CN119092296A - A continuous winding device for inductor coil processing and a method of using the same - Google Patents
A continuous winding device for inductor coil processing and a method of using the same Download PDFInfo
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- CN119092296A CN119092296A CN202411578210.9A CN202411578210A CN119092296A CN 119092296 A CN119092296 A CN 119092296A CN 202411578210 A CN202411578210 A CN 202411578210A CN 119092296 A CN119092296 A CN 119092296A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses a continuous winding device for processing an inductance coil and a use method thereof, and belongs to the technical field of inductance production. The winding machine comprises a magnetic ring positioning table, an L-shaped plate support and a wire-loading device support, wherein the lower part of the magnetic ring positioning table is installed through the support, one side of the magnetic ring positioning table is provided with a loading and unloading mechanical arm, the loading and unloading mechanical arm loads and unloads a magnetic ring to be wound, the bottoms of the L-shaped plate support and the wire-loading device support are respectively provided with a movable module, the movable modules are connected with a control system circuit, the magnetic ring positioning table is used for positioning the magnetic ring, a wire winding mechanism is installed on the L-shaped plate support, the wire-loading device support is provided with the wire-loading mechanism, the wire winding mechanism is used for embedding a winding wire into the wire winding mechanism, and the winding wire with a sufficient length is arranged in the wire winding ring in advance through the arrangement of the wire winding ring which is larger than that of the magnetic ring, and then is continuously wound on the magnetic ring.
Description
Technical Field
The invention relates to the technical field of inductance production, in particular to a continuous winding device for processing an inductance coil and a use method thereof.
Background
The magnetic ring inductor is an inductance device, is in a circular ring shape and is usually made of ferrite materials, is used for storing energy and filtering in an electronic circuit, mainly works through an electromagnetic induction principle, can convert electric energy into magnetic energy and release the magnetic energy when current is disconnected, is particularly useful in a direct current converter due to the characteristic of the magnetic ring inductor, is used for stabilizing and adjusting power supply voltage, can be used as a filter in the circuit due to the impedance characteristic of the magnetic ring inductor to high-frequency signals, can effectively prevent high-frequency noise and interference signals from entering the circuit, keeps stability and working performance of the circuit, and is also used for inhibiting and filtering electromagnetic interference in electromagnetic compatibility design, so that the electromagnetic compatibility of equipment is ensured to meet the standard.
The magnetic ring inductor is usually formed by winding a wire with good conductivity, such as a copper wire or an aluminum wire, on a magnetic ring, and the magnetic ring inductor is manufactured in the most alternative intermittent winding mode nowadays, so that the winding mode is slower, the production efficiency is low, and the wound magnetic ring inductor has uneven gaps, so that the final use is influenced.
Disclosure of Invention
The invention aims to provide a continuous winding device for processing an induction coil and a use method thereof, so as to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the technical scheme that the continuous winding device for processing the inductance coil comprises a magnetic ring positioning table, an L-shaped plate support and a wire loading device support, wherein the lower part of the magnetic ring positioning table is installed through the support, one side of the magnetic ring positioning table is provided with a feeding and discharging mechanical arm, the feeding and discharging mechanical arm feeds and discharges a magnetic ring to be wound, the bottoms of the L-shaped plate support and the wire loading device support are respectively provided with a movable module, the movable modules are connected with a control system circuit, the magnetic ring positioning table is used for positioning the magnetic ring, the L-shaped plate support is provided with a wire winding mechanism, and the wire loading device support is provided with a wire loading mechanism which is used for embedding winding wires into the wire winding mechanism.
Further, a motor sliding seat is slidably arranged at the bottom of the magnetic ring positioning table, a small electric push rod is connected between the motor sliding seat and the magnetic ring positioning table, a first motor is arranged on the motor sliding seat, and a motor shaft of the first motor penetrates through the magnetic ring positioning table.
Further, a power wheel is installed on the first motor, two auxiliary wheels are further rotatably installed on the magnetic ring positioning table, the structure of the power wheel is identical to that of the auxiliary wheels, the power wheel and the two auxiliary wheels are in annular uniform distribution, the feeding and discharging mechanical arms clamp and move the magnetic ring onto the magnetic ring positioning table, the small electric push rod pushes the motor sliding seat to move, the motor sliding seat drives the first motor to move, the power wheel moves along with the first motor until the power wheel and the two auxiliary wheels simultaneously support the magnetic ring, feeding and positioning of the magnetic ring are completed, rubber is arranged on the outer layers of the power wheel and the two auxiliary wheels to increase friction force, and the magnetic ring is driven to rotate through friction force when the power wheel rotates, namely the first motor presses the magnetic ring to position and drives the magnetic ring to rotate.
Further, the winding mechanism comprises an annular shell and a winding ring, gaps are formed in the annular shell and the winding ring, the winding ring is slidably mounted in the annular shell, electric clamping jaws are arranged at positions, close to the gaps, on one side of the annular shell, a closed support is arranged at the upper end and the lower end of the annular shell, a driving wheel is rotatably mounted in each closed support, and the driving wheel is in contact with the outer contour of the winding ring.
Further, the outer ring of twining the wire loop is last to have seted up outer wire casing, twines the inner race of wire loop and has seted up interior wire casing, twines the one end rotation of wire loop and installs the switching-over roller, switching-over roller is linked together with outer wire casing and interior wire casing, the outside cover of outer wire casing has outer fender skin, the outside cover of interior wire casing has interior fender skin, outer fender skin is trapezoidal fender skin amalgamation by two sections and forms, interior fender skin is the same with outer fender skin structure, and the winding wire is walked around the switching-over roller after having filled up interior wire casing and is continued to be filled in the outer wire casing, and interior fender skin and the trapezoidal inclined plane of outer fender skin are more convenient for the winding wire inlay in interior wire casing and the outer wire casing, and interior fender skin and outer fender skin still play the effect that prevents the winding wire and break away from in interior wire casing and the outer wire casing.
Further, the inside of twining the wire loop is provided with a plurality of pairs of rollers that receive, and a plurality of pairs of receive the roller and set up respectively in the both sides of outer wire casing and the both sides of interior wire casing, and a plurality of pairs of rollers that receive set up along outer wire casing or interior wire casing equipartition, and every receive the roller and twine the switching department of wire loop and be provided with the wind spring.
Further, the two driving wheels are coaxially connected with a driven sprocket, a second motor is arranged on the L-shaped plate support, a driving sprocket is arranged on the second motor and positioned between the two driven sprockets, the driving sprocket is connected with a chain between the two driven sprockets, the second motor drives the driving sprocket to rotate, the driving sprocket drives the two driven sprockets to rotate through the chain, the two driven sprockets drive the two driving wheels to rotate, the two driving wheels drive the winding ring to rotate in the annular shell through friction force, and even if one driving wheel is positioned at a notch of the winding ring, the other driving wheel is also in contact with the winding ring to drive the winding ring to rotate, namely, the winding ring is driven to rotate positively or reversely through the second motor;
Because the wire ends of the winding wires are clamped by the electric clamping jaws, when the winding rings start to rotate, the winding wires are wound on the magnetic rings, the first motor drives the magnetic rings to rotate at the moment, the winding wires are blocked by the inner blocking skin and the outer blocking skin and can only be pulled out from the notch positions of the winding rings, and after the winding rings rotate for a few circles, enough friction force is generated between the winding wires and the magnetic rings and cannot be loosened, and the control system controls the electric clamping jaws to loosen the wire ends;
Because the notch of the winding ring is close to the magnetic ring in the rotating process and far away from the magnetic ring, the winding wire is more drawn out from the outer wire groove and the inner wire groove when the notch is far away from the magnetic ring, the winding wire is loosened when the notch is close to the magnetic ring again, the winding uniformity is affected, the two sides of the inner wire groove and the wire groove are provided with the converging rollers, the converging rollers have friction force with the surface of the embedded winding wire, when the winding wire is drawn out, the winding roller is driven to rotate, the winding spring is used for accumulating reverse torque when the winding roller rotates, when the winding wire is in a loose state, the winding spring drives the winding roller to reverse, the winding wire is retracted into the outer wire slot or the inner wire slot through friction force, so that the winding wire is tightened at any time in the winding process, the winding of the winding wire on the magnetic ring is more uniform, and the feeding and discharging mechanical arm is used for taking down the magnetic ring inductance after the winding is completed;
By arranging the winding ring larger than the magnetic ring, the winding wire with enough length is arranged in the winding ring in advance and then continuously wound on the magnetic ring, so that the winding speed is higher than that of intermittent winding equipment, the winding is more uniform and attractive, and the winding efficiency is higher.
Further, the wire-mounting mechanism is in circuit connection with the control system, the wire-mounting mechanism comprises a large electric push rod, a rotating module and a wire feeder, the large electric push rod is mounted on a wire feeder support, the rotating module is mounted on the large electric push rod, the wire feeder is arranged at one end of the rotating module far away from the large electric push rod, the large electric push rod drives the wire feeder to move along the direction close to or far away from the L-shaped plate support, the rotating module drives the wire feeder to rotate around a shaft, the wire feeder conveys winding wires, under the control of the control system, the moving module controls the L-shaped plate support and the wire feeder support to start to move, so that the wire feeder moves towards the electric clamping jaws, the wire feeder forwards sends out the winding wires for a certain length, the control system clamps the heads of the winding wires through the electric clamping jaws, the moving module drives the wire feeder to move towards the wire feeder support, so that the winding wires are extruded through the inner wire blocking skin and pushed into the inner wire slot, the winding wires are slowly buried into the inner wire slot along with the rotation of the wire winding ring, and the winding wires are pulled out of the inner wire blocking the inner wire slot;
Along with the completion of the filling of the inner wire groove, the winding ring stops rotating, the rotating module drives the wire feeder to rotate, the winding wire bypasses the reversing roller, the control system controls the winding ring to reversely rotate, the winding wire is extruded to pass through the outer baffle skin and push into the outer wire groove, the winding ring rotates on one side, the wire feeder feeds the winding wire until the winding wire is also filled in the outer wire groove, the winding wire is cut off through the electric shears in the wire feeder, and the control system drives the L-shaped plate bracket and the wire feeder bracket to return by utilizing the moving module.
The application method of the continuous winding device for processing the induction coil comprises the following steps:
s1, a feeding and discharging mechanical arm places a magnetic ring to be wound on a magnetic ring positioning table;
S2, clamping winding wire heads in a wire-mounting mechanism by an electric clamping jaw, and embedding the winding wire into an outer wire groove and an inner wire groove in a wire winding ring by the wire-mounting mechanism;
S3, the moving module drives the winding mechanism to move, and the annular shell and the notch on the winding ring move into the magnetic ring;
s4, driving the magnetic ring to rotate by the first motor, driving the winding ring to rotate by the second motor, and uniformly winding the winding wire on the magnetic ring;
S5, feeding and discharging the magnetic ring with the wound wire by the feeding and discharging mechanical arm.
Compared with the prior art, the invention has the following beneficial effects:
The first motor is arranged to press the magnetic ring to position and drive the magnetic ring to rotate, the second motor is arranged to drive the winding ring to rotate forward or reversely, the notch of the winding ring is close to the magnetic ring and far away from the magnetic ring in the rotating process, friction force exists between the winding roller and the surface of the embedded winding wire through the winding rollers at two sides of the outer wire groove and the inner wire groove, when the winding wire is in a loose condition, the winding spring drives the winding roller to rotate reversely, the winding wire is retracted into the outer wire groove or the inner wire groove through friction force, so that the winding wire is tightened at any time in the winding process, the winding of the winding wire on the magnetic ring is more uniform, the winding wire with enough length is arranged in the winding ring in advance through the winding ring which is larger than the magnetic ring, and then is continuously wound on the magnetic ring, so that the winding speed is faster than that of intermittent winding equipment, the winding is more uniform and attractive, and the winding efficiency is higher.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall appearance of the present invention;
FIG. 2 is a schematic diagram of the overall appearance of the present invention;
FIG. 3 is a schematic diagram of a magnetic ring positioning table according to the present invention;
FIG. 4 is a second schematic structural view of the magnetic ring positioning table of the present invention;
FIG. 5 is a schematic view of the mounting of the L-shaped panel bracket of the present invention;
FIG. 6 is a schematic view of the separation structure of the loop housing and the winding ring of the present invention;
FIG. 7 is a schematic view of the structure of the wire wrapping ring of the present invention;
FIG. 8 is a schematic cross-sectional view of a wire loop of the present invention;
FIG. 9 is an enlarged partial schematic view of the area A of FIG. 7 in accordance with the present invention;
The device comprises a magnetic ring positioning table, a2, L-shaped plate bracket, a3, a wire loader bracket, a 401, a power wheel, a 402, an auxiliary wheel, a 5, a first motor, a 6, a motor sliding seat, a 7, a small electric push rod, an 8, an annular shell, a 9, a second motor, a 101, a driving sprocket, a 102, a driven sprocket, a 11, a chain, a 12, an electric clamping jaw, a 13, a driving wheel, a 14, a wire winding ring, a 15, an outer wire groove, a 16, a reversing roller, a 17, an outer shielding skin, a 18, an inner shielding skin, a 19, a beam-receiving roller, a 20, a wire feeder, a 21, a large electric push rod, a 22 and a rotating module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 9, the present invention provides the following technical solutions: the continuous winding device for processing the inductance coil comprises a magnetic ring positioning table 1, an L-shaped plate support 2 and a wire loading device support 3, wherein the lower part of the magnetic ring positioning table 1 is installed through a support, one side of the magnetic ring positioning table 1 is provided with an feeding and discharging mechanical arm (not shown in the figure), the feeding and discharging mechanical arm feeds and discharges a magnetic ring to be wound, the bottoms of the L-shaped plate support 2 and the wire loading device support 3 are respectively provided with a movable module, the movable modules are connected with a control system circuit, the magnetic ring positioning table 1 positions the magnetic ring, a wire winding mechanism is installed on the L-shaped plate support 2, the wire loading device support 3 is provided with a wire loading mechanism, the wire loading mechanism embeds a winding wire into the wire winding mechanism, the bottom of the magnetic ring positioning table 1 is slidably provided with a motor sliding seat 6, a small-sized electric push rod 7 is connected between the motor sliding seat 6 and the magnetic ring positioning table 1, the motor sliding seat 6 is provided with a first motor 5, a motor shaft of the first motor 5 penetrates through the magnetic ring positioning table 1, the first motor 5 is provided with a power wheel 401, the magnetic ring positioning table 1 is also rotatably provided with two auxiliary wheels 402, the structure of the power wheel 401 is the same as that of the auxiliary wheels 402, the power wheel 401 and the two auxiliary wheels 402 are annularly and uniformly distributed, the feeding and discharging mechanical arms clamp the magnetic ring and move to the magnetic ring positioning table 1, the small electric push rod 7 pushes the motor sliding seat 6 to move, the motor sliding seat 6 drives the first motor 5 to move, the power wheel 401 moves along with the first motor 5 until the power wheel 401 and the two auxiliary wheels 402 simultaneously support the magnetic ring to finish feeding and positioning of the magnetic ring, the outer layers of the power wheel 401 and the two auxiliary wheels 402 are respectively provided with rubber to increase friction force, when the power wheel 401 rotates, the magnetic ring is driven to rotate by friction force, namely, the first motor 5 applies pressure to the magnetic ring to position and drive the magnetic ring to rotate.
The wire-mounting mechanism is in circuit connection with the control system, the wire-mounting mechanism comprises a large electric push rod 21, a rotating module 22 and a wire feeder 20, the large electric push rod 21 is mounted on the wire feeder bracket 3, the rotating module 22 is mounted on the large electric push rod 21, the wire feeder 20 is arranged at one end of the rotating module 22 far away from the large electric push rod 21, the large electric push rod 21 drives the wire feeder 20 to move along the direction approaching or far away from the L-shaped plate bracket 2, the rotating module 22 drives the wire feeder 20 to rotate around a shaft, the wire feeder 20 conveys winding wires, the moving module controls the L-shaped plate bracket 2 and the wire feeder bracket 3 to start to move under the control of the control system, the wire feeder 20 moves towards the electric clamping jaw 12, the wire feeder 20 forwards sends out a length of winding wires, the control system clamps the head of the winding wires through the electric clamping jaw 12, the moving module drives the wire feeder bracket 3 to move so that the wire feeder 20 approaches an inner wire groove of the winding wire ring 14, the winding wires are extruded through the inner wire blocking skin 18 and pushed into the inner wire groove, the winding wire is gradually pulled out of the wire blocking groove along with the rotation of the winding wire ring 14, and the winding wire is slowly buried in the wire blocking groove, and the winding wire is prevented from being buried in the wire pulling groove;
As the inner wire groove is buried, the winding ring 14 stops rotating, the rotating module 22 drives the wire feeder 20 to rotate, so that the winding wire bypasses the reversing roller 16, the control system controls the winding ring 14 to reversely rotate, the winding wire is extruded to pass through the outer baffle 17 and push into the outer wire groove 15, the winding ring 14 rotates, the wire feeder 20 feeds the winding wire until the winding wire is buried in the outer wire groove 15, the winding wire is cut off by the electric shears inside the wire feeder 20, and the control system drives the L-shaped plate bracket 2 and the wire feeder bracket 3 to return by using the moving module.
The winding mechanism comprises an annular shell 8 and a winding ring 14, notches are formed in the annular shell 8 and the winding ring 14, the winding ring 14 is slidably mounted in the annular shell 8, an electric clamping jaw 12 is arranged at a position, close to the notches, of one side of the annular shell 8, a closed support is arranged at the upper end and the lower end of the annular shell 8, a driving wheel 13 is rotatably mounted in each closed support, the driving wheel 13 is in contact with the outer contour of the winding ring 14, an outer wire groove 15 is formed in the outer ring of the winding ring 14, an inner wire groove is formed in the inner ring of the winding ring 14, a reversing roller 16 is rotatably mounted at one end of the winding ring 14, the reversing roller 16 is communicated with the outer wire groove 15 and the inner wire groove, an outer blocking skin 17 is covered at the outer side of the outer wire groove, an inner blocking skin 18 is covered at the outer side of the inner wire groove, the outer blocking skin 17 is formed by splicing two trapezoidal blocking skins with the outer blocking skin 17 in cross section, the inner blocking skin 18 is identical to the outer blocking skin 17 in structure, the winding wire is continuously filled into the outer wire groove 15 after the winding wire is filled into the inner wire groove, the inner blocking skin 18 and the trapezoidal inclined surface of the outer blocking skin 17 is more convenient to be embedded into the inner wire groove 15 and the inner blocking groove and the outer blocking skin 17 and prevent the outer wire 17 from being separated from the inner wire groove and the outer wire groove from the outer winding groove.
The inside of twine ring 14 is provided with a plurality of pairs of receipts roller 19, a plurality of pairs of receipts roller 19 set up respectively in the both sides of outside line groove 15 and the both sides of inside line groove, a plurality of pairs of receipts roller 19 set up along outside line groove 15 or inside line groove equipartition, the junction of every receipts roller 19 and twine ring 14 is provided with the wind spring (not shown in the figure), two drive wheels 13 all coaxial coupling has a driven sprocket 102, install second motor 9 on the L shaped plate support 2, install driving sprocket 101 on the second motor 9, driving sprocket 101 is located between two driven sprocket 102, driving sprocket 101 is connected with a chain 11 between two driven sprocket 102, driving sprocket 101 drives two driven sprocket 102 rotation through chain 11, two driven sprocket 102 drive two drive wheel 13 rotations, two drive wheel 13 drive twine ring 14 in annular shell 8 through frictional force even if one of them 13 is located the breach of wire ring 14, another drive wheel 13 keeps contact with twine ring 14, drive wheel 14 rotates, namely drive wheel 14 is just rotates through second motor 9 or just rotates.
Because the wire ends of the winding wires are clamped by the electric clamping jaw 12, when the winding wire ring 14 starts to rotate, the winding wires are wound on the magnetic ring, at the moment, the first motor 5 drives the magnetic ring to rotate, the winding wires are blocked by the inner blocking skin 18 and the outer blocking skin 17, the winding wires can only be pulled out from the notch positions of the winding wire ring 14, after the winding wire ring 14 rotates for a few circles, enough friction force is generated between the winding wires and the magnetic ring, the control system further controls the electric clamping jaw 12 to loosen the wire ends, because the notch of the winding wire ring 14 is close to the magnetic ring in the rotating process and far away from the magnetic ring, when the notch is far away from the magnetic ring, the winding wires are pulled out from the outer wire groove 15 and the inner wire groove more, and when the notch is close to the magnetic ring again, the winding wires are loosened, the winding uniformity is affected, therefore, both sides of the outer wire groove 15 and the inner wire groove are provided with the beam-collecting rollers 19, the winding roller 19 and the surface of the embedded winding wire have friction force, when the winding wire is pulled out, the winding roller 19 is driven to rotate, the winding roller 19 is driven to accumulate reverse torque by a coil spring when rotating, when the winding wire is in a loose state, the coil spring drives the winding roller 19 to reverse, the winding wire is retracted into the outer wire groove 15 or the inner wire groove by the friction force, so that the winding wire is tightly wound on the magnetic ring at any time in the winding process, the winding wire is more uniformly wound, the magnetic ring inductor is taken down by the feeding and discharging mechanical arm after the winding is completed, the next working procedure operation is carried out, the winding wire with a sufficient length is arranged in the winding ring 14 in advance by arranging the winding ring 14 larger than the magnetic ring, and then is continuously wound on the magnetic ring.
The magnetic ring feeding and discharging mechanical arm clamps and moves the magnetic ring onto the magnetic ring positioning table 1, the small electric push rod 7 pushes the motor sliding seat 6 to move, the motor sliding seat 6 drives the first motor 5 to move, the power wheel 401 moves along with the first motor 5 until the power wheel 401 and the two auxiliary wheels 402 simultaneously support the magnetic ring, feeding and positioning of the magnetic ring are completed, rubber is arranged on the outer layers of the power wheel 401 and the two auxiliary wheels 402 to increase friction force, and the magnetic ring is driven to rotate by friction force when the power wheel 401 rotates, namely the first motor 5 presses the magnetic ring to position and drives the magnetic ring to rotate.
The large-scale electric push rod 21 drives the wire feeder 20 to move along the direction approaching or far away from the L-shaped plate support 2, the rotating module 22 drives the wire feeder 20 to rotate around the shaft, the wire feeder 20 conveys the winding wire, under the control of the control system, the moving module controls the L-shaped plate support 2 and the wire feeder support 3 to start moving, so that the wire feeder 20 moves towards the electric clamping jaw 12, the wire feeder 20 forwards feeds the winding wire for a section of length, the control system clamps the head of the winding wire through the electric clamping jaw 12, the moving module drives the wire feeder support 3 to move, so that the wire feeder 20 approaches the inner wire groove of the winding wire ring 14, the winding wire is extruded to pass through the inner baffle 18 and pushed into the inner wire groove, the wire feeder 20 simultaneously feeds the winding wire along with the rotation of the winding wire ring 14, the winding wire is slowly buried in the inner wire groove, and the inner baffle 18 stops the winding wire buried in the inner wire groove from being pulled and separated;
As the inner wire groove is buried, the winding ring 14 stops rotating, the rotating module 22 drives the wire feeder 20 to rotate, so that the winding wire bypasses the reversing roller 16, the control system controls the winding ring 14 to reversely rotate, the winding wire is extruded to pass through the outer baffle 17 and push into the outer wire groove 15, the winding ring 14 rotates, the wire feeder 20 feeds the winding wire until the winding wire is buried in the outer wire groove 15, the winding wire is cut off by the electric shears inside the wire feeder 20, and the control system drives the L-shaped plate bracket 2 and the wire feeder bracket 3 to return by using the moving module.
The winding wire is filled into the inner wire slot and then continuously filled into the outer wire slot 15 by bypassing the reversing roller 16, the trapezoidal inclined surfaces of the inner baffle 18 and the outer baffle 17 are more convenient for the winding wire to be embedded into the inner wire slot and the outer wire slot 15, and the inner baffle 18 and the outer baffle 17 also play a role in preventing the winding wire from being separated from the inner wire slot and the outer wire slot 15.
The second motor 9 drives the driving sprocket 101 to rotate, the driving sprocket 101 drives the two driven sprockets 102 to rotate through the chain 11, the two driven sprockets 102 drive the two driving wheels 13 to rotate, the two driving wheels 13 drive the winding ring 14 to rotate in the annular shell 8 through friction force, and even if one driving wheel 13 is positioned at a notch of the winding ring 14, the other driving wheel 13 is kept in contact with the winding ring 14 to drive the winding ring 14 to rotate, namely, the winding ring 14 is driven to rotate positively or reversely through the second motor 9.
Because the wire ends of the winding wires are clamped by the electric clamping jaw 12, when the winding wire ring 14 starts to rotate, the winding wires are wound on the magnetic ring, at the moment, the first motor 5 drives the magnetic ring to rotate, the winding wires are blocked by the inner blocking skin 18 and the outer blocking skin 17, the winding wires can only be pulled out from the notch positions of the winding wire ring 14, after the winding wire ring 14 rotates for a few circles, enough friction force is generated between the winding wires and the magnetic ring, the control system further controls the electric clamping jaw 12 to loosen the wire ends, because the notch of the winding wire ring 14 is close to the magnetic ring in the rotating process and far away from the magnetic ring, when the notch is far away from the magnetic ring, the winding wires are pulled out from the outer wire groove 15 and the inner wire groove more, and when the notch is close to the magnetic ring again, the winding wires are loosened, the winding uniformity is affected, therefore, both sides of the outer wire groove 15 and the inner wire groove are provided with the beam-collecting rollers 19, the winding roller 19 and the surface of the embedded winding wire have friction force, when the winding wire is pulled out, the winding roller 19 is driven to rotate, the winding roller 19 is driven to accumulate reverse torque by a coil spring when rotating, when the winding wire is in a loose state, the coil spring drives the winding roller 19 to reverse, the winding wire is retracted into the outer wire groove 15 or the inner wire groove by the friction force, so that the winding wire is tightly wound on the magnetic ring at any time in the winding process, the winding wire is more uniformly wound, the magnetic ring inductor is taken down by the feeding and discharging mechanical arm after the winding is completed, the next working procedure operation is carried out, the winding wire with a sufficient length is arranged in the winding ring 14 in advance by arranging the winding ring 14 larger than the magnetic ring, and then is continuously wound on the magnetic ring.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present invention, and the present invention is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The continuous winding device for processing the inductance coil is characterized by comprising a magnetic ring positioning table (1), an L-shaped plate support (2) and a wire winder support (3), wherein the lower part of the magnetic ring positioning table (1) is installed through the support, one side of the magnetic ring positioning table (1) is provided with a feeding and discharging mechanical arm, the feeding and discharging mechanical arm feeds and discharges a magnetic ring to be wound, the bottoms of the L-shaped plate support (2) and the wire winder support (3) are respectively provided with a movable module, the movable modules are connected with a control system through circuits, the magnetic ring positioning table (1) is used for positioning the magnetic ring, a wire winding mechanism is installed on the L-shaped plate support (2), and the wire winder support (3) is provided with a wire winding mechanism which embeds a winding wire into the wire winding mechanism;
The winding mechanism comprises an annular shell (8) and a winding ring (14), notches are formed in the annular shell (8) and the winding ring (14), the winding ring (14) is slidably installed in the annular shell (8), an electric clamping jaw (12) is arranged at a position, close to the notch, of one side of the annular shell (8), a driving wheel (13) is arranged at the upper end and the lower end of the annular shell (8), the driving wheel (13) is in contact with the outer contour of the winding ring (14), a second motor (9) is installed on the L-shaped plate support (2), and the driving wheel (13) is driven to rotate by the second motor (9);
An outer wire groove (15) is formed in the outer ring of the winding ring (14), an inner wire groove is formed in the inner ring of the winding ring (14), a reversing roller (16) is rotatably mounted at one end of the winding ring (14), and the reversing roller (16) is communicated with the outer wire groove (15) and the inner wire groove.
2. The continuous winding device for processing the induction coil according to claim 1, wherein a motor sliding seat (6) is slidably arranged at the bottom of the magnetic ring positioning table (1), a small electric push rod (7) is connected between the motor sliding seat (6) and the magnetic ring positioning table (1), a first motor (5) is arranged on the motor sliding seat (6), and a motor shaft of the first motor (5) penetrates through the magnetic ring positioning table (1).
3. The continuous winding device for processing the induction coil according to claim 2, wherein the first motor (5) is provided with a power wheel (401), the magnetic ring positioning table (1) is also rotatably provided with two auxiliary wheels (402), the power wheel (401) has the same structure as the auxiliary wheels (402), and the power wheel (401) and the two auxiliary wheels (402) are uniformly distributed in a ring shape.
4. The continuous winding device for processing the induction coil according to claim 1, wherein the upper end and the lower end of the annular shell (8) are respectively provided with a closed bracket, and the two driving wheels (13) are rotatably arranged in the closed brackets.
5. The continuous winding device for processing the induction coil according to claim 4, wherein an outer shielding skin (17) is covered on the outer side of the outer wire groove (15), an inner shielding skin (18) is covered on the outer side of the inner wire groove, the outer shielding skin (17) is formed by splicing two shielding skins with trapezoid cross sections, and the inner shielding skin (18) and the outer shielding skin (17) are identical in structure.
6. The continuous winding device for processing the inductance coil according to claim 5, wherein a plurality of pairs of converging rollers (19) are arranged in the winding ring (14), the pairs of converging rollers (19) are respectively arranged on two sides of the outer wire groove (15) and two sides of the inner wire groove, the pairs of converging rollers (19) are uniformly distributed along the outer wire groove (15) or the inner wire groove, and coil springs are arranged at the joint of each converging roller (19) and the winding ring (14).
7. The continuous winding device for processing the induction coil according to claim 4, wherein two driving wheels (13) are coaxially connected with a driven sprocket (102), a driving sprocket (101) is mounted on the second motor (9), the driving sprocket (101) is located between the two driven sprockets (102), and a chain (11) is connected between the two driven sprockets (102) through the driving sprocket (101).
8. The continuous winding device for processing the induction coil according to claim 1, wherein the wire mounting mechanism is in circuit connection with the control system and comprises a large electric push rod (21), a rotating module (22) and a wire feeder (20), the large electric push rod (21) is mounted on a wire mounting bracket (3), the rotating module (22) is mounted on the large electric push rod (21), and the wire feeder (20) is arranged at one end, far away from the large electric push rod (21), of the rotating module (22).
9. A method of using a continuous winding apparatus for inductor winding according to any one of claims 1-8, comprising the steps of:
S1, a feeding and discharging mechanical arm places a magnetic ring to be wound on a magnetic ring positioning table (1);
S2, clamping winding wire ends in a wire-mounting mechanism by an electric clamping jaw (12), and embedding the winding wires into an outer wire groove (15) and an inner wire groove in a wire winding ring (14) by the wire-mounting mechanism;
s3, the moving module drives the winding mechanism to move, and the notch on the annular shell (8) and the winding ring (14) moves into the magnetic ring;
s4, driving the magnetic ring to rotate by the first motor (5), driving the winding ring (14) to rotate by the second motor (9), and uniformly winding the winding wire on the magnetic ring;
S5, feeding and discharging the magnetic ring with the wound wire by the feeding and discharging mechanical arm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411578210.9A CN119092296B (en) | 2024-11-07 | 2024-11-07 | A continuous winding device for inductor coil processing and its use method |
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| CN202411578210.9A CN119092296B (en) | 2024-11-07 | 2024-11-07 | A continuous winding device for inductor coil processing and its use method |
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| CN119092296A true CN119092296A (en) | 2024-12-06 |
| CN119092296B CN119092296B (en) | 2025-03-14 |
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| CN201199481Y (en) * | 2008-04-01 | 2009-02-25 | 中山市安稳科技有限公司 | Automatic winding machine for miniature magnetic ring |
| CN202153476U (en) * | 2011-06-08 | 2012-02-29 | 中山市安稳科技有限公司 | Magnetic ring automatic half moon winding machine |
| US20160307698A1 (en) * | 2015-04-16 | 2016-10-20 | Zhuhai Hengnuo Science and Technology Co., Ltd. | Full-automatic Network Transformer Winding Machine |
| CN112509802A (en) * | 2020-12-17 | 2021-03-16 | 河北申科电力股份有限公司 | Full-automatic magnetic ring winding machine of miniature current transformer for instruments and meters |
| CN117524720A (en) * | 2023-12-22 | 2024-02-06 | 苏州环绕自动化设备有限公司 | Magnetic ring winding device and magnetic ring winding method |
| CN117524719A (en) * | 2023-12-01 | 2024-02-06 | 东莞市双国电子设备有限公司 | Winding device and wire storage winding method |
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2024
- 2024-11-07 CN CN202411578210.9A patent/CN119092296B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201199481Y (en) * | 2008-04-01 | 2009-02-25 | 中山市安稳科技有限公司 | Automatic winding machine for miniature magnetic ring |
| CN202153476U (en) * | 2011-06-08 | 2012-02-29 | 中山市安稳科技有限公司 | Magnetic ring automatic half moon winding machine |
| US20160307698A1 (en) * | 2015-04-16 | 2016-10-20 | Zhuhai Hengnuo Science and Technology Co., Ltd. | Full-automatic Network Transformer Winding Machine |
| CN112509802A (en) * | 2020-12-17 | 2021-03-16 | 河北申科电力股份有限公司 | Full-automatic magnetic ring winding machine of miniature current transformer for instruments and meters |
| CN117524719A (en) * | 2023-12-01 | 2024-02-06 | 东莞市双国电子设备有限公司 | Winding device and wire storage winding method |
| CN117524720A (en) * | 2023-12-22 | 2024-02-06 | 苏州环绕自动化设备有限公司 | Magnetic ring winding device and magnetic ring winding method |
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| CN119092296B (en) | 2025-03-14 |
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