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CN118814025A - In-situ self-generated TiC-Co3 (Al, Ti) synergistically reinforced high-temperature alloy composite material and preparation method - Google Patents

In-situ self-generated TiC-Co3 (Al, Ti) synergistically reinforced high-temperature alloy composite material and preparation method Download PDF

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CN118814025A
CN118814025A CN202411303322.3A CN202411303322A CN118814025A CN 118814025 A CN118814025 A CN 118814025A CN 202411303322 A CN202411303322 A CN 202411303322A CN 118814025 A CN118814025 A CN 118814025A
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CN118814025B (en
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杨威
王培生
刘树红
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Central South University
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
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Abstract

本发明公开了一种原位自生TiC‑Co3(Al,Ti)协同增强高温合金复合材料和制备方法,先通过将Ti3AlC2粉与Co粉烧结获得烧结样品,通过其成分与Co‑Al‑Ti三元合金相图中成分在FCC_Al+FCC_L12双相区的Co,Al,Ti元素含量,计算得到额外添加的Ti,Al元素的质量比,然后通过补偿上Ti粉、Al粉后,通过烧结获得合金复合材料,在烧结过程中,产生Ti3AlC2形成TiC的过程,最后经时效处理,获得Co3(Al,Ti)的FCC_L12析出相,从而形成TiC颗粒增强相与Co3(Al,Ti)析出增强相两种相协同增强的高温合金复合材料。

The invention discloses an in-situ self-generated TiC- Co3 (Al, Ti) synergistically reinforced high-temperature alloy composite material and a preparation method. First, a sintered sample is obtained by sintering Ti3AlC2 powder and Co powder. The mass ratio of additionally added Ti and Al elements is calculated according to the composition of the sintered sample and the contents of Co, Al and Ti elements in the FCC_Al+FCC_L12 dual- phase region in the Co-Al-Ti ternary alloy phase diagram. Then, after compensating with Ti powder and Al powder, the alloy composite material is obtained by sintering. During the sintering process, a process of Ti3AlC2 forming TiC is generated. Finally, an FCC_L12 precipitation phase of Co3 (Al, Ti) is obtained through aging treatment, thereby forming a high-temperature alloy composite material with two phases of synergistic reinforcement, namely, a TiC particle reinforcement phase and a Co3 (Al, Ti) precipitation reinforcement phase.

Description

一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料和 制备方法An in-situ self-generated TiC-Co3 (Al, Ti) synergistically reinforced high-temperature alloy composite material and preparation method

技术领域Technical Field

本发明属于材料科学技术领域,具体涉及一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料和制备方法。The present invention belongs to the technical field of material science, and in particular relates to an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material and a preparation method thereof.

背景技术Background Art

与传统Ni基高温合金相比,Co基高温合金具有更高的固相线和液相线温度、更高的高温强度、更强的热腐蚀性能,在凝固过程中表现出更少的偏析。因此,大量的研究工作集中在开发高性能的Co基高温合金上。Compared with traditional Ni-based superalloys, Co-based superalloys have higher solidus and liquidus temperatures, higher high-temperature strength, stronger hot corrosion resistance, and show less segregation during solidification. Therefore, a lot of research work is focused on developing high-performance Co-based superalloys.

在已报道的钴基二元体系中,Co-Ti是唯一已知的具有热力学稳定的L12有序结构γʹ-Co3Ti和无序fcc-γ相的体系,并有研究表明Co3Ti的强度超过Ni3Al。此外,Co3Ti还具有成本相对较低、密度较低的优点。然而,γʹ-Co3Ti相与fcc-γ基体相之间的较大晶格失配限制了限制了高温下的微观结构稳定性和强度。Among the reported cobalt-based binary systems, Co-Ti is the only known system with a thermodynamically stable L12 ordered structure γʹ-Co 3 Ti and a disordered fcc-γ phase, and studies have shown that the strength of Co 3 Ti exceeds that of Ni 3 Al. In addition, Co 3 Ti has the advantages of relatively low cost and low density. However, the large lattice mismatch between the γʹ-Co 3 Ti phase and the fcc-γ matrix phase limits the microstructural stability and strength at high temperatures.

目前为了提高Co基高温合金的强韧性、耐高温和抗烧蚀性,一些传统的陶瓷颗粒Al2O3、Y2O3等颗粒用于增强Co基高温合金复合材料,但是这些陶瓷的加入容易导致一定的界面反应,导致复合材料的致密度下降。At present, in order to improve the toughness, high temperature resistance and ablation resistance of Co-based high-temperature alloys, some traditional ceramic particles such as Al 2 O 3 and Y 2 O 3 are used to reinforce Co-based high-temperature alloy composites. However, the addition of these ceramics easily leads to certain interface reactions, resulting in a decrease in the density of the composite material.

使用Ti3AlC2作为反应前驱体可以在基体中在高温下发生Al解离反应,原位生成TiC,具有高硬度和高模量等特性,而且与金属材料有着更加良好的润湿性(参考文献:M .W.Barsoum,Prog .Solid State Chem .28(2000)201–281)。目前有研究表明在Ni基体中加入Ti3AlC2材料,高温下Al-Ti原子从Ti3AlC2中脱离并与Ni发生反应,促使亚微米Ni3 (Al ,Ti)颗粒在Ni基体中沉淀析出,这将原位生成亚微米TiC和Ni3(Al ,Ti),实现双相协同强化Ni基复合材料的效果(参考文献:W. Hu, Materials Science and Engineering A 697(2017) 48-54)。Using Ti 3 AlC 2 as a reaction precursor can cause Al dissociation reaction in the matrix at high temperature, in situ generation of TiC, which has the characteristics of high hardness and high modulus, and has better wettability with metal materials (reference: M. W. Barsoum, Prog. Solid State Chem. 28 (2000) 201-281). At present, studies have shown that when Ti 3 AlC 2 material is added to the Ni matrix, Al-Ti atoms will detach from Ti 3 AlC 2 at high temperature and react with Ni, prompting submicron Ni 3 (Al, Ti) particles to precipitate in the Ni matrix, which will in situ generate submicron TiC and Ni 3 (Al, Ti), achieving the effect of dual-phase synergistic strengthening of Ni-based composite materials (reference: W. Hu, Materials Science and Engineering A 697 (2017) 48-54).

但是对于Co基高温合金基体而言,这种反应和双相协同强化效果却无法简单实现,主要原因是Ti3AlC2等材料在高温下的脱离受到温度和元素的影响,导致Al,Ti的脱离并不是等比例的,同时由于Co基高温合金形成Co3(Al ,Ti)双相强化的成分区间较Ni基高温合金而言较小,因此现有技术中还未有关于Co3(Al ,Ti)双相强化Co基高温合金的报道。However, for the Co-based high-temperature alloy matrix, this reaction and dual-phase synergistic strengthening effect cannot be easily achieved. The main reason is that the detachment of materials such as Ti 3 AlC 2 at high temperature is affected by temperature and elements, resulting in the detachment of Al and Ti not being equal in proportion. At the same time, since the composition range for the formation of Co 3 (Al, Ti) dual-phase strengthening in Co-based high-temperature alloys is smaller than that of Ni-based high-temperature alloys, there is no report on Co 3 (Al, Ti) dual-phase strengthened Co-based high-temperature alloys in the prior art.

发明内容Summary of the invention

针对现有技术的不足,本发明的目的在于提供一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,本发明通过调控基体中的合金成分(Ti,Al)元素,使高温下熔融的Co-Ti合金诱导Ti3AlC2发生分解,Al原子与部分Ti原子从六方的Ti3AlC2层间结构中解离出来,留下了非化学计量比的亚微米TiC颗粒,Al原子与Ti原子进一步与Co发生反应生成第二相Co3(Al ,Ti),其中,FCC_Al是无序相,FCC_L12是有序相,从而实现TiC-Co3(Al,Ti)有序无序协同强化作用。In view of the shortcomings of the prior art, the object of the present invention is to provide a method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material. The present invention regulates the alloy components (Ti, Al) elements in the matrix so that the molten Co-Ti alloy at high temperature induces the decomposition of Ti 3 AlC 2 , and Al atoms and part of the Ti atoms are dissociated from the hexagonal Ti 3 AlC 2 interlayer structure, leaving non-stoichiometric submicron TiC particles. The Al atoms and Ti atoms further react with Co to generate a second phase Co 3 (Al, Ti), wherein FCC_Al is a disordered phase and FCC_L12 is an ordered phase, thereby realizing the ordered-disordered synergistic strengthening effect of TiC-Co 3 (Al, Ti).

本发明的第二个目的在于提供一种上述制备方法所制备的原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料。The second object of the present invention is to provide an in-situ self-generated TiC—Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material prepared by the above preparation method.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solution:

本发明一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,包括如下步骤:The present invention provides a method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material, comprising the following steps:

步骤一 基体成分补偿的确定Step 1: Determination of matrix composition compensation

将Ti3AlC2粉与Co粉混合获得混合粉,将混合粉压制成型获得N个压坯,将该N个压坯分别在不同的温度下进行烧结,获得N个烧结样品;然后检测所得烧结样品的相组成和成分,确定Ti3AlC2分解并形成TiC的反应温度区间,然后在所述反应温度区间选取任意温度点使用相图计算方法对基体成分进行补偿,计算得到额外添加的Ti,Al元素的质量比;Ti 3 AlC 2 powder and Co powder are mixed to obtain a mixed powder, the mixed powder is pressed to obtain N green compacts, the N green compacts are sintered at different temperatures to obtain N sintered samples; then the phase composition and ingredients of the obtained sintered samples are detected to determine the reaction temperature range in which Ti 3 AlC 2 decomposes and forms TiC, then any temperature point is selected in the reaction temperature range to compensate the matrix composition using a phase diagram calculation method, and the mass ratio of the additionally added Ti and Al elements is calculated;

步骤二 合金复合材料的制备Step 2 Preparation of alloy composite materials

按与步骤一相同的比例配取Ti3AlC2粉、Co粉,再根据步骤一所获得的所需额外添加的Ti,Al元素的质量比,配取Ti粉、Al粉,然后混粉获得复合材料粉末,将复合材料粉末压制成型获得生坯,将生坯于步骤一所选取的温度点进行保温烧结即得合金复合材料;Ti 3 AlC 2 powder and Co powder are prepared in the same proportion as in step 1, and Ti powder and Al powder are prepared according to the mass ratio of the additional Ti and Al elements obtained in step 1, and then the powders are mixed to obtain composite material powder, the composite material powder is pressed into a green body, and the green body is heat-insulated and sintered at the temperature point selected in step 1 to obtain an alloy composite material;

步骤三 热处理Step 3 Heat treatment

将步骤二所得合金复合材料依次进行固溶处理和时效处理。The alloy composite material obtained in step 2 is subjected to solution treatment and aging treatment in sequence.

由于Ti3AlC2等材料在高温下的脱离受到温度和元素的影响,导致Al,Ti的脱离并不是等比例的,同时由于Co基高温合金形成Co3(Al ,Ti)双相强化的成分区间较Ni基高温合金而言较小,因此本发明先通过将Ti3AlC2粉与Co粉烧结获得烧结样品,通过其成分与Co-Al-Ti三元合金相图中成分在FCC_Al+FCC_L12双相区的Co,Al,Ti元素含量,计算得到额外添加的Ti,Al元素的质量比,然后通过补偿上Ti粉、Al粉后,通过烧结获得合金复合材料,在烧结过程中,产生Ti3AlC2形成TiC的过程,最后经时效处理,获得Co3( Al ,Ti )的FCC_L12析出相,从而形成TiC颗粒增强相与Co3( Al ,Ti )析出增强相两种相协同增强的高温合金复合材料。Since the detachment of materials such as Ti 3 AlC 2 at high temperature is affected by temperature and elements, the detachment of Al and Ti is not proportional. At the same time, since the composition range of Co-based high-temperature alloys to form Co 3 (Al, Ti) dual-phase strengthening is smaller than that of Ni-based high-temperature alloys, the present invention first obtains a sintered sample by sintering Ti 3 AlC 2 powder and Co powder, and calculates the mass ratio of the additionally added Ti and Al elements through its composition and the Co, Al, and Ti element contents in the FCC_Al+FCC_L12 dual-phase region in the Co-Al-Ti ternary alloy phase diagram. Then, after compensating with Ti powder and Al powder, an alloy composite material is obtained by sintering. During the sintering process, a process of Ti 3 AlC 2 forming TiC is generated. Finally, after aging treatment, the FCC_L12 precipitation phase of Co 3 (Al, Ti) is obtained, thereby forming a high-temperature alloy composite material with two phases synergistically reinforced by TiC particle reinforcement phase and Co 3 (Al, Ti) precipitation reinforcement phase.

优选的方案,步骤一中,所述混合粉中,Ti3AlC2粉的质量分数为5-25 wt.%,优选为5-10wt.%。In a preferred solution, in step 1, the mass fraction of Ti 3 AlC 2 powder in the mixed powder is 5-25 wt.%, preferably 5-10 wt.%.

发明人发现,Ti3AlC2粉的质量分数需要有效控制,一方面是Ti3AlC2粉过多,后面在复合材料的过程中,分解的TiC过多,力学性能下降,另一方面是Ti3AlC2过多会导致Ti,Al分解过多的Ti,Al,从而导致基体成分补偿时,无法使基体成分处于FCC_Al+FCC_L12双相区。The inventors found that the mass fraction of Ti 3 AlC 2 powder needs to be effectively controlled. On the one hand, if there is too much Ti 3 AlC 2 powder, too much TiC will be decomposed in the process of composite materials, and the mechanical properties will be reduced. On the other hand, too much Ti 3 AlC 2 will cause too much Ti, Al to decompose, resulting in the inability to make the matrix components in the FCC_Al+FCC_L12 dual-phase region when the matrix components are compensated.

优选的方案,步骤一中,所述混合的方式为球磨,所述球磨在保护气氛下进行,所述球磨时,球料比为1-5:1,球磨时间为5-12h。In a preferred embodiment, in step 1, the mixing method is ball milling, and the ball milling is carried out under a protective atmosphere. During the ball milling, the ball-to-material ratio is 1-5:1, and the ball milling time is 5-12 hours.

优选的方案,步骤一中,所述压制成型的压力为200-600MPa,压制成型的时间为30-90s。In a preferred embodiment, in step 1, the pressing pressure is 200-600 MPa, and the pressing time is 30-90 s.

在实际操作过程中,将混合粉置于Cr13冷压模具钢中,施加200-600MPa压强进行冷压成型。In actual operation, the mixed powder is placed in Cr13 cold pressing die steel and a pressure of 200-600MPa is applied for cold pressing.

优选的方案,步骤一中,将该N个压坯分别在不同的温度下进行烧结,烧结完成后进行水冷,获得N个烧结样品。发明人发现,只有采用水冷可以保留此烧结温度的组织,才能够精准测量出烧结温度下的相组成,若是采用随炉冷却,则会在冷却过程中产生低温和室温组织,将导致后续无法测量烧结温度下FCC_A1的相组成。In a preferred solution, in step 1, the N green sheets are sintered at different temperatures, and water-cooled after sintering to obtain N sintered samples. The inventors found that only by using water cooling can the structure at this sintering temperature be retained, and the phase composition at the sintering temperature can be accurately measured. If furnace cooling is used, low-temperature and room-temperature structures will be generated during the cooling process, which will result in the inability to subsequently measure the phase composition of FCC_A1 at the sintering temperature.

优选的方案,步骤一中,所述N为5-10。In a preferred embodiment, in step 1, N is 5-10.

优选的方案,步骤一中,任意一个压坯的烧结过程为,以10-15℃/min的升温速率升温至烧结保温温度,保温30-240min即得,所述烧结在保护气氛下进行。In a preferred embodiment, in step 1, the sintering process of any green sheet is to heat the temperature to the sintering holding temperature at a heating rate of 10-15°C/min and keep the temperature for 30-240min, and the sintering is carried out under a protective atmosphere.

进一步的优选,所述烧结保温温度的设置方式为:在1000-1500℃的范围内取N个温度点作为N个压坯不同的烧结保温温度,相邻两个温度点的差为50-100℃。Further preferably, the sintering and holding temperature is set in such a manner that N temperature points are selected within the range of 1000-1500°C as different sintering and holding temperatures for N compacts, and the difference between two adjacent temperature points is 50-100°C.

优选的方案,在所述反应温度区间内选取温度点,根据Co-Al-Ti三元合金相图,计算基体成分处于FCC_Al+FCC_L12双向区的Co,Al,Ti元素含量,再根据所对应温度下测定的烧结样品的成分,计算得到额外添加的Ti,Al元素的质量比。A preferred solution is to select a temperature point within the reaction temperature range, calculate the Co, Al, and Ti element contents of the matrix composition in the FCC_Al+FCC_L12 bidirectional zone based on the Co-Al-Ti ternary alloy phase diagram, and then calculate the mass ratio of the additionally added Ti and Al elements based on the composition of the sintered sample measured at the corresponding temperature.

在实际操作过程中,在反应温度区间内取一个具体的温度点,再根据Co-Al-Ti三元合金相图,计算基体成分处于FCC_Al+FCC_L12双向区的Co,Al,Ti元素含量,再根据所对应温度下测定的烧结样品的成分,计算得到额外添加的Ti,Al元素的质量比,而后续在烧结过程中的保温点,也是该对应的温度点,因为不同温度下需要补偿的Ti,Al元素的质量比将不同。In the actual operation process, a specific temperature point is taken within the reaction temperature range, and then the Co, Al, and Ti element contents of the matrix composition in the FCC_Al+FCC_L12 bidirectional zone are calculated based on the Co-Al-Ti ternary alloy phase diagram. Then, based on the composition of the sintered sample measured at the corresponding temperature, the mass ratio of the additionally added Ti and Al elements is calculated. The subsequent holding point in the sintering process is also the corresponding temperature point, because the mass ratios of Ti and Al elements that need to be compensated at different temperatures will be different.

优选的方案,步骤二中,所述混粉方式为球磨,所述球磨在保护气氛下进行,所述球磨时,球料比为1-5:1,球磨时间为5-12h。In a preferred embodiment, in step 2, the powder mixing method is ball milling, and the ball milling is carried out under a protective atmosphere. During the ball milling, the ball-to-material ratio is 1-5:1, and the ball milling time is 5-12 hours.

优选的方案,步骤二中,所述压制成型的压力为200-600MPa,压制成型的时间为30-90s。Preferably, in step 2, the pressing pressure is 200-600 MPa, and the pressing time is 30-90 s.

优选的方案,步骤二中,将生坯进行烧结的过程为:以10-15℃/min的升温速率升温至步骤一所述的反应温度区间,保温30-240min即得,所述烧结在保护气氛下进行。In a preferred embodiment, in step 2, the green body is sintered by heating the green body to the reaction temperature range described in step 1 at a heating rate of 10-15°C/min and keeping the temperature for 30-240min. The sintering is performed under a protective atmosphere.

优选的方案,步骤三中,所述固溶处理的温度为1100-1300℃,固溶处理的时间为20-30h,固溶处理完成后,进行水冷。In a preferred embodiment, in step three, the temperature of the solution treatment is 1100-1300° C., the time of the solution treatment is 20-30 hours, and after the solution treatment is completed, water cooling is performed.

优选的方案,步骤三中,所述时效处理的温度为600-800℃,时效处理的时间为50-200h。In a preferred embodiment, in step three, the aging treatment temperature is 600-800° C., and the aging treatment time is 50-200 h.

在本发明中,通过固溶处理,水冷淬火后获得过饱和固溶体,然后经时效析出L12_Co3(Al ,Ti)相,不过在本发明中,固溶与时效的温度需要有效控制,固溶温度过高一方面出现液相组织导致合金融化,另一方面会使TiC长大,TiC尺寸过大会降低复合材料力学性能;固溶温度过低,无法获得过饱和固溶体,有害组织无法消除,影响力学性能;时效温度过高和过低都可能会导致FCC_L12析出相体积分数减少,降低强化效果。In the present invention, a supersaturated solid solution is obtained after solution treatment and water cooling quenching, and then L12_Co 3 (Al, Ti) phase is precipitated through aging. However, in the present invention, the temperature of solution and aging needs to be effectively controlled. If the solution temperature is too high, on the one hand, liquid phase structure will appear, causing the alloy to melt, and on the other hand, TiC will grow. If the size of TiC is too large, the mechanical properties of the composite material will be reduced; if the solution temperature is too low, a supersaturated solid solution cannot be obtained, and harmful structures cannot be eliminated, affecting the mechanical properties; if the aging temperature is too high or too low, the volume fraction of the FCC_L12 precipitate phase may be reduced, thereby reducing the strengthening effect.

本发明还提供上述制备方法所制备的原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料。The present invention also provides an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material prepared by the above preparation method.

本发明所提供的TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料含有亚微米的陶瓷硬质颗粒TiC与第二相Co3(Al ,Ti)颗粒均匀分布于Co基合金基体中,且增强相与金属基体相润湿性良好,界面结合牢固,无显微缺陷。The TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material provided by the present invention contains submicron ceramic hard particles TiC and second phase Co 3 (Al, Ti) particles uniformly distributed in a Co-based alloy matrix, and the reinforcing phase has good wettability with the metal matrix phase, a firm interface bond, and no microscopic defects.

原理与优势Principles and advantages

本发明先通过将Ti3AlC2粉与Co粉烧结获得烧结样品,通过其成分与Co-Al-Ti三元合金相图中成分在FCC_Al+FCC_L12双相区的Co,Al,Ti元素含量,计算得到额外添加的Ti,Al元素的质量比,然后通过补偿上Ti粉、Al粉后,通过烧结获得合金复合材料,在烧结过程中,产生Ti3AlC2形成TiC的过程,最后经时效处理,获得Co3( Al ,Ti )的FCC_L12析出相,从而形成TiC颗粒增强相与Co3( Al ,Ti )析出增强相两种相协同增强的高温合金复合材料。The present invention first obtains a sintered sample by sintering Ti 3 AlC 2 powder and Co powder, and calculates the mass ratio of the additionally added Ti and Al elements according to the composition of the sintered sample and the contents of Co, Al and Ti elements in the FCC_Al+FCC_L12 dual-phase region in the Co-Al-Ti ternary alloy phase diagram. Then, after compensating with Ti powder and Al powder, an alloy composite material is obtained by sintering. During the sintering process, a process of Ti 3 AlC 2 forming TiC is generated. Finally, after aging treatment, an FCC_L12 precipitation phase of Co 3 (Al, Ti) is obtained, thereby forming a high-temperature alloy composite material with two phases synergistically reinforced by a TiC particle reinforcement phase and a Co 3 (Al, Ti) precipitation reinforcement phase.

相对于现有技术,本发明至少具有如下优点:Compared with the prior art, the present invention has at least the following advantages:

一、本发明通过对Co合金基体成分进行计算补偿本发明的原位自生TiC-Co3( Al,Ti )有序无序协同增强高温合金复合材料,可根据不同的Ti3AlC2添加量,计算得到不同的基体合金补偿成分,以保证基体合成分在能够析出L12_Co3(Al ,Ti)相的范围内;1. The present invention calculates and compensates the Co alloy matrix composition. The in-situ self-generated TiC-Co 3 (Al, Ti) ordered and disordered synergistically reinforced high-temperature alloy composite material of the present invention can calculate different matrix alloy compensation components according to different Ti 3 AlC 2 addition amounts to ensure that the matrix synthesis composition is within the range that can precipitate the L12_Co 3 (Al, Ti) phase;

二、本发明的原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料,其室温压缩屈服强度可以达到677 MPa,远高于一般的陶瓷增强Co基复合材料;Second, the in-situ self-generated TiC-Co 3 (Al, Ti) ordered and disordered synergistically reinforced high-temperature alloy composite material of the present invention has a room temperature compressive yield strength of up to 677 MPa, which is much higher than the general ceramic-reinforced Co-based composite material;

三、本发明的原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料的制备工艺简单,操作方便,并可实现不同形状材料的近净成形,可广泛用于航空航天、军工、机械制造及核能等领域。3. The in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material of the present invention has a simple preparation process, is easy to operate, and can achieve near-net forming of materials of different shapes. It can be widely used in aerospace, military industry, machinery manufacturing, nuclear energy and other fields.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为Co-Al-Ti三元系在700℃时效温度下的相图,展示了本发明的原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料实施例1步骤S15获得的基体成分,以及实施例1步骤S16经成分补偿后的基体成分。FIG1 is a phase diagram of the Co-Al-Ti ternary system at an aging temperature of 700° C., showing the matrix composition obtained in step S15 of Example 1 of the in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material of the present invention, and the matrix composition after composition compensation in step S16 of Example 1.

图2为本发明实施例1中原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料的显微结构照片,可以明显看出TiC颗粒以及FCC基体析出的弥散分布的立方形貌的L12结构Co3( Al ,Ti )。FIG2 is a microstructure photograph of the in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material in Example 1 of the present invention, from which it can be clearly seen that TiC particles and diffusely distributed cubic L12 structure Co 3 (Al, Ti) precipitated from the FCC matrix.

图3为本发明实施例1与实施例2中原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料的压缩性能应力应变曲线。FIG. 3 is a stress-strain curve of the compressive properties of the in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material in Examples 1 and 2 of the present invention.

具体实施方式DETAILED DESCRIPTION

为了使本技术领域的人员更好地理解本发明实施例中的技术方案,并使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式作进一步的说明。In order to enable those skilled in the art to better understand the technical solutions in the embodiments of the present invention and to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation modes of the present invention are further described below.

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应该被视为在本文中具体公开。The endpoints and any values of the ranges disclosed in this article are not limited to the precise ranges or values, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and the individual point values, and the individual point values can be combined with each other to obtain one or more new numerical ranges, which should be considered as specifically disclosed in this article.

实施例1Example 1

步骤S1-1,配粉:将Ti3AlC2与Co基合金粉按以下质量比配料:Ti3AlC2: 5 wt.%,其余为Co粉;Step S1-1, powder preparation: Ti 3 AlC 2 and Co-based alloy powder are prepared in the following mass ratio: Ti 3 AlC 2 : 5 wt.%, and the rest is Co powder;

步骤S1-2,混粉:将步骤S1-1中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step S1-2, powder mixing: the ingredients in step S1-1 are placed in a vacuum ball mill with an inert atmosphere at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤S1-3,冷压成型:将步骤S1-2中的混合粉末分成6份,分别使用Cr13冷压模具钢中,施加400MPa压强进行冷压成型,冷压时间60s;获得6个压坯;Step S1-3, cold pressing: the mixed powder in step S1-2 is divided into 6 parts, and each part is cold pressed using Cr13 cold pressing die steel at a pressure of 400 MPa for 60 seconds to obtain 6 compacts;

步骤S1-4,气氛烧结:先设定6个烧结保温度分别为:1000℃,1100℃,1200℃,1300℃,400℃,1500℃六个温度点,将步骤S1-3中的冷压后所得6个压坯分别放入气氛保护烧结炉中在上述不同的温度下进行烧结,升温速率10℃/min,并在此温度下保温120分钟;随后将所得6个样品取出进行水冷;Step S1-4, atmosphere sintering: first set 6 sintering holding temperatures, namely 1000°C, 1100°C, 1200°C, 1300°C, 400°C, and 1500°C, and put the 6 compacts obtained after cold pressing in step S1-3 into an atmosphere protection sintering furnace for sintering at the above different temperatures, with a heating rate of 10°C/min, and keep them at this temperature for 120 minutes; then take out the 6 samples obtained for water cooling;

步骤S1-5,组织成分检测:对步骤S1-4中的烧结后样品经打磨抛光后进行组织成分测定,确定Ti3AlC2分解并形成TiC的反应温度区间为1100-1400℃,在该温度区间内选取1300℃进行作为基体补偿计算的温度点,测得1300℃烧结状态下Co基合金的基体成分比为Co-Al0.955-Ti1.387;Step S1-5, microstructure composition detection: the microstructure composition of the sintered sample in step S1-4 is measured after grinding and polishing, and the reaction temperature range for decomposing Ti 3 AlC 2 and forming TiC is determined to be 1100-1400°C. Within this temperature range, 1300°C is selected as the temperature point for matrix compensation calculation, and the matrix composition ratio of the Co-based alloy sintered at 1300°C is measured to be Co-Al0.955-Ti1.387;

步骤S1-6,基体成分补偿计算,根据Co-Al-Ti三元合金相图,在基体成分处于FCC_Al+FCC_L12双想区的Co,Al,Ti元素含量,如图1所示,其中Ti元素的范围为3~23.4%,Al元素的范围为0~1.1 at.%,根据1300℃烧结状态下Co基合金的基体成分比为Co-Al0.955-Ti1.387;计算得到额外添加的Ti元素的范围是(3-1.387)-(23.4-1.387) at.%,即1.613-22.013%,而由于原Co基合金的基体成分中,Al元素的原子比为0.955%,即在FCC_Al+FCC_L12双向区的元素范围内,因此不需补偿Al元素,能保证基体合金在热处理过程中能够析出L12_Co3(Al ,Ti)相;Step S1-6, matrix component compensation calculation, according to the Co-Al-Ti ternary alloy phase diagram, the Co, Al, Ti element contents in the matrix component in the FCC_Al+FCC_L12 dual zone, as shown in FIG1, wherein the Ti element ranges from 3 to 23.4%, and the Al element ranges from 0 to 1.1 at.%, according to the matrix component ratio of the Co-based alloy sintered at 1300°C is Co-Al0.955-Ti1.387; the calculated additional added Ti element ranges from (3-1.387) to (23.4-1.387) at.%, i.e., 1.613-22.013%, and since the atomic ratio of the Al element in the matrix component of the original Co-based alloy is 0.955%, i.e., within the element range of the FCC_Al+FCC_L12 dual zone, there is no need to compensate the Al element, and it can be ensured that the matrix alloy can precipitate the L12_Co 3 (Al, Ti) phase during the heat treatment process;

步骤S1-7,二次配粉:在步骤S1-1中的粉末中添加步骤S1-6中计算得到的10 at.%的Ti粉;Step S1-7, secondary powder preparation: adding 10 at.% Ti powder calculated in step S1-6 to the powder in step S1-1;

步骤S1-8,二次混粉:将步骤S1-7中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step S1-8, secondary powder mixing: the ingredients in step S1-7 are placed in a vacuum ball mill with an inert atmosphere protection at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤S1-9,二次气氛烧结:将步骤S1-8中的冷压后胚体放入气氛保护烧结炉中进行烧结,升温速率10℃/分钟升温到1300℃,并在此温度下保温120分钟;随后随炉冷却至室温后将样品取出;Step S1-9, secondary atmosphere sintering: the cold-pressed embryo in step S1-8 is placed in an atmosphere protection sintering furnace for sintering, the temperature is raised to 1300°C at a heating rate of 10°C/min, and the temperature is kept at this temperature for 120 minutes; then the sample is taken out after cooling to room temperature in the furnace;

步骤S1-10,热处理:对步骤S1-9得到的样品进行固溶处理和时效处理,固溶温度为1100℃,固溶时间为20h,水冷以获得过饱和固溶体;时效温度为700℃,时效时间为100h;得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料。Step S1-10, heat treatment: the sample obtained in step S1-9 is subjected to solution treatment and aging treatment, the solution temperature is 1100°C, the solution time is 20 hours, and water cooling is performed to obtain a supersaturated solid solution; the aging temperature is 700°C, and the aging time is 100 hours; the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material is obtained.

步骤S1-11,对步骤S1-10得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料加工成直径4mm,高度6mm的圆柱压缩式样,在力学试验机上以1mm/min的速率下进行压缩试验;测得其室温压缩屈服强度为629MPa。Step S1-11, processing the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material obtained in step S1-10 into a cylindrical compression specimen with a diameter of 4 mm and a height of 6 mm, and performing a compression test on a mechanical testing machine at a rate of 1 mm/min; the room temperature compressive yield strength thereof is measured to be 629 MPa.

实施例2Example 2

步骤D1-1,组织成分检测:前期步骤均与实施例1相同,仅是选取1400℃进行作为基体补偿计算的温度点,测得1400℃烧结状态下Co基合金的基体成分质量比为Co-Al1.032-Ti1.413;Step D1-1, microstructure composition detection: the previous steps are the same as those in Example 1, except that 1400°C is selected as the temperature point for matrix compensation calculation. The matrix composition mass ratio of the Co-based alloy sintered at 1400°C is measured to be Co-Al1.032-Ti1.413;

步骤D1-2,基体成分补偿计算,根据步骤D1-1中得到的Co基合金的基体成分Co-Al1.032-Ti1.413,使用相图计算方法对基体成分进行补偿,计算得到额外添加的Ti,Al元素的原子比:Ti元素(3-1.413)-(23.4-1.413) at.%,即1.587-21.987%,不需补偿Al元素,能保证基体合金在热处理过程中能够析出L12_Co3(Al ,Ti)相;Step D1-2, matrix composition compensation calculation, according to the matrix composition Co-Al1.032-Ti1.413 of the Co-based alloy obtained in step D1-1, the matrix composition is compensated using the phase diagram calculation method, and the atomic ratio of the additionally added Ti and Al elements is calculated: Ti element (3-1.413)-(23.4-1.413) at.%, that is, 1.587-21.987%, without the need to compensate the Al element, which can ensure that the matrix alloy can precipitate L12_Co 3 (Al, Ti) phase during the heat treatment process;

步骤D1-3,二次配粉:在步骤S11中的粉末中添加步骤D1-2中计算得到的15 wt.%的Ti粉;Step D1-3, secondary powder preparation: adding 15 wt.% Ti powder calculated in step D1-2 to the powder in step S11;

步骤D1-4,二次混粉:将步骤D1-3中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step D1-4, secondary powder mixing: the ingredients in step D1-3 are placed in a vacuum ball mill with an inert atmosphere protection at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤D1-5,二次气氛烧结:将步骤D1-4中的冷压后胚体放入气氛保护烧结炉中进行烧结,升温速率10℃/分钟升温到1400℃,并在此温度下保温120分钟;随后随炉冷却至室温后将样品取出;Step D1-5, secondary atmosphere sintering: the cold-pressed embryo in step D1-4 is placed in an atmosphere protection sintering furnace for sintering, the temperature is raised to 1400°C at a heating rate of 10°C/min, and the temperature is kept at this temperature for 120 minutes; then the sample is taken out after cooling to room temperature in the furnace;

步骤D1-6,热处理:对步骤D1-5得到的样品进行固溶处理和时效处理,固溶温度为1100℃,固溶时间为20h,水冷以获得过饱和固溶体;时效温度为700℃,时效时间为100h;得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料。Step D1-6, heat treatment: the sample obtained in step D1-5 is subjected to solution treatment and aging treatment, the solution temperature is 1100°C, the solution time is 20h, and water cooling is performed to obtain a supersaturated solid solution; the aging temperature is 700°C, and the aging time is 100h; the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material is obtained.

步骤D1-7,对步骤D1-6得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料加工成直径4mm,高度6mm的圆柱压缩式样,在力学试验机上以1mm/min的速率下进行压缩试验;测得其室温压缩屈服强度为677 MPa。Step D1-7, processing the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material obtained in step D1-6 into a cylindrical compression specimen with a diameter of 4 mm and a height of 6 mm, and performing a compression test on a mechanical testing machine at a rate of 1 mm/min; the room temperature compressive yield strength thereof is measured to be 677 MPa.

实施例3Example 3

步骤S2-1,配粉:将Ti3AlC2与Co基合金粉按以下质量比配料:Ti3AlC2: 10 wt.%,其余为Co粉;Step S2-1, powder preparation: Ti 3 AlC 2 and Co-based alloy powder are prepared in the following mass ratio: Ti 3 AlC 2 : 10 wt.%, and the rest is Co powder;

步骤S2-2,混粉:将步骤S2-1中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step S2-2, powder mixing: the ingredients in step S2-1 are placed in a vacuum ball mill with an inert atmosphere at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤S2-3,冷压成型:将步骤S2-2中的混合粉末分成6份,分别使用Cr13冷压模具钢中,施加400MPa压强进行冷压成型,冷压时间60s;获得6个压坯;Step S2-3, cold pressing: the mixed powder in step S2-2 is divided into 6 parts, and each part is cold pressed using Cr13 cold pressing die steel at a pressure of 400 MPa for 60 seconds to obtain 6 compacts;

步骤S2-4,气氛烧结:先设定6个烧结保温度分别为:1000℃,1100℃,1200℃,1300℃,1400℃,1500℃六个温度点,将步骤S2-3中的冷压后所得6个压坯分别放入气氛保护烧结炉中在上述不同的温度下进行烧结,升温速率10℃/min,并在此温度下保温120分钟;随后将所得6个样品取出进行水冷;Step S2-4, atmosphere sintering: first set 6 sintering holding temperatures, namely 1000°C, 1100°C, 1200°C, 1300°C, 1400°C, and 1500°C, and put the 6 compacts obtained after cold pressing in step S2-3 into an atmosphere protection sintering furnace for sintering at the above different temperatures, with a heating rate of 10°C/min, and keep them at this temperature for 120 minutes; then take out the 6 samples obtained for water cooling;

步骤S2-5,组织成分检测:对步骤S2-4中的烧结后样品经打磨抛光后进行组织成分测定,确定Ti3AlC2分解并形成TiC的反应温度区间为1100-1400℃,在该温度区间内选取1300℃进行作为基体补偿计算的温度点,测得1300℃烧结状态下Co基合金的基体成分比为Co-Al1.0-Ti2.8;Step S2-5, microstructure composition detection: the microstructure composition of the sintered sample in step S2-4 is measured after grinding and polishing, and the reaction temperature range for decomposing Ti 3 AlC 2 and forming TiC is determined to be 1100-1400°C. Within this temperature range, 1300°C is selected as the temperature point for matrix compensation calculation, and the matrix composition ratio of the Co-based alloy sintered at 1300°C is measured to be Co-Al1.0-Ti2.8;

步骤S2-6,基体成分补偿计算,根据Co-Al-Ti三元合金相图,在基体成分处于FCC_Al+FCC_L12双想区的Co,Al,Ti元素含量,如图1所示,其中Ti元素的范围为3~23.4%,Al元素的范围为0~1.1 at.%,根据1300℃烧结状态下Co基合金的基体成分比为Co-Al1.0-Ti2.8;计算得到额外添加的Ti元素的范围是(3-2.8)-(23.4-2.8) at.%,即0.2-20.6%,而由于原Co基合金的基体成分中,Al元素的原子比为1.0%,即在FCC_Al+FCC_L12双向区的元素范围内,因此不需补偿Al元素,能保证基体合金在热处理过程中能够析出L12_Co3(Al ,Ti)相;Step S2-6, matrix component compensation calculation, according to the Co-Al-Ti ternary alloy phase diagram, the Co, Al, Ti element contents in the matrix component in the FCC_Al+FCC_L12 dual zone, as shown in FIG1, wherein the Ti element ranges from 3 to 23.4%, and the Al element ranges from 0 to 1.1 at.%, according to the matrix component ratio of the Co-based alloy sintered at 1300°C being Co-Al1.0-Ti2.8; the calculated range of the additionally added Ti element is (3-2.8)-(23.4-2.8) at.%, i.e., 0.2-20.6%, and since the atomic ratio of the Al element in the matrix component of the original Co-based alloy is 1.0%, i.e., within the element range of the FCC_Al+FCC_L12 dual zone, there is no need to compensate the Al element, and it can be ensured that the matrix alloy can precipitate the L12_Co3 (Al, Ti) phase during the heat treatment process;

步骤S2-7,二次配粉:在步骤S2-1中的粉末中添加步骤S2-6中计算得到的15 at.%的Ti粉;Step S2-7, secondary powder preparation: adding 15 at.% Ti powder calculated in step S2-6 to the powder in step S2-1;

步骤S2-8,二次混粉:将步骤S2-7中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step S2-8, secondary powder mixing: the ingredients in step S2-7 are placed in a vacuum ball mill with an inert atmosphere at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤S2-9,二次气氛烧结:将步骤S2-8中的冷压后胚体放入气氛保护烧结炉中进行烧结,升温速率10℃/分钟升温到1300℃,并在此温度下保温120分钟;随后随炉冷却至室温后将样品取出;Step S2-9, secondary atmosphere sintering: the cold-pressed embryo in step S2-8 is placed in an atmosphere protection sintering furnace for sintering, the temperature is raised to 1300°C at a heating rate of 10°C/min, and the temperature is kept at this temperature for 120 minutes; then the sample is taken out after cooling to room temperature in the furnace;

步骤S2-10,热处理:对步骤S2-9得到的样品进行固溶处理和时效处理,固溶温度为1100℃,固溶时间为20h,水冷以获得过饱和固溶体;时效温度为700℃,时效时间为100h;得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料。Step S2-10, heat treatment: the sample obtained in step S2-9 is subjected to solution treatment and aging treatment, the solution temperature is 1100°C, the solution time is 20 hours, and water cooling is performed to obtain a supersaturated solid solution; the aging temperature is 700°C, and the aging time is 100 hours; the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material is obtained.

步骤S2-11,对步骤S2-10得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料加工成直径4mm,高度6mm的圆柱压缩式样,在力学试验机上以1mm/min的速率下进行压缩试验;测得其室温压缩屈服强度为692MPa。Step S2-11, the final in-situ self-generated TiC-Co3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material obtained in step S2-10 is processed into a cylindrical compression specimen with a diameter of 4 mm and a height of 6 mm, and a compression test is performed on a mechanical testing machine at a rate of 1 mm/min; the room temperature compressive yield strength is measured to be 692 MPa.

实施例4Example 4

步骤D2-1,组织成分检测:前期步骤均与实施例2相同,仅是选取1200℃进行作为基体补偿计算的温度点,测得1200℃烧结状态下Co基合金的基体成分质量比为Co-Al0.99-Ti2.76;Step D2-1, microstructure composition detection: the previous steps are the same as those in Example 2, except that 1200°C is selected as the temperature point for matrix compensation calculation. The matrix composition mass ratio of the Co-based alloy sintered at 1200°C is measured to be Co-Al0.99-Ti2.76;

步骤D2-2,基体成分补偿计算,根据步骤S15中得到的Co基合金的基体成分Co-Al0.99-Ti2.76,使用相图计算方法对基体成分进行补偿,计算得到额外添加的Ti,Al元素的原子比:Ti元素(3-2.76)-(23.4-2.76) at.%,不需补偿Al元素,能保证基体合金在热处理过程中能够析出L12_Co3(Al ,Ti)相;Step D2-2, matrix composition compensation calculation, according to the matrix composition Co-Al0.99-Ti2.76 of the Co-based alloy obtained in step S15, the matrix composition is compensated using the phase diagram calculation method, and the atomic ratio of the additionally added Ti and Al elements is calculated: Ti element (3-2.76)-(23.4-2.76) at.%, and there is no need to compensate the Al element, which can ensure that the matrix alloy can precipitate L12_Co 3 (Al, Ti) phase during the heat treatment process;

步骤D2-3,二次配粉:在步骤S2-1中的粉末中添加步骤D2-2中计算得到的15 wt.%的Ti粉;Step D2-3, secondary powder preparation: adding 15 wt.% Ti powder calculated in step D2-2 to the powder in step S2-1;

步骤D2-4,二次混粉:将步骤D2-3中的配料采用球料比为1:1在真空球磨罐中惰性气氛保护,然后将真空球磨罐置于球磨机上进行混料,混料时间为10h,之后取出混粉好的复合材料粉末;Step D2-4, secondary powder mixing: the ingredients in step D2-3 are placed in a vacuum ball mill with an inert atmosphere protection at a ball-to-material ratio of 1:1, and then the vacuum ball mill is placed on a ball mill for mixing. The mixing time is 10 hours, and then the mixed composite material powder is taken out;

步骤D2-5,二次气氛烧结:将步骤D2-4中的冷压后胚体放入气氛保护烧结炉中进行烧结,升温速率10℃/分钟升温到1200℃,并在此温度下保温120分钟;随后随炉冷却至室温后将样品取出;Step D2-5, secondary atmosphere sintering: the cold-pressed embryo in step D2-4 is placed in an atmosphere protection sintering furnace for sintering, the temperature is raised to 1200°C at a heating rate of 10°C/min, and the temperature is kept at this temperature for 120 minutes; then the sample is taken out after cooling to room temperature in the furnace;

步骤D2-6,热处理:对步骤D2-5得到的样品进行固溶处理和时效处理,固溶温度为1100℃,固溶时间为20h,水冷以获得过饱和固溶体;时效温度为700℃,时效时间为100h;得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料。Step D2-6, heat treatment: the sample obtained in step D2-5 is subjected to solution treatment and aging treatment, the solution temperature is 1100°C, the solution time is 20h, and water cooling is performed to obtain a supersaturated solid solution; the aging temperature is 700°C, and the aging time is 100h; the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material is obtained.

步骤D2-7,对步骤D2-6得到最终原位自生TiC-Co3( Al ,Ti )有序无序协同增强高温合金复合材料加工成直径4mm,高度6mm的圆柱压缩式样,在力学试验机上以1mm/min的速率下进行压缩试验;测得其室温压缩屈服强度为642 MPa。Step D2-7, processing the final in-situ self-generated TiC-Co 3 (Al, Ti) ordered-disordered synergistically reinforced high-temperature alloy composite material obtained in step D2-6 into a cylindrical compression specimen with a diameter of 4 mm and a height of 6 mm, and performing a compression test on a mechanical testing machine at a rate of 1 mm/min; the room temperature compressive yield strength thereof is measured to be 642 MPa.

对比例1Comparative Example 1

其余步骤均与实施例1相同,仅是将Ti3AlC2与Co基合金粉按以下质量比配料:Ti3AlC2: 30 wt.%,其余为Co粉;The remaining steps are the same as those in Example 1, except that Ti 3 AlC 2 and Co-based alloy powders are prepared in the following mass ratio: Ti 3 AlC 2 : 30 wt.%, and the rest is Co powder;

在6个温度(1000℃,1100℃,1200℃,1300℃,1400℃,1500℃)下进行烧结时,发现样品均发生融化现象,熔点过低的合金不适合做高温合金。When sintering at 6 temperatures (1000℃, 1100℃, 1200℃, 1300℃, 1400℃, 1500℃), it was found that the samples all melted. Alloys with too low melting points are not suitable for making high-temperature alloys.

对比例2Comparative Example 2

其余步骤均与实施例1相同,仅是步骤S1-4中的将所得6个样品取出进行水冷改为随炉冷却;此时在冷却过程中出现了室温组织,导致无法测量基体内固溶的Al、Ti元素含量,无法进行后续的基体成分补偿计算。The remaining steps are the same as those in Example 1, except that in step S1-4, the 6 samples taken out for water cooling are replaced with furnace cooling; at this time, room temperature structure appears during the cooling process, which makes it impossible to measure the Al and Ti element contents dissolved in the matrix, and to perform subsequent matrix composition compensation calculations.

以上对本发明的实施方式作出详细说明,但本发明不局限于所描述的实施方式。对本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行的多种变化、修改、替换和变型均仍落入在本发明的保护范围之内。The embodiments of the present invention are described in detail above, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations made to these embodiments without departing from the principles and spirit of the present invention are still within the protection scope of the present invention.

Claims (10)

1.一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:包括如下步骤:1. A method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material, characterized in that it comprises the following steps: 步骤一 基体成分补偿的确定Step 1: Determination of matrix composition compensation 将Ti3AlC2粉与Co粉混合获得混合粉,将混合粉压制成型获得N个压坯,将该N个压坯分别在不同的温度下进行烧结,获得N个烧结样品;然后检测所得烧结样品的相组成和成分,确定Ti3AlC2分解并形成TiC的反应温度区间,然后在所述反应温度区间选取任意温度点使用相图计算方法对基体成分进行补偿,计算得到额外添加的Ti,Al元素的质量比;Ti 3 AlC 2 powder and Co powder are mixed to obtain a mixed powder, the mixed powder is pressed to obtain N green compacts, the N green compacts are sintered at different temperatures to obtain N sintered samples; then the phase composition and ingredients of the obtained sintered samples are detected to determine the reaction temperature range in which Ti 3 AlC 2 decomposes and forms TiC, then any temperature point is selected in the reaction temperature range to compensate the matrix composition using a phase diagram calculation method, and the mass ratio of the additionally added Ti and Al elements is calculated; 步骤二 合金复合材料的制备Step 2 Preparation of alloy composite materials 按与步骤一相同的比例配取Ti3AlC2粉、Co粉,再根据步骤一所获得的所需额外添加的Ti,Al元素的质量比,配取Ti粉、Al粉,然后混粉获得复合材料粉末,将复合材料粉末压制成型获得生坯,将生坯于步骤一所选取的温度点进行保温烧结即得合金复合材料;Ti 3 AlC 2 powder and Co powder are prepared in the same proportion as in step 1, and Ti powder and Al powder are prepared according to the mass ratio of the additional Ti and Al elements obtained in step 1, and then the powders are mixed to obtain composite material powder, the composite material powder is pressed into a green body, and the green body is heat-insulated and sintered at the temperature point selected in step 1 to obtain an alloy composite material; 步骤三 热处理Step 3 Heat treatment 将步骤二所得合金复合材料依次进行固溶处理和时效处理。The alloy composite material obtained in step 2 is subjected to solution treatment and aging treatment in sequence. 2.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤一中,所述混合粉中,Ti3AlC2粉的质量分数为5-25 wt.%。2. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 1, the mass fraction of Ti 3 AlC 2 powder in the mixed powder is 5-25 wt.%. 3.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤一中,所述混合的方式为球磨,所述球磨在保护气氛下进行,所述球磨时,球料比为1-5:1,球磨时间为5-12h;3. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 1, the mixing method is ball milling, the ball milling is carried out under a protective atmosphere, the ball-to-material ratio is 1-5:1, and the ball milling time is 5-12h; 步骤一中,所述压制成型的压力为200-600MPa,压制成型的时间为30-90s。In step 1, the pressing pressure is 200-600 MPa, and the pressing time is 30-90 s. 4.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤一中,将该N个压坯分别在不同的温度下进行烧结,烧结完成后进行水冷,获得N个烧结样品;4. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 1, the N pressed green sheets are sintered at different temperatures respectively, and water-cooled after sintering to obtain N sintered samples; 步骤一中,所述N为5-10;In step 1, N is 5-10; 步骤一中,任意一个压坯的烧结过程为,以10-15℃/min的升温速率升温至烧结保温温度,保温30-240min即得,所述烧结在保护气氛下进行。In step 1, the sintering process of any green sheet is to heat the green sheet to the sintering holding temperature at a heating rate of 10-15°C/min and keep the temperature for 30-240min. The sintering is carried out under a protective atmosphere. 5.根据权利要求4所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:所述烧结保温温度的设置方式为:在1000~1500℃的范围内取N个温度点作为N个压坯不同的烧结保温温度,相邻两个温度点的差为50-100℃。5. A method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 4, characterized in that: the sintering and heat preservation temperature is set in a manner of: taking N temperature points in the range of 1000-1500°C as different sintering and heat preservation temperatures for N compacts, and the difference between two adjacent temperature points is 50-100°C. 6.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:在所述反应温度区间内选取温度点,根据Co-Al-Ti三元合金相图,计算基体成分处于FCC_Al+FCC_L12双向区的Co,Al,Ti元素含量,再根据所对应温度下测定的烧结样品的成分,计算得到额外添加的Ti,Al元素的质量比。6. A method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: a temperature point is selected within the reaction temperature range, and the Co, Al, and Ti element contents of the matrix composition in the FCC_Al+FCC_L12 bidirectional region are calculated according to the Co-Al-Ti ternary alloy phase diagram, and then the mass ratio of the additionally added Ti and Al elements is calculated according to the composition of the sintered sample measured at the corresponding temperature. 7.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤二中,所述混粉方式为球磨,所述球磨在保护气氛下进行,所述球磨时,球料比为1-5:1,球磨时间为5-12h;7. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 2, the powder mixing method is ball milling, the ball milling is carried out under a protective atmosphere, the ball-to-material ratio is 1-5:1, and the ball milling time is 5-12h; 步骤二中,所述压制成型的压力为200-600MPa,压制成型的时间为30-90s。In step 2, the pressing pressure is 200-600 MPa, and the pressing time is 30-90 s. 8.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤二中,将生坯进行烧结的过程为:以10-15℃/min的升温速率升温至步骤一所述的反应温度区间,保温30-240min即得,所述烧结在保护气氛下进行。8. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 2, the process of sintering the green body is: heating the temperature to the reaction temperature range of step 1 at a heating rate of 10-15°C/min, and keeping the temperature for 30-240min, and the sintering is carried out under a protective atmosphere. 9.根据权利要求1所述一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料的制备方法,其特征在于:步骤三中,所述固溶处理的温度为1100-1300℃,固溶处理的时间为20-30h,固溶处理完成后,进行水冷;9. The method for preparing an in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material according to claim 1, characterized in that: in step 3, the temperature of the solid solution treatment is 1100-1300°C, the time of the solid solution treatment is 20-30h, and after the solid solution treatment is completed, water cooling is performed; 步骤三中,所述时效处理的温度为600-800℃,时效处理的时间为50-200h。In step three, the aging treatment temperature is 600-800°C, and the aging treatment time is 50-200h. 10.权利要求1-9任意一项所述的制备方法所制备的一种原位自生TiC-Co3(Al,Ti)协同增强高温合金复合材料。10. An in-situ self-generated TiC-Co 3 (Al, Ti) synergistically reinforced high-temperature alloy composite material prepared by the preparation method according to any one of claims 1 to 9.
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