CN118809982A - A heating system for injection molding of an injection molding machine - Google Patents
A heating system for injection molding of an injection molding machine Download PDFInfo
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- CN118809982A CN118809982A CN202411295780.7A CN202411295780A CN118809982A CN 118809982 A CN118809982 A CN 118809982A CN 202411295780 A CN202411295780 A CN 202411295780A CN 118809982 A CN118809982 A CN 118809982A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 164
- 238000001746 injection moulding Methods 0.000 title claims abstract description 58
- 238000005485 electric heating Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 12
- 239000002918 waste heat Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 6
- 238000009423 ventilation Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000005855 radiation Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 16
- 230000001681 protective effect Effects 0.000 description 10
- 239000004033 plastic Substances 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种注塑机注塑用加热系统,涉及注塑机加热技术领域,旨在解决加热过程中产生的热辐射容易导致热量浪费,加热效率降低的技术问题,包括注塑机主体、一级加热区和二级加热区,注塑机主体包括台面,台面上方设置有料筒,一级加热区和二级加热区设置于料筒圆周外壁,二级加热区包括电热组件,电热组件用于为二级加热区的加热提供所需热量,二级加热区还包括隔热筒,隔热筒用于将一级加热区和二级加热区之间区域进行围合,形成连接通道,一级加热区包括套接在料筒圆周外壁的筒体,筒体内腔形成热通道,热通道与连接通道相连通。本发明具有减少能源的消耗,提高加热效率的优点。
The invention discloses a heating system for injection molding of an injection molding machine, relates to the technical field of heating of injection molding machines, and aims to solve the technical problem that the heat radiation generated during the heating process easily leads to heat waste and reduced heating efficiency, and comprises an injection molding machine body, a primary heating zone and a secondary heating zone, wherein the injection molding machine body comprises a table top, a barrel is arranged above the table top, the primary heating zone and the secondary heating zone are arranged on the circumferential outer wall of the barrel, the secondary heating zone comprises an electric heating component, the electric heating component is used to provide the required heat for heating the secondary heating zone, the secondary heating zone also comprises an insulating cylinder, the insulating cylinder is used to enclose the area between the primary heating zone and the secondary heating zone to form a connecting channel, the primary heating zone comprises a barrel sleeved on the circumferential outer wall of the barrel, the inner cavity of the barrel forms a heat channel, and the heat channel is connected to the connecting channel. The invention has the advantages of reducing energy consumption and improving heating efficiency.
Description
技术领域Technical Field
本发明涉及注塑机加热技术领域,更具体地说,涉及一种注塑机注塑用加热系统。The invention relates to the technical field of heating of injection molding machines, and more particularly to a heating system for injection molding of injection molding machines.
背景技术Background Art
塑料的成型或连接的方法有很多,其中就包括利用注塑机进行注塑成型的方法,注塑成型是一种将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状塑料制品,再通过冷却固化后得到成型制品,注塑机注塑用加热系统的主要作用是将塑料原料加热至适宜的熔融状态,以便能够顺利进行注塑成型,塑料颗粒通过料斗进入料筒,料筒外部的加热装置将塑料加热至熔融状态,同时螺杆在旋转过程中对塑料进行剪切和混合,使其塑化均匀,螺杆在注射油缸的推动下,将熔融的塑料以一定的压力和速度注入模具型腔。There are many ways to form or connect plastics, including injection molding using an injection molding machine. Injection molding is a process of making thermoplastic plastics or thermosetting plastics into plastic products of various shapes using a plastic molding mold, and then obtaining a molded product by cooling and solidifying. The main function of the heating system for injection molding of the injection molding machine is to heat the plastic raw materials to a suitable molten state so that injection molding can be carried out smoothly. The plastic particles enter the barrel through the hopper, and the heating device outside the barrel heats the plastic to a molten state. At the same time, the screw shears and mixes the plastic during rotation to make it plasticized evenly. Driven by the injection cylinder, the screw injects the molten plastic into the mold cavity at a certain pressure and speed.
现有的注塑机注塑用加热系统通常是将电阻丝以螺旋状较为均匀的缠绕在整个料筒上,对料筒进行整体加热,这种加热方式对能源消耗较大,且加热过程中产生的热辐射可能会向周围环境散失,导致热量浪费,降低了加热效率。鉴于此,我们提出一种注塑机注塑用加热系统。The existing heating system for injection molding of injection molding machines usually winds the resistance wire in a spiral shape evenly around the entire barrel to heat the barrel as a whole. This heating method consumes a lot of energy, and the heat radiation generated during the heating process may be dissipated to the surrounding environment, resulting in heat waste and reducing heating efficiency. In view of this, we propose a heating system for injection molding of injection molding machines.
发明内容Summary of the invention
本发明的目的在于提供一种注塑机注塑用加热系统,以解决加热过程中产生的热辐射容易导致热量浪费,加热效率降低的技术问题。The object of the present invention is to provide a heating system for injection molding of an injection molding machine, so as to solve the technical problem that heat radiation generated during the heating process easily leads to heat waste and reduced heating efficiency.
为解决上述技术问题,本发明提供如下技术方案:一种注塑机注塑用加热系统,包括注塑机主体、一级加热区和二级加热区;所述注塑机主体包括台面,所述台面上方设置有加料口,所述加料口底部连接有料筒;所述一级加热区和所述二级加热区设置于所述料筒圆周外壁;所述二级加热区包括电热组件,所述电热组件用于为所述二级加热区的加热提供所需热量;所述二级加热区还包括隔热筒,所述隔热筒用于将所述一级加热区和所述二级加热区之间区域进行围合,形成连接通道;所述一级加热区包括套接在所述料筒圆周外壁的筒体,所述筒体内腔形成热通道,所述热通道与所述连接通道相连通,所述二级加热区产生的余热通过所述连接通道散发到所述热通道内,为所述一级加热区提供热量。In order to solve the above technical problems, the present invention provides the following technical solutions: a heating system for injection molding of an injection molding machine, comprising an injection molding machine body, a primary heating zone and a secondary heating zone; the injection molding machine body comprises a table top, a feeding port is arranged above the table top, and a barrel is connected to the bottom of the feeding port; the primary heating zone and the secondary heating zone are arranged on the circumferential outer wall of the barrel; the secondary heating zone comprises an electric heating component, and the electric heating component is used to provide the required heat for heating the secondary heating zone; the secondary heating zone also comprises an insulating cylinder, and the insulating cylinder is used to enclose the area between the primary heating zone and the secondary heating zone to form a connecting channel; the primary heating zone comprises a cylinder body which is sleeved on the circumferential outer wall of the barrel, the inner cavity of the cylinder body forms a heat channel, the heat channel is connected to the connecting channel, and the waste heat generated by the secondary heating zone is dissipated into the heat channel through the connecting channel to provide heat for the primary heating zone.
优选地,所述筒体圆周外壁设置有遮板,所述遮板圆周外壁开设有多个滑槽一。Preferably, a baffle is provided on the circumferential outer wall of the cylinder, and a plurality of slide grooves are opened on the circumferential outer wall of the baffle.
优选地,所述筒体侧壁设置有围板,所述筒体侧壁开设有与所述热通道相连通的多个通气槽,所述筒体圆周内壁设置有多个固定块,所述固定块端头与所述围板侧壁连接,所述固定块侧壁开设有两个弧槽一。Preferably, the side wall of the cylinder is provided with a surrounding plate, the side wall of the cylinder is provided with a plurality of ventilation grooves connected to the heat channel, the circumferential inner wall of the cylinder is provided with a plurality of fixing blocks, the ends of the fixing blocks are connected to the side wall of the surrounding plate, and the side wall of the fixing blocks is provided with two arc grooves.
优选地,所述电热组件包括固定筒,所述固定筒圆周外壁设置有挡板,所述固定筒圆周外壁开设有多个与所述滑槽一相对应的滑槽二和长条滑洞,所述固定筒内腔设置有多个与所述固定块相对应的导热块,所述固定筒圆周内壁与所述导热块之间设置有间隙,形成滑动空间;所述导热块侧壁开设有波浪槽,所述波浪槽内部设置有电阻丝,所述电阻丝通过电流流过时的电阻作用来实现加热。Preferably, the electric heating component includes a fixed cylinder, a baffle is provided on the circumferential outer wall of the fixed cylinder, a plurality of slide grooves 2 and long slide holes corresponding to the slide grooves 1 are opened on the circumferential outer wall of the fixed cylinder, a plurality of heat-conducting blocks corresponding to the fixed blocks are arranged in the inner cavity of the fixed cylinder, a gap is arranged between the circumferential inner wall of the fixed cylinder and the heat-conducting block to form a sliding space; a wave groove is opened on the side wall of the heat-conducting block, a resistance wire is arranged inside the wave groove, and the resistance wire realizes heating through the resistance effect when current flows through it.
优选地,所述导热块侧壁开设有两个与所述弧槽一相对应的弧槽二,每两个所述导热块之间设置有导热滑板,多个所述导热滑板端头处连接有圈板,所述圈板设置于所述滑动空间内并形成滑动配合,通过所述圈板在所述滑动空间内滑动,带动多个所述导热滑板从所述固定筒内滑动到所述筒体内。Preferably, two arc grooves 2 corresponding to the arc groove 1 are formed on the side wall of the heat conductive block, a heat conductive slide plate is arranged between every two heat conductive blocks, and ring plates are connected at the ends of multiple heat conductive slide plates, and the ring plates are arranged in the sliding space and form a sliding fit. The ring plates slide in the sliding space, driving multiple heat conductive slide plates to slide from the fixed cylinder into the cylinder body.
优选地,所述圈板圆周外壁连接有传动板,所述传动板贯穿所述长条滑洞并延伸出所述固定筒圆周外壁,所述传动板侧壁连接所述隔热筒,所述隔热筒圆周内壁设置有多个与所述滑槽一和所述滑槽二相匹配的滑块。Preferably, the circumferential outer wall of the ring plate is connected to a transmission plate, the transmission plate passes through the long sliding hole and extends out of the circumferential outer wall of the fixed cylinder, the side wall of the transmission plate is connected to the insulation cylinder, and the circumferential inner wall of the insulation cylinder is provided with a plurality of sliding blocks matching the slide groove one and the slide groove two.
优选地,所述传动板顶部连接有齿条,所述齿条底部连接有两个固定侧板,所述固定侧板侧壁设置有多个滚轮,所述固定侧板下方设置有支撑架,所述支撑架顶面开设有与所述滚轮相匹配的轮槽。Preferably, a rack is connected to the top of the transmission plate, two fixed side plates are connected to the bottom of the rack, a plurality of rollers are provided on the side walls of the fixed side plates, a support frame is provided below the fixed side plates, and a wheel groove matching the rollers is opened on the top surface of the support frame.
优选地,所述台面顶面连接有固定架,所述固定架内设置有电机,所述电机输出端设置有半齿轮,所述半齿轮输出端啮合连接所述齿条,所述半齿轮圆周外壁设置有平面。Preferably, the top surface of the table is connected to a fixing frame, a motor is arranged in the fixing frame, a half gear is arranged at the output end of the motor, the output end of the half gear is meshedly connected to the rack, and a plane is arranged on the circumferential outer wall of the half gear.
优选地,所述导热滑板侧壁设置有弧形板,所述弧形板与所述弧槽一和所述弧槽二形成滑动配合,所述弧形板为配合所述料筒圆周外壁的曲面结构,用于向所述料筒传递热量。Preferably, the side wall of the heat-conducting slide is provided with an arc plate, the arc plate forms a sliding fit with the arc groove 1 and the arc groove 2, and the arc plate is a curved surface structure that matches the circumferential outer wall of the barrel and is used to transfer heat to the barrel.
优选地,多个所述导热块一端连接有固定框一,另一端连接有固定框二,所述固定框一侧壁开设有与所述波浪槽相连通的管槽,所述管槽用于所述电阻丝布置路线,所述固定框二侧壁设置有与所述管槽相对应的结构,所述固定框一侧壁通过螺栓连接有防护板一,所述固定框二侧壁通过螺栓连接有防护板二。Preferably, one end of the plurality of heat-conducting blocks is connected to a fixing frame 1, and the other end is connected to a fixing frame 2, a side wall of the fixing frame is provided with a tube groove connected to the wave groove, the tube groove is used for arranging the resistance wire, a side wall of the fixing frame 2 is provided with a structure corresponding to the tube groove, a side wall of the fixing frame is connected to a protective plate 1 by bolts, and a side wall of the fixing frame 2 is connected to a protective plate 2 by bolts.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明通过隔热筒将一级加热区和二级加热区之间区域进行围合,使一级加热区和二级加热区对料筒形成围合结构,能够减少料筒的热量向周围环境散失,减少热量浪费,并利用电热组件产生较为集中的热量,为二级加热区提供所需热量,使二级加热区能够集中加热,二级加热区产生的余热通过连接通道散发到热通道内,为一级加热区提供热量,提高对二级加热区余热的利用,使塑料颗粒通过加料口进入料筒后,在料筒内前进到一级加热区的区域时,先通过一级加热区对塑料颗粒进行预加热,使塑料颗粒逐渐进入熔融状态,前进到二级加热区的区域时,受二级加热区的集中加热效果,完全熔融成流体状态,通过对热量的充分利用,减少了能源的消耗,提高了加热效率。1. The present invention encloses the area between the primary heating zone and the secondary heating zone by means of an insulating cylinder, so that the primary heating zone and the secondary heating zone form an enclosure structure for the barrel, which can reduce the heat loss of the barrel to the surrounding environment and reduce heat waste. The electric heating component is used to generate relatively concentrated heat to provide the required heat for the secondary heating zone, so that the secondary heating zone can be heated centrally. The waste heat generated in the secondary heating zone is dissipated into the heat channel through the connecting channel to provide heat for the primary heating zone, thereby improving the utilization of the waste heat in the secondary heating zone. After the plastic particles enter the barrel through the feeding port, when they advance to the area of the primary heating zone in the barrel, they are first preheated by the primary heating zone to gradually enter a molten state. When they advance to the area of the secondary heating zone, they are completely melted into a fluid state due to the concentrated heating effect of the secondary heating zone. By fully utilizing the heat, energy consumption is reduced and heating efficiency is improved.
2、本发明还通过八个导热滑板从二级加热区滑动到一级加热区,进入到一级加热区的筒体内并与八个固定块形成插接配合,使电阻丝加热产生的热量,一部分通过二级加热区内的导热块传递到料筒上,另一部分热量通过八个导热滑板传递到一级加热区的热通道内,对热通道内的料筒进行加热,能够快速的通过导热滑板对一级加热区的热通道进行供热,进一步对料筒进行全方位加热,能够快速使料筒温度升高,提高了加热效率,料筒温度上升后,通过将导热滑板进行复位,此时,电阻丝加热产生的热量通过导热块和导热滑板传递到料筒上,使二级加热区对料筒集中加热,料筒受到集中加热,能够通过自身将热量传递到整个料筒上,同时,二级加热区的余热通过连接通道散发到热通道内,为一级加热区对料筒进行持续供热提供热量,既减少了能耗,又提高了加热效率。2. The present invention also slides eight heat-conducting slides from the secondary heating zone to the primary heating zone, enters into the cylinder of the primary heating zone and forms a plug-in fit with eight fixed blocks, so that a part of the heat generated by the heating of the resistance wire is transferred to the barrel through the heat-conducting blocks in the secondary heating zone, and the other part of the heat is transferred to the heat channel of the primary heating zone through the eight heat-conducting slides, so as to heat the barrel in the heat channel, and can quickly supply heat to the heat channel of the primary heating zone through the heat-conducting slides, further heat the barrel in all directions, and can quickly increase the temperature of the barrel, thereby improving the heating efficiency. After the temperature of the barrel rises, the heat-conducting slide is reset. At this time, the heat generated by the heating of the resistance wire is transferred to the barrel through the heat-conducting blocks and the heat-conducting slide, so that the secondary heating zone heats the barrel centrally. The barrel is heated centrally and can transfer heat to the entire barrel through itself. At the same time, the waste heat in the secondary heating zone is dissipated into the heat channel through the connecting channel, so as to provide heat for the primary heating zone to continuously supply heat to the barrel, thereby reducing energy consumption and improving heating efficiency.
3、本发明还通过电机工作带动半齿轮转动,半齿轮带动齿条向一级加热区方向移动,齿条带动传动板在长条滑洞内滑动,进一步带动隔热筒和圈板向一级加热区方向移动,直至传动板滑动到长条滑洞的端头,此时半齿轮的齿口脱离齿条的齿口,半齿轮的平面部分对齐齿条方向,半齿轮与齿条形成分离状态,避免了热量通过齿条传递到半齿轮上,减少了热量的散失。3. The present invention also drives the half gear to rotate through the operation of the motor, and the half gear drives the rack to move toward the primary heating zone. The rack drives the transmission plate to slide in the long sliding hole, and further drives the insulation tube and the ring plate to move toward the primary heating zone until the transmission plate slides to the end of the long sliding hole. At this time, the tooth mouth of the half gear is separated from the tooth mouth of the rack, and the flat part of the half gear is aligned with the direction of the rack. The half gear and the rack are separated, which avoids heat transfer to the half gear through the rack and reduces heat loss.
4、本发明还通过在导热滑板上设置弧形板,弧形板为配合料筒圆周外壁的曲面结构,使弧形板能够紧贴在料筒圆周外壁上,同时利用弧形板增大与料筒的接触面积,以促进热量的传递,提高导热滑板对料筒的加热效率。4. The present invention also arranges an arc plate on the heat-conducting slide plate. The arc plate has a curved surface structure that matches the outer circumferential wall of the barrel, so that the arc plate can be tightly attached to the outer circumferential wall of the barrel. At the same time, the arc plate is used to increase the contact area with the barrel to promote heat transfer and improve the heating efficiency of the heat-conducting slide plate on the barrel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的注塑机主体结构示意图。FIG. 1 is a schematic diagram of the main structure of an injection molding machine according to the present invention.
图2为本发明的料筒结构示意图。FIG. 2 is a schematic diagram of the barrel structure of the present invention.
图3为本发明的整体结构示意图。FIG3 is a schematic diagram of the overall structure of the present invention.
图4为本发明的一级加热区与二级加热区拆分结构示意图。FIG. 4 is a schematic diagram of the split structure of the primary heating zone and the secondary heating zone of the present invention.
图5为本发明的一级加热区结构视角一示意图。FIG. 5 is a schematic diagram of the first-level heating zone structure from a first viewing angle of the present invention.
图6为本发明的一级加热区结构视角二示意图。FIG. 6 is a schematic diagram of the first-level heating zone structure from a second viewing angle of the present invention.
图7为本发明的二级加热区内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of the secondary heating zone of the present invention.
图8为本发明的隔热筒与电热组件拆分结构示意图。FIG8 is a schematic diagram of the disassembled structure of the heat-insulating cylinder and the electric heating assembly of the present invention.
图9为本发明的电热组件两端防护板拆分结构视角一示意图。FIG. 9 is a schematic diagram showing a perspective of the split structure of the protective plates at both ends of the electric heating component of the present invention.
图10为本发明的电热组件两端防护板拆分结构视角二示意图。FIG. 10 is a schematic diagram showing the second perspective of the split structure of the protective plates at both ends of the electric heating component of the present invention.
图11为本发明的固定筒结构示意图。FIG. 11 is a schematic diagram of the structure of the fixing tube of the present invention.
图12为本发明的导热块结构示意图。FIG. 12 is a schematic diagram of the heat conduction block structure of the present invention.
图13为本发明的导热块与电阻丝拆分结构示意图。FIG. 13 is a schematic diagram of the separated structure of the heat conducting block and the resistance wire of the present invention.
图14为本发明的隔热筒内部结构视角一示意图。FIG. 14 is a schematic diagram showing the internal structure of the heat-insulating cylinder of the present invention from a first viewing angle.
图15为本发明的隔热筒内部结构视角二示意图。FIG. 15 is a schematic diagram of the internal structure of the heat-insulating cylinder of the present invention from a second perspective.
图16为本发明的半齿轮和齿条结构示意图。FIG. 16 is a schematic diagram of the half gear and rack structure of the present invention.
图中标号说明:Description of the numbers in the figure:
1、注塑机主体;2、一级加热区;3、二级加热区;1. Injection molding machine body; 2. Primary heating zone; 3. Secondary heating zone;
101、台面;102、加料口;103、料筒;101, table; 102, feeding port; 103, barrel;
201、筒体;202、遮板;203、滑槽一;204、围板;205、通气槽;206、固定块;207、弧槽一;208、热通道;201, cylinder; 202, shield; 203, slide groove 1; 204, enclosure; 205, ventilation groove; 206, fixing block; 207, arc groove 1; 208, hot channel;
31、电热组件;3101、固定筒;3102、挡板;3103、滑槽二;3104、长条滑洞;3105、导热块;3106、波浪槽;3107、电阻丝;3108、弧槽二;3109、导热滑板;3110、圈板;3111、传动板;3112、滑块;3113、固定框一;3114、固定框二;3115、管槽;3116、防护板一;3117、防护板二;3118、弧形板;31. Electric heating component; 3101. Fixed cylinder; 3102. Baffle; 3103. Slide groove 2; 3104. Long slide hole; 3105. Heat conduction block; 3106. Wave groove; 3107. Resistance wire; 3108. Arc groove 2; 3109. Heat conduction slide plate; 3110. Ring plate; 3111. Transmission plate; 3112. Slider; 3113. Fixed frame 1; 3114. Fixed frame 2; 3115. Pipe groove; 3116. Protective plate 1; 3117. Protective plate 2; 3118. Arc plate;
301、隔热筒;302、齿条;303、固定侧板;304、支撑架;305、滚轮;306、半齿轮;307、固定架;308、电机。301, heat insulation cylinder; 302, rack; 303, fixed side plate; 304, support frame; 305, roller; 306, half gear; 307, fixed frame; 308, motor.
具体实施方式DETAILED DESCRIPTION
如图1至图16所示,本发明涉及的一种注塑机注塑用加热系统,包括注塑机主体1、一级加热区2和二级加热区3;As shown in FIGS. 1 to 16 , the present invention relates to a heating system for injection molding of an injection molding machine, comprising an injection molding machine body 1 , a primary heating zone 2 and a secondary heating zone 3 ;
在本发明的实施例中,注塑机主体1包括台面101,台面101上方设置有加料口102,加料口102底部连接有料筒103;一级加热区2和二级加热区3设置于料筒103圆周外壁;二级加热区3包括电热组件31,电热组件31用于为二级加热区3的加热提供所需热量;二级加热区3还包括隔热筒301,隔热筒301用于将一级加热区2和二级加热区3之间区域进行围合,形成连接通道;一级加热区2包括套接在料筒103圆周外壁的筒体201,筒体201内腔形成热通道208,热通道208与连接通道相连通,二级加热区3产生的余热通过连接通道散发到热通道208内,为一级加热区2提供热量;本发明通过隔热筒301将一级加热区2和二级加热区3之间区域进行围合,使一级加热区2和二级加热区3对料筒103形成围合结构,能够减少料筒103的热量向周围环境散失,减少热量浪费,并利用电热组件31产生较为集中的热量,为二级加热区3提供所需热量,使二级加热区3能够集中加热,二级加热区3产生的余热通过连接通道散发到热通道208内,为一级加热区2提供热量,提高对二级加热区3余热的利用,使塑料颗粒通过加料口102进入料筒103后,在料筒103内前进到一级加热区2的区域时,先通过一级加热区2对塑料颗粒进行预加热,使塑料颗粒逐渐进入熔融状态,前进到二级加热区3的区域时,受二级加热区3的集中加热效果,完全熔融成流体状态,通过对热量的充分利用,减少了能源的消耗,提高了加热效率。In an embodiment of the present invention, the injection molding machine body 1 includes a table top 101, a feeding port 102 is arranged above the table top 101, and a barrel 103 is connected to the bottom of the feeding port 102; the primary heating zone 2 and the secondary heating zone 3 are arranged on the circumferential outer wall of the barrel 103; the secondary heating zone 3 includes an electric heating component 31, and the electric heating component 31 is used to provide the required heat for heating the secondary heating zone 3; the secondary heating zone 3 also includes an insulating cylinder 301, and the insulating cylinder 301 is used to enclose the area between the primary heating zone 2 and the secondary heating zone 3 to form a connecting channel; the primary heating zone 2 includes a barrel 201 sleeved on the circumferential outer wall of the barrel 103, and the inner cavity of the barrel 201 forms a heat channel 208, and the heat channel 208 is connected to the connecting channel. The waste heat generated in the secondary heating zone 3 is dissipated into the heat channel 208 through the connecting channel to provide heat for the primary heating zone 2; the present invention uses the insulating cylinder 301 to enclose the area between the primary heating zone 2 and the secondary heating zone 3 The primary heating zone 2 and the secondary heating zone 3 are enclosed to form an enclosure structure for the barrel 103, which can reduce the heat loss of the barrel 103 to the surrounding environment and reduce heat waste. The electric heating component 31 is used to generate relatively concentrated heat to provide the required heat for the secondary heating zone 3, so that the secondary heating zone 3 can be heated centrally. The waste heat generated by the secondary heating zone 3 is dissipated into the heat channel 208 through the connecting channel to provide heat for the primary heating zone 2, thereby improving the utilization of the waste heat of the secondary heating zone 3. After the plastic particles enter the barrel 103 through the feeding port 102, when they advance to the area of the primary heating zone 2 in the barrel 103, they are first preheated by the primary heating zone 2 to gradually enter a molten state. When they advance to the area of the secondary heating zone 3, they are completely melted into a fluid state due to the concentrated heating effect of the secondary heating zone 3. By fully utilizing the heat, energy consumption is reduced and heating efficiency is improved.
在本发明的实施例中,筒体201圆周外壁设置有遮板202,遮板202圆周外壁开设有多个滑槽一203;筒体201侧壁设置有围板204,筒体201侧壁开设有与热通道208相连通的多个通气槽205,通气槽205能够对热通道208内进行排气,筒体201圆周内壁设置有八个固定块206,固定块206端头与围板204侧壁连接,固定块206侧壁开设有两个弧槽一207;电热组件31包括固定筒3101,固定筒3101圆周外壁设置有挡板3102,固定筒3101圆周外壁开设有多个与滑槽一203相对应的滑槽二3103和长条滑洞3104,固定筒3101内腔设置有多个与固定块206相对应的导热块3105,固定筒3101圆周内壁与导热块3105之间设置有间隙,形成滑动空间;导热块3105侧壁开设有波浪槽3106,波浪槽3106内部设置有电阻丝3107,电阻丝3107通过连接外部电源,使电阻丝3107通过电流流过时的电阻作用来实现加热,电阻丝3107加热方式为实例中现有技术,本发明不做赘述;导热块3105侧壁开设有两个与弧槽一207相对应的弧槽二3108,每两个导热块3105之间设置有导热滑板3109,导热滑板3109有八个,八个导热滑板3109端头处连接有圈板3110,圈板3110设置于滑动空间内并形成滑动配合,通过圈板3110在滑动空间内滑动,带动多个导热滑板3109从固定筒3101内滑动到筒体201内。In the embodiment of the present invention, a shield plate 202 is provided on the circumferential outer wall of the cylinder 201, and a plurality of slide grooves 203 are provided on the circumferential outer wall of the shield plate 202; a side wall of the cylinder 201 is provided with a panel 204, and a plurality of ventilation grooves 205 connected to the heat channel 208 are provided on the side wall of the cylinder 201, and the ventilation grooves 205 can exhaust the heat channel 208, and eight fixing blocks 206 are provided on the circumferential inner wall of the cylinder 201, and the ends of the fixing blocks 206 are connected to the panel 204. 04 side wall is connected, the side wall of the fixed block 206 is provided with two arc grooves 207; the electric heating component 31 includes a fixed cylinder 3101, the outer wall of the fixed cylinder 3101 is provided with a baffle 3102, the outer wall of the fixed cylinder 3101 is provided with a plurality of slide grooves 2 3103 and long slide holes 3104 corresponding to the slide groove 203, the inner cavity of the fixed cylinder 3101 is provided with a plurality of heat conducting blocks 3105 corresponding to the fixed block 206, the fixed cylinder 3101 is provided with a plurality of heat conducting blocks 3105 corresponding to the fixed block 206, and the outer wall of the fixed cylinder 3101 is provided with a plurality of heat conducting blocks 3105 corresponding to the fixed block 206. A gap is provided between the inner wall and the heat-conducting block 3105 to form a sliding space; a wave groove 3106 is provided on the side wall of the heat-conducting block 3105, and a resistance wire 3107 is provided inside the wave groove 3106. The resistance wire 3107 is connected to an external power supply so that the resistance wire 3107 is heated by the resistance effect when current flows through the resistance wire 3107. The heating method of the resistance wire 3107 is the existing technology in the example and is not described in detail in the present invention; two arc grooves 2 3108 corresponding to the arc groove 1 207 are provided on the side wall of the heat-conducting block 3105, and a heat-conducting slide plate 3109 is provided between every two heat-conducting blocks 3105. There are eight heat-conducting slide plates 3109, and the ends of the eight heat-conducting slide plates 3109 are connected with ring plates 3110. The ring plates 3110 are arranged in the sliding space and form a sliding fit. The ring plates 3110 slide in the sliding space to drive multiple heat-conducting slide plates 3109 to slide from the fixed cylinder 3101 to the cylinder body 201.
在本发明的实施例中,圈板3110圆周外壁连接有传动板3111,传动板3111贯穿长条滑洞3104并延伸出固定筒3101圆周外壁,传动板3111侧壁连接隔热筒301,隔热筒301圆周内壁设置有多个与滑槽一203和滑槽二3103相匹配的滑块3112;传动板3111顶部连接有齿条302,齿条302底部连接有两个固定侧板303,固定侧板303侧壁设置有多个滚轮305,固定侧板303下方设置有支撑架304,支撑架304顶面开设有与滚轮305相匹配的轮槽,通过多个滚轮305和轮槽相互配合,方便齿条302的移动,台面101顶面连接有固定架307,固定架307内设置有电机308,电机308输出端设置有半齿轮306,半齿轮306输出端啮合连接齿条302,半齿轮306圆周外壁设置有平面;本发明通过电机308工作带动半齿轮306转动,半齿轮306带动齿条302向一级加热区2方向移动,齿条302带动传动板3111在长条滑洞3104内滑动,进一步带动隔热筒301和圈板3110向一级加热区2方向移动,直至传动板3111滑动到长条滑洞3104的端头,此时半齿轮306的齿口脱离齿条302的齿口,半齿轮306的平面部分对齐齿条302方向,半齿轮306与齿条302形成分离状态,避免了热量通过齿条302传递到半齿轮306上;In the embodiment of the present invention, the circumferential outer wall of the ring plate 3110 is connected to a transmission plate 3111, the transmission plate 3111 penetrates the long sliding hole 3104 and extends out of the circumferential outer wall of the fixed cylinder 3101, the side wall of the transmission plate 3111 is connected to the insulation cylinder 301, and the circumferential inner wall of the insulation cylinder 301 is provided with a plurality of sliders 3112 matching the slide groove 1 203 and the slide groove 2 3103; the top of the transmission plate 3111 is connected to a rack 302, the bottom of the rack 302 is connected to two fixed side plates 303, the side walls of the fixed side plates 303 are provided with a plurality of rollers 305, a support frame 304 is provided below the fixed side plate 303, the top surface of the support frame 304 is provided with a wheel groove matching the roller 305, and the movement of the rack 302 is facilitated by the cooperation of the plurality of rollers 305 and the wheel groove, and the top surface of the table 101 is connected to a fixed frame 307, and the inner surface of the fixed frame 307 A motor 308 is provided, and a half gear 306 is provided at the output end of the motor 308. The output end of the half gear 306 is meshed and connected to the rack 302, and a plane is provided on the circumferential outer wall of the half gear 306. The present invention drives the half gear 306 to rotate through the operation of the motor 308, and the half gear 306 drives the rack 302 to move toward the primary heating zone 2. The rack 302 drives the transmission plate 3111 to slide in the long sliding hole 3104, and further drives the insulation cylinder 301 and the ring plate 3110 to move toward the primary heating zone 2 until the transmission plate 3111 slides to the end of the long sliding hole 3104. At this time, the tooth mouth of the half gear 306 is separated from the tooth mouth of the rack 302, and the plane part of the half gear 306 is aligned with the direction of the rack 302. The half gear 306 and the rack 302 form a separation state, thereby preventing heat from being transferred to the half gear 306 through the rack 302.
圈板3110向一级加热区2的方向滑动时,带动八个导热滑板3109滑动到筒体201圆周内壁上,与八个固定块206形成插接配合,此时,电阻丝3107加热产生的热量,一部分通过导热块3105传递到料筒103上,另一部分热量通过八个导热滑板3109传递到一级加热区2的热通道208内,对热通道208内的料筒103进行加热,通过二级加热区3的导热滑板3109插接在一级加热区2的热通道208内,能够快速的对一级加热区2的热通道208进行供热,并分别对料筒103进行加热,能够快速使料筒103温度升高,提高了加热效率,当料筒103温度上升后,通过电机308反向旋转,将导热滑板3109进行复位,此时,电阻丝3107加热产生的热量通过导热块3105和导热滑板3109传递到料筒103上,进行集中加热,进一步提高二级加热区3的加热效果。When the ring plate 3110 slides toward the primary heating zone 2, the eight heat-conducting slide plates 3109 are driven to slide onto the inner circumferential wall of the barrel 201, and are plugged into the eight fixing blocks 206. At this time, part of the heat generated by the resistance wire 3107 is transferred to the barrel 103 through the heat-conducting block 3105, and the other part of the heat is transferred to the heat channel 208 of the primary heating zone 2 through the eight heat-conducting slide plates 3109, thereby heating the barrel 103 in the heat channel 208. In the heat channel 208 of the hot zone 2, heat can be quickly supplied to the heat channel 208 of the primary heating zone 2, and the barrel 103 can be heated respectively, so that the temperature of the barrel 103 can be quickly increased, thereby improving the heating efficiency. When the temperature of the barrel 103 rises, the motor 308 rotates in the opposite direction to reset the heat-conducting slide plate 3109. At this time, the heat generated by the heating of the resistance wire 3107 is transferred to the barrel 103 through the heat-conducting block 3105 and the heat-conducting slide plate 3109 for centralized heating, thereby further improving the heating effect of the secondary heating zone 3.
作为本发明的另一实施例,导热滑板3109侧壁设置有弧形板3118,弧形板3118与弧槽一207和弧槽二3108形成滑动配合,弧形板3118为配合料筒103圆周外壁的曲面结构,用于向料筒103传递热量;通过在导热滑板3109上设置弧形板3118,利用弧形板3118增大与料筒103的接触面积,以促进热量的传递,提高导热滑板3109对料筒103的加热效率。As another embodiment of the present invention, an arc plate 3118 is provided on the side wall of the heat-conducting slide plate 3109. The arc plate 3118 forms a sliding fit with the arc groove 1 207 and the arc groove 2 3108. The arc plate 3118 is a curved surface structure that matches the outer wall of the circumference of the barrel 103 and is used to transfer heat to the barrel 103. By arranging the arc plate 3118 on the heat-conducting slide plate 3109, the arc plate 3118 is used to increase the contact area with the barrel 103 to promote heat transfer, thereby improving the heating efficiency of the heat-conducting slide plate 3109 on the barrel 103.
作为本发明的另一实施例,多个导热块3105一端连接有固定框一3113,另一端连接有固定框二3114,固定框一3113侧壁开设有与波浪槽3106相连通的管槽3115,管槽3115用于电阻丝3107布置路线,固定框二3114侧壁设置有与管槽3115相对应的结构,固定框一3113侧壁通过螺栓连接有防护板一3116,固定框二3114侧壁通过螺栓连接有防护板二3117;通过防护板一3116和防护板二3117能够对相对应的管槽3115进行围护遮挡,避免内部热量向周围环境散出,减少热量损失。As another embodiment of the present invention, one end of the plurality of heat-conducting blocks 3105 is connected to a fixing frame 1 3113, and the other end is connected to a fixing frame 2 3114. A tube groove 3115 connected to the wave groove 3106 is provided on the side wall of the fixing frame 1 3113. The tube groove 3115 is used for arranging the route of the resistance wire 3107. The side wall of the fixing frame 2 3114 is provided with a structure corresponding to the tube groove 3115. The side wall of the fixing frame 1 3113 is connected to a protective plate 1 3116 by bolts, and the side wall of the fixing frame 2 3114 is connected to a protective plate 2 3117 by bolts. The corresponding tube groove 3115 can be enclosed and shielded by the protective plate 1 3116 and the protective plate 2 3117 to prevent the internal heat from dissipating to the surrounding environment and reduce heat loss.
工作原理:本实施例提供一种注塑机注塑用加热系统,使用时,首先对料筒103进行加热,通过电机308工作带动半齿轮306转动,半齿轮306带动齿条302向一级加热区2方向移动,齿条302带动传动板3111在长条滑洞3104内滑动,进一步带动隔热筒301和圈板3110向一级加热区2方向移动,直至传动板3111滑动到长条滑洞3104的端头,此 时半齿轮306的齿口脱离齿条302的齿口,半齿轮306的平面部分对齐齿条302方向,半齿轮306与齿条302形成分离状态,避免了热量通过齿条302传递到半齿轮306上,圈板3110在滑向一级加热区2时,带动八个导热滑板3109滑动到筒体201圆周内壁上,与八个固定块206形成插接配合,此时,电阻丝3107加热产生的热量,一部分通过导热块3105传递到料筒103上,另一部分热量通过八个导热滑板3109传递到一级加热区2的热通道208内,对热通道208内的料筒103进行加热,此时通过二级加热区3和一级加热区2分别对料筒103进行加热,能够快速使料筒103温度升高,提高了加热效率,当料筒103温度上升后,通过电机308反向旋转,将导热滑板3109进行复位,此时,电阻丝3107加热产生的热量通过导热块3105和导热滑板3109传递到料筒103上,使二级加热区3对料筒103进行集中加热,料筒103受到集中加热,能够通过自身将热量传递到整个料筒103上,同时,二级加热区3的余热通过连接通道散发到热通道208内,为一级加热区2对料筒103进行持续供热提供热量。Working principle: This embodiment provides a heating system for injection molding of an injection molding machine. When in use, the barrel 103 is first heated, and the motor 308 drives the half gear 306 to rotate, and the half gear 306 drives the rack 302 to move toward the primary heating zone 2. The rack 302 drives the transmission plate 3111 to slide in the long slide hole 3104, and further drives the heat insulation barrel 301 and the ring plate 3110 to move toward the primary heating zone 2 until the transmission plate 3111 slides to the end of the long slide hole 3104. When the tooth opening of the half gear 306 is disengaged from the tooth opening of the rack 302, the flat part of the half gear 306 is aligned with the direction of the rack 302, and the half gear 306 and the rack 302 are separated, thereby preventing heat from being transferred to the half gear 306 through the rack 302. When the ring plate 3110 slides toward the primary heating zone 2, it drives the eight heat-conducting slide plates 3109 to slide onto the inner wall of the circumference of the cylinder 201, and forms a plug-in fit with the eight fixed blocks 206. At this time, part of the heat generated by the heating of the resistance wire 3107 is transferred to the barrel 103 through the heat-conducting block 3105, and the other part of the heat is transferred to the heat channel 208 of the primary heating zone 2 through the eight heat-conducting slide plates 3109, thereby heating the barrel 103 in the heat channel 208. By heating the barrel 103 respectively through the secondary heating zone 3 and the primary heating zone 2, the temperature of the barrel 103 can be quickly increased, thereby improving the heating efficiency. When the temperature of the barrel 103 rises, the motor 308 rotates in the opposite direction to reset the heat-conducting slide plate 3109. At this time, the heat generated by the heating of the resistance wire 3107 is transferred to the barrel 103 through the heat-conducting block 3105 and the heat-conducting slide plate 3109, so that the secondary heating zone 3 performs centralized heating on the barrel 103. The barrel 103 is centrally heated and can transfer heat to the entire barrel 103 through itself. At the same time, the waste heat of the secondary heating zone 3 is dissipated into the heat channel 208 through the connecting channel, providing heat for the primary heating zone 2 to continuously heat the barrel 103.
本发明实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims (10)
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