Disclosure of Invention
This section is intended to outline some aspects of embodiments of the application and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the application and in the title of the application, which may not be used to limit the scope of the application.
In view of the problem that the existing cold energy recovery and energy saving system cannot perform effective and energy-saving heat exchange, the heat exchange equipment for cold energy recovery in the low-temperature methanol washing section is provided.
In order to solve the technical problems, the invention provides the following technical scheme: the heat exchange equipment for cold recovery in the low-temperature methanol washing section comprises an outer protective shell, a heat exchange frame, bucket parts symmetrically and fixedly arranged at two sides of the heat exchange frame, and a gas transmission box fixedly arranged at one small-caliber end of the bucket part; the heat exchange mechanism comprises a heat exchange assembly, a chain, a first motor and a hose, wherein the plurality of heat exchange assemblies are arranged inside a heat exchange frame along a vertical direction array, the heat exchange assembly comprises a main heat exchange tube, two auxiliary heat exchange tubes arranged on one side of the main heat exchange tube along a horizontal direction array and mounting plates symmetrically arranged on two ends of the main heat exchange tube, a plurality of air guide tubes are fixedly arranged on the side wall of the main heat exchange tube along an axial direction array, the free ends of the air guide tubes penetrate through the adjacent auxiliary heat exchange tubes and extend into the other auxiliary heat exchange tube, a plurality of air outlet grooves are circumferentially formed in the side wall of the air guide tube in the auxiliary heat exchange tube adjacent to the main heat exchange tube, an air inlet tube coaxial with the main heat exchange tube is fixedly arranged on one side surface of one mounting plate, an air inlet tube coaxial with the main heat exchange tube is fixedly arranged on one side surface of the other mounting plate, the air inlet tube is communicated with the inside of the main heat exchange tube, a plurality of tooth wheel discs are coaxially fixedly arranged on one end of the rotating tube extending to the outer side of the heat exchange frame, a plurality of tooth wheel discs in the plurality of heat exchange assemblies are transmitted through the same chain, a plurality of tooth wheel discs in the same end discs are fixedly arranged on one end face of the first motor at the end face of the most bottom, a first end face of the tooth wheel disc is fixedly arranged on the side wall of the first connecting tube is far away from the first connecting tube, and is fixedly connected with the first connecting tube, and far away from the first connecting tube; and the adjusting mechanism is fixedly arranged on the outer side wall of the heat exchange frame and comprises an air cylinder with an axis arranged along the vertical direction and a rubber semi-cylinder arranged in the air cylinder.
The beneficial effects of the invention are as follows: when the heat exchange device is used, low-temperature nitrogen is conveyed from one gas conveying box to the other gas conveying box, normal-temperature nitrogen enters from the adjusting mechanism and exchanges heat in the heat exchange assembly, the synchronous rotation of the gear plates can be achieved through the work of the first motor and under the cooperation of the chain, because the gear plates, the mounting plate and the main heat exchange tube are fixedly connected, when the gear plates drive the whole heat exchange assembly to rotate by taking the main heat exchange tube as a shaft, the two follow heat exchange tubes in the same heat exchange assembly can conduct angle adjustment in the vertical direction, because the whole normal-temperature nitrogen flows through the main heat exchange tube and the two follow heat exchange tubes, the adjustment of the contact area of the low-temperature nitrogen and the follow heat exchange tube can be adjusted through the adjustment of the angle of the follow heat exchange tube in the vertical direction, so the adjustment of the heat exchange efficiency can be achieved, the adjustment of the heat exchange efficiency can be achieved according to the input normal-temperature nitrogen temperature, the effective heat exchange can be achieved on the premise of saving energy, and the whole practicality is good.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: the closed end of the gas transmission box is fixedly connected with a low-temperature gas pipe.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: an outer side wall of the heat exchange frame is fixedly provided with a gas collecting box, a plurality of second connecting pipes are communicated with the inside of the same gas collecting box, and an air outlet pipe is fixedly connected to the outer side wall of the gas collecting box.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: the side wall of the first rotating shaft is fixedly provided with a first sealing ring along the circumferential direction, the side part of the heat exchange frame is provided with a first sealing groove for clearance fit of the first sealing ring, and the outer side wall of the first sealing ring is provided with a second oil sealing groove along the circumferential direction.
In view of the problem that the threshold value of the normal-temperature nitrogen temperature after heat exchange is changed greatly in the conventional cold energy recovery energy-saving system, the heat exchange equipment for cold energy recovery in the low-temperature methanol washing section is further preferably improved, wherein: a linkage column is fixedly arranged on the diameter surface of the rubber semi-cylinder along the axial direction, a gas distribution box communicated with the inside of the gas cylinder is fixedly arranged on one side wall of the gas cylinder along the axial direction, and a mounting frame fixedly connected with the outer side wall of the heat exchange frame through a bolt is fixedly arranged on the outer side wall of the free end of the gas distribution box; the plurality of air inlet pipes are all positioned on the inner side of the same air distribution box, the communication area of the air distribution box and the air cylinder is completely projected on the rubber semi-cylinder along the radial line direction of the air cylinder, the upper end of the rubber semi-cylinder is propped against the inner top wall of the air cylinder, meanwhile, the distance between the lower end of the rubber semi-cylinder and the inner bottom wall of the air cylinder is n, and n is more than or equal to 100mm.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: the upper end of the linkage column is fixedly provided with a second rotating shaft, the upper end of the second rotating shaft is slidably inserted through the air cylinder to be embedded in the output end of the second motor, and the second motor is fixedly connected to the top surface of the air cylinder; the lower end of the inflator is fixedly connected with a normal temperature air pipe.
The invention has the following beneficial effects: when the heat exchange device is used, the second rotating shaft can drive the rubber semi-cylinder to rotate in the air cylinder by taking the axis of the air cylinder as the shaft through the work of the second motor, because the communication area of the air distribution box and the air cylinder is completely projected on the rubber semi-cylinder along the radial direction of the air cylinder, the change of the amount of normal-temperature nitrogen entering the air distribution box can be realized in the rotating process of the rubber semi-cylinder, the change of the flow rate of the normal-temperature nitrogen entering the heat exchange assembly is realized under the condition that the inflow of the normal-temperature air pipe is kept unchanged, the heat exchange time is changed, and the change of the temperature threshold of the nitrogen after heat exchange is further ensured to be smaller.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: the second sealing ring is fixedly arranged on the outer side wall of the second rotating shaft along the circumferential direction, the second sealing groove for clearance fit of the second sealing ring is formed in the inflator, and the third oil sealing groove is formed in the side wall of the second sealing ring along the circumferential direction.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: a U-shaped plate is fixedly arranged on one side surface of the mounting plate, which is close to the secondary heat exchange tube, the opening end of the U-shaped plate is fixedly connected to the side wall of the main heat exchange tube, rectangular blocks are symmetrically and fixedly arranged at two ends of the secondary heat exchange tube, and the rectangular blocks are in clearance fit in the U-shaped plate; two rectangular blocks at the same end of the secondary heat exchange tube are sleeved on the same guide rod in a sliding manner, two ends of the guide rod are respectively and fixedly connected to the U-shaped plate and the primary heat exchange tube, and springs are sleeved on the guide rods on two sides of one rectangular block close to the primary heat exchange tube in a sliding manner.
As a preferable scheme of the heat exchange equipment for cold recovery in the low-temperature methanol washing section, the invention comprises the following steps: the sealing sleeve is sleeved on the outer side wall of the air duct at the contact position of the heat exchange tube in a sliding manner, extension pieces respectively attached to the inner wall and the outer wall of the heat exchange tube are fixedly arranged on the outer side walls of the two ends of the sealing sleeve, and a first oil seal groove is formed in the inner wall of the sealing sleeve along the circumferential direction.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present invention in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Example 1
Referring to fig. 1,2, 4, 6 and 7, a first embodiment of the present invention provides a heat exchange apparatus for cold recovery in a low-temperature methanol washing section, wherein in use, low-temperature nitrogen circulates in an outer protective shell 100, normal-temperature nitrogen circulates in a heat exchange mechanism 200, the two heat exchange frames 101 exchange heat, and two parts of nitrogen after heat exchange and removal are mixed and enter a tower as stripping nitrogen of a low-temperature methanol washing hydrogen sulfide concentration tower for stripping.
Specifically, the outer protective shell 100 comprises a heat exchange frame 101, bucket parts 102 symmetrically and fixedly arranged on two sides of the heat exchange frame 101, and a gas transmission box 103 fixedly arranged at one small-caliber end of the bucket parts 102, wherein the bucket parts 102 can play a role in gathering gas and improve the heat exchange effect, a low-temperature gas pipe 103a is fixedly connected to the closed end of the gas transmission box 103, one low-temperature gas pipe 103a is used for entering low-temperature nitrogen, and the other low-temperature gas pipe 103a is used for removing nitrogen after heat exchange; the heat exchange mechanism 200 comprises a heat exchange assembly 201, a chain 202, a first motor 203 and a hose 204, wherein a plurality of heat exchange assemblies 201 are arranged in the heat exchange frame 101 in an array manner along the vertical direction; and an adjusting mechanism 300 fixed on an outer side wall of the heat exchange frame 101, comprising an air cylinder 301 whose axis is arranged in a vertical direction and a rubber semi-cylinder 302 provided inside the air cylinder 301.
Referring to fig. 3, 5,7, 8 and 9 in detail, the heat exchange assembly 201 includes a main heat exchange tube 201a, two auxiliary heat exchange tubes 201b arranged on one side of the main heat exchange tube 201a along a horizontal direction and mounting plates 201c symmetrically arranged on two ends of the main heat exchange tube 201a, a plurality of air ducts 201a-1 are fixedly arranged on a side wall of the main heat exchange tube 201a along an axial direction in an array manner, free ends of the air ducts 201a-1 extend to another auxiliary heat exchange tube 201b through adjacent auxiliary heat exchange tubes 201b, a plurality of air outlet grooves 201a-2 are circumferentially arranged on a side wall of the air duct 201a-1 in the auxiliary heat exchange tube 201b adjacent to the main heat exchange tube 201a, the arrangement of the air outlet grooves 201a-2 and the arrangement of the free ends of the air ducts 201a-1 are in an opening manner, thereby realizing air circulation between the main heat exchange tube 201a and the two auxiliary heat exchange tubes 201b and air circulation between the two auxiliary heat exchange tubes 201b, an air inlet pipe 201e coaxial with the main heat exchange pipe 201a is fixedly arranged on one side surface of one mounting plate 201c, the air inlet pipe 201e is communicated with the inside of the main heat exchange pipe 201a so as to enable normal-temperature nitrogen to enter the main heat exchange pipe 201a through the air inlet pipe 201e, the air inlet pipe 201e is slidingly sleeved on the side wall of the heat exchange frame 101, a first connecting pipe 201b-4 is fixedly arranged on the side wall of one slave heat exchange pipe 201b far away from the main heat exchange pipe 201a in the same heat exchange assembly 201, the first connecting pipe 201b-4 is connected with a second connecting pipe on the inner side wall of the heat exchange frame 101 through a hose 204, a gas collecting box 104 is fixedly arranged on the outer side wall of the heat exchange frame 101 so as to enable gas in each heat exchange assembly 201 to enter the gas collecting box 104, a plurality of second connecting pipes are communicated with the inside of the same gas collecting box 104, and an air outlet pipe 104a is fixedly connected on the outer side wall of the gas collecting box 104, the gas outlet pipe 104a can realize the gas discharge in the gas collecting box 104;
When the heat exchange device is used, external normal-temperature nitrogen enters the main heat exchange pipes 201a of each heat exchange assembly 201 through the air inlet pipe 201e, the air in the main heat exchange pipes 201a can circulate in the two secondary heat exchange pipes 201b through the conveying of the air guide pipe 201a-1 and is finally discharged from the first connecting pipe 201b-4, and then the normal-temperature nitrogen after heat exchange in the plurality of heat exchange assemblies 201 is finally gathered into the gas gathering box 104 through the conveying of the hose 204 and the second connecting pipe and is discharged through the air outlet pipe 104a so as to facilitate subsequent operation.
Referring to fig. 1,4 and 7 in detail, a rotating column 201d coaxial with a main heat exchange tube 201a is fixedly arranged on one side surface of one mounting plate 201c, the rotating column 201d is slidably sleeved on the side wall of the heat exchange frame 101, a gear disc 201d-3 is coaxially fixedly arranged on one end of the rotating column 201d extending to the outer side of the heat exchange frame 101, a plurality of gear discs 201d-3 in a plurality of heat exchange assemblies 201 are driven by the same chain 202, a first rotating shaft 203a is fixedly arranged on one end surface of the gear disc 201d-3 positioned at the lowest position, the other end of the first rotating shaft 203a is embedded in the output end of the first motor 203, and the first motor 203 is fixedly connected to the outer side wall of the heat exchange frame 101;
When the heat exchange device is used, the first motor 203 works to drive one of the gear plates 201d-3 to rotate, and the plurality of heat exchange assemblies 201 can rotate by taking the main heat exchange tube 201a of the heat exchange assembly as an axis under the transmission of the chain 202, so that the angle adjustment of the secondary heat exchange tube 201b in the vertical direction is realized, as shown in fig. 11, the secondary heat exchange tube 201b is in a horizontal state, the thermal contact area is minimum at the moment, the secondary heat exchange tube 201b is rotated 45 degrees in the vertical direction, and the secondary heat exchange tube 201b is rotated 90 degrees in the vertical direction, and the thermal contact area is maximum at the moment.
Further, the first sealing ring 201d-1 is fixedly arranged on the side wall of the first rotating shaft 203a along the circumferential direction, meanwhile, the first sealing groove 101a for clearance fit of the first sealing ring 201d-1 is formed on the side part of the heat exchange frame 101, the arrangement can achieve the sealing performance of fit between the first rotating shaft 203a and the heat exchange frame 101, the second oil seal groove 201d-2 is formed on the outer side wall of the first sealing ring 201d-1 along the circumferential direction, and sealing oil is filled in the second oil seal groove 201d-2, so that the sealing effect is improved.
It should be noted that the device further includes a controller (not shown in the drawings) for controlling each electrical element in the device; in addition, in practical use, in order to meet the heat exchange amount requirement, a plurality of groups of heat exchange mechanisms 200 may be arranged in an array along the horizontal direction of the heat exchange frame 101.
Example 2
Referring to fig. 2, 4,5 and 10, this embodiment is based on the previous embodiment, except that the present embodiment is proposed in order to achieve control of the flow rate of nitrogen at normal temperature into the heat exchange assembly 201, thereby avoiding the problem of large variation of the gas temperature threshold after heat exchange.
Specifically, a radial surface of the rubber semi-cylinder 302 is fixedly provided with a linkage column 302a along an axial direction, one side wall of the air cylinder 301 is fixedly provided with an air distribution box 301a communicated with the inside of the air cylinder 301 along the axial direction, and the outer side wall of the free end of the air distribution box 301a is fixedly provided with a mounting frame 301a-1 fixedly connected with the outer side wall of the heat exchange frame 101 through bolts;
the plurality of air inlet pipes 201e are all positioned on the inner side of the same air distribution box 301a, the communication area of the air distribution box 301a and the air cylinder 301 is completely projected on the rubber semi-cylinder 302 along the radial direction of the air cylinder 301, the arrangement can realize the blocking effect of the rubber semi-cylinder 302 on the position of the air distribution box 301a, the upper end of the rubber semi-cylinder 302 is propped against the inner top wall of the air cylinder 301, meanwhile, the distance between the lower end of the rubber semi-cylinder 302 and the inner bottom wall of the air cylinder 301 is n, and n is more than or equal to 100mm, the arrangement can realize that the air entering the air cylinder 301 can effectively enter the air distribution box 301a, and the lower end of the air cylinder 301 is fixedly connected with the normal-temperature air pipe 301b so as to facilitate the entry of normal-temperature nitrogen;
the upper end of the linkage column 302a is fixedly provided with a second rotating shaft 302b-1, the upper end of the second rotating shaft 302b-1 is slidably inserted through the air cylinder 301 and is embedded in the output end of the second motor 302b, and the second motor 302b is fixedly connected to the top surface of the air cylinder 301;
When the device is used, the second rotating shaft 302b-1 can be used for driving the linkage column 302a to rotate through the work of the second motor 302b, so that the rubber semi-cylinder 302 rotates by taking the axis of the air cylinder 301 as the shaft, the area for blocking the position of the air distributing box 301a can be changed under the condition that the rubber semi-cylinder 302 rotates, and the change of the flow rate entering each heat exchange assembly 201 through the air distributing box 301a can be realized on the premise that the amount/time of the air input by the normal-temperature air pipe 301b is unchanged.
Further, a second sealing ring 302b-2 is fixedly arranged on the outer side wall of the second rotating shaft 302b-1 along the circumferential direction, a second sealing groove 301c for clearance fit of the second sealing ring 302b-2 is formed in the air cylinder 301, so that tightness between the second rotating shaft 302b-1 and the air cylinder 301 is achieved, a third oil seal groove 302b-3 is formed in the side wall of the second sealing ring 302b-2 along the circumferential direction, and sealing oil is filled in the third oil seal groove 302b-3, so that sealing effect is further improved.
Example 3
Referring to fig. 5 and 9, in order to make the space layout of the whole heat exchange assembly 201 more reasonable while improving the heat dissipation effect, the third embodiment of the present invention is based on any of the above embodiments, and the problem that the design size of the whole outer casing 100 is too large to occupy a large space and increase the production cost is avoided.
Specifically, a U-shaped plate 201c-1 is fixedly arranged on one side surface of the mounting plate 201c, which is close to the secondary heat exchange tube 201b, and the opening end of the U-shaped plate 201c-1 is fixedly connected to the side wall of the primary heat exchange tube 201a, rectangular blocks 201b-5 are symmetrically and fixedly arranged at two ends of the secondary heat exchange tube 201b, and the rectangular blocks 201b-5 are in clearance fit in the U-shaped plate 201c-1, so that limiting of the rectangular blocks 201b-5 is realized;
Two rectangular blocks 201b-5 at the same end of the secondary heat exchange tube 201b are sleeved on the same guide rod 201c-2 in a sliding manner so as to realize the limiting and guiding effects on the movement of the rectangular blocks 201b-5, two ends of the guide rod 201c-2 are respectively and fixedly connected to the U-shaped plate 201c-1 and the main heat exchange tube 201a, a spring 201c-3 is sleeved on the guide rod 201c-2 close to two sides of one rectangular block 201b-5 of the main heat exchange tube 201a in a sliding manner, and the spring 201c-3 can provide extrusion force for the rectangular blocks 201 b-5;
When the heat exchange assembly 201 is used, when the heat exchange assemblies 201 are adjusted in the vertical direction, the main heat exchange tube 201a in one heat exchange assembly 201 and the auxiliary heat exchange tube 201b in the other heat exchange assembly 201 are contacted and extruded, the rectangular block 201b-5 slides in the U-shaped plate 201c-1 under the extrusion action, and then the two auxiliary heat exchange tubes 201b in the same heat exchange assembly 201 are synchronously adjusted in a displacement mode under the action of the spring 201c-3, so that the adjustment of the heat exchange assemblies 201 can be realized on the premise of ensuring the circulation of low-temperature nitrogen.
Further, the sealing sleeve 201b-1 is sleeved on the outer side wall of the air duct 201a-1 at the contact position of the heat exchange tube 201b in a sliding manner, the sealing sleeve 201b-1 can achieve relative sliding between the air duct 201a-1 and the sealing sleeve 201b-1 while matching tightness between the air duct 201a-1 and the heat exchange tube 201b, extension pieces 201b-2 respectively attached to the inner wall and the outer wall of the heat exchange tube 201b are fixedly arranged on the outer side wall of the two ends of the sealing sleeve 201b-1, the extension pieces 201b-2 can achieve a limiting effect, in actual use, the extension pieces 201b-2 can be adhered to the outer side wall of the heat exchange tube 201b through an adhesive, firmness is improved, a first oil seal groove 201b-3 is formed in the inner wall of the sealing sleeve 201b-1 along the circumferential direction, and sealing oil is filled in the first oil seal groove 201b-3, so that sealing effect is improved.
In addition, the components not described in detail herein are prior art.
It is important to note that the construction and arrangement of the application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present applications. Therefore, the application is not limited to the specific embodiments, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those not associated with the best mode presently contemplated for carrying out the invention, or those not associated with practicing the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.