non-compliance.
Specifically, the drilling and tapping processing quality detection value of the plate to be drilled and tapped is determined, and the specific determination process is as follows:
through monitoring the drilling and tapping machining process of the plate needing drilling and tapping machining, the parameters of the drilling and tapping machining process of the plate needing drilling and tapping machining are extracted, and the parameters specifically comprise the average rotating speed of the drilling and tapping equipment under the drilling and tapping machining time length and the average running noise intensity of the drilling and tapping equipment under the drilling and tapping machining time length.
The time length of the drilling and tapping process indicates a time period corresponding to the drilling and tapping process of the plate, the acquisition mode is a timing system built in the drilling and tapping equipment, and the processing time of each time can be automatically recorded and stored after the processing is finished, wherein the average rotating speed can be obtained by monitoring the rotating speed sensor installed on the drilling and tapping equipment in real time, the average rotating speed can be obtained by the average rotating speed, and the running noise average intensity can be obtained by the sound level meter installed on the drilling and tapping equipment, so that the running noise average intensity can be obtained by the average rotating speed.
In this example, the parameters of the drilling and tapping process of the plate to be drilled and tapped specifically include an average rotation speed (unit: revolutions per second/rpm) of the drilling and tapping device during the drilling and tapping process, an average running noise intensity (unit: dB/dB) of the drilling and tapping device during the drilling and tapping process, and the like, and the present example uses only the above parameters as an evaluation criterion for evaluating the quality detection value of the drilling and tapping process, but the quality detection value of the drilling and tapping process can be applied to the above parameters as well as other parameters, and the directions (i.e., positive and negative relations) in which the parameters can be fed back are consistent.
Based on drilling and tapping process parameters of the plate needing drilling and tapping, comprehensively determining drilling and tapping quality detection values of the plate needing drilling and tapping, wherein the specific determination expression is as follows:
Wherein δ 1 is a correction factor corresponding to a drilling and tapping quality detection value preset by a plate processing data management library, a mapping set of the drilling and tapping quality detection value and the correction factor corresponding thereto is constructed according to the relation between the historical average rotating speed and the running noise average intensity and the drilling and tapping quality detection value, and the real-time average rotating speed and the running noise average intensity are input into the mapping set to obtain the correction factor corresponding to the drilling and tapping quality detection value, and meanwhile, the value range of the correction factor is [0,1] in the example.
G Δzc is a reference rotational speed of the drilling and tapping device preset in the board processing data management library, which refers to the rotational speed of the drilling and tapping device for optimally performing drilling and tapping.
G zc is the average rotational speed of the drilling and tapping device during the drilling and tapping process, and refers to the average rotational speed of the drilling and tapping device during the drilling and tapping process.
G Δzd is an operating noise defining intensity value preset for the panel processing data management library, which refers to the maximum allowable operating noise intensity of the drilling and tapping equipment.
G zd is the average intensity of the running noise of the drilling and tapping device during the drilling and tapping process, and the average intensity of the running noise of the drilling and tapping device during the drilling and tapping process.
Δ 2 is a correction factor corresponding to the average intensity of the running noise preset by the plate processing data management library, and is a mapping set of the average intensity of the running noise and the correction factor corresponding to the average intensity of the running noise is constructed according to the relation between the average intensity of the historical running noise and the detection value of the tapping quality of the drilling and tapping, and the real-time average intensity of the running noise is input into the mapping set to obtain the correction factor corresponding to the average intensity of the running noise, and meanwhile, the value range of the correction factor is [0,1] in the example.
E is a natural constant.
The drilling and tapping quality detection value of the plate to be drilled and tapped is phi, in this example, if the drilling and tapping equipment does not reach an effective and reasonable operation level in the process of drilling and tapping the plate, the drilling and tapping quality of the plate is not ideal, namely if the rotating speed of the drilling and tapping equipment is too large with the adapting rotating speed or the generated noise is far higher than the borne noise intensity during operation, the drilling and tapping level of the drilling and tapping equipment is not high, thereby being unfavorable for improving the drilling and tapping quality of the plate, and meanwhile if the noise intensity of the drilling and tapping equipment is too large, the drilling and tapping degree of the plate is poor, so that the operation rotating speed of the drilling and tapping equipment is influenced, and the drilling and tapping equipment deviates from a reasonable rotating speed value, finally, the drilling and tapping quality of the plate is lower, and therefore, the drilling and tapping equipment is required to be ensured to be at a more reasonable drilling and tapping operation level, and the drilling and tapping quality of the plate can be improved.
Setting the correction factor corresponding to the drilling and tapping processing quality detection value to 0.5 and the correction factor corresponding to the running noise average intensity to 0.7, and setting the value of the reference rotating speed of the drilling and tapping equipment to be 50 revolutions per second and the value of the running noise definition intensity value to be 100 decibels, and obtaining the specific change result of the drilling and tapping processing quality detection value of the plate needing to be drilled and tapped in the expression according to the change of the average rotating speed of the drilling and tapping equipment under the drilling and tapping processing duration and the running noise average intensity of the drilling and tapping equipment under the drilling and tapping processing duration, wherein the specific change result is shown in table 1:
table 1 table of change in quality of drilling and tapping values and corresponding parameters of the plate to be drilled and tapped
As can be seen from table 1, the second row in the table can obtain a drilling and tapping quality detection value with a larger value under the condition that the average rotation speed of the drilling and tapping device is equal to the reference rotation speed and the average intensity of the running noise is far smaller than the defined intensity value of the running noise, which means that if the drilling and tapping quality detection value is to be improved, the average rotation speed of the drilling and tapping device needs to be close to the adaptive value, and meanwhile, the average intensity of the running noise of the drilling and tapping device is smaller than the defined intensity value of the running noise, so that the drilling and tapping processing plate with better quality is comprehensively obtained.
In a specific embodiment, the invention monitors cutting, stamping forming and drilling tapping of the plate needing compound processing respectively, and based on the cutting, stamping forming and drilling tapping processing process of the processed plate, accurate cutting processing quality detection value, stamping forming processing quality detection value and drilling tapping processing quality detection value of the processed plate can be obtained through multi-dimensional data analysis, and accurate comparison with a preset reference value is facilitated, so that the processing completion judgment conditions of cutting, stamping forming and drilling tapping are improved.
The control center is used for receiving the first cutting label of the plate to be processed, the second stamping label of the plate to be processed by stamping and the third drilling and tapping label of the plate to be drilled and tapped, and carrying out corresponding data analysis and processing and early warning prompt.
Specifically, the corresponding data analysis and processing and early warning prompt are carried out, and the specific early warning process is as follows:
If the first cutting label of the plate to be processed is defined as the cutting processing non-compliance, the control center performs data analysis processing and early warning prompt on the cutting processing process of the plate to be processed.
It should be explained that, the first cutting label of the plate to be processed is defined as a cutting non-compliance, which indicates that the cutting quality detection value of the plate to be processed is lower than or higher than the cutting quality detection reference value.
If the detected value of the cutting quality of the plate to be processed is lower than the preset reference value of the cutting quality, the fact that the cutting quality of the plate to be processed does not reach the required processing level is indicated, if the number of the cutting is not up to the standard, the cutting diameter is smaller than the required diameter and other factors, the plate needs to be cut again, namely, the control center sends out cutting early warning to the cutting equipment through the wireless network and issues a cutting again instruction, but parameters corresponding to the cutting again are different from parameters corresponding to the plate cutting judging module in the example, the specific process is not specially explained, only an example of a specific parameter is carried out, for example, the preset cutting number is 20, the number of the cutting completed in the cutting is only 17, and the number of the cutting corresponding to the cutting again is 3.
If the detection value of the cutting quality of the plate to be processed is higher than the preset reference value of cutting completion, the cutting quality of the plate to be processed exceeds the required processing level, such as excessive cutting quantity, excessive cutting diameter and other factors, and the plate cutting process needs to be warned, and the specific warning and prompting process is as follows:
the control center sends out cutting processing early warning to the cutting equipment through a wireless network, namely, unreasonable parameters corresponding to the cut plates are integrated into parameter sets to be adjusted, the parameter sets to be adjusted are sent to numerical control programming software, and the numerical control programming software sets the parameter sets to be adjusted into cutting processing adjusting programs (such as parameters of speed adjustment, cutting sequence adjustment and the like), so that the cutting equipment carries out cutting processing operation on the plates to be processed again according to the programs.
If the second stamping label of the plate to be stamped is defined as the stamping non-compliance, the control center performs data analysis processing and early warning prompt on the stamping process of the plate to be stamped.
It should be explained that, the second press forming label of the plate to be press formed is defined as a non-compliance of press forming, and indicates that the press forming quality detection value of the plate to be press formed is lower or higher than the press forming quality detection reference value.
If the detected value of the press forming quality of the plate to be press formed is lower than the preset reference value of the press forming quality, it indicates that the press forming process of the plate to be press formed does not reach the required process level, for example, the pressure feedback value applied by the equipment corresponding to the press forming of the plate is smaller than the specified adaptive pressure feedback value, and the like, the press forming judgment module needs to be repeatedly executed, that is, the plate to be press formed is press formed again, which indicates that the control center sends a press forming early warning to the equipment through the wireless network, and issues an instruction of re-press forming process, but the parameters corresponding to the re-press forming process are all different from the parameters corresponding to the decision module of the plate to be press formed in this example, and only the specific process is not specially interpreted, for example, the preset adaptive pressure feedback value applied by the equipment is 20 newton, and the pressure feedback value applied by the sub-press forming equipment is required to be adjusted to be 20 newton, if the detected value of the press forming quality of the plate to be press formed is higher than the preset reference value, and the pre-warning process is applied by the equipment corresponding to the plate to the required feedback value corresponding to the preset adaptive pressure feedback value is required to be press forming of the plate to be press formed, and the required early warning process is higher than the specified value is required to be press formed to be the plate to be press formed to be a plate to be press formed to be pressed to be required to be a plate to be pressed to which is required to be pressed to be a high.
The control center sends out punching processing early warning to the punching forming equipment through a wireless network, namely, unreasonable parameters corresponding to the punched plate are integrated into a parameter set to be adjusted, the parameter set to be adjusted is sent to numerical control programming software, and the numerical control programming software sets the parameter set to be adjusted into a punching processing adjusting program (such as parameters of punching forming sequence adjustment, pressure feedback value adjustment of the punching forming equipment and the like), so that after cutting processing is reasonably completed on the new plate to be processed, the punching forming equipment carries out punching processing operation on the new plate to be processed again according to the program.
If the third drilling and tapping label of the plate to be drilled and tapped is defined as the drilling and tapping processing non-compliance, the control center performs data analysis processing and early warning prompt on the drilling and tapping processing process of the plate to be drilled and tapped, and accordingly the corresponding data analysis processing and early warning prompt are completed.
It should be explained that, the third tapping label is defined as a non-compliance tapping process, which indicates that the tapping quality detection value of the tapping panel is lower or higher than the tapping quality detection reference value.
If the detected value of the drilling and tapping quality of the plate to be drilled and tapped is lower than the preset reference value of the drilling and tapping quality detection, the fact that the detected value of the drilling and tapping quality of the plate to be drilled and tapped does not reach the required processing level is indicated, the plate drilling and tapping processing judging module needs to be repeatedly executed, namely, the drilling and tapping processing operation is carried out on the plate to be drilled and tapped again, the control center sends out a drilling and tapping processing early warning to the drilling and tapping equipment through a wireless network, and a command of the drilling and tapping again is issued, but parameters corresponding to the drilling and tapping processing again are different from the parameters corresponding to the plate drilling and tapping processing judging module in the example, the concrete process is not specially explained, only the concrete process is exemplified by a parameter, for example, the preset drilling and tapping depth of the plate is 10mm, the depth corresponding to the drilling and tapping processing again is only 7mm, if the detected value of the drilling and tapping quality of the plate to be drilled and tapped is higher than the preset reference value of the drilling and tapping quality detection, the fact that the detected value of the drilling and tapping quality of the plate to be drilled and tapped is higher than the required processing level of the plate is indicated by the following concrete process, and the warning process of the plate to be required to be performed:
The control center sends out drilling and tapping processing early warning to the drilling and tapping equipment through a wireless network, namely, unreasonable drilling and tapping parameters corresponding to the plates after drilling and tapping are integrated into a drilling and tapping parameter set to be adjusted, the drilling and tapping parameter set to be adjusted is sent to numerical control programming software, the numerical control programming software sets the drilling and tapping parameter set to be drilling and tapping processing adjustment programs (such as parameters of drilling and tapping speed adjustment, feeding amount adjustment and the like), wherein the feeding amount refers to the advancing distance of the drilling and tapping equipment in each drilling and tapping cycle, and therefore after the cutting and stamping forming processing of the plates to be processed are finished sequentially, the drilling and tapping equipment performs drilling and tapping processing operation on the plates to be processed again according to the programs.
In a specific embodiment, the control center receives the first cutting label of the plate to be processed, the second stamping label of the plate to be processed by stamping and the third drilling and tapping label of the plate to be processed by drilling and tapping, and carries out corresponding early warning prompt, so that whether the composite processing of the plate accurately meets the processing requirement can be judged, the material waste caused by independent processing can be reduced, the production safety of the plate can be improved, and the utilization efficiency of the plate can be improved to the greatest extent.
Referring to fig. 2, a second aspect of the present invention provides a method for controlling a composite machining of a plate, comprising the steps of s1, recording a plate to be subjected to composite machining as a plate to be machined, monitoring a cutting process of the plate to be machined, determining a cutting quality detection value of the plate to be machined, and processing to obtain a first cutting tag of the plate to be machined, transmitting to a control center, s2, recording the cut plate to be machined as a plate to be subjected to press forming, monitoring the press forming process of the plate to be subjected to press forming, determining a press forming quality detection value of the plate to be subjected to press forming, and processing to obtain a second press forming tag of the plate to be subjected to press forming, transmitting to the control center, s3, recording the press forming plate to be subjected to press forming as a plate to be subjected to drill tapping, monitoring the drill tapping process of the plate to be subjected to drill tapping process, determining a tapping quality detection value of the plate to be drilled, and processing to obtain a third drilling tag of the plate to be drilled, transmitting to the control center, s4, receiving the first drilling tag of the plate to be subjected to press forming, the second drilling tag to press forming, and the first drilling tag to be subjected to drill tapping, and analyzing the tapping tag of the plate to be punched and the first drilling tag.
In a specific embodiment, the invention provides the plate composite processing control system and the method for controlling the plate to carry out the cooperative processing of a plurality of processes of cutting, stamping forming and drilling tapping, and meanwhile, the algorithm is utilized to judge the rationality of processing of a certain program, so that the composite processing process is more accurate, the waiting time between processes can be reduced, the production efficiency of the plate can be improved, the processing accuracy of parts in the processing process on the plate can be improved, and finally, the plate can be safely applied to a required scene.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art of describing particular embodiments without departing from the structures of the invention or exceeding the scope of the invention as defined by the claims.
Claims (10)
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