Disclosure of Invention
The invention aims to provide a concrete composite tackifier and a preparation method thereof, which are used for solving the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme:
The concrete composite tackifier is prepared by mixing modified polyacrylic resin and modified silica fume.
The modified polyacrylic resin is prepared by the reaction of polyacrylic resin obtained by polymerization of acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphorus and modified porphyrin and sulfonation.
Preferably, the modified silica fume is obtained by reacting silica fume pretreated by vinyl trimethoxy silane with tetra-vinyl tetramethyl cyclotetrasiloxane and vinyl boric acid pinacol ester.
The preparation method of the concrete composite tackifier comprises the following preparation steps:
(1) Mixing acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate according to a mass ratio of 15:15:20:5 to obtain a monomer mixture, weighing the monomer mixture, azodiisobutyronitrile and isopropanol according to a mass ratio of 50:1:49, mixing 20-30% of the monomer mixture, 20-30% of azodiisobutyronitrile and 60-70% of isopropanol to obtain a solution A, mixing the rest of the monomer mixture, azodiisobutyronitrile and isopropanol to obtain a solution B, heating the solution A to 85 ℃, refluxing and stirring for 30-40min, dropwise adding the solution B until the dropwise adding speed is 1mL/min, continuing stirring for 4-5h at 85 ℃ after the dropwise adding is finished, cooling to 50-60 ℃, adding triethylamine to adjust the pH to 6-7, continuing to react for 0.5h, and performing reduced pressure rotary evaporation and vacuum drying to obtain polyacrylic resin;
(2) Sequentially adding p-chlorobenzaldehyde, benzaldehyde, iodine and pyrrole into dichloromethane with the mass of 20 times of that of the p-chlorobenzaldehyde according to the molar ratio of 1:3:4:0.4:3, adding the p-chlorobenzoquinone after primary activation, performing secondary activation to obtain a mixture, evaporating the mixture on Flori silica, and purifying by a flash chromatography to obtain modified porphyrin;
(3) Mixing polyacrylic resin, modified porphyrin and isopropanol according to the mass ratio of 1 (0.2-0.3) (20-30), heating to 100 ℃ for reflux reaction for 10-12h, performing reduced pressure rotary evaporation and vacuum drying to obtain the functionalized polyacrylic resin, preparing 0.2g/mL solution from the functionalized polyacrylic resin and N, N-dimethylformamide, dropwise adding 99wt% concentrated hydrochloric acid with the mass of 12 times of the functionalized polyacrylic resin into the solution, dropwise adding the concentrated hydrochloric acid with the dropwise adding speed of 1mL/min, heating to 40 ℃ for reaction for 2h, performing reduced pressure rotary evaporation after the reaction is finished, and performing vacuum drying to obtain the modified polyacrylic resin;
(4) Mixing pretreated silica fume, tetra-vinyl tetramethyl-cyclotetrasiloxane, vinyl pinacol borate, azodiisobutyronitrile and N, N-dimethylformamide according to the mass ratio of 1 (0.3-0.4) (0.1-0.2) (50-60), uniformly mixing by ultrasonic, heating to 70-80 ℃ for reacting for 2-3h, filtering and washing with pure water for 3-4 times after the reaction is finished to obtain modified silica fume;
(5) Uniformly mixing the modified polyacrylic resin and the modified silica fume according to the mass ratio of 1 (0.05-0.1) to obtain the concrete composite tackifier.
Preferably, the eluent of the flash chromatography in the step (2) is ethyl acetate/chloroform, and the elution gradient of the eluent is ethyl acetate and chloroform in a volume ratio of 8:2 to 1:9.
The method is characterized in that the primary activation in the step (2) is performed by a microwave instrument, the power of the microwave instrument is 100W, the temperature is 30 ℃ and the time is 30min, the secondary activation is performed by the microwave instrument, the power of the microwave instrument is 100W, the temperature is 30 ℃ and the time is 1min.
The preparation method of the pretreated silica fume in the step (4) comprises the steps of mixing vinyl trimethoxy silane, absolute ethyl alcohol and pure water for 10min according to the mass ratio of 1:1:5, adding silica fume with the mass of 0.5 times that of the vinyl trimethoxy silane, heating to 110 ℃, carrying out reflux reaction for 3-4h, filtering, washing for 4 times by using the absolute ethyl alcohol, and carrying out vacuum drying to obtain the pretreated silica fume.
Preferably, the specific surface area of the silica fume is 25m 2/g.
Compared with the prior art, the invention has the following beneficial effects:
When the concrete composite tackifier is prepared, firstly, polyacrylic resin obtained by polymerizing acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate reacts with modified porphyrin, then, the modified polyacrylic resin is prepared by sulfonation, secondly, the modified silica fume is prepared by reacting silica fume pretreated by vinyl trimethoxy silane, tetra-vinyl tetramethyl-cyclotetrasiloxane and vinyl pinacol borate, and finally, the polyacrylic resin and the modified silica fume are mixed to prepare the concrete composite tackifier.
Firstly, acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate are polymerized to form polyacrylic resin with a high molecular chain, a diphenyl phosphate structure is grafted on a side chain, then the polyacrylic resin reacts with chlorophenyl on modified porphyrin to generate quaternary phosphonium salt, the quaternary phosphonium salt has good antibacterial property, and then concentrated hydrochloric acid is used for sulfonation, hydrophilic sulfonic acid groups are grafted on the polyacrylic resin, so that the water retention property can be improved, the polyacrylic acid molecular chain not only contains negatively charged carboxyl groups and negatively charged sulfonic acid groups, but also contains positively charged quaternary phosphonium cations, and the existence of the charges enables the high molecular chains to interact through electrostatic attractive force, so that the crosslinking is realized, and the viscosity of the polyacrylic resin is further enhanced. The existence of the porphyrin structure can well complex calcium ions in cement, so that the viscosity is enhanced;
Secondly, the vinyl trimethoxy silane pretreated silica fume contains double bonds, and under the action of an initiator, tetra-vinyl tetramethyl cyclotetrasiloxane and vinyl boric acid pinacol ester can be polymerized on the surface of the silica fume, so that cyclosiloxane and boric acid pinacol ester structures are grafted on the surface of the silica fume. The silica fume is used as an expansive inorganic material with high specific surface area, so that the water retention of concrete can be increased, the alkalinity in the environment is gradually increased in the cement hydration process, under the alkaline condition, the cyclosiloxane structure and the pinacol borate structure grafted on the surface of the silica fume are gradually hydrolyzed, the cyclosiloxane is hydrolyzed and opened to generate a silicon hydroxyl structure, the pinacol borate is hydrolyzed to generate a boric acid structure, the silicon hydroxyl structure and the boric acid structure have good adsorption effect on the cement, can permeate into the concrete, form a tight adsorption and wrapping relationship with cement particles, not only is the cohesive force between the cement particles increased, but also the whole concrete structure is more compact and stable.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The specific surface area of the silica fume used in the following examples and comparative examples was 25m 2/g.
Example 1:
the preparation method of the concrete composite tackifier comprises the following preparation steps:
(1) Mixing acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate according to a mass ratio of 15:15:20:5 to obtain a monomer mixture, weighing the monomer mixture, azodiisobutyronitrile and isopropanol according to a mass ratio of 50:1:49, mixing 20% of the monomer mixture, 20% of azodiisobutyronitrile and 60% of isopropanol to obtain a solution A, mixing the rest of the monomer mixture, azodiisobutyronitrile and isopropanol to obtain a solution B, heating the solution A to 85 ℃, refluxing and stirring for 40min, dropwise adding the solution B with a dropwise acceleration of 1mL/min, continuously stirring for 5h at 85 ℃, cooling to 60 ℃, adding triethylamine to adjust pH to 7, continuously reacting for 0.5h, and performing reduced pressure rotary steaming and vacuum drying to obtain the polyacrylic resin;
(2) The preparation method comprises the steps of weighing p-chlorobenzaldehyde, benzaldehyde, pyrrole, iodine and p-chlorobenzoquinone according to a molar ratio of 1:3:4:0.4:3, sequentially adding the p-chlorobenzaldehyde, the benzaldehyde, the iodine and the pyrrole into dichloromethane with the mass of 20 times that of the p-chlorobenzaldehyde, performing primary activation, wherein the primary activation is performed by a microwave instrument with the power of 100W, the temperature of 30 ℃ and the time of 30min, adding the p-chlorobenzoquinone and performing secondary activation, wherein the secondary activation is performed by the microwave instrument, the power of 100W and the time of 1min, obtaining a mixture, evaporating the mixture on Floridosil, purifying by a flash chromatography to obtain modified porphyrin, wherein an eluent of the flash chromatography is ethyl acetate/chloroform, and the elution gradient of the eluent is ethyl acetate and chloroform with the volume ratio of 8:2 to 1:9;
(3) Mixing polyacrylic resin, modified porphyrin and isopropanol according to a mass ratio of 1:0.2:20, heating to 100 ℃ for reflux reaction for 12 hours, performing reduced pressure rotary evaporation and vacuum drying to obtain the functional polyacrylic resin, preparing 0.2g/mL solution from the functional polyacrylic resin and N, N-dimethylformamide, dropwise adding 99wt% concentrated hydrochloric acid with a mass of 12 times that of the functional polyacrylic resin into the solution, wherein the dropwise adding speed is 1mL/min, heating to 40 ℃ for reaction for 2 hours, performing reduced pressure rotary evaporation after the reaction is finished, and performing vacuum drying to obtain the modified polyacrylic resin;
(4) Mixing vinyl trimethoxy silane, absolute ethyl alcohol and pure water for 10min according to the mass ratio of 1:1:5, adding silica fume with the mass of 0.5 times of that of the vinyl trimethoxy silane, heating to 110 ℃, carrying out reflux reaction for 3h, filtering, washing with the absolute ethyl alcohol for 4 times, and carrying out vacuum drying to obtain pretreated silica fume;
(5) And uniformly mixing the modified polyacrylic resin and the modified silica fume according to the mass ratio of 1:0.05 to obtain the concrete composite tackifier.
Example 2:
the preparation method of the concrete composite tackifier comprises the following preparation steps:
(1) Mixing acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate according to a mass ratio of 15:15:20:5 to obtain a monomer mixture, weighing the monomer mixture, azodiisobutyronitrile and isopropanol according to a mass ratio of 50:1:49, mixing 25% of the monomer mixture, 25% of azodiisobutyronitrile and 65% of isopropanol to obtain a solution A, mixing the rest of the monomer mixture, azodiisobutyronitrile and isopropanol to obtain a solution B, heating the solution A to 85 ℃, refluxing and stirring for 35min, dropwise adding the solution B with a dropwise acceleration of 1mL/min, continuously stirring at 85 ℃ for 4.5h after the dropwise adding, cooling to 55 ℃, adding triethylamine to adjust the pH to 6.5, continuously reacting for 0.5h, and performing reduced pressure rotary evaporation and vacuum drying to obtain the polyacrylic resin;
(2) The preparation method comprises the steps of weighing p-chlorobenzaldehyde, benzaldehyde, pyrrole, iodine and p-chlorobenzoquinone according to a molar ratio of 1:3:4:0.4:3, sequentially adding the p-chlorobenzaldehyde, the benzaldehyde, the iodine and the pyrrole into dichloromethane with the mass of 20 times that of the p-chlorobenzaldehyde, performing primary activation, wherein the primary activation is performed by a microwave instrument with the power of 100W, the temperature of 30 ℃ and the time of 30min, adding the p-chlorobenzoquinone and performing secondary activation, wherein the secondary activation is performed by the microwave instrument, the power of 100W and the time of 1min, obtaining a mixture, evaporating the mixture on Floridosil, purifying by a flash chromatography to obtain modified porphyrin, wherein an eluent of the flash chromatography is ethyl acetate/chloroform, and the elution gradient of the eluent is ethyl acetate and chloroform with the volume ratio of 8:2 to 1:9;
(3) Mixing polyacrylic resin, modified porphyrin and isopropanol according to a mass ratio of 1:0.25:25, heating to 100 ℃ for reflux reaction for 11 hours, performing reduced pressure rotary evaporation and vacuum drying to obtain the functional polyacrylic resin, preparing 0.2g/mL solution from the functional polyacrylic resin and N, N-dimethylformamide, dropwise adding 99wt% concentrated hydrochloric acid with a mass of 12 times that of the functional polyacrylic resin into the solution, wherein the dropwise adding speed is 1mL/min, heating to 40 ℃ for reaction for 2 hours, performing reduced pressure rotary evaporation after the reaction is finished, and performing vacuum drying to obtain the modified polyacrylic resin;
(4) Mixing vinyl trimethoxy silane, absolute ethyl alcohol and pure water for 10min according to the mass ratio of 1:1:5, adding silica fume with the mass of 0.5 times of that of the vinyl trimethoxy silane, heating to 110 ℃, carrying out reflux reaction for 3.5h, filtering, washing with the absolute ethyl alcohol for 4 times, and carrying out vacuum drying to obtain pretreated silica fume;
(5) And uniformly mixing the modified polyacrylic resin and the modified silica fume according to the mass ratio of 1:0.07 to obtain the concrete composite tackifier.
Example 3:
the preparation method of the concrete composite tackifier comprises the following preparation steps:
(1) Mixing acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate according to a mass ratio of 15:15:20:5 to obtain a monomer mixture, weighing the monomer mixture, azodiisobutyronitrile and isopropanol according to a mass ratio of 50:1:49, mixing 30% of the monomer mixture, 30% of azodiisobutyronitrile and 70% of isopropanol to obtain a solution A, mixing the rest of the monomer mixture, azodiisobutyronitrile and isopropanol to obtain a solution B, heating the solution A to 85 ℃, refluxing and stirring for 30min, dropwise adding the solution B with a dropwise acceleration of 1mL/min, continuously stirring for 4h at 85 ℃, cooling to 50 ℃, adding triethylamine to adjust pH to 6, continuously reacting for 0.5h, and performing reduced pressure rotary steaming and vacuum drying to obtain polyacrylic resin;
(2) The preparation method comprises the steps of weighing p-chlorobenzaldehyde, benzaldehyde, pyrrole, iodine and p-chlorobenzoquinone according to a molar ratio of 1:3:4:0.4:3, sequentially adding the p-chlorobenzaldehyde, the benzaldehyde, the iodine and the pyrrole into dichloromethane with the mass of 20 times that of the p-chlorobenzaldehyde, performing primary activation, wherein the primary activation is performed by a microwave instrument with the power of 100W, the temperature of 30 ℃ and the time of 30min, adding the p-chlorobenzoquinone and performing secondary activation, wherein the secondary activation is performed by the microwave instrument, the power of 100W and the time of 1min, obtaining a mixture, evaporating the mixture on Floridosil, purifying by a flash chromatography to obtain modified porphyrin, wherein an eluent of the flash chromatography is ethyl acetate/chloroform, and the elution gradient of the eluent is ethyl acetate and chloroform with the volume ratio of 8:2 to 1:9;
(3) Mixing polyacrylic resin, modified porphyrin and isopropanol according to a mass ratio of 1:0.3:30, heating to 100 ℃ for reflux reaction for 10 hours, performing reduced pressure rotary evaporation and vacuum drying to obtain the functional polyacrylic resin, preparing 0.2g/mL solution from the functional polyacrylic resin and N, N-dimethylformamide, dropwise adding 99wt% concentrated hydrochloric acid with a mass of 12 times that of the functional polyacrylic resin into the solution, wherein the dropwise adding speed is 1mL/min, heating to 40 ℃ for reaction for 2 hours, performing reduced pressure rotary evaporation after the reaction is finished, and performing vacuum drying to obtain the modified polyacrylic resin;
(4) Mixing vinyl trimethoxy silane, absolute ethyl alcohol and pure water for 10min according to the mass ratio of 1:1:5, adding silica fume with the mass of 0.5 times of that of the vinyl trimethoxy silane, heating to 110 ℃, carrying out reflux reaction for 3h, filtering, washing with the absolute ethyl alcohol for 4 times, and carrying out vacuum drying to obtain pretreated silica fume;
(5) And uniformly mixing the modified polyacrylic resin and the modified silica fume according to the mass ratio of 1:0.1 to obtain the concrete composite tackifier.
Comparative example 1:
The preparation method of the concrete composite tackifier of the comparative example 1 is different from that of the example 2 in that the steps (2) - (3) are not included, the step (1) is modified in that acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate are mixed according to the mass ratio of 15:15:20:5 to obtain a monomer mixture, the monomer mixture, azobisisobutyronitrile and isopropanol are weighed according to the mass ratio of 50:1:49, 25% of the monomer mixture, 25% of azobisisobutyronitrile and 65% of isopropanol are mixed to obtain a solution A, the rest of the monomer mixture, azobisisobutyronitrile and isopropanol are mixed to obtain a solution B, the solution A is heated to 85 ℃ and is stirred under reflux, the solution B is added dropwise, the dropwise adding speed is 1mL/min, the solution B is stirred for 4.5 hours at 85 ℃, the temperature is reduced to 55 ℃, the pH is adjusted to 6.5 by adding triethylamine, the solution is reacted for 0.5 hours continuously, and the solution A is obtained through reduced pressure rotary evaporation and vacuum drying, and the modified polyacrylic resin is obtained.
Comparative example 2:
the preparation method of the concrete composite tackifier of the comparative example 2 is different from that of the example 2 in that the step (4) is not included, and the step (5) is modified in that modified polyacrylic resin and silica fume are uniformly mixed according to the mass ratio of 1:0.07, so that the concrete composite tackifier is obtained.
Test example 1:
the concrete composite adhesion promoters of examples 1-3 and comparative examples 1-2 were applied to concrete, the proportions of the concrete are shown in Table 1, and performance tests of the concrete were performed. The results are shown in Table 2.
TABLE 1 concrete mixing proportion table (kg/m 3)
Wherein the cement is P.O 42.5.5 grade cement, the fly ash is F class I fly ash, the mineral powder is S95 grade mineral powder, the machine-made sand is limestone II zone machine-made sand, the grain size of fine stone is 5-10mm, the grain size of coarse stone is 10-20mm, and the water reducing agent is Ujion-PC polycarboxylate water reducing agent produced by Wu Hanyuan brocade building materials Co.
The concrete performance was tested with reference to GB/T8076-2008 concrete admixture and GB/T50080-2002 ordinary concrete mix Performance test method Standard, blank set being concrete without tackifier, and the test results being shown in Table 2.
TABLE 2
As can be seen from the comparison of the experimental data of examples 1-3 and comparative examples 1-2 in Table 2, the concrete composite tackifier prepared by the invention has good working performance.
By contrast, the viscosity increaser of examples 1-3 has slump greater than that of comparative examples 1-2 and has a lower expansion than that of comparative examples 1-2, which shows that firstly, acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphate are polymerized to form polyacrylic resin with a high molecular chain, diphenyl phosphate structure is grafted on a side chain, and then the polyacrylic resin is reacted with chlorophenyl on modified porphyrin to generate quaternary phosphonium salt, the quaternary phosphonium salt has good antibacterial property, and then the quaternary phosphonium salt is sulfonated by concentrated hydrochloric acid, and hydrophilic sulfonic acid groups are grafted on the polyacrylic resin, so that the water retention property can be improved;
Secondly, the vinyl trimethoxy silane pretreated silica fume contains double bonds, and under the action of an initiator, tetra-vinyl tetramethyl cyclotetrasiloxane and vinyl boric acid pinacol ester can be polymerized on the surface of the silica fume, so that cyclosiloxane and boric acid pinacol ester structures are grafted on the surface of the silica fume. The silica fume is used as an expansive inorganic material with high specific surface area, so that the water retention of concrete can be increased, the alkalinity in the environment is gradually increased in the cement hydration process, under the alkaline condition, the cyclosiloxane structure and the pinacol borate structure grafted on the surface of the silica fume are gradually hydrolyzed, the cyclosiloxane is hydrolyzed and opened to generate a silicon hydroxyl structure, the pinacol borate is hydrolyzed to generate a boric acid structure, the silicon hydroxyl structure and the boric acid structure have good adsorption effect on the cement, can permeate into the concrete, form a tight adsorption and wrapping relationship with cement particles, not only is the cohesive force between the cement particles increased, but also the whole concrete structure is more compact and stable.
Test example 2:
Test of antibacterial properties:
Test method referring to standard GB/T21510-2008, the concrete composite tackifier prepared by the examples and comparative examples is tested for antibacterial property by an oscillation method. The results are shown in Table 3.
TABLE 3 Table 3
As can be seen from the comparison of the experimental data of examples 1-3 and comparative examples 1-2 in Table 3, the concrete composite tackifier prepared by the invention has good antibacterial performance.
By contrast, examples 1-3 have an antibacterial ratio greater than that of comparative example 2, indicating that acrylic acid, methyl methacrylate, acrylamide and vinyl diphenyl phosphorus are polymerized to form a polyacrylic resin with a high molecular chain, a diphenyl phosphorus structure is grafted on a side chain, and then the polyacrylic resin is reacted with a chlorophenyl group on modified porphyrin to form a quaternary phosphonium salt, which has good antibacterial performance.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.