CN119057899A - A molding device for environmentally friendly ecological engineering components - Google Patents
A molding device for environmentally friendly ecological engineering components Download PDFInfo
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- CN119057899A CN119057899A CN202411565162.XA CN202411565162A CN119057899A CN 119057899 A CN119057899 A CN 119057899A CN 202411565162 A CN202411565162 A CN 202411565162A CN 119057899 A CN119057899 A CN 119057899A
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- Prior art keywords
- fixedly connected
- plate
- cleaning
- box body
- die
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- 238000000465 moulding Methods 0.000 title claims abstract description 27
- 238000004140 cleaning Methods 0.000 claims abstract description 90
- 239000011449 brick Substances 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 34
- 239000000428 dust Substances 0.000 claims description 29
- 239000002994 raw material Substances 0.000 abstract description 17
- 238000012545 processing Methods 0.000 abstract description 8
- 238000007790 scraping Methods 0.000 description 30
- 239000000463 material Substances 0.000 description 23
- 239000002699 waste material Substances 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 241000282414 Homo sapiens Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000011456 concrete brick Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
本发明公开了一种环保生态工程构件的成型设备，包括箱体、成型下模、驱动单元、输送机构、支撑架、成型上模以及清洁单元，所述箱体底部四周均固定连接有支撑板，四个所述支撑板底部固定连接有同一个底板，所述成型下模安装于箱体内部，所述成型下模由四个分体模组成，所述驱动单元安装于箱体底部且位于成型下模下方，用于带动四个分体模合模或分离，所述输送机构安装于箱体内部，本发明通过设置的清洁单元，能够将分体模内壁上粘附的生态砖残留原料刮除，将分体模内部底端粘附的生态砖残留原料也刮除，避免残留的原料对后续生态砖成型的质量造成影响，也无需人工清理，省时省力，进一步提高加工效率。
The present invention discloses a forming device for environmentally friendly ecological engineering components, including a box body, a forming lower mold, a driving unit, a conveying mechanism, a supporting frame, a forming upper mold and a cleaning unit. The bottom of the box body is fixedly connected with support plates on all sides, and the bottoms of the four support plates are fixedly connected with the same bottom plate. The forming lower mold is installed inside the box body, and the forming lower mold is composed of four split molds. The driving unit is installed at the bottom of the box body and is located below the forming lower mold, and is used to drive the four split molds to close or separate. The conveying mechanism is installed inside the box body. The present invention can scrape off the residual raw materials of ecological bricks adhered to the inner wall of the split mold through the cleaning unit, and also scrape off the residual raw materials of ecological bricks adhered to the bottom end of the split mold, so as to avoid the residual raw materials from affecting the quality of subsequent ecological brick molding, and no manual cleaning is required, which saves time and effort and further improves processing efficiency.
Description
Technical Field
The invention relates to the technical field of forming equipment, in particular to forming equipment for an environment-friendly ecological engineering component.
Background
The environmental protection means that human beings consciously protect natural resources and reasonably utilize the natural resources, the natural environments are prevented from being polluted and destroyed, the polluted and destroyed environments must be comprehensively treated to create environments suitable for human life and work, ecological bricks and the like are often used as engineering components of slope protection and retaining walls in environmental protection ecological engineering, and corresponding forming equipment is needed in the production of the ecological bricks.
Through retrieval, chinese patent publication No. CN216229990U discloses a building concrete brick compression molding device, which comprises a supporting frame, a charging frame, a supporting rod, an air cylinder, a pressing plate, a pushing plate and a second guide rod, wherein the supporting frame is arranged on the upper part of the charging frame, the supporting rod is arranged at the top of the supporting frame on one side, the air cylinder is arranged on one side of the upper part of the supporting rod, the pressing plate is arranged at the bottom of the telescopic rod of the air cylinder, and the pressing plate is contacted with the top of the charging frame. This scheme is through upwards moving the handle, can drive the push pedal upwards movement, thereby release the concrete brick that the shaping is good, make things convenient for people to collect, but when ecological brick shaping is used, need can take out ecological brick from the mould, but still need the manual work to carry out the collection of ecological brick in mould department, troublesome operation, and ecological brick after the shaping, the waste material is remained in its mould content adhesion easily, the waste material is not clean up, cause the influence to ecological brick quality easily, lead to ecological brick surface formation too much gas pocket, pit, and after ecological brick shaping at every turn, all clean through the manual work, waste force when useless, reduction processing production efficiency.
Accordingly, in view of the above problems, the inventors have proposed a molding apparatus for an eco-engineering member, which improves the above problems.
Disclosure of Invention
The application aims to provide forming equipment for an environment-friendly ecological engineering component, which aims to solve the problems that the existing ecological bricks are required to be manually collected from a die, the operation is troublesome, residual waste is easy to adhere in the die, the quality of the ecological bricks is influenced, and the processing production efficiency is reduced due to the fact that the cleaning is manually carried out and the waste force is generated during waste.
In order to achieve the above purpose, the application provides the following technical scheme that the forming equipment of the environment-friendly ecological engineering component comprises:
the box body is characterized in that the periphery of the bottom of the box body is fixedly connected with supporting plates, and the bottoms of the four supporting plates are fixedly connected with the same bottom plate;
The molding lower die is arranged in the box body and consists of four split dies;
The driving unit is arranged at the bottom of the box body and positioned below the forming lower die and is used for driving the four split dies to be assembled or separated;
the conveying mechanism is arranged in the box body, is positioned between the forming lower die and the driving unit and is used for conveying the formed ecological bricks;
the support frame comprises support rods fixedly connected to the peripheral edges of the top of the bottom plate, and the top of each support rod is fixedly connected with the same top plate;
The upper molding die is arranged on the top plate, corresponds to the lower molding die in position and is used for molding the ecological brick;
The cleaning unit is arranged on the top plate, the cleaning unit comprises a moving plate, a vertical moving assembly, cleaning scrapers and a horizontal moving assembly, the moving plate is arranged below the top plate, the cleaning scrapers are arranged on four sides of the bottom of the moving plate respectively, the cleaning scrapers are matched with the shapes of the inner side walls of the split molds, the cleaning scrapers are in one-to-one correspondence with the split molds in the separation state, the vertical moving assembly is used for driving the moving plate to longitudinally move, the cleaning scrapers are close to the split molds in the separation state, the horizontal moving assembly is used for driving the four cleaning scrapers to approach the center point of the moving plate, and dust collection assemblies are arranged on the cleaning scrapers.
Preferably, every equal fixedly connected with gangbar in split mould bottom, drive unit is including setting up in the rolling disc of box inner bottom and installing in the first motor of box bottom, first motor output runs through the box and with rolling disc bottom central point fixed connection, four arc grooves have been seted up along the equidistant circumferencial direction on the rolling disc, the arc groove extends to its centre of a circle direction along rolling disc edge, arc groove and gangbar one-to-one, gangbar bottom slidable mounting is in the arc inslot.
Preferably, the gangbar is the multistage design of buckling, forms the accommodation chamber that holds conveying mechanism, the split mould outside fixedly connected with supports the slide bar, support slide bar one end slip and run through the box lateral wall, still offered on the box and be used for the first logical groove that conveying mechanism passed through and the second logical groove that supplies the gangbar to pass through, conveying mechanism one end passes first logical groove and outwards extends.
Preferably, the shaping upper die includes the first lifting part of fixed connection in roof top, first lifting part output runs through the roof and fixedly connected with swage, swage bottom fixedly connected with a plurality of mould posts, the flaring groove has been seted up at split mould top, swage and shaping lower mould looks adaptation to seal its open-top, install the stripper on the swage.
Preferably, the stripper comprises a second lifting part fixedly connected to the top of the material pressing die, the bottom of the second lifting part penetrates through the material pressing die and is fixedly connected with a stripper plate, and a containing groove for containing the stripper plate is formed in the bottom of the material pressing die.
Preferably, the vertical movement assembly comprises a third lifting part fixedly connected to the top of the top plate, the output end of the third lifting part penetrates through the top plate and is fixedly connected to one corner of the movement plate, the other three corners of the movement plate are fixedly connected with guide rods, and the top ends of the guide rods penetrate through the top plate in a sliding mode.
Preferably, the movable plate is all offered fluting all around, the fluting extends to the central point along its edge, horizontal migration subassembly is including setting up in every fluting one side slide rail, slide rail fixed connection is in movable plate top and with fluting parallel arrangement, sliding connection has the seat of sliding on the slide rail, the seat part of sliding passes the fluting, cleaning scraper blade installs in the seat bottom of sliding, the seat top fixedly connected with rack slides, rack and slide rail parallel arrangement, the movable plate top is located every fluting department rotation and is connected with the pivot, the fixed gear that has cup jointed in the pivot outside, the gear meshes with the rack, horizontal migration subassembly is still including driving pivot pivoted power pack.
Preferably, the power assembly comprises a belt pulley fixedly connected to the top of the rotating shaft and a second motor, two adjacent belt pulleys are connected through belt transmission, the output end of the second motor is fixedly connected to the top of one of the belt pulleys, and the second motor is fixedly installed on the top of the moving plate through a connecting plate.
Preferably, the mounting groove is formed in the bottom of the sliding seat, the sliding block is mounted in the mounting groove in a sliding mode, the cleaning scraping plate is fixedly connected to the bottom of the sliding block, and an elastic piece is fixedly connected between one side, close to the center point of the moving plate, of the sliding block and the inner wall of the mounting groove.
Preferably, the dust collection assembly comprises a dust collection cover fixedly connected to the inner side wall of the cleaning scraping plate, a dust collection pipe is fixedly connected to a dust outlet of the dust collection cover, and one end of the dust collection pipe penetrates through the movable plate and is connected with dust collection equipment.
In summary, the invention has the technical effects and advantages that:
According to the invention, the forming lower die, the forming upper die, the driving unit and the conveying mechanism are arranged, the forming lower die consists of four split dies, the driving unit drives the four split dies to be matched with the forming upper die for forming the ecological bricks when the four split dies are matched, and after the ecological bricks are formed, the four split dies are separated, so that the split dies are far away from the ecological bricks, interference is avoided, the formed ecological bricks fall onto the conveying mechanism and are conveyed to the outside of the box body, the formed ecological bricks are conveniently collected, the discharging is convenient and rapid, and the processing efficiency is improved.
According to the invention, through the cleaning unit, the cleaning unit comprises the moving plate, the vertical moving assembly, the cleaning scraping plate and the horizontal moving assembly, the cleaning scraping plate corresponds to the separated split die, the shape of the inner side wall of the split die is matched with that of the cleaning scraping plate, the moving plate and the cleaning scraping plate are downwards moved through the vertical moving assembly, so that the cleaning scraping plate is close to the inner wall of the split die, along with the continuous downwards movement of the cleaning scraping plate, the residual raw materials of the ecological bricks adhered to the inner wall of the split die are scraped, when the bottom of the cleaning scraping plate moves to the bottom end of the inside of the split die, the cleaning scraping plate is horizontally moved through the horizontal moving assembly, so that the residual raw materials of the ecological bricks adhered to the bottom end of the inside of the split die are scraped, the influence on the forming quality of the subsequent ecological bricks is avoided, manual cleaning is not needed, time and labor are saved, and the processing efficiency is further improved.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the overall three-dimensional structure of a molding device for an environmental ecological engineering member;
FIG. 2 is a schematic view of a three-dimensional enlarged structure of a case and a molding lower die;
FIG. 3 is a schematic view of a split mold in a three-dimensional enlarged structure;
Fig. 4 is a schematic view of a three-dimensional enlarged structure of the driving unit;
FIG. 5 is a schematic view of a perspective structure of a forming device portion of an eco-engineering component;
FIG. 6 is an enlarged schematic view of a three-dimensional structure of a molding upper die;
FIG. 7 is an enlarged schematic view of a three-dimensional structure of the cleaning unit;
FIG. 8 is an enlarged schematic view of the structure of the area A in FIG. 7;
FIG. 9 is an enlarged schematic view of a sliding seat structure;
FIG. 10 is an enlarged schematic view of a cleaning blade structure;
fig. 11 is a schematic view of the structure of an ecological brick.
In the figure, 1, a box body, 101, a supporting plate, 102 and a bottom plate;
2. A conveying mechanism;
3. forming a lower die, 301, a split die, 302, a linkage rod, 303, and a support slide rod;
4. the device comprises a driving unit, a rotating disc, 402, an arc-shaped groove, 403 and a first motor, wherein the driving unit is a rotary disc;
5. a supporting rod, a top plate;
7. molding an upper die 701, a first lifting piece 702, a material pressing die 703, a die column 704, a second lifting piece 705 and a stripper plate;
8. Cleaning unit, 801, third lifting piece, 802, moving plate, 8021, grooving, 803, guide rod, 804, cleaning scraping plate, 8041, dust hood, 805, sliding rail, 806, sliding seat, 8061, mounting groove, 8062, sliding block, 8063, elastic piece, 807, rotating shaft, 808, gear, 809, rack, 810, belt pulley, 811, belt, 812, second motor, 813, and connecting plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1 to 11, the embodiment of the invention provides a forming device for an environmental ecological engineering component, which comprises a box body 1, a forming lower die 3, a driving unit 4, a conveying mechanism 2, a supporting frame, a forming upper die 7 and a cleaning unit 8, wherein the periphery of the bottom of the box body 1 is fixedly connected with a supporting plate 101, the bottoms of the four supporting plates 101 are fixedly connected with the same bottom plate 102, the forming lower die 3 is arranged in the box body 1, the forming lower die 3 consists of four split dies 301, the driving unit 4 is arranged at the bottom of the box body 1 and is positioned below the forming lower die 3 and is used for driving the four split dies 301 to be clamped or separated, the conveying mechanism 2 is arranged in the box body 1 and is positioned between the forming lower die 3 and the driving unit 4, the conveying mechanism 2 is particularly a conveying belt and is used for conveying formed ecological bricks, the supporting frame comprises supporting rods 5 fixedly connected to the periphery of the top of the bottom plate 102, the top of the four supporting rods 5 is fixedly connected with the same top plate 6, the upper forming die 7 is arranged on the top plate 6, the upper forming die 7 corresponds to the lower forming die 3 in position and is used for forming ecological bricks, the cleaning unit 8 is arranged on the top plate 6, the cleaning unit 8 comprises a moving plate 802, a vertical moving component, a cleaning scraping plate 804 and a horizontal moving component, the moving plate 802 is arranged below the top plate 6, the moving plate 802 is provided with avoidance holes for the upper forming die 7 to pass through, the cleaning scraping plate 804 is provided with four avoidance holes which are respectively positioned at the periphery of the bottom of the moving plate 802, the cleaning scraping plate 804 is matched with the shape of the inner side wall of the split die 301, the length of the cleaning scraping plate 804 is greater than the depth of the split die 301, the cleaning scraping plate 804 corresponds to the split die 301 in a split state one by one, the vertical moving component is used for driving the moving plate 802 to longitudinally move, the cleaning scraping plate 804 is close to the split die 301 in a split state, the horizontal moving assembly is used for driving four cleaning scrapers 804 to approach the center point of the moving plate 802, dust collection assemblies are arranged on the cleaning scrapers 804, when the horizontal moving assembly is used, the four split dies 301 are assembled to form a forming lower die 3 through the driving unit 4, raw materials of ecological bricks are quantitatively conveyed into the forming lower die 3 through the conveying pipeline, the top opening of the forming lower die 3 is closed through the forming upper die 7, after a period of time, the ecological bricks are formed, then the driving unit 4 is used for separating the four split dies 301, the formed ecological bricks fall onto the conveying mechanism 2 and are conveyed to the outside of the box 1, so that the formed ecological bricks are conveniently collected, meanwhile, after the four split dies 301 are separated in place, the moving plate 802 and the cleaning scrapers 804 are downwards moved through the vertical moving assembly, so that the cleaning scrapes the residual raw materials of the ecological bricks adhered to the inner walls of the split dies 301 along with the continuous downward movement of the cleaning scrapers 804, and when the bottoms of the cleaning scrapers 301 are moved to the inner bottoms of the split dies 301, the horizontal moving assembly horizontally moves the cleaning scrapes the residual raw materials of the ecological bricks adhered to the inner bottoms of the split dies 301, the inner bottoms of the split dies 301 are prevented from affecting the subsequent processing of the ecological bricks, and the formed raw materials are not required to be influenced by the labor-saving, and the subsequent processing quality of the raw materials is avoided.
As an implementation manner of this embodiment, as shown in fig. 3 and fig. 4, the bottom of each split mold 301 is fixedly connected with a linkage rod 302, the driving unit 4 includes a rotating disc 401 disposed at the bottom end inside the box 1 and a first motor 403 mounted at the bottom of the box 1, the output end of the first motor 403 penetrates through the box 1 and is fixedly connected with the center point of the bottom of the rotating disc 401, four arc grooves 402 are formed on the rotating disc 401 at equal intervals along the circumferential direction, the arc grooves 402 extend towards the center direction along the edge of the rotating disc 401, the arc grooves 402 are in one-to-one correspondence with the linkage rods 302, the bottom end of the linkage rod 302 is slidably mounted in the arc grooves 402, the outer side of the split mold 301 is fixedly connected with a support slide rod 303, one end of the support slide rod 303 slides through the side wall of the box 1, the first motor 403 is used for driving the rotating disc 401 to rotate, so that the position of the linkage rod 302 moves in the arc grooves 402, the position of the split mold 301 is regulated, the split mold 301 is limited by the support slide rod 303, the moving range of the split mold 301 moves linearly from the edge of the box 1 to the center direction of the center of the split mold 301, the arc grooves 301 is improved, the split mold 301 moves towards the center direction of the center of the arc grooves, and the split mold 301 moves towards the center of the arc grooves 401 when the split mold 301 moves closest to the four split mold 301, or moves closest to the split mold 301 to the center of the arc grooves 401.
In this embodiment, as shown in fig. 2 and 3, the linkage rod 302 is designed in a multi-section bending manner, so as to form a containing cavity for containing the conveying mechanism 2, the box 1 is further provided with a first through groove for the conveying mechanism 2 to pass through and a second through groove for the linkage rod 302 to pass through, one end of the conveying mechanism 2 passes through the first through groove and extends outwards, and the conveying mechanism 2 can be contained through the multi-section bending design of the linkage rod 302, so that the conveying mechanism 2 can be located below the forming lower die 3, wherein the width of the conveying mechanism 2 is greater than the maximum length or width of the ecological brick, and the conveying mechanism 2 can bear the ecological brick and convey the ecological brick to the outside of the box 1 for collection.
As an implementation manner of this embodiment, as shown in fig. 5 and 6, the upper molding die 7 includes a first lifting member 701 fixedly connected to the top of the top plate 6, the output end of the first lifting member 701 penetrates through the top plate 6 and is fixedly connected with a pressing die 702, a plurality of die columns 703 are fixedly connected to the bottom of the pressing die 702, it should be noted that the first lifting member 701 is one of a hydraulic cylinder, an electric telescopic rod, a motor screw rod module and the like, only needs to realize that the pressing die 702 moves longitudinally, a flaring slot is formed at the top of the split die 301, the pressing die 702 is matched with the lower molding die 3 to close the top opening of the split die 301, the pressing die 702 is driven to descend through the operation of the first lifting member 701, the pressing die 702 is matched with the lower molding die 3 to be closed, the molding of an ecological brick is facilitated, a reaming is formed at the top of the split die 301, the pressing die 702 is facilitated to enter the lower molding die 3 more smoothly, the matched and the sealing effect is improved, wherein a sealing structure is formed at the joint of the four split dies 301 during die closing, and the problem of the formed lower molding die is avoided.
In order to better remove materials after the ecological brick is formed, in this embodiment, as shown in fig. 5 and 6, a material removing part is installed on the material pressing mold 702, the material removing part includes a second lifting part 704 fixedly connected to the top of the material pressing mold 702, the bottom of the second lifting part 704 penetrates through the material pressing mold 702 and is fixedly connected with a material removing plate 705, a containing groove for containing the material removing plate 705 is formed in the bottom of the material pressing mold 702, the second lifting part 704 is specifically one of a hydraulic cylinder, an electric telescopic rod, a motor screw rod module and the like, so long as the material removing plate 705 can be longitudinally moved, after the ecological brick is formed, four split molds 301 are separated, part of ecological bricks are easily adhered to the material pressing mold 702, at this time, the ecological bricks on the material pressing mold 702 are pushed out and demoulded by driving the material removing plate 705 through the operation of the second lifting part, and the ecological bricks fall into the conveying mechanism 2 to be discharged.
As an implementation manner of this embodiment, as shown in fig. 7, the vertical moving assembly includes a third lifting member 801 fixedly connected to the top of the top plate 6, the output end of the third lifting member 801 penetrates through the top plate 6 and is fixedly connected to one corner of the moving plate 802, it should be noted that, the first lifting member 701 is specifically one of a hydraulic cylinder, an electric telescopic rod, a motor screw module, and the like, as long as the moving plate 802 can move longitudinally, all the remaining three corners of the moving plate 802 are fixedly connected with guide rods 803, after the split mold 301 is separated in place, the top ends of the guide rods 803 slide through the top plate 6, the moving plate 802 is driven to move and descend by the operation of the third lifting member 801, the cleaning scraper 804 is moved and attached to the inner wall of the split mold 301, the cleaning scraper 804 is driven to move down continuously by the third lifting member 801, and the cleaning scraper 804 scrapes the residual raw materials of ecological bricks adhered to the inner wall of the split mold 301.
As an implementation manner of this embodiment, as shown in fig. 7 and 8, the periphery of the moving plate 802 is provided with grooves 8021, the grooves 8021 extend towards a central point along the edges thereof, the horizontal moving assembly comprises a sliding rail 805 arranged at one side of each groove 8021, the sliding rail 805 is fixedly connected to the top of the moving plate 802 and is parallel to the grooves 8021, a sliding seat 806 is slidably connected to the sliding rail 805, a part of the sliding seat 806 penetrates through the grooves 8021, the cleaning scraper 804 is mounted at the bottom of the sliding seat 806, the top of the sliding seat 806 is fixedly connected with a rack 809, the rack 809 is parallel to the sliding rail 805, a rotating shaft 807 is rotatably connected to the top of the moving plate 802 at each groove 8021, a gear 808 is fixedly sleeved at the outer side of the rotating shaft 807, the gear 808 is meshed with the rack 809, the horizontal moving assembly further comprises a power assembly for driving the rotating shaft 807, the power assembly comprises a belt pulley 810 fixedly connected to the top of the rotating shaft 807 and a second motor 812, the two adjacent pulleys 810 are in transmission connection through a belt 811, the output end of a second motor 812 is fixedly connected to the top of one of the pulleys 810, the second motor 812 is fixedly arranged on the top of the moving plate 802 through a connecting plate 813, when the bottom of the cleaning scraping plate 804 moves to the bottom end inside the split mold 301, the second motor 812 works to drive the pulleys 810 connected with the second motor to rotate, all the pulleys 810 are in transmission control through the belt 811 so as to drive all the pulleys 810 to synchronously rotate, the pulleys 810 drive the rotating shaft 807 and the gear 808 to synchronously rotate, the gear 808 drives the rack 809 meshed with the gears to move, the sliding seat 806 moves along with the rack 809 on the sliding rail 805, the position of the sliding seat 806 is adjusted, the cleaning scraping plate 804 moves towards the center point of the moving plate 802, so that the cleaning scraping plate 804 scrapes the residual raw materials of the ecological bricks adhered to the bottom end inside the split mold 301, the cleaning effect is good, the cleaning efficiency is high, and the processing efficiency is improved.
In this embodiment, as shown in fig. 9, a mounting groove 8061 is formed at the bottom of the sliding seat 806, a sliding block 8062 is slidably mounted in the mounting groove 8061, the cleaning blade 804 is fixedly connected to the bottom of the sliding block 8062, an elastic member 8063 is fixedly connected between one side of the sliding block 8062, which is close to the center point of the moving plate 802, and the inner wall of the mounting groove 8061, the elastic member 8063 is specifically a spring, and by means of the arrangement of the elastic member 8063, the sliding block 8062 and the cleaning blade 804 have a certain displacement tolerance, when the cleaning blade 804 moves into the split mold 301, the cleaning blade 804 can be released from the inclined edge of the flaring groove at the top end of the split mold 301, and the cleaning blade 804 is moved to a position, so that the cleaning blade 804 can be more tightly attached to the split mold 301 under the action of the elastic member 8063 to perform scraping work.
In this embodiment, as shown in fig. 10, the dust collection assembly includes a dust collection cover 8041 fixedly connected to the inner side wall of the cleaning blade 804, a dust outlet of the dust collection cover 8041 is fixedly connected with a dust collection pipe, one end of the dust collection pipe penetrates through the moving plate 802 and is connected with a dust collection device, and waste materials scraped by the cleaning blade 804 are sucked and discharged through the dust collection cover 8041 and the dust collection pipe through the work of the dust collection device, so that manual cleaning is not needed, and time and labor are saved.
When the ecological brick pressing device is used, firstly, the rotating disc 401 is driven to rotate through the operation of the first motor 403, the linkage rod 302 moves to the position where the arc groove 402 is closest to the circle center of the rotating disc 401, the four split dies 301 are clamped, ecological brick raw materials are quantitatively conveyed into the forming lower die 3 through the conveying pipeline, the first lifting piece 701 drives the material pressing die 702 to descend, the material pressing die 702 and the forming lower die 3 are closed in a matched mode, after a period of time, the ecological bricks are formed, the first motor 403 drives the rotating disc 401 to rotate, the linkage rod 302 moves to the position where the arc groove 402 is farthest from the circle center of the rotating disc 401, the four split dies 301 are separated in place, at the moment, the second lifting piece 704 drives the material pressing plate 705 to descend, the ecological bricks on the material pressing die 702 are propped out of the demoulding, the ecological bricks fall onto the conveying mechanism 2, the ecological bricks are conveyed to the outside of the box 1, the ecological bricks formed are convenient to collect, the second lifting piece 704 drives the material pressing plate 705 to reset, and the first lifting piece 701 drives the material pressing die 702 to reset;
Then the third lifting part 801 works to drive the moving plate 802 to move downwards, the cleaning scraping plate 804 is driven to move and attach to the inner wall of the split mold 301, the cleaning scraping plate 804 is driven to move downwards through the third lifting part 801, the residual raw materials of the ecological bricks adhered to the inner wall of the split mold 301 are scraped clean by the cleaning scraping plate 804, when the bottom of the cleaning scraping plate 804 moves to the bottom inside the split mold 301, the second motor 812 works to drive the belt pulleys 810 connected with the cleaning scraping plate 804 to rotate, all the belt pulleys 810 are driven to synchronously rotate through the belt 811 to drive all the belt pulleys 810, the belt pulleys 810 drive the rotating shaft 807 and the gear 808 to synchronously rotate, the gear 808 drives the rack 809 meshed with the gear to move, the sliding seat 806 moves along with the rack 809 on the sliding rail 805, the position of the sliding seat 806 is adjusted, the cleaning scraping plate 804 moves towards the center point direction of the moving plate 802, the residual raw materials of the ecological bricks adhered to the bottom inside the split mold 301 are scraped clean by the cleaning scraping plate 804, simultaneously, the waste materials at the cleaning scraping position of the cleaning scraping plate 804 are sucked and discharged through the dust suction hood 8041 and a pipe, after the cleaning is completed, the third lifting part 801 drives the moving plate 802 to synchronously rotate, the rack 809 is driven to reset, the ecological bricks are required to be cleaned, the cleaning quality is avoided, and the residual raw materials are not required to be cleaned, and the quality is saved, and the quality of the raw materials is saved.
It should be noted that, although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, and improvements to some of the technical features described in the foregoing embodiments may be made by those skilled in the art, and all modifications, equivalents, improvements and modifications are intended to be included in the scope of the present invention.
Claims (10)
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| CN202411565162.XA CN119057899B (en) | 2024-11-05 | 2024-11-05 | A molding device for environmentally friendly ecological engineering components |
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| CN202411565162.XA CN119057899B (en) | 2024-11-05 | 2024-11-05 | A molding device for environmentally friendly ecological engineering components |
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| US5053172A (en) * | 1987-10-19 | 1991-10-01 | Mitsubishi Denki Kabushiki Kaisha | Method of cleaning semiconductor molding apparatus |
| KR20040036586A (en) * | 2002-10-25 | 2004-04-30 | 가부시끼가이샤 호우덴 세이미쯔 가꼬 겐쿠쇼 | Press forming method |
| KR102049497B1 (en) * | 2019-04-03 | 2019-11-27 | 김윤춘 | The manufacturing method of the brick for structure |
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