Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a water-soluble resin sand fixing agent, a preparation method and application thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
In a first aspect, the invention provides a water-soluble resin sand-fixing agent, which comprises the following raw materials in percentage by mass:
5-10% of a resin matrix;
5-10% of solubilizer;
1-3% of an initiator;
0.5-2% of coupling agent;
0.2-0.5% of curing agent;
2-3% of an enhancing additive;
The balance being water.
Further, the resin matrix is aqueous phenolic furan resin, and the aqueous phenolic furan resin is XYH-FF900 aqueous phenolic furan resin produced by XYH-FF She Hao chemical industry Co.
Further, the solubilizer is low molecular weight glycidyl ether, and the low molecular weight glycidyl ether is one or a mixture of a plurality of 1, 6-adipic acid glycidyl ether and trimethylolpropane glycidyl ether.
Further, the initiator is one or a mixture of a plurality of porphyrin and quinolone aromatic compounds.
Further, the coupling agent is one or a mixture of more of 2-hydroxyethyl methacrylate phosphate, di (dioctyl oxygen pyrophosphato) ethylene titanate and distearoyl oxygen isopropyl aluminate.
Further, the curing agent is one or a mixture of a plurality of lactic acid, benzoic acid and acrylic acid.
Further, the reinforcing additive is one or a mixture of more of polyvinyl alcohol and polyvinyl formal.
In a second aspect, the invention provides a preparation process of a water-soluble resin sand fixing agent, which comprises the following preparation process steps:
Weighing the raw materials according to the mass percentage, adding a resin matrix, a reinforcing additive and a solubilizer into a first container with stirring, and uniformly stirring and mixing;
Step two, adding an initiator, a coupling agent, a curing agent and the balance of water into another second container with stirring, and uniformly stirring and mixing;
And thirdly, pouring the mixed solution in the second container into the first container, and stirring and mixing uniformly to obtain the water-soluble resin sand fixing agent.
Further, in the first step, stirring is carried out for 30-60 minutes at the speed of 1000-2000 rpm, in the second step, stirring is carried out for 5-10 minutes at the speed of 1000-2000 rpm, and in the third step, stirring is carried out for 10-20 minutes at the speed of 1000-2000 rpm.
In a third aspect, the invention provides an application of a water-soluble resin sand-fixing agent in sand-fixing construction of an oil well, a water well or a gas well of a loose sandstone oil reservoir easy to produce sand, which is suitable for stratum temperature of 35-150 ℃, and when the application is carried out, the water-soluble resin sand-fixing agent is injected into a target layer by a pump truck, and is solidified for 1-3 days for normal production after well closing.
The invention has the following technical effects:
the sand-fixing agent is water-soluble, is tightly combined with stratum sand after solidification, has higher consolidation strength and higher permeability, can fix sand with high strength, can keep higher permeability of an oil layer, and can greatly improve the success rate of field operation of an oil-water well.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments.
Example 1A process for preparing a water-soluble resin sand-fixing agent comprises the steps of adding 10g of aqueous phenolic furan resin, 4g of polyvinyl alcohol and 10g of 1, 6-adipic acid glycidyl ether into a first container, stirring thoroughly for 30 minutes at the speed of 1000 revolutions per minute, adding 2g of quinolone aromatic compound, 1g of bis (dioctyl-oxy-pyrophosphato) ethylene titanate, 0.4g of benzoic acid and 172.6g of water into a second container, stirring thoroughly for 5 minutes at the speed of 1000 revolutions per minute, pouring the mixed solution in the second container into the first container, and stirring thoroughly for 10 minutes at the speed of 1000 revolutions per minute to obtain the water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in the embodiment is 4.6 mPa.s after detection.
The sand-fixing agent prepared in the embodiment is subjected to pressure plugging experiments, namely a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, fine sand with the size of 280-320 meshes is filled, the filling is tight, and the permeability is measured to be 2.0 mu m 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. The two ends of the sand filling pipe are sealed, the sand filling pipe is heated to 60 ℃ and kept at constant temperature for 48 hours, and after the sand filling pipe is cooled to room temperature, the measured permeability is 1.82 mu m 2, and the permeability retention rate reaches 91%. The compressive strength was measured to be 6.7MPa.
Example 2A preparation method of a water-soluble resin sand-fixing agent provided by the invention comprises the steps of adding 13g of water-soluble phenolic furan resin, 4g of polyvinyl alcohol and 10g of 1, 6-adipic acid glycidyl ether into a first container, fully stirring for 30 minutes at the speed of 1000 revolutions per minute, adding 3g of quinolone aromatic compound, 2g of bis (dioctyl-oxy-pyrophosphato) ethylene titanate, 0.4g of benzoic acid and 167.6g of water into a second container, fully stirring for 5 minutes at the speed of 1000 revolutions per minute, pouring the mixed solution in the second container into the first container, and fully stirring for 10 minutes at the speed of 1000 revolutions per minute to obtain the water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in this example was 7.1 mPa.s.
The sand-fixing agent prepared in the embodiment is subjected to pressure plugging experiments, namely a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, fine sand with the size of 280-320 meshes is filled, the filling is tight, and the permeability is measured to be 1.91 mu m 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. The two ends of the sand filling pipe are sealed, the temperature is kept at 60 ℃ for 48 hours, and after the sand filling pipe is cooled to room temperature, the measured permeability is 1.643 mu m 2, and the permeability retention rate reaches 86%. The compressive strength was measured to be 9.8MPa.
Example 3A preparation method of a water-soluble resin sand-fixing agent provided by the invention comprises the steps of adding 16g of water-soluble phenolic furan resin, 4g of polyvinyl alcohol and 10g of solubilizer 1, 6-adipic acid glycidyl ether into a first container, fully stirring for 30 minutes at the speed of 1000 revolutions per minute, adding 4g of quinolone aromatic compound, 3g of bis (dioctyl oxy pyrophosphato) ethylene titanate, 0.4g of benzoic acid and 162.6g of water into a second container, fully stirring for 5 minutes at the speed of 1000 revolutions per minute, pouring the mixed solution in the second container into the first container, and fully stirring for 10 minutes at the speed of 1000 revolutions per minute to obtain the water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in this example was 7.1 mPa.s.
The sand-fixing agent prepared in the embodiment is subjected to pressure plugging experiments, namely a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, fine sand with the size of 280-320 meshes is filled, the filling is tight, and the permeability is measured to be 1.91 mu m 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. The two ends of the sand filling pipe are sealed, the temperature is kept at 60 ℃ for 48 hours, and after the sand filling pipe is cooled to room temperature, the measured permeability is 1.643 mu m 2, and the permeability retention rate reaches 86%. The compressive strength was measured to be 9.8MPa.
Example 4A process for preparing a water-soluble resin sand-fixing agent according to the invention comprises the steps of adding 20g of aqueous phenolic furan resin, 4g of polyvinyl alcohol and 10g of 1, 6-adipic acid glycidyl ether into a first container, stirring thoroughly for 30 minutes at a speed of 1000 revolutions per minute, adding 5g of quinolone aromatic compound, 4g of bis (dioctyl-oxy-pyrophosphato) ethylene titanate, 0.4g of benzoic acid and 156.6g of water into a second container, stirring thoroughly for 5 minutes at a speed of 1000 revolutions per minute, pouring the mixed solution in the second container into the first container, and stirring thoroughly for 10 minutes at a speed of 1000 revolutions per minute to obtain the water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in this example was 7.1 mPa.s.
The sand-fixing agent prepared by the embodiment is subjected to pressure plugging experiments, namely a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, fine sand with 280-320 meshes is filled, the filling is tight, and the permeability is measured to be 1.98 mu m 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. The two ends of the sand filling pipe are sealed, the temperature is kept at 60 ℃ for 48 hours, and after the sand filling pipe is cooled to room temperature, the measured permeability is 1.624 mu m 2, and the permeability retention rate reaches 82%. The compressive strength was measured to be 12.6MPa.
As can be seen from examples 1-4, increasing the amounts of resin, initiator, and coupling agent, the compressive strength of the final consolidated body formed was significantly increased, but the permeability also showed a tendency to decrease. In the field construction process, the stratum is required to be consolidated and can keep enough strength of 8MPa, and the permeability damage to the stratum is required to be lower by more than 85 percent. Therefore, the dosages of the resin, the initiator and the coupling agent are timely adjusted according to the sand production degree and the sand production quantity of different wells on site, so that the best implementation effect is achieved.
Example 5A preparation method of a water-soluble resin sand-fixing agent provided by the invention comprises the steps of adding 15g of water-soluble phenolic furan resin, 6g of polyvinyl formal and 15g of trimethylolpropane glycidyl ether into a container, fully stirring for 40 minutes at a speed of 1500 rpm, adding 3g of porphyrin aromatic compound, 1.5g of 2-hydroxyethyl methacrylate phosphate, 0.6g of lactic acid and 158.9g of water into a second container, fully stirring for 8 minutes at a speed of 1500 rpm, pouring the mixed solution in the second container into the first container, and fully stirring for 15 minutes at a speed of 1500 rpm to obtain the water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in this example was 6.3 mPa.s.
The sand-fixing agent prepared by the embodiment is subjected to pressure plugging experiments, namely a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, and fine sand with 380-420 meshes is filled in the sand filling pipe, so that the sand filling pipe is tightly filled. The measured permeability was 1.13 μm 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. Sealing two ends of the sand filling pipe, heating to 60 ℃ and keeping the temperature for 48 hours, and cooling to room temperature, wherein the measured permeability is 0.98 mu m 2, and the permeability retention rate reaches 87%. The compressive strength was measured to be 9.8MPa.
Example 6A process for preparing a water-soluble resin sand-fixing agent according to the present invention comprises adding 20g of a water-soluble phenol-formaldehyde furan resin, 6g of a polyvinyl formal and 20g of trimethylolpropane glycidyl ether into a container, stirring thoroughly for 60 minutes at a speed of 2000 rpm, adding 6g of a quinolone aromatic compound, 4g of distearoyl isopropyl aluminate, 1g of acrylic acid and 143g of water into another second container, stirring thoroughly for 10 minutes at a speed of 2000 rpm, pouring the mixed solution in the second container into a first container, and stirring thoroughly for 20 minutes at a speed of 2000 rpm to obtain a water-soluble resin sand-fixing agent.
The initial viscosity of the sand fixing agent prepared in the embodiment is 8.2 mPa.s after detection.
The sand-fixing agent prepared by the embodiment is subjected to pressure plugging experiments, namely, a sand filling pipe with the length of 30cm and the diameter of 25mm is taken, and fine sand with the mesh of 280-320 and the mesh of 380-420=1:1 is filled in the sand filling pipe, so that the sand filling pipe is tightly filled. The measured permeability was 1.38 μm 2. Slowly injecting the prepared sand-fixing agent into the sand filling pipe, and stopping pumping when the sand-fixing agent flows out from the outlet end. The two ends of the sand filling pipe are sealed, heated to 60 ℃ and kept at constant temperature for 48 hours, and after cooling to room temperature, the measured permeability is 1.17 mu m 2, and the permeability retention rate reaches 85%. The compressive strength was measured to be 11.3MPa.
As can be seen from examples 1 to 6, the types of the coupling agent, the initiator, the reinforcing agent and the solubilizer are adjusted within the scope of the patent requirements, the strength of the formed consolidated body is above 5MPa, and the permeability retention rate is above 80%.
Comparative example the sand consolidation agent prepared in the room according to CN 115572592A example 1 had a compressive strength of 5.8MPa and a permeability retention of 73%. The sand consolidation agent prepared indoors according to the example provided by CN 102838975A had a strength of 7.2MPa and a permeability retention of 62%.
Therefore, the preparation method of the sand fixing agent provided by the application has remarkable advantages in the aspects of compressive strength and permeability.
The resin matrix, the initiator, the curing agent and the reinforcing additive of the water-soluble sand-fixing agent react with each other in the stratum to form a networked high-strength resin structure, the resin structure is fully combined with the sand surface in the stratum under the action of the coupling agent to form a high-strength consolidated body, and the solubilizer and water can be gradually separated out after the reaction, so that the consolidated stratum still maintains higher permeability.
The resin matrix and the curing agent are subjected to polymerization reaction at the temperature of 35-120 ℃ under the action of an initiator to form high-molecular networked space resin, and the high-strength resin structure is formed by the high-molecular networked space resin and the reinforcing additive, wherein one end of an organic group of the coupling agent reacts with the resin structure, and one end of an ester group reacts with hydroxyl on the surface of sand grains in a hydrolysis manner, so that the resin of the space networked structure and the stratum sand grains are firmly combined together through chemical bonds to form a high-strength consolidated body, and the purposes of preventing sand grains from moving and producing sand in the stratum are achieved. The solubilizer and water do not participate in the reaction and can be gradually separated out, the solubilizer and the water occupy more than 70% of the formulation of the sand fixing agent, and after separation, the consolidated body forms a large number of pores, so that the stratum after consolidation still has higher permeability.
The water-soluble sand-fixing agent sand control technology is applied for more than 500 times in a cumulative way, and is applied to winning oil extraction plants, middle sea oil, liaohe, hong Kong, western oil areas and foreign parts. The sand-fixing agent has no solid phase before solidification, is easy to enter stratum, effectively seals a water outlet layer, and concretes and disperses sand, and has high concretion strength and good permeability after concretion. The technical advantages are mainly as follows:
1. the self viscosity of the sand fixing agent is lower than 10 mPa.s;
2. the consolidation strength of the sand consolidation agent is 5-15 MPa, and the permeability retention rate reaches more than 80%;
3. The consolidation effect can be generated after stratum sand is encountered, so that the construction safety is facilitated;
4. The sand-fixing agent is not solidified at the normal temperature of 25 ℃, the minimum reaction temperature is 35 ℃, and the maximum temperature resistance is 150 ℃;
5. the use is convenient and reliable, and the solidification time is easy to control within 1-3 days.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.