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CN118831199A - Sodium alginate embolic particles and preparation method and application thereof - Google Patents

Sodium alginate embolic particles and preparation method and application thereof Download PDF

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Publication number
CN118831199A
CN118831199A CN202410839497.XA CN202410839497A CN118831199A CN 118831199 A CN118831199 A CN 118831199A CN 202410839497 A CN202410839497 A CN 202410839497A CN 118831199 A CN118831199 A CN 118831199A
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sodium alginate
freeze
drying
parts
embolic particles
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CN118831199B (en
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曹广
杨杨
刘振涛
杨新广
何梓潼
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Beijing Guanhe Medical Technology Co ltd
Beijing Cancer Hospital
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/001Use of materials characterised by their function or physical properties
    • A61L24/0036Porous materials, e.g. foams or sponges
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/001Use of materials characterised by their function or physical properties
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/04Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
    • A61L24/08Polysaccharides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F26B5/06Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing

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  • Dispersion Chemistry (AREA)
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Abstract

The application relates to the technical field of biomedicine, and particularly discloses sodium alginate embolic particles, a preparation method and application thereof. The application discloses a preparation method of sodium alginate embolic particles, which comprises the following steps: dissolving, primary freeze-drying, soaking, crosslinking, secondary freeze-drying, crushing, screening and sterilizing; the dissolution is as follows: preparing 1.7-2.3 wt% sodium alginate aqueous solution, adding a freeze-drying protective agent, stirring at 55-65 ℃, and cooling to 0-5 ℃; the infiltration is as follows: soaking the sodium alginate sponge obtained by primary freeze-drying in sodium alginate aqueous solution with the mass concentration of 0.1-0.8wt% to be saturated, so as to obtain a sodium alginate soaked body; the crosslinking is as follows: and soaking the sodium alginate infiltration body in a crosslinking solution for crosslinking reaction. By utilizing the technical scheme provided by the application, the sodium alginate embolic particles with high porosity, uniform particle size, small average pore diameter, proper water absorption, excellent suspension performance and excellent catheter passing performance can be obtained.

Description

一种海藻酸钠栓塞颗粒及其制备方法与应用Sodium alginate embolic particles and preparation method and application thereof

技术领域Technical Field

本申请涉及生物医学的技术领域,具体涉及一种海藻酸钠栓塞颗粒及其制备方法与应用。The present application relates to the technical field of biomedicine, and in particular to a sodium alginate embolic particle and a preparation method and application thereof.

背景技术Background Art

目前,肝细胞肿瘤是干细胞中比较常见的恶性肿瘤之一,患该肿瘤的病例约占世界上诊断出癌症病例的6%,常见的治疗肿瘤方案是采用手术切除法,但是对于中晚期的肿瘤患者来说,介入疗法如化学栓塞(ranscatheter arterial chemoembolization,TACE)是比较理想的治疗方案。在该方法中导管注射到肿瘤组织的栓塞微球不仅阻断对肿瘤组织的营养供给还可以释放抗肿瘤药物。随着肿瘤组织中抗癌药物浓度的升高,对病变部位起到抑制的作用,从而达到治疗肿瘤的效果。At present, hepatocellular carcinoma is one of the more common malignant tumors in stem cells, and cases of this tumor account for about 6% of the world's diagnosed cancer cases. The common treatment for tumors is surgical resection, but for patients with mid-to-late stage tumors, interventional therapy such as transcatheter arterial chemoembolization (TACE) is a more ideal treatment option. In this method, the embolic microspheres injected into the tumor tissue by the catheter not only block the nutrient supply to the tumor tissue but also release anti-tumor drugs. As the concentration of anti-cancer drugs in the tumor tissue increases, it inhibits the lesion site, thereby achieving the effect of treating the tumor.

改性海藻酸钠(SA)又名海藻胶、褐藻酸,是从天然褐藻中提取的天然生物大分子钠盐。因其具有无毒性和良好的生物相容性,来源广泛而被广泛应用于食品、医药等行业。特别是在生物医药材料方面,作为药物载体而备受关注。以海藻酸钠作为原料制备栓塞剂已有一些报道,多为海藻酸钠经过二价金属离子交联后形成的海藻酸钙固体,此固体微观结构多为片状和实体,具有比表面积低,吸水膨胀后尺寸不规则,容易堵管等缺点。Modified sodium alginate (SA), also known as algin and alginic acid, is a natural biological macromolecule sodium salt extracted from natural brown algae. It is widely used in food, medicine and other industries because of its non-toxicity, good biocompatibility and wide sources. Especially in the field of biopharmaceutical materials, it has attracted much attention as a drug carrier. There have been some reports on the preparation of embolic agents using sodium alginate as a raw material. Most of them are calcium alginate solids formed by cross-linking sodium alginate with divalent metal ions. The microstructure of this solid is mostly flaky and solid, with low specific surface area, irregular size after water absorption and swelling, and easy to block the tube.

发明内容Summary of the invention

为了解决上述技术问题,本申请提供一种海藻酸钠栓塞颗粒及其制备方法与应用。In order to solve the above technical problems, the present application provides a sodium alginate embolic particle and a preparation method and application thereof.

第一方面,本申请提供了一种海藻酸钠栓塞颗粒的制备方法,具体包括依次进行以下步骤:In a first aspect, the present application provides a method for preparing sodium alginate embolic particles, which specifically comprises the following steps in sequence:

溶解、一次冻干、浸润、交联、二次冻干、粉碎筛分、灭菌;Dissolving, primary freeze-drying, infiltration, cross-linking, secondary freeze-drying, crushing and screening, and sterilization;

所述溶解的具体步骤为:以海藻酸钠粉末作为原料,配制质量浓度为1.7~2.3wt%的海藻酸钠水溶液,加入叔丁醇冻干保护剂,在55~65℃的条件下搅拌50~70min后,保持搅拌的状态下降温到0~5℃待用;所述冻干保护剂的使用量为所述海藻酸钠原料重量的8~18倍;The specific steps of dissolving are: using sodium alginate powder as a raw material, preparing a sodium alginate aqueous solution with a mass concentration of 1.7-2.3wt%, adding tert-butyl alcohol freeze-drying protective agent, stirring at 55-65° C. for 50-70 minutes, and cooling to 0-5° C. while maintaining the stirring state for standby use; the amount of the freeze-drying protective agent used is 8-18 times the weight of the sodium alginate raw material;

所述浸润的具体步骤为:将一次冻干得到的海藻酸钠海绵浸润在质量浓度为0.1~0.8wt%的海藻酸钠水溶液中,直至海绵体达到饱和状态,得到海藻酸钠浸润体;The specific steps of the infiltration are: infiltrating the sodium alginate sponge obtained by primary freeze-drying in a sodium alginate aqueous solution with a mass concentration of 0.1 to 0.8 wt % until the sponge reaches a saturated state to obtain a sodium alginate infiltrated body;

所述交联的具体步骤为:将所述海藻酸钠浸润体浸泡在交联液中,交联反应2~6h;所述交联液包括以下重量份的组分:无水乙醇40~50份、氯化钙1~3份、水48~58份。The specific steps of cross-linking are: immersing the sodium alginate impregnated body in a cross-linking solution and subjecting the cross-linking reaction to 2 to 6 hours; the cross-linking solution comprises the following components in parts by weight: 40 to 50 parts of anhydrous ethanol, 1 to 3 parts of calcium chloride, and 48 to 58 parts of water.

本申请通过配制特定浓度的海藻酸钠水溶液,加入叔丁醇冻干保护剂进行一次冻干,冻干后的海绵体经过较低浓度的海藻酸钠水溶液浸润之后,然后进行交联、二次冻干、粉碎筛分、灭菌,进而获得的海藻酸钠栓塞颗粒具有均匀、平整、微晶的良好外观与形态,可以有效避免海绵发生塌陷,降低海绵收缩程度,使海绵保持蓬松微观结构,该栓塞颗粒孔隙率高、平均孔径较低、溶胀度小、吸水性合适;且本申请制备的海藻酸钠栓塞颗粒的悬浮性能和导管通过性能优良,有利于栓塞颗粒的应用。The present application prepares a sodium alginate aqueous solution of a specific concentration, adds tert-butyl alcohol freeze-drying protective agent and performs primary freeze-drying. The freeze-dried sponge is infiltrated with a sodium alginate aqueous solution of a lower concentration, and then cross-linked, freeze-dried for a second time, crushed and sieved, and sterilized. The obtained sodium alginate embolic particles have a uniform, flat, microcrystalline appearance and morphology, which can effectively prevent the sponge from collapsing, reduce the degree of sponge shrinkage, and keep the sponge in a fluffy microstructure. The embolic particles have high porosity, low average pore size, small swelling degree, and appropriate water absorption. The sodium alginate embolic particles prepared in the present application have excellent suspension performance and catheter passability, which is conducive to the application of the embolic particles.

针对现有技术中海藻酸钠为原料的栓塞剂微观结构多为片状和实体,比表面积低,吸水膨胀后尺寸不规则,容易堵管的缺点,进行改进,制备一种高孔隙率的具有蓬松结构的栓塞剂。Aiming at the shortcomings of the prior art embolic agents made of sodium alginate as raw material, which are mostly flaky and solid in microstructure, low in specific surface area, irregular in size after swelling due to water absorption, and easy to block the tube, improvements are made to prepare an embolic agent with high porosity and fluffy structure.

本申请选择具有适中溶解性和挥发性的叔丁醇作为冻干保护剂,以确保在制备过程中能够均匀分散在海藻酸钠中,并在后续处理中易于去除,留下所需的孔隙结构;这样的冻干保护剂可以在保持良好外观与形态的同时形成足够的孔隙。The present application selects tert-butyl alcohol with moderate solubility and volatility as a lyoprotectant to ensure that it can be evenly dispersed in sodium alginate during the preparation process and can be easily removed in subsequent processing to leave the desired pore structure; such a lyoprotectant can form sufficient pores while maintaining a good appearance and morphology.

优选地,所述溶解的具体步骤中,所述海藻酸钠水溶液的质量浓度为1.9~2.1wt%。Preferably, in the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 1.9-2.1 wt %.

优选地,所述浸润的具体步骤中:所述海藻酸钠水溶液的质量浓度为0.2~0.7wt%Preferably, in the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.2-0.7 wt %

进一步地,所述浸润的具体步骤中:所述海藻酸钠水溶液的质量浓度为0.3~0.6wt%。Furthermore, in the specific step of infiltrating: the mass concentration of the sodium alginate aqueous solution is 0.3-0.6wt%.

经过试验分析可知,本申请选择上述浓度的海藻酸钠水溶液作为浸润溶液对一次冻干得到的海藻酸钠海绵进行浸润中,可以有效提高海藻酸钠栓塞颗粒的性能。Through experimental analysis, it can be known that the present application selects the sodium alginate aqueous solution of the above concentration as the infiltration solution to infiltrate the sodium alginate sponge obtained by primary freeze-drying, which can effectively improve the performance of the sodium alginate embolic particles.

优选地,所述交联液包括以下重量份的组分:无水乙醇40~50份、氯化钙1~3份、水48~58份。Preferably, the cross-linking liquid comprises the following components in parts by weight: 40-50 parts of anhydrous ethanol, 1-3 parts of calcium chloride, and 48-58 parts of water.

优选地,所述交联液包括以下重量份的组分:无水乙醇40~50份、氯化钙1~3份、甘油2~8份、0.3-0.9份赖氨酸、水48~58份。Preferably, the cross-linking solution comprises the following components in parts by weight: 40-50 parts of anhydrous ethanol, 1-3 parts of calcium chloride, 2-8 parts of glycerol, 0.3-0.9 parts of lysine, and 48-58 parts of water.

进一步地,所述交联液包括以下重量份的组分:无水乙醇40~50份、氯化钙1~3份、甘油4~6份、0.5-0.7份赖氨酸、水48~58份。Furthermore, the cross-linking solution comprises the following components in parts by weight: 40-50 parts of anhydrous ethanol, 1-3 parts of calcium chloride, 4-6 parts of glycerol, 0.5-0.7 parts of lysine, and 48-58 parts of water.

经过试验分析可知,本申请选择上述组分混合组成交联液,并控制各组分的重量份,使得海藻酸钠栓塞颗粒的性能进一步得到提高。Through experimental analysis, it can be known that the present application selects the above components to mix and form a cross-linking liquid, and controls the weight of each component, so that the performance of the sodium alginate embolic particles is further improved.

优选地,所述一次冻干的具体步骤为:以0.2-1.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻2~4h,再于-55~-65℃冻干24-60h。Preferably, the specific steps of the primary freeze-drying are: cooling from 0 to 5°C to -23 to -28°C at a cooling rate of 0.2 to 1.5°C/min for pre-freezing for 2 to 4 hours, and then freeze-drying at -55 to -65°C for 24 to 60 hours.

优选地,所述二次冻干的具体步骤为:以2-5.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻2~4h,再于-55~-65℃冻干24-60h。Preferably, the specific steps of the secondary freeze-drying are: cooling from 0 to 5°C to -23 to -28°C at a cooling rate of 2-5.5°C/min for pre-freezing for 2 to 4 hours, and then freeze-drying at -55 to -65°C for 24 to 60 hours.

本申请的发明人发现,冷冻步骤中的降温速率与冻干时间对海藻酸钠栓塞颗粒的性能存在一定影响,通过试验探究发现,将降温速率与冻干时间控制在上述范围内,能够避免海藻酸钠栓塞剂的不良问题的出现,保证海藻酸钠栓塞颗粒的优良性能。The inventors of the present application discovered that the cooling rate and freeze-drying time in the freezing step have a certain influence on the performance of the sodium alginate embolic particles. Through experimental research, it was found that controlling the cooling rate and freeze-drying time within the above range can avoid the occurrence of adverse problems of the sodium alginate embolic agent and ensure the excellent performance of the sodium alginate embolic particles.

第二方面,本申请提供了一种海藻酸钠栓塞颗粒,利用上述海藻酸钠栓塞颗粒的制备方法制备得到。In a second aspect, the present application provides a sodium alginate embolic particle prepared by the above-mentioned method for preparing the sodium alginate embolic particle.

第三方面,本申请提供了上述海藻酸钠栓塞颗粒在制备栓塞剂中的应用。In a third aspect, the present application provides the use of the above-mentioned sodium alginate embolic particles in the preparation of embolic agents.

综上所述,本申请的技术方案具有以下效果:In summary, the technical solution of this application has the following effects:

本申请提高了海藻酸钠在成型时的孔隙率和孔径,形成串联微孔,增大了比表面积和蓬松程度;本申请提供的海藻酸钠经过溶解、一次冻干、交联、二次冻干、粉碎、筛分和灭菌从而满足临床需求。The present application improves the porosity and pore size of sodium alginate during molding, forms serial micropores, and increases the specific surface area and fluffiness; the sodium alginate provided by the present application is dissolved, freeze-dried once, cross-linked, freeze-dried twice, crushed, sieved and sterilized to meet clinical needs.

本申请提供的技术方案中的冻干和浸润步骤相结合,可以增大海藻酸钠微孔,使其结构存在形式由紧致粉末状转变为多孔蓬松状,从而大大增加了海藻酸钠的比表面积,增加了其在水中的溶解性,同时微孔的增大,大大降低微粒的水合作用,显著改善海藻酸钠在溶解过程中的抱团现象。同时,本申请冷冻处理使溶液中的水转化为冰晶,获得的海藻酸钠冰球比表面积增大,孔隙增大;且获得的海藻酸钠栓塞颗粒具有均匀、平整、微晶的良好外观与形态,可以有效避免海绵发生塌陷,降低海绵收缩程度,使海绵保持蓬松微观结构,悬浮性能和导管通过性能优良,有利于栓塞颗粒的应用。The combination of freeze-drying and infiltration steps in the technical solution provided by the present application can increase the micropores of sodium alginate, so that its structural form is changed from a compact powder to a porous and fluffy state, thereby greatly increasing the specific surface area of sodium alginate and increasing its solubility in water. At the same time, the increase in micropores greatly reduces the hydration of particles and significantly improves the agglomeration phenomenon of sodium alginate during the dissolution process. At the same time, the freezing treatment of the present application converts the water in the solution into ice crystals, and the specific surface area and pores of the obtained sodium alginate ice balls are increased; and the obtained sodium alginate embolic particles have a uniform, flat, microcrystalline appearance and morphology, which can effectively prevent the collapse of the sponge, reduce the degree of sponge shrinkage, and keep the sponge in a fluffy microstructure, with excellent suspension performance and catheter passing performance, which is conducive to the application of embolic particles.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为实施例1中一次冻干得到的海藻酸钠海绵的外观形貌图。FIG. 1 is a morphological diagram of the appearance of the sodium alginate sponge obtained by freeze-drying once in Example 1.

图2为对比例6中一次冻干得到的海藻酸钠海绵的外观形貌图。FIG. 2 is a morphological diagram of the appearance of the sodium alginate sponge obtained by freeze-drying once in Comparative Example 6.

图3为实施例1中二次冻干得到的海藻酸钠海绵的外观形貌图。FIG3 is a morphological diagram of the appearance of the sodium alginate sponge obtained by secondary freeze-drying in Example 1.

图4为对比例2中二次冻干得到的海藻酸钠海绵的外观形貌图。FIG. 4 is a morphological diagram of the appearance of the sodium alginate sponge obtained by secondary freeze-drying in Comparative Example 2.

具体实施方式DETAILED DESCRIPTION

海藻酸钠的来源为西安天正药用辅料有限公司;其余原料和试剂均可通过商购获得。The source of sodium alginate was Xi'an Tianzheng Pharmaceutical Excipients Co., Ltd.; the remaining raw materials and reagents were commercially available.

以下结合实施例、对比例以及性能检测试验对本申请作进一步详细描述,这些实施例不能理解为限制本申请所要求保护的范围。The present application is further described in detail below in conjunction with examples, comparative examples and performance testing experiments. These examples should not be construed as limiting the scope of protection claimed in the present application.

实施例Example

实施例1Example 1

实施例1提供了一种海藻酸钠栓塞颗粒。Example 1 provides a sodium alginate embolic particle.

本实施例中海藻酸钠栓塞颗粒的制备方法具体为:The preparation method of sodium alginate embolic particles in this embodiment is specifically as follows:

溶解:将2g海藻酸钠粉末在98g纯化水中使用搅拌桨1000r/min充分搅拌溶解后,配制质量浓度为2wt%的海藻酸钠水溶液,加入叔丁醇冻干保护剂20g并保持温度在60℃继续搅拌60min后,在保持搅拌下降温到0~5℃待用。Dissolution: Dissolve 2g of sodium alginate powder in 98g of purified water using a stirring paddle at 1000r/min, prepare a sodium alginate aqueous solution with a mass concentration of 2wt%, add 20g of tert-butyl alcohol freeze-drying protective agent and keep the temperature at 60℃ and continue stirring for 60min, then cool down to 0-5℃ while keeping stirring for use.

一次冻干:将上述溶液以1℃/min的降温速率从0~5℃降温至-23~-28℃预冻3h,再转移至冻干机中于-60℃冻干40h,得到海藻酸钠海绵。Primary freeze-drying: The above solution was cooled from 0 to 5°C to -23 to -28°C at a cooling rate of 1°C/min for pre-freezing for 3 hours, and then transferred to a freeze dryer and freeze-dried at -60°C for 40 hours to obtain a sodium alginate sponge.

浸润的具体步骤为:将一次冻干得到的海藻酸钠海绵浸润在质量浓度为0.5wt%的海藻酸钠水溶液中,直至海绵体达到饱和状态,得到海藻酸钠浸润体。The specific steps of infiltration are: infiltrating the sodium alginate sponge obtained by primary freeze-drying in a sodium alginate aqueous solution with a mass concentration of 0.5wt% until the sponge body reaches a saturated state to obtain a sodium alginate infiltrated body.

交联:将一次冻干得到的海藻酸钠海绵浸泡在交联液中,交联反应4h;交联液的制备方法为:取无水乙醇45g、氯化钙2g、甘油5g、赖氨酸0.6g、水55g均匀混合即得。Cross-linking: Soak the sodium alginate sponge obtained by freeze-drying once in a cross-linking solution and perform the cross-linking reaction for 4 hours; the preparation method of the cross-linking solution is as follows: take 45g of anhydrous ethanol, 2g of calcium chloride, 5g of glycerol, 0.6g of lysine, and 55g of water and mix them evenly.

二次冻干:将上述交联完毕的交联液在保持搅拌下降温到0~5℃待用,然后以3.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻3h,再转移至冻干机中于-60℃冻干40h,得到海藻酸钠海绵。Secondary freeze-drying: The cross-linked liquid was cooled to 0-5°C while stirring for standby use, then cooled from 0-5°C to -23-28°C at a cooling rate of 3.5°C/min for pre-freezing for 3h, and then transferred to a freeze dryer and freeze-dried at -60°C for 40h to obtain a sodium alginate sponge.

粉碎筛分;二次冻干后的海绵进行粉碎,使用带筛网的粉碎机,实施进行粉碎筛分;使用50~2000微米筛子进行筛分上述粉碎后的颗粒。Crushing and screening; the sponge after secondary freeze-drying is crushed and crushed using a crusher with a screen; the crushed particles are screened using a 50-2000 micron sieve.

包装与灭菌:称取筛分好的粉末分装在西林瓶中(每瓶100mg)密封并辐照灭菌,得到海藻酸钠栓塞颗粒。Packaging and sterilization: Weigh the sieved powder and pack it into vials (100 mg per vial), seal it and sterilize it by irradiation to obtain sodium alginate embolic particles.

实施例2-7Embodiment 2-7

实施例2-7分别提供了一种海藻酸钠栓塞颗粒。Examples 2-7 each provide a sodium alginate embolic particle.

上述实施例与实施例1的不同之处在于:溶解与浸润步骤中海藻酸钠水溶液的质量浓度,具体如下所示。The difference between the above embodiment and embodiment 1 is that the mass concentration of the sodium alginate aqueous solution in the dissolving and infiltrating steps is as follows.

实施例2中:溶解的具体步骤中,海藻酸钠水溶液的质量浓度为1.7wt%。In Example 2: In the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 1.7 wt %.

实施例3中:溶解的具体步骤中,海藻酸钠水溶液的质量浓度为2.3wt%。In Example 3: In the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 2.3 wt %.

实施例4中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为0.1wt%。In Example 4: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.1wt%.

实施例5中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为0.2wt%。In Example 5: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.2wt%.

实施例6中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为0.7wt%。In Example 6: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.7wt%.

实施例7中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为0.8wt%In Example 7: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.8wt%

上述实施例与实施例1中海藻酸钠栓塞颗粒的制备方法其余步骤均相同。The remaining steps of the preparation method of sodium alginate embolic particles in the above embodiment are the same as those in Example 1.

实施例8-11Embodiment 8-11

实施例8-11分别提供了一种海藻酸钠栓塞颗粒。Examples 8-11 respectively provide a sodium alginate embolic particle.

上述实施例与实施例1的不同之处在于:交联液的制备方法,具体如下所示。The difference between the above embodiment and embodiment 1 is that the preparation method of the cross-linking liquid is specifically as follows.

实施例8中:取无水乙醇45g、氯化钙2g、水55g均匀混合即得交联液。In Example 8: 45 g of anhydrous ethanol, 2 g of calcium chloride and 55 g of water were uniformly mixed to obtain a cross-linking solution.

实施例9中:取无水乙醇45g、氯化钙2g、甘油8g、赖氨酸0.2g、水55g均匀混合即得交联液。In Example 9: 45 g of anhydrous ethanol, 2 g of calcium chloride, 8 g of glycerol, 0.2 g of lysine and 55 g of water were uniformly mixed to obtain a cross-linking solution.

实施例10中:取无水乙醇45g、氯化钙2g、甘油8g、赖氨酸0.3g、水55g均匀混合即得交联液。In Example 10: 45 g of anhydrous ethanol, 2 g of calcium chloride, 8 g of glycerol, 0.3 g of lysine and 55 g of water were uniformly mixed to obtain a cross-linking solution.

实施例11中:取无水乙醇45g、氯化钙3g、甘油2g、赖氨酸0.9g、水55g均匀混合即得交联液。In Example 11: 45 g of anhydrous ethanol, 3 g of calcium chloride, 2 g of glycerol, 0.9 g of lysine and 55 g of water were uniformly mixed to obtain a cross-linking solution.

上述实施例与实施例1中海藻酸钠栓塞颗粒的制备方法其余步骤均相同。The remaining steps of the preparation method of sodium alginate embolic particles in the above embodiment are the same as those in Example 1.

实施例12Example 12

实施例12提供了一种海藻酸钠栓塞颗粒。Example 12 provides a sodium alginate embolic particle.

本实施例中海藻酸钠栓塞颗粒的制备方法具体为:The preparation method of sodium alginate embolic particles in this embodiment is specifically as follows:

溶解:将2g海藻酸钠粉末在98g纯化水中使用搅拌桨1000r/min充分搅拌溶解后,配制质量浓度为2wt%的海藻酸钠水溶液,加入叔丁醇冻干保护剂20g并保持温度在60℃继续搅拌60min后,在保持搅拌下降温到0~5℃待用。Dissolution: Dissolve 2g of sodium alginate powder in 98g of purified water using a stirring paddle at 1000r/min, prepare a sodium alginate aqueous solution with a mass concentration of 2wt%, add 20g of tert-butyl alcohol freeze-drying protective agent and keep the temperature at 60℃ and continue stirring for 60min, then cool down to 0-5℃ while keeping stirring for use.

一次冻干:将上述溶液以5℃/min的降温速率从0~5℃降温至-23~-28℃预冻3h,再转移至冻干机中于-60℃冻干40h,得到海藻酸钠海绵。Primary freeze-drying: The above solution was cooled from 0 to 5°C to -23 to -28°C at a cooling rate of 5°C/min for pre-freezing for 3 hours, and then transferred to a freeze dryer and freeze-dried at -60°C for 40 hours to obtain a sodium alginate sponge.

浸润的具体步骤为:将一次冻干得到的海藻酸钠海绵浸润在质量浓度为0.5wt%的海藻酸钠水溶液中,直至海绵体达到饱和状态,得到海藻酸钠浸润体。The specific steps of infiltration are: infiltrating the sodium alginate sponge obtained by primary freeze-drying in a sodium alginate aqueous solution with a mass concentration of 0.5wt% until the sponge body reaches a saturated state to obtain a sodium alginate infiltrated body.

交联:将一次冻干得到的海藻酸钠海绵浸泡在交联液中,交联反应4h;交联液的制备方法为:取无水乙醇45g、氯化钙2g、甘油5g、赖氨酸0.6g、水55g均匀混合即得。Cross-linking: Soak the sodium alginate sponge obtained by freeze-drying once in a cross-linking solution and perform the cross-linking reaction for 4 hours; the preparation method of the cross-linking solution is as follows: take 45g of anhydrous ethanol, 2g of calcium chloride, 5g of glycerol, 0.6g of lysine, and 55g of water and mix them evenly.

二次冻干:将上述交联完毕的交联液在保持搅拌下降温到0~5℃待用,然后以1.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻3h,再转移至冻干机中于-60℃冻干40h,得到海藻酸钠海绵。Secondary freeze-drying: The cross-linked liquid was cooled to 0-5°C while stirring for standby use, then cooled from 0-5°C to -23-28°C at a cooling rate of 1.5°C/min for pre-freezing for 3h, and then transferred to a freeze dryer and freeze-dried at -60°C for 40h to obtain a sodium alginate sponge.

粉碎筛分:二次冻干后的海绵进行粉碎,使用带筛网的粉碎机,实施进行粉碎筛分;使用50~2000微米筛子进行筛分上述粉碎后的颗粒。Crushing and screening: The sponge after secondary freeze-drying is crushed and screened using a crusher with a screen; the crushed particles are screened using a 50-2000 micron sieve.

包装与灭菌:称取筛分好的粉末分装在西林瓶中(每瓶100mg)密封并辐照灭菌,得到海藻酸钠栓塞颗粒。Packaging and sterilization: Weigh the sieved powder and pack it into vials (100 mg per vial), seal it and sterilize it by irradiation to obtain sodium alginate embolic particles.

对比例Comparative Example

对比例1Comparative Example 1

本对比例提供了一种海藻酸钠栓塞颗粒。This comparative example provides a sodium alginate embolic particle.

本对比例中海藻酸钠栓塞颗粒的制备方法与实施例1的不同之处为:没有浸润步骤。The preparation method of sodium alginate embolic particles in this comparative example is different from that in Example 1 in that there is no infiltration step.

本对比例与实施例1的其余步骤均相同。The remaining steps of this comparative example are the same as those of Example 1.

对比例2-6Comparative Examples 2-6

对比例2-6分别提供了一种海藻酸钠栓塞颗粒。Comparative Examples 2-6 each provide a sodium alginate embolic particle.

上述对比例中海藻酸钠栓塞颗粒的制备方法与实施例1的不同之处具体如下所示。The differences between the preparation method of sodium alginate embolic particles in the above comparative example and that in Example 1 are specifically as follows.

对比例2中:溶解的具体步骤中,海藻酸钠水溶液的质量浓度为1.5wt%。In Comparative Example 2: In the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 1.5 wt %.

对比例3中:溶解的具体步骤中,海藻酸钠水溶液的质量浓度为2.5wt%。In Comparative Example 3: In the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 2.5 wt %.

对比例4中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为0.05wt%。In Comparative Example 4: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 0.05wt%.

对比例5中:浸润的具体步骤中:海藻酸钠水溶液的质量浓度为1wt%。In Comparative Example 5: In the specific step of infiltration: the mass concentration of the sodium alginate aqueous solution is 1wt%.

对比例6中:一次冻干的具体步骤中:冻干保护剂为丙三醇。In Comparative Example 6: In the specific steps of primary freeze-drying: the freeze-drying protective agent is glycerol.

对比例7Comparative Example 7

本对比例提供了一种海藻酸钠栓塞颗粒。This comparative example provides a sodium alginate embolic particle.

本对比例中海藻酸钠栓塞颗粒的制备方法具体为:The preparation method of sodium alginate embolic particles in this comparative example is specifically as follows:

溶解:将2g海藻酸钠粉末在98g纯化水中使用搅拌桨1000r/min充分搅拌溶解后,配制质量浓度为2wt%的海藻酸钠水溶液,加入叔丁醇冻干保护剂20g并保持温度在60℃继续搅拌60min后,在保持搅拌下降温到0~5℃待用。Dissolution: Dissolve 2g of sodium alginate powder in 98g of purified water using a stirring paddle at 1000r/min, prepare a sodium alginate aqueous solution with a mass concentration of 2wt%, add 20g of tert-butyl alcohol freeze-drying protective agent and keep the temperature at 60℃ and continue stirring for 60min, then cool down to 0-5℃ while keeping stirring for use.

交联:向上述溶液加入交联液,交联反应4h;交联液的制备方法为:取无水乙醇45g、氯化钙2g、甘油5g、赖氨酸0.6g、水55g均匀混合即得。Cross-linking: add cross-linking liquid to the above solution and carry out cross-linking reaction for 4 hours; the preparation method of the cross-linking liquid is as follows: take 45g of anhydrous ethanol, 2g of calcium chloride, 5g of glycerol, 0.6g of lysine and 55g of water and mix them evenly.

冻干:将上述溶液以1℃/min的降温速率从0~5℃降温至-23~-28℃预冻3h,再转移至冻干机中于-60℃冻干40h,得到海藻酸钠海绵。Freeze-drying: pre-freeze the above solution at a cooling rate of 1°C/min from 0-5°C to -23-28°C for 3 h, and then transfer to a freeze dryer and freeze-dry at -60°C for 40 h to obtain a sodium alginate sponge.

粉碎筛分:冻干后的海绵进行粉碎,使用带筛网的粉碎机,实施进行粉碎筛分;Crushing and screening: The freeze-dried sponge is crushed and screened using a crusher with a screen;

使用50~2000微米筛子进行筛分上述粉碎后的颗粒。The pulverized particles are sieved using a 50-2000 micron sieve.

包装与灭菌:称取筛分好的粉末分装在西林瓶中(每瓶100mg)密封并辐照灭菌,得到海藻酸钠栓塞颗粒。Packaging and sterilization: Weigh the sieved powder and pack it into vials (100 mg per vial), seal it and sterilize it by irradiation to obtain sodium alginate embolic particles.

性能检测试验Performance testing

(1)外观与性能:(1) Appearance and performance:

图1为实施例1中一次冻干得到的海藻酸钠海绵的外观形貌图;由图可以看到海藻酸钠海绵的完整性好。FIG1 is a morphological diagram of the appearance of the sodium alginate sponge obtained by one-time freeze-drying in Example 1; it can be seen from the figure that the sodium alginate sponge has good integrity.

图2为对比例6中一次冻干得到的海藻酸钠海绵的外观形貌图;由图可以看到海藻酸钠海绵的完整性较差。FIG. 2 is a morphological diagram of the appearance of the sodium alginate sponge obtained by freeze-drying once in Comparative Example 6; it can be seen from the figure that the integrity of the sodium alginate sponge is poor.

图3为实施例1中二次冻干得到的海藻酸钠海绵的外观形貌图;由图可以看到海藻酸钠海绵的完整性好,外观均匀、平整、微晶,可以形成微小孔的海绵。FIG3 is a morphological diagram of the sodium alginate sponge obtained by secondary freeze-drying in Example 1; it can be seen from the figure that the sodium alginate sponge has good integrity, a uniform, flat, microcrystalline appearance, and can form a sponge with micropores.

图4为对比例2中二次冻干得到的海藻酸钠海绵的外观形貌图;海藻酸钠未能形成微小孔的海绵,粉碎后多为片状,使得导管通过性稍差。FIG4 is a morphological diagram of the appearance of the sodium alginate sponge obtained by secondary freeze-drying in Comparative Example 2; the sodium alginate sponge failed to form micropores and was mostly in the form of flakes after being crushed, which made the catheter passability slightly poor.

(2)平均孔径:按照《欧洲药典》2.9.32压汞法测定明胶颗粒的孔径分布。(2) Average pore size: The pore size distribution of gelatin particles was determined by mercury intrusion porosimetry according to European Pharmacopoeia 2.9.32.

(3)孔隙率的检测方法:采用压汞法检测海藻酸钠栓塞颗粒的孔隙率。(3) Porosity detection method: The porosity of sodium alginate embolic particles was detected by mercury intrusion method.

(4)吸水倍率:精密称取100mg(M1)海藻酸钠栓塞颗粒,浸入盛有20±2℃水的烧杯中,搅拌直至颗粒完全浸湿、且所有空气被排出,待吸足水分后;将烧杯中多余的水过滤出去,对吸水后的栓塞颗粒再次称重,记为M2,计算吸水倍数A,计算公式为:A=(M2-M1)/M1×100%。检测结果:如表1所示。(4) Water absorption ratio: Weigh 100 mg (M1) of sodium alginate embolic particles accurately, immerse them in a beaker filled with 20±2°C water, and stir until the particles are completely soaked and all air is expelled. After absorbing enough water, filter out the excess water in the beaker, weigh the embolic particles again after absorbing water, record it as M2, and calculate the water absorption ratio A, the calculation formula is: A = (M2-M1)/M1×100%. Test results: as shown in Table 1.

表1实施例1-12与对比例1-7中海藻酸钠栓塞颗粒的性能检测结果Table 1 Performance test results of sodium alginate embolic particles in Examples 1-12 and Comparative Examples 1-7

(5)悬浮性:以注射用水、生理盐水、体积比为1:5的生理盐水和碘海醇造影剂的混合溶液、体积比为1:1的生理盐水和碘海醇造影剂的混合溶液为检测试液,将100mg海藻酸钠栓塞颗粒置于检测试液中,混合均匀达到稳定状态后,用20mL注射器进行竖管计时,观察微球的悬浮状态(良好、一般、差)。(5) Suspension: 100 mg of sodium alginate embolic particles were placed in the test solution consisting of water for injection, normal saline, a mixed solution of normal saline and iohexol contrast agent in a volume ratio of 1:5, or a mixed solution of normal saline and iohexol contrast agent in a volume ratio of 1:1. After mixing evenly and reaching a stable state, a 20 mL syringe was used for vertical tube timing to observe the suspension state of the microspheres (good, fair, or poor).

检测结果:如表2所示。Test results: as shown in Table 2.

(6)导管通过性:将性能检测方法(4)悬浮性中装有造影剂-明胶颗粒混悬液的注射器连接于2.7F微导管,2ml注射器,推挤速率为2ml/min,观察并记录微球进入微导管时的状态以及从微导管出来进入离心管的微球状态(分散、粘连、成团、沾壁、堵管)。(6) Catheter passability: Connect the syringe containing the contrast agent-gelatin particle suspension in performance test method (4) to a 2.7F microcatheter using a 2 ml syringe at a pushing rate of 2 ml/min. Observe and record the state of the microspheres when they enter the microcatheter and when they exit the microcatheter and enter the centrifuge tube (dispersion, adhesion, clumping, wall adhesion, tube blockage).

检测结果:如表2所示。Test results: as shown in Table 2.

表2实施例1-12与对比例1-7中海藻酸钠栓塞颗粒的性能检测结果Table 2 Performance test results of sodium alginate embolic particles in Examples 1-12 and Comparative Examples 1-7

结合表1-2的检测结果,本申请利用海藻酸钠粉末作为原料,配制特定浓度的海藻酸钠水溶液,加入叔丁醇组成的冻干保护剂进行一次冻干,经过较低浓度的海藻酸钠水溶液浸润之后,然后进行交联,二次冻干,进而获得的海藻酸钠栓塞颗粒具有均匀、平整、微晶的良好外观与形态,可以有效避免海绵发生塌陷,降低海绵收缩程度,使海绵保持蓬松微观结构,该栓塞颗粒孔隙率高、平均孔径较低、溶胀度小、吸水性合适;且本申请制备的海藻酸钠栓塞颗粒的悬浮性能和导管通过性能优良,有利于栓塞颗粒的应用。Combined with the test results in Table 1-2, the present application uses sodium alginate powder as a raw material, prepares a sodium alginate aqueous solution of a specific concentration, adds a freeze-drying protective agent composed of tert-butyl alcohol, performs a primary freeze-drying, and then infiltrates with a lower concentration of sodium alginate aqueous solution, and then performs cross-linking and secondary freeze-drying. The obtained sodium alginate embolic particles have a uniform, flat, microcrystalline good appearance and morphology, which can effectively prevent the collapse of the sponge, reduce the degree of sponge shrinkage, and keep the sponge fluffy microstructure. The embolic particles have high porosity, low average pore size, small swelling degree, and suitable water absorption; and the sodium alginate embolic particles prepared in the present application have excellent suspension performance and catheter passability, which is conducive to the application of the embolic particles.

虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements may be made thereto based on the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection claimed by the present invention.

Claims (10)

1.一种海藻酸钠栓塞颗粒的制备方法,其特征在于,具体包括依次进行以下步骤:1. A method for preparing sodium alginate embolic particles, characterized in that it specifically comprises the following steps in sequence: 溶解、一次冻干、浸润、交联、二次冻干、粉碎筛分、灭菌;Dissolving, primary freeze-drying, infiltration, cross-linking, secondary freeze-drying, crushing and screening, and sterilization; 所述溶解的具体步骤为:以海藻酸钠粉末作为原料,配制质量浓度为1.7~2.3wt%的海藻酸钠水溶液,加入叔丁醇冻干保护剂,在55~65℃的条件下搅拌50~70min后,保持搅拌的状态下降温到0~5℃待用;所述冻干保护剂的使用量为所述海藻酸钠原料重量的8~18倍;The specific steps of dissolving are: using sodium alginate powder as a raw material, preparing a sodium alginate aqueous solution with a mass concentration of 1.7-2.3wt%, adding tert-butyl alcohol freeze-drying protective agent, stirring at 55-65° C. for 50-70 minutes, and cooling to 0-5° C. while maintaining the stirring state for standby use; the amount of the freeze-drying protective agent used is 8-18 times the weight of the sodium alginate raw material; 所述浸润的具体步骤为:将一次冻干得到的海藻酸钠海绵浸润在质量浓度为0.1~0.8wt%的海藻酸钠水溶液中,直至海绵体达到饱和状态,得到海藻酸钠浸润体;The specific step of the infiltration is: infiltrating the sodium alginate sponge obtained by primary freeze-drying in a sodium alginate aqueous solution with a mass concentration of 0.1-0.8wt% until the sponge reaches a saturated state to obtain a sodium alginate infiltrate; 所述交联的具体步骤为:将所述海藻酸钠浸润体浸泡在交联液中,交联反应2~6h;所述交联液包括以下重量份的组分:无水乙醇40~50份、钙盐1~6份、水48~58份。The specific steps of cross-linking are: immersing the sodium alginate impregnated body in a cross-linking solution, and performing a cross-linking reaction for 2 to 6 hours; the cross-linking solution comprises the following components in parts by weight: 40 to 50 parts of anhydrous ethanol, 1 to 6 parts of calcium salt, and 48 to 58 parts of water. 2.根据权利要求1所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述溶解的具体步骤中,所述海藻酸钠水溶液的质量浓度为1.9~2.1wt%。2. The method for preparing sodium alginate embolic particles according to claim 1, characterized in that, in the specific step of dissolving, the mass concentration of the sodium alginate aqueous solution is 1.9-2.1wt%. 3.根据权利要求1所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述浸润的具体步骤中:所述海藻酸钠水溶液的质量浓度为0.2~0.7wt%。3. The method for preparing sodium alginate embolic particles according to claim 1, characterized in that in the specific step of infiltrating: the mass concentration of the sodium alginate aqueous solution is 0.2-0.7wt%. 4.根据权利要求3所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述浸润的具体步骤中:所述海藻酸钠水溶液的质量浓度为0.3~0.6wt%。4. The method for preparing sodium alginate embolic particles according to claim 3, characterized in that in the specific step of infiltrating: the mass concentration of the sodium alginate aqueous solution is 0.3-0.6wt%. 5.根据权利要求1所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述交联液包括以下重量份的组分:无水乙醇40~50份、钙盐1~3份、水48~58份。5. The method for preparing sodium alginate embolic particles according to claim 1, characterized in that the cross-linking solution comprises the following components in parts by weight: 40-50 parts of anhydrous ethanol, 1-3 parts of calcium salt, and 48-58 parts of water. 6.根据权利要求5所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述交联液包括以下重量份的组分:无水乙醇40~50份、氯化钙1~3份、甘油2~8份、0.3-0.9份赖氨酸、水48~58份。6. The method for preparing sodium alginate embolic particles according to claim 5, characterized in that the cross-linking solution comprises the following components in parts by weight: 40-50 parts of anhydrous ethanol, 1-3 parts of calcium chloride, 2-8 parts of glycerol, 0.3-0.9 parts of lysine, and 48-58 parts of water. 7.根据权利要求1所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述一次冻干的具体步骤为:以0.2-1.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻2~4h,再于-55~-65℃冻干24-60h。7. The method for preparing sodium alginate embolic particles according to claim 1, characterized in that the specific steps of the primary freeze-drying are: cooling from 0~5°C to -23~-28°C at a cooling rate of 0.2-1.5°C/min for pre-freezing for 2~4h, and then freeze-drying at -55~-65°C for 24-60h. 8.根据权利要求1所述海藻酸钠栓塞颗粒的制备方法,其特征在于,所述二次冻干的具体步骤为:以2-5.5℃/min的降温速率从0~5℃降温至-23~-28℃预冻2~4h,再于-55~-65℃冻干24-60h。8. The method for preparing sodium alginate embolic particles according to claim 1, characterized in that the specific steps of the secondary freeze-drying are: cooling from 0~5°C to -23~-28°C at a cooling rate of 2-5.5°C/min for pre-freezing for 2~4h, and then freeze-drying at -55~-65°C for 24-60h. 9.一种海藻酸钠栓塞颗粒,其特征在于,利用权利要求1~8任一项所述海藻酸钠栓塞颗粒的制备方法制备得到;所述海藻酸钠栓塞颗粒的平均孔径为10-200um,孔隙率为75-95%,吸水倍率为500%-1500%。9. A sodium alginate embolic particle, characterized in that it is prepared by the preparation method of the sodium alginate embolic particle according to any one of claims 1 to 8; the sodium alginate embolic particle has an average pore size of 10-200 um, a porosity of 75-95%, and a water absorption rate of 500%-1500%. 10.权利要求9所述的海藻酸钠栓塞颗粒在制备栓塞剂中的应用。10. Use of the sodium alginate embolic particles according to claim 9 in preparing embolic agents.
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