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CN118792636A - A thin film deposition method - Google Patents

A thin film deposition method Download PDF

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Publication number
CN118792636A
CN118792636A CN202411281676.2A CN202411281676A CN118792636A CN 118792636 A CN118792636 A CN 118792636A CN 202411281676 A CN202411281676 A CN 202411281676A CN 118792636 A CN118792636 A CN 118792636A
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temperature
wafer
preset
thin film
preset temperature
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邢宏源
巴文民
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Xinlian Pioneer Integrated Circuit Manufacturing Shaoxing Co ltd
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/46Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/34Nitrides
    • C23C16/345Silicon nitride
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/46Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
    • C23C16/463Cooling of the substrate
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    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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Abstract

本申请公开了一种薄膜沉积方法,其包括:S10:将装载有晶圆的晶舟送入反应腔室中;S20:对晶圆进行加热和保温,以使晶圆边缘的温度达到第一预设温度,并保持第一预设时间;S30:对晶圆进行降温和保温,以使晶圆边缘的温度自第一预设温度降低至第二预设温度,并保持第二预设时间,其中,在对晶圆进行降温和保温的过程中,向反应腔室内通入反应气体,以在晶圆的表面进行薄膜沉积,其中,步骤S20和步骤S30重复进行预设次数。根据本申请的薄膜沉积方法,可以显著提高沉积的薄膜的均匀性。

The present application discloses a thin film deposition method, which includes: S10: sending a wafer boat loaded with wafers into a reaction chamber; S20: heating and keeping the wafers warm so that the temperature of the wafer edge reaches a first preset temperature and is maintained for a first preset time; S30: cooling and keeping the wafers warm so that the temperature of the wafer edge is reduced from the first preset temperature to a second preset temperature and is maintained for a second preset time, wherein, in the process of cooling and keeping the wafers warm, a reaction gas is introduced into the reaction chamber to deposit a thin film on the surface of the wafer, wherein steps S20 and S30 are repeated for a preset number of times. According to the thin film deposition method of the present application, the uniformity of the deposited thin film can be significantly improved.

Description

一种薄膜沉积方法A thin film deposition method

技术领域Technical Field

本申请涉及薄膜沉积技术领域,具体而言涉及一种薄膜沉积方法。The present application relates to the technical field of thin film deposition, and in particular to a thin film deposition method.

背景技术Background Art

在低压沉积工艺中,高膜厚不可避免的面临均匀性差的问题。在薄膜沉积过程中,前驱体由晶圆边缘向晶圆中心逐渐扩散并被消耗,导致晶圆片内前驱体浓度呈现梯度分布(前驱体浓度由晶圆边缘向晶圆中心逐渐降低),最终导致沉积的薄膜的厚度存在梯度差异(薄膜的厚度由晶圆边缘向晶圆中心逐渐降低)。In the low-pressure deposition process, high film thickness inevitably faces the problem of poor uniformity. During the thin film deposition process, the precursor gradually diffuses and is consumed from the edge of the wafer to the center of the wafer, resulting in a gradient distribution of the precursor concentration in the wafer (the precursor concentration gradually decreases from the edge of the wafer to the center of the wafer), which ultimately leads to a gradient difference in the thickness of the deposited film (the thickness of the film gradually decreases from the edge of the wafer to the center of the wafer).

因此需要进行改进,以至少部分地解决上述问题。Therefore, improvements are needed to at least partially solve the above problems.

发明内容Summary of the invention

在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.

为了至少部分地解决上述问题,根据本发明的第一方面,提供了一种薄膜沉积方法,其包括:In order to at least partially solve the above problems, according to a first aspect of the present invention, a thin film deposition method is provided, comprising:

S10:将装载有晶圆的晶舟送入反应腔室中;S10: sending the wafer boat loaded with wafers into the reaction chamber;

S20:对所述晶圆进行加热和保温,以使所述晶圆边缘的温度达到第一预设温度,并保持第一预设时间;S20: heating and keeping the wafer warm so that the temperature of the edge of the wafer reaches a first preset temperature and is maintained for a first preset time;

S30:对所述晶圆进行降温和保温,以使所述晶圆边缘的温度自所述第一预设温度降低至第二预设温度,并保持第二预设时间,在对所述晶圆进行降温和保温的过程中,向所述反应腔室内通入反应气体,以在所述晶圆的表面进行薄膜沉积;S30: Cooling and keeping the wafer warm, so that the temperature of the edge of the wafer decreases from the first preset temperature to a second preset temperature, and keeps the temperature for a second preset time. During the cooling and keeping the wafer warm, a reaction gas is introduced into the reaction chamber to perform thin film deposition on the surface of the wafer.

其中,步骤S20和步骤S30重复进行预设次数。Wherein, step S20 and step S30 are repeated for a preset number of times.

示例性地,所述第一预设温度、所述第二预设温度和所述预设次数通过预设的温度场模型公式确定;Exemplarily, the first preset temperature, the second preset temperature and the preset number of times are determined by a preset temperature field model formula;

所述温度场模型公式如下:The temperature field model formula is as follows:

b×(Temp1-Temp2)×loop数/(2×mean)=Uf - Uib×(Temp1-Temp2)×number of loops/(2×mean)=Uf - Ui

其中,b为系数,Temp1为所述第一预设温度,Temp2为所述第二预设温度,loop数为所述预设次数,mean为理想的平均膜厚,Uf为理想的均匀性参数,Ui为初始的均匀性参数。Among them, b is a coefficient, Temp1 is the first preset temperature, Temp2 is the second preset temperature, the number of loops is the preset number of times, mean is the ideal average film thickness, Uf is the ideal uniformity parameter, and Ui is the initial uniformity parameter.

示例性地,所述方法还包括:Exemplarily, the method further includes:

S40:在第三预设时间内,将所述晶圆边缘的温度维持在所述第二预设温度,同时向所述反应腔室内通入反应气体,以在所述晶圆的表面进行薄膜沉积。S40: During a third preset time, the temperature of the edge of the wafer is maintained at the second preset temperature, and a reaction gas is introduced into the reaction chamber to perform thin film deposition on the surface of the wafer.

示例性地, 除第一进行步骤S20之外,其余每次进行步骤S20之前,均将所述反应腔室中残留的反应气体排出。Exemplarily, except for the first step S20, before each of the other steps S20, the residual reaction gas in the reaction chamber is exhausted.

示例性地,所述薄膜为氧化硅薄膜。Exemplarily, the film is a silicon oxide film.

示例性地,所述第一预设温度小于或等于710℃;Exemplarily, the first preset temperature is less than or equal to 710° C.;

所述第二预设温度大于或等于660℃;The second preset temperature is greater than or equal to 660°C;

所述第一预设温度和所述第二预设温度的差值小于或等于40℃。The difference between the first preset temperature and the second preset temperature is less than or equal to 40°C.

示例性的,所述预设次数为3-5次;Exemplarily, the preset number of times is 3-5 times;

所述第二预设时间为5min-10min。The second preset time is 5 min-10 min.

示例性地,所述薄膜为氮化硅薄膜。Exemplarily, the film is a silicon nitride film.

示例性地,所述第一预设温度小于或等于790℃;Exemplarily, the first preset temperature is less than or equal to 790° C.;

所述第二预设温度大于或等于740℃;The second preset temperature is greater than or equal to 740°C;

所述第一预设温度和所述第二预设温度的差值小于或等于30℃。The difference between the first preset temperature and the second preset temperature is less than or equal to 30°C.

示例性地,所述预设次数为2-4次;Exemplarily, the preset number of times is 2-4 times;

所述第二预设时间为5min-10min。The second preset time is 5 min-10 min.

根据本发明的薄膜沉积方法,通过对晶圆进行降温,可以使晶圆中心和边缘形成温度差(晶圆降温时,温度由边缘到中心逐渐降低,边缘温度先于中心温度降低),也即,使中心温度高于边缘温度,在此过程中向反应腔室内通入反应气体进行薄膜沉积,可以使晶圆中心的薄膜沉积速率高于边缘的表面沉积速率,也即,使中心沉积的薄膜的厚度高于边缘沉积的薄膜的厚度,重复进行预设次数,可以抵消前驱体浓度梯度分布带来的薄膜厚度的不均,提升形成的薄膜的厚度均匀性。According to the thin film deposition method of the present invention, by cooling the wafer, a temperature difference can be formed between the center and the edge of the wafer (when the wafer is cooled, the temperature gradually decreases from the edge to the center, and the edge temperature decreases before the center temperature), that is, the center temperature is made higher than the edge temperature. During this process, a reaction gas is introduced into the reaction chamber for thin film deposition, which can make the thin film deposition rate at the center of the wafer higher than the surface deposition rate at the edge, that is, the thickness of the thin film deposited at the center is higher than the thickness of the thin film deposited at the edge. Repeating the process for a preset number of times can offset the uneven film thickness caused by the gradient distribution of the precursor concentration, thereby improving the thickness uniformity of the formed film.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本申请的下列附图在此作为本申请的一部分用于理解本申请。附图中示出了本申请的实施例及其描述,用来解释本申请的装置及原理。在附图中,The following drawings of the present application are hereby used as part of the present application for understanding the present application. The drawings show the embodiments of the present application and their descriptions, and are used to explain the device and principle of the present application. In the drawings,

图1为反应腔室中前驱体浓度分布的示意图;FIG1 is a schematic diagram of the precursor concentration distribution in the reaction chamber;

图2为反应腔室中前驱体浓度与晶圆位置的关系曲线图;FIG2 is a graph showing the relationship between the concentration of precursors in the reaction chamber and the position of the wafer;

图3为受前驱体浓度影响沉积的薄膜厚度与晶圆位置的关系曲线图;FIG3 is a graph showing the relationship between the deposited film thickness and the wafer position affected by the precursor concentration;

图4 为根据本申请一实施例的薄膜沉积方法的流程示意图;FIG4 is a schematic diagram of a process of a thin film deposition method according to an embodiment of the present application;

图5为本申请一实施例的沉积过程中反应腔室中温度分布的示意图;FIG5 is a schematic diagram of temperature distribution in a reaction chamber during a deposition process according to an embodiment of the present application;

图6为反应腔室中温度与晶圆位置的关系曲线图;FIG6 is a graph showing the relationship between the temperature in the reaction chamber and the position of the wafer;

图7为受温度影响沉积的薄膜厚度与晶圆位置的关系曲线图;FIG7 is a graph showing the relationship between the thickness of the deposited film and the position of the wafer affected by temperature;

图8为本申请一实施例的降温过程中晶圆边缘与晶圆中心的温度变化示意图;FIG8 is a schematic diagram of temperature changes at the edge and center of a wafer during a cooling process according to an embodiment of the present application;

图9为本申请一实施例的薄膜沉积方法中,晶圆边缘温度随时间变化的示意图;FIG9 is a schematic diagram showing the change of wafer edge temperature over time in a thin film deposition method according to an embodiment of the present application;

图10为相关技术的薄膜沉积方法中,晶圆边缘温度随时间变化的示意图。FIG. 10 is a schematic diagram showing the variation of wafer edge temperature over time in a thin film deposition method of the related art.

附图标记说明:Description of reference numerals:

10-晶圆,20-反应腔室;10-wafer, 20-reaction chamber;

Temp1-第一预设温度,Temp2-第二预设温度,Temp3-沉积温度,t1-第一预设时间,t2-第二预设时间,t3-第三预设时间,t4-沉积时间。Temp1-first preset temperature, Temp2-second preset temperature, Temp3-deposition temperature, t1-first preset time, t2-second preset time, t3-third preset time, t4-deposition time.

具体实施方式DETAILED DESCRIPTION

在下文的描述中,给出了大量具体的细节以便提供对本申请更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本申请可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本申请发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, a large number of specific details are provided to provide a more thorough understanding of the present application. However, it is apparent to those skilled in the art that the present application can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present application, some technical features well known in the art are not described.

应当理解的是,本申请能够以不同形式实施,而不应当解释为局限于这里提出的实施例。相反地,提供这些实施例将使公开彻底和完全,并且将本申请的范围完全地传递给本领域技术人员。在附图中,为了清楚,层和区的尺寸以及相对尺寸可能被夸大。自始至终相同附图标记表示相同的元件。It should be understood that the present application can be implemented in different forms and should not be construed as being limited to the embodiments presented herein. On the contrary, providing these embodiments will make the disclosure thorough and complete and fully convey the scope of the present application to those skilled in the art. In the accompanying drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity. The same reference numerals throughout represent the same elements.

应当明白,尽管可使用术语第一、 第二、第三等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本申请教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It should be understood that although the terms first, second, third, etc. can be used to describe various elements, components, regions, layers and/or parts, these elements, components, regions, layers and/or parts should not be limited by these terms. These terms are only used to distinguish an element, component, region, layer or part from another element, component, region, layer or part. Therefore, without departing from the teachings of the present application, the first element, component, region, layer or part discussed below can be represented as a second element, component, region, layer or part.

空间关系术语例如“在...下”、“在...下面”、“下面的”、“在...之下”、“在...之上”、“上面的”等,在这里可为了方便描述而被使用从而描述图中所示的一个元件或特征与其它元件或特征的关系。应当明白,除了图中所示的取向以外,空间关系术语意图还包括使用和操作中的器件的不同取向。Spatially relative terms such as "under", "beneath", "below", "under", "above", "above", etc., may be used herein for convenience of description to describe the relationship of one element or feature to other elements or features shown in the figures. It should be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation shown in the figures.

在此使用的术语的目的仅在于描述具体实施例并且不作为本申请的限制。在此使用时,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、元件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、元件、部件和/或组的存在或添加。在此使用时,术语“和/或”包括相关所列项目的任何及所有组合。The purpose of the terms used herein is only to describe specific embodiments and is not intended to be limiting of the present application. When used herein, the singular forms "one", "an" and "said/the" are also intended to include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "consisting of" and/or "comprising", when used in this specification, determine the presence of the features, integers, steps, operations, elements and/or parts, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, parts and/or groups. When used herein, the term "and/or" includes any and all combinations of the relevant listed items.

这里参考作为本申请的理想实施例(和中间结构)的示意图的横截面图来描述发明的实施例。这样,可以预期由于例如制造技术和/或容差导致的所示形状的变化。因此,本申请的实施例不应当局限于在此所示的特定形状,而是包括由于例如制造导致的形状偏差。因此,图中显示的实质上是示意性的,它们的形状并不意图显示器件的实际形状且并不意图限定本申请的范围。Embodiments of the invention are described herein with reference to cross-sectional views as schematic diagrams of ideal embodiments (and intermediate structures) of the present application. Thus, variations in the shapes shown due to, for example, manufacturing techniques and/or tolerances can be expected. Therefore, embodiments of the present application should not be limited to the specific shapes shown herein, but include shape deviations due to, for example, manufacturing. Therefore, what is shown in the figures is schematic in nature, and their shapes are not intended to display the actual shape of the device and are not intended to limit the scope of the present application.

参见附图1-3,在包括但不限于低压化学气相沉积工艺下的薄膜沉积过程中,装载有晶圆10的晶舟(图中未示出)位于反应腔室20中,晶圆10平放在竖直放置的晶舟里,包含前驱体的反应气体通入反应腔室20中,前驱体由晶圆10边缘向晶圆10中心逐渐扩散并被消耗,导致晶圆10片内前驱体浓度呈现梯度分布,也即,前驱体浓度由晶圆10边缘向晶圆10中心逐渐降低(如图2所示),从而,受前驱体浓度分不均的影响,最终导致沉积的薄膜的厚度存在梯度差异,也即,薄膜的厚度由晶圆10边缘向晶圆10中心逐渐降低,薄膜的片内均匀性不佳。Referring to Figures 1-3, in a thin film deposition process including but not limited to a low-pressure chemical vapor deposition process, a wafer boat (not shown in the figure) loaded with wafers 10 is located in a reaction chamber 20, and the wafers 10 are placed flat in the vertically placed wafer boat. A reaction gas containing a precursor is introduced into the reaction chamber 20, and the precursor gradually diffuses and is consumed from the edge of the wafer 10 to the center of the wafer 10, resulting in a gradient distribution of the precursor concentration within the wafer 10, that is, the precursor concentration gradually decreases from the edge of the wafer 10 to the center of the wafer 10 (as shown in Figure 2). As a result, due to the uneven distribution of the precursor concentration, a gradient difference in the thickness of the deposited thin film is ultimately caused, that is, the thickness of the thin film gradually decreases from the edge of the wafer 10 to the center of the wafer 10, and the film has poor in-wafer uniformity.

为了解决上述问题,本申请提供了一种薄膜沉积方法,该薄膜沉积方法可以应用于各种化学气相沉积(CVD)工艺,包括但不限于低压化学气相沉积(LPCVD)工艺。参见附图1-9,该薄膜沉积方法包括如下步骤:In order to solve the above problems, the present application provides a thin film deposition method, which can be applied to various chemical vapor deposition (CVD) processes, including but not limited to low pressure chemical vapor deposition (LPCVD) processes. Referring to Figures 1-9, the thin film deposition method includes the following steps:

S10:将装载有晶圆10的晶舟送入反应腔室20中。S10 : sending the wafer boat loaded with the wafers 10 into the reaction chamber 20 .

具体地,晶圆10可以有多个,晶圆10平放在竖直放置的晶舟里,且相互间隔一定距离。Specifically, there may be a plurality of wafers 10 , and the wafers 10 are placed flat in a vertically placed wafer boat and are spaced a certain distance apart from each other.

S20:对反应腔室20中的晶圆10进行加热和保温,以使晶圆10边缘的温度达到第一预设温度Temp1,并保持第一预设时间t1。S20: heating and keeping the wafer 10 in the reaction chamber 20 so that the temperature of the edge of the wafer 10 reaches a first preset temperature Temp1 and is maintained for a first preset time t1.

具体地,通过环设于腔室外部的加热器对腔室及其中的晶圆10进行加热,同时通过温度传感器对晶圆10边缘的温度进行检测,当晶圆10边缘的温度达到第一预设温度Temp1时,适当调整加热器的加热功率,以使晶圆10边缘的温度在第一预设温度Temp1保持第一预设时间t1,进而,使晶圆10中心的温度也达到并保持在第一预设温度Temp1。Specifically, the chamber and the wafer 10 therein are heated by a heater arranged outside the chamber, and the temperature of the edge of the wafer 10 is detected by a temperature sensor. When the temperature of the edge of the wafer 10 reaches a first preset temperature Temp1, the heating power of the heater is appropriately adjusted to keep the temperature of the edge of the wafer 10 at the first preset temperature Temp1 for a first preset time t1, and further, the temperature of the center of the wafer 10 also reaches and is maintained at the first preset temperature Temp1.

在通过加热器对晶圆10进行加热时,热量由晶圆10边缘逐渐向晶圆10中心传递,当晶圆10边缘的温度达到第一预设温度Temp1时,晶圆10中心的温度并没有达到第一预设温度Temp1,因此,需要使晶圆10边缘的温度在第一预设温度Temp1保持第一预设时间t1,来让晶圆10中心的温度也达到第一预设温度Temp1,使整个晶圆10温度均匀分布。When the wafer 10 is heated by the heater, heat is gradually transferred from the edge of the wafer 10 to the center of the wafer 10. When the temperature of the edge of the wafer 10 reaches the first preset temperature Temp1, the temperature of the center of the wafer 10 has not reached the first preset temperature Temp1. Therefore, it is necessary to keep the temperature of the edge of the wafer 10 at the first preset temperature Temp1 for a first preset time t1 so that the temperature of the center of the wafer 10 can also reach the first preset temperature Temp1, so that the temperature of the entire wafer 10 is evenly distributed.

需要说明的是,在步骤S20中,不向反应腔室20内通入反应气体,不进行薄膜沉积。It should be noted that in step S20 , no reaction gas is introduced into the reaction chamber 20 , and no thin film deposition is performed.

S30:对晶圆10进行降温和保温,以使晶圆10边缘的温度自第一预设温度Temp1降低至第二预设温度Temp2,并保持第二预设时间t2,在对晶圆10进行降温和保温的过程中,向反应腔室20内通入反应气体(包含前驱体的气体),以在晶圆10的表面进行薄膜沉积。S30: Cooling and keeping the wafer 10 warm so that the temperature of the edge of the wafer 10 drops from the first preset temperature Temp1 to the second preset temperature Temp2 and is maintained for the second preset time t2. During the cooling and keeping the wafer 10 warm, a reaction gas (including a precursor gas) is introduced into the reaction chamber 20 to perform thin film deposition on the surface of the wafer 10.

具体地,通过降低加热器的加热功率,来对晶圆10进行降温,同时通过温度传感器对晶圆10边缘的温度进行检测,以使晶圆10边缘的温度自第一预设温度Temp1降低至第二预设温度Temp2,并在第二预设温度Temp2保持第二预设时间t2。由于晶圆10降温时,晶圆10边缘的温度会先于晶圆10中心温度降低(如图8所示),晶圆10边缘至晶圆10中心会形成温度梯度,也即,自晶圆10边缘至晶圆10中心温度逐渐升高(如图5、6所示)。由于晶圆10边缘至晶圆10中心温度逐渐升高,而晶圆10温度会直接影响反应速率,也即薄膜的沉积速率,温度高的地方薄膜的沉积速率高,温度低的地方薄膜的沉积速率低,因此,受温度分布不均的影响,沉积的薄膜厚度自晶圆10边缘至晶圆10中心逐渐升高(如图7所示)。从而,温度分布不均致使的薄膜的厚度自晶圆10边缘至晶圆10中心逐渐升高,可以与前驱体浓度分不均致使的薄膜的厚度由晶圆10边缘向晶圆10中心逐渐降低相互补,通过温度和前驱体浓度的共同作用,提升最终形成的薄膜的厚度均匀性。Specifically, the temperature of the wafer 10 is lowered by reducing the heating power of the heater, and the temperature of the edge of the wafer 10 is detected by the temperature sensor, so that the temperature of the edge of the wafer 10 is reduced from the first preset temperature Temp1 to the second preset temperature Temp2, and maintained at the second preset temperature Temp2 for the second preset time t2. Since the temperature of the edge of the wafer 10 will decrease before the temperature of the center of the wafer 10 when the wafer 10 is cooled (as shown in FIG8), a temperature gradient will be formed from the edge of the wafer 10 to the center of the wafer 10, that is, the temperature gradually increases from the edge of the wafer 10 to the center of the wafer 10 (as shown in FIG5 and FIG6). Since the temperature gradually increases from the edge of the wafer 10 to the center of the wafer 10, the temperature of the wafer 10 will directly affect the reaction rate, that is, the deposition rate of the thin film. The deposition rate of the thin film is high where the temperature is high, and the deposition rate of the thin film is low where the temperature is low. Therefore, affected by the uneven temperature distribution, the thickness of the deposited film gradually increases from the edge of the wafer 10 to the center of the wafer 10 (as shown in FIG7). Therefore, the thickness of the film gradually increases from the edge of the wafer 10 to the center of the wafer 10 due to the uneven temperature distribution, which can complement the thickness of the film gradually decreases from the edge of the wafer 10 to the center of the wafer 10 due to the uneven precursor concentration distribution. Through the combined effect of temperature and precursor concentration, the thickness uniformity of the final film is improved.

当晶圆10边缘的温度达到第二预设温度Temp2时,晶圆10中心的温度并没有达到第二预设温度Temp2,晶圆10边缘与晶圆10中心仍存在温度差,因此,需要使晶圆10边缘的温度在第二预设温度Temp2保持第二预设时间t2,来让晶圆10中心的温度也降低至第二预设温度Temp2,使整个晶圆10温度均匀分布。When the temperature of the edge of the wafer 10 reaches the second preset temperature Temp2, the temperature of the center of the wafer 10 has not reached the second preset temperature Temp2, and there is still a temperature difference between the edge of the wafer 10 and the center of the wafer 10. Therefore, it is necessary to keep the temperature of the edge of the wafer 10 at the second preset temperature Temp2 for a second preset time t2 so that the temperature of the center of the wafer 10 can also be reduced to the second preset temperature Temp2, so that the temperature of the entire wafer 10 is evenly distributed.

步骤S20和步骤S30重复进行预设次数。每次重复时,均先进行步骤S20,再进行步骤S30,通过多次降温在晶圆10边缘至晶圆10中心形成温梯度,来自最终均衡浓度不均造成的薄膜厚度不均,提升最终形成的薄膜的厚度均匀性。需要说明的是,该预设次数包括首次。示例性的,预设次数可以为3次。预设次数为3次时,薄膜沉积方法进行的步骤依次为S10→S20→S30→S20→S30→S20→S30。Step S20 and step S30 are repeated for a preset number of times. Each time the step is repeated, step S20 is performed first, and then step S30 is performed. A temperature gradient is formed from the edge of the wafer 10 to the center of the wafer 10 by cooling the temperature multiple times, so as to improve the thickness uniformity of the film finally formed by the uneven film thickness caused by the uneven final concentration. It should be noted that the preset number of times includes the first time. Exemplarily, the preset number of times can be 3 times. When the preset number of times is 3 times, the steps of the thin film deposition method are S10→S20→S30→S20→S30→S20→S30 in sequence.

在本实施例中,第一预设温度Temp1、第二预设温度Temp2和预设次数通过预设的温度场模型公式确定;In this embodiment, the first preset temperature Temp1, the second preset temperature Temp2 and the preset number of times are determined by a preset temperature field model formula;

温度场模型公式如下:The temperature field model formula is as follows:

b×(Temp1-Temp2)×loop数/(2×mean)=Uf - Uib×(Temp1-Temp2)×number of loops/(2×mean)=Uf - Ui

其中,b为系数,受晶圆10热导率、反应腔室20内的气流量等影响,反应腔室不同位置的系数b不同,可以通过实验进行确定。Temp1为第一预设温度,Temp2为第二预设温度,loop数为预设次数,mean为理想的平均膜厚,Uf为理想的均匀性参数,Ui为初始的均匀性参数。Wherein, b is a coefficient. Affected by the thermal conductivity of the wafer 10, the gas flow rate in the reaction chamber 20, etc., the coefficient b at different positions of the reaction chamber is different and can be determined through experiments. Temp1 is the first preset temperature, Temp2 is the second preset temperature, the number of loops is the preset number, mean is the ideal average film thickness, Uf is the ideal uniformity parameter, and Ui is the initial uniformity parameter.

其中,均匀性参数=(片内厚度最大值-片内厚度最小值)/2 /片内平均膜厚。片内平均膜厚可以为片内(也即晶圆上)所有膜厚测量点测量的膜厚的平均值。Among them, uniformity parameter = (maximum thickness within the chip - minimum thickness within the chip) / 2 / average film thickness within the chip. The average film thickness within the chip can be the average value of the film thickness measured at all film thickness measurement points within the chip (that is, on the wafer).

具体地,系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui均为本领域技术人员事先可以确定,然后,可以先确定loop数(也即预设次数),loop数通常为2-5次,loop数过多,会导致工艺复杂,降低工艺稳定性及硬件使用寿命;loop数过少,会降低通过降温形成温度梯度来调整膜厚的效用。本领域技术人员可以通过经验选择合适的loop数,然后,通过上述温度场模型公式确定第一预设温度Temp1和第二预设温度Temp2的温度差,最后,可以根据薄膜沉积的合理温度范围确定第一预设温度Temp1和第二预设温度Temp2。Specifically, the coefficient b, the ideal average film thickness mean, the ideal uniformity parameter Uf, and the initial uniformity parameter Ui can all be determined in advance by those skilled in the art. Then, the number of loops (i.e., the preset number of times) can be determined first. The number of loops is usually 2-5 times. Too many loops will lead to complex processes, reduce process stability and hardware service life; too few loops will reduce the effectiveness of adjusting the film thickness by forming a temperature gradient through cooling. Those skilled in the art can select a suitable number of loops through experience, and then determine the temperature difference between the first preset temperature Temp1 and the second preset temperature Temp2 through the above-mentioned temperature field model formula. Finally, the first preset temperature Temp1 and the second preset temperature Temp2 can be determined according to the reasonable temperature range of thin film deposition.

利用基于上述公式确定的第一预设温度Temp1、第二预设温度Temp2和预设次数,通过上述薄膜沉积方法进行薄膜沉积,可以显著提升沉积的薄膜的片内均匀性。By using the first preset temperature Temp1, the second preset temperature Temp2 and the preset number of times determined based on the above formula, thin film deposition is performed using the above thin film deposition method, which can significantly improve the in-wafer uniformity of the deposited thin film.

需要说明的是,对与反应腔室20不同位置的晶圆10,其对应的第一预设温度Temp1和第二预设温度Temp2可以不同,其对应的温度场模型公式中的系数b也不同。It should be noted that, for the wafer 10 at different positions from the reaction chamber 20 , the corresponding first preset temperature Temp1 and the second preset temperature Temp2 may be different, and the coefficient b in the corresponding temperature field model formula may also be different.

在本申请实施例中,在步骤S20和步骤S30重复进行预设次数后,薄膜沉积方法还包括如下步骤:In the embodiment of the present application, after step S20 and step S30 are repeated for a preset number of times, the thin film deposition method further includes the following steps:

S40:在第三预设时间t3内,将晶圆10边缘的温度维持在第二预设温度Temp2,同时向反应腔室20内通入反应气体,以在晶圆10的表面进行薄膜沉积。S40 : within the third preset time t3 , maintaining the temperature of the edge of the wafer 10 at the second preset temperature Temp2 , while introducing reaction gas into the reaction chamber 20 to perform thin film deposition on the surface of the wafer 10 .

步骤S40用于在晶圆10温度较低时,通入反应气体进行薄膜厚度的最终调整,以使晶圆10厚度达到目标厚度。第三预设时间t3可以根据当前进行步骤S40之前的晶圆10膜厚与目标膜厚的差值确定。Step S40 is used to introduce reaction gas to make final adjustment of film thickness when the temperature of wafer 10 is low, so that the thickness of wafer 10 reaches the target thickness. The third preset time t3 can be determined according to the difference between the film thickness of wafer 10 before step S40 and the target film thickness.

示例性地,参见附图9,在本申请一实施例中,步骤S20和步骤S30重复进行3次,并在其后进行步骤S40,也即,进行的步骤依次为S10→S20→S30→S20→S30→S20→S30 →S40。Exemplarily, referring to FIG. 9 , in one embodiment of the present application, step S20 and step S30 are repeated three times, and then step S40 is performed, that is, the steps performed are S10→S20→S30→S20→S30→S20→S30→S40 in sequence.

示例性地,除第一进行步骤S20之外,其余每次进行步骤S20之前(也即第二次及其后每次进行步骤S20之前),均将反应腔室20中残留的反应气体排出,避免反应腔室20中残留的反应气体影响反应腔室20内前驱体的浓度分布,影响通过降温形成温度梯度对膜厚的调整效果。Exemplarily, except for the first step S20, before each other step S20 (i.e., before the second and subsequent steps S20), the residual reaction gas in the reaction chamber 20 is exhausted to prevent the residual reaction gas in the reaction chamber 20 from affecting the concentration distribution of the precursor in the reaction chamber 20 and affecting the effect of adjusting the film thickness by forming a temperature gradient through cooling.

在本申请一实施例中,通过上述步骤沉积的薄膜为氧化硅薄膜,对于反应腔室内五个区域的晶圆,分别根据如下五个模型公式确定第一预设温度Temp1、第二预设温度Temp2和预设次数:In one embodiment of the present application, the thin film deposited by the above steps is a silicon oxide thin film. For the wafers in the five regions in the reaction chamber, the first preset temperature Temp1, the second preset temperature Temp2 and the preset number are determined according to the following five model formulas:

区域1模型公式:-218.6×(Temp1-Temp2)×loop数/(2×6000)=1.6–3.6Region 1 model formula: -218.6×(Temp1-Temp2)×number of loops/(2×6000)=1.6–3.6

区域2模型公式:-147.5×(Temp1-Temp2)×loop数/(2×6000)=1.6–2.7Region 2 model formula: -147.5×(Temp1-Temp2)×number of loops/(2×6000)=1.6–2.7

区域3模型公式:-177×(Temp1-Temp2)×loop数/(2×6000)=1.1–2.3Region 3 model formula: -177×(Temp1-Temp2)×number of loops/(2×6000)=1.1–2.3

区域4模型公式:-75×( (Temp1-Temp2)×loop数/(2×6000)=1.1–1.5Region 4 model formula: -75×((Temp1-Temp2)×number of loops/(2×6000)=1.1–1.5

区域5模型公式:-60×(Temp1-Temp2)×loop数/(2×6000)=1.3–1.5Region 5 model formula: -60×(Temp1-Temp2)×number of loops/(2×6000)=1.3–1.5

也即,区域1对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-218.6、6000(单位为埃,也即600nm)、1.6、3.6;区域2对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-147.5、6000(单位为埃,也即600nm)、1.6、2.7;区域3对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-177、6000(单位为埃,也即600nm)、1.1、2.3;区域4对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-75、6000(单位为埃,也即600nm)、1.1、1.5;区域5对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-60、6000(单位为埃,也即600nm)、1.3、1.5。That is, the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 1 are -218.6, 6000 (in angstroms, i.e. 600nm), 1.6, and 3.6, respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 2 are -147.5, 6000 (in angstroms, i.e. 600nm), 1.6, and 2.7, respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 3 are -147.5, 6000 (in angstroms, i.e. 600nm), 1.6, and 2.7, respectively. The initial uniformity parameter Ui is -177, 6000 (in angstroms, i.e. 600nm), 1.1, and 2.3 respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 4 are -75, 6000 (in angstroms, i.e. 600nm), 1.1, and 1.5 respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 5 are -60, 6000 (in angstroms, i.e. 600nm), 1.3, and 1.5 respectively.

确定出的第一预设温度Temp1、第二预设温度Temp2、预设次数以及薄膜沉积过程中的其它参数如下表1所示:The determined first preset temperature Temp1, the second preset temperature Temp2, the preset times and other parameters in the thin film deposition process are shown in Table 1 below:

表1 参数设定Table 1 Parameter settings

相关技术中,沉积氧化硅薄膜的方法如下:先将晶圆边缘的温度加热至沉积温度Temp3,并保持在沉积温度Temp3,然后在沉积时间t4内通入反应气体进行氧化硅薄膜沉积(如图10所示)。对于上述反应腔室内五个区域的晶圆(也即区域1-5的晶圆),沉积温度Temp3分别为689.1℃、689.1℃、680℃、674℃、676℃,沉积时间t4均为160min。In the related art, the method for depositing silicon oxide thin film is as follows: first, the temperature of the edge of the wafer is heated to the deposition temperature Temp3, and maintained at the deposition temperature Temp3, and then the reaction gas is introduced within the deposition time t4 to deposit the silicon oxide thin film (as shown in Figure 10). For the wafers in the five areas of the above reaction chamber (i.e., the wafers in areas 1-5), the deposition temperatures Temp3 are 689.1°C, 689.1°C, 680°C, 674°C, and 676°C, respectively, and the deposition time t4 is 160 minutes.

本实施例的薄膜沉积方法与相关技术的沉积方法沉积的薄膜的平均厚度及均匀性如下表2所示:The average thickness and uniformity of the thin films deposited by the thin film deposition method of this embodiment and the deposition method of the related art are shown in Table 2 below:

表2 薄膜的平均厚度及均匀性Table 2 Average thickness and uniformity of the film

从表2可以毫无疑义地确定,本实施例薄膜沉积方法沉积的薄膜的厚度均匀性相较于现有技术获得了显著的提升。It can be determined without a doubt from Table 2 that the thickness uniformity of the thin film deposited by the thin film deposition method of this embodiment is significantly improved compared with the prior art.

针对氧化硅的薄膜沉积方法:Thin film deposition methods for silicon oxide:

1) 预设次数可以控制在3~5次,循环次数过多,会导致工艺复杂,降低工艺稳定性及硬件使用寿命。循环次数过少,会降低通过降温形成温度梯度来调整膜厚的效用。1) The preset number of times can be controlled within 3 to 5 times. Too many cycles will lead to complex processes, reduce process stability and hardware life. Too few cycles will reduce the effectiveness of adjusting the film thickness by forming a temperature gradient through cooling.

2) 第一预设温度Temp1和第二预设温度Temp2的设定应满足其平均值为680摄氏度左右,第一预设温度Temp1和第二预设温度Temp2的温度差在40摄氏度以内(包括40℃),第一预设温度Temp1不超过710摄氏度,第二预设温度Temp2不低于660摄氏度,具体差值由均匀性需求而定。温度差值越大,该对均匀性的改善效用越强。反之则越弱。2) The first preset temperature Temp1 and the second preset temperature Temp2 should be set to an average value of about 680 degrees Celsius, the temperature difference between the first preset temperature Temp1 and the second preset temperature Temp2 should be within 40 degrees Celsius (including 40°C), the first preset temperature Temp1 should not exceed 710 degrees Celsius, and the second preset temperature Temp2 should not be lower than 660 degrees Celsius. The specific difference is determined by the uniformity requirements. The greater the temperature difference, the stronger the improvement effect on uniformity. Conversely, the weaker it is.

3) 第二预设时间t2控制在5-10min,自第一预设温度Temp1降低至第二预设温度Temp2的降温速率控制在0.5℃/s-2℃/s。3) The second preset time t2 is controlled within 5-10 minutes, and the cooling rate from the first preset temperature Temp1 to the second preset temperature Temp2 is controlled within 0.5°C/s-2°C/s.

在本申请另一实施例中,通过上述步骤沉积的薄膜为氮化硅薄膜,对于反应腔室内五个区域的晶圆,分别根据如下五个模型公式确定第一预设温度Temp1、第二预设温度Temp2和预设次数:In another embodiment of the present application, the thin film deposited by the above steps is a silicon nitride thin film. For wafers in five regions in the reaction chamber, the first preset temperature Temp1, the second preset temperature Temp2 and the preset number of times are determined according to the following five model formulas:

区域1模型公式:-23.75×(Temp1-Temp2)×loop数/(2×1500)=2.6–4.5Region 1 model formula: -23.75×(Temp1-Temp2)×number of loops/(2×1500)=2.6–4.5

区域2模型公式:-26.56×(Temp1-Temp2)×loop数/(2×1500)=1.8–3.5Region 2 model formula: -26.56×(Temp1-Temp2)×number of loops/(2×1500)=1.8–3.5

区域3模型公式:-27.5×(Temp1-Temp2)×loop数/(2×1500)=2–3.1Region 3 model formula: -27.5×(Temp1-Temp2)×number of loops/(2×1500)=2–3.1

区域4模型公式:-6.25×( (Temp1-Temp2)×loop数/(2×1500)=1.2–1.4Region 4 model formula: -6.25×((Temp1-Temp2)×number of loops/(2×1500)=1.2–1.4

区域5模型公式:-5×(Temp1-Temp2)×loop数/(2×1500)=1.8–2.1Region 5 model formula: -5×(Temp1-Temp2)×number of loops/(2×1500)=1.8–2.1

也即,区域1对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-23.75、1500(单位为埃,也即150nm)、2.6、4.5;区域2对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-26.56、1500(单位为埃,也即150nm)、1.8、3.5;区域3对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-27.5、1500(单位为埃,也即150nm)、2、3.1;区域4对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-6.25、1500(单位为埃,也即150nm)、1.2、1.4;区域5对应的系数b、理想的平均膜厚mean、理想的均匀性参数Uf、初始的均匀性参数Ui分别为-5、1500(单位为埃,也即150nm)、1.8、2.1。That is, the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 1 are -23.75, 1500 (in angstroms, i.e. 150nm), 2.6, and 4.5, respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 2 are -26.56, 1500 (in angstroms, i.e. 150nm), 1.8, and 3.5, respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 3 are -26.56, 1500 (in angstroms, i.e. 150nm), 1.8, and 3.5, respectively. The initial uniformity parameter Ui is -27.5, 1500 (in angstroms, i.e. 150nm), 2, and 3.1 respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 4 are -6.25, 1500 (in angstroms, i.e. 150nm), 1.2, and 1.4 respectively; the coefficient b, ideal average film thickness mean, ideal uniformity parameter Uf, and initial uniformity parameter Ui corresponding to region 5 are -5, 1500 (in angstroms, i.e. 150nm), 1.8, and 2.1 respectively.

确定出的第一预设温度Temp1、第二预设温度Temp2、预设次数以及薄膜沉积过程中的其它参数如下表3所示:The determined first preset temperature Temp1, the second preset temperature Temp2, the preset times and other parameters in the thin film deposition process are shown in Table 3 below:

表3参数设定Table 3 Parameter settings

相关技术中,沉积氮化硅薄膜的方法如下:先将晶圆边缘的温度加热至沉积温度Temp3,并保持在沉积温度Temp3,然后在沉积时间t4内通入反应气体进行氮化硅薄膜沉积(如图10所示)。对于上述反应腔室内五个区域的晶圆(也即区域1-5的晶圆),沉积温度Temp3分别为765℃、763℃、760℃、758℃、756℃,沉积时间t4均为50min。In the related art, the method for depositing silicon nitride film is as follows: first, the temperature of the edge of the wafer is heated to the deposition temperature Temp3, and maintained at the deposition temperature Temp3, and then the reaction gas is introduced within the deposition time t4 to deposit the silicon nitride film (as shown in Figure 10). For the wafers in the five areas of the above reaction chamber (i.e., the wafers in areas 1-5), the deposition temperatures Temp3 are 765°C, 763°C, 760°C, 758°C, and 756°C, respectively, and the deposition time t4 is 50 minutes.

本实施例的薄膜沉积方法与相关技术的沉积方法沉积的薄膜的平均厚度及均匀性如下表4所示:The average thickness and uniformity of the thin films deposited by the thin film deposition method of this embodiment and the deposition method of the related art are shown in Table 4 below:

表4 薄膜的平均厚度及均匀性Table 4 Average thickness and uniformity of the film

从表4可以毫无疑义地确定,本实施例薄膜沉积方法沉积的薄膜的厚度均匀性相较于现有技术获得了显著的提升。It can be determined without a doubt from Table 4 that the thickness uniformity of the thin film deposited by the thin film deposition method of this embodiment is significantly improved compared with the prior art.

针对氮化硅的薄膜沉积方法:Thin film deposition methods for silicon nitride:

1) 预设次数可以控制在2-4次,循环次数过多,会导致工艺复杂,降低工艺稳定性及硬件使用寿命。循环次数过少,会降低通过降温形成温度梯度来调整膜厚的效用。1) The preset number of times can be controlled within 2-4 times. Too many cycles will lead to complex processes, reduce process stability and hardware life. Too few cycles will reduce the effectiveness of adjusting the film thickness by forming a temperature gradient through cooling.

2) 第一预设温度Temp1和第二预设温度Temp2的设定应满足其平均值为760摄氏度左右,第一预设温度Temp1和第二预设温度Temp2的温度差应控制在40℃以内(包括40℃),优选地,第一预设温度Temp1和第二预设温度Temp2的温度差控制在30摄氏度以内(包括30℃),第一预设温度Temp1不超过790摄氏度,第二预设温度Temp2不低于740摄氏度,具体差值由均匀性需求而定。温度差值越大,该对均匀性的改善效用越强。反之则越弱。2) The first preset temperature Temp1 and the second preset temperature Temp2 should be set to an average value of about 760 degrees Celsius, and the temperature difference between the first preset temperature Temp1 and the second preset temperature Temp2 should be controlled within 40 degrees Celsius (including 40 degrees Celsius). Preferably, the temperature difference between the first preset temperature Temp1 and the second preset temperature Temp2 is controlled within 30 degrees Celsius (including 30 degrees Celsius), the first preset temperature Temp1 does not exceed 790 degrees Celsius, and the second preset temperature Temp2 is not less than 740 degrees Celsius. The specific difference is determined by the uniformity requirement. The larger the temperature difference, the stronger the improvement effect on uniformity. Conversely, the weaker it is.

3) 第二预设时间t2控制在5-10min,自第一预设温度Temp1降低至第二预设温度Temp2的降温速率控制在1℃/s-2℃/s。3) The second preset time t2 is controlled within 5-10 minutes, and the cooling rate from the first preset temperature Temp1 to the second preset temperature Temp2 is controlled within 1°C/s-2°C/s.

尽管这里已经参考附图描述了示例实施例,应理解上述示例实施例仅仅是示例性的,并且不意图将本申请的范围限制于此。本领域普通技术人员可以在其中进行各种改变和修改,而不偏离本申请的范围和精神。所有这些改变和修改意在被包括在所附权利要求所要求的本申请的范围之内。Although example embodiments have been described herein with reference to the accompanying drawings, it should be understood that the above example embodiments are merely exemplary and are not intended to limit the scope of the present application to this. Those of ordinary skill in the art may make various changes and modifications therein without departing from the scope and spirit of the present application. All these changes and modifications are intended to be included within the scope of the present application as required by the appended claims.

本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本申请的范围。Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

在本申请所提供的几个实施例中,应该理解到,所揭露的设备和方法,可以通过其它的方式实现。例如,以上所描述的设备实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个设备,或一些特征可以忽略,或不执行。In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic, for example, the division of the units is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another device, or some features can be ignored or not executed.

在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本申请的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, a large number of specific details are described. However, it is understood that the embodiments of the present application can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.

类似地,应当理解,为了精简本申请并帮助理解各个发明方面中的一个或多个,在对本申请的示例性实施例的描述中,本申请的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而,并不应将该本申请的方法解释成反映如下意图:即所要求保护的本申请要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说,如相应的权利要求书所反映的那样,其发明点在于可以用少于某个公开的单个实施例的所有特征的特征来解决相应的技术问题。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本申请的单独实施例。Similarly, it should be understood that in order to streamline the present application and help understand one or more of the various inventive aspects, in the description of the exemplary embodiments of the present application, the various features of the present application are sometimes grouped together into a single embodiment, figure, or description thereof. However, the method of the present application should not be interpreted as reflecting the following intention: the claimed application requires more features than the features clearly stated in each claim. More specifically, as reflected in the corresponding claims, the inventive point is that the corresponding technical problem can be solved with features less than all the features of a single disclosed embodiment. Therefore, the claims following the specific embodiment are hereby explicitly incorporated into the specific embodiment, wherein each claim itself serves as a separate embodiment of the present application.

本领域的技术人员可以理解,除了特征之间相互排斥之外,可以采用任何组合对本说明书(包括伴随的权利要求、摘要和附图)中公开的所有特征以及如此公开的任何方法或者设备的所有过程或单元进行组合。除非另外明确陈述,本说明书(包括伴随的权利要求、摘要和附图)中公开的每个特征可以由提供相同、等同或相似目的替代特征来代替。It will be understood by those skilled in the art that, except for mutually exclusive features, all features disclosed in this specification (including the accompanying claims, abstract and drawings) and all processes or units of any method or device disclosed in this specification may be combined in any combination. Unless otherwise expressly stated, each feature disclosed in this specification (including the accompanying claims, abstract and drawings) may be replaced by an alternative feature that provides the same, equivalent or similar purpose.

此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。In addition, those skilled in the art will appreciate that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. For example, in the claims, any one of the claimed embodiments can be used in any combination.

应该注意的是上述实施例对本申请进行说明而不是对本申请进行限制,并且本领域技术人员在不脱离所附权利要求的范围的情况下可设计出替换实施例。It should be noted that the above-mentioned embodiments illustrate rather than limit the invention and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.

Claims (10)

1. A method of depositing a thin film, comprising:
S10: feeding a wafer boat loaded with wafers into a reaction chamber;
s20: heating and preserving heat of a wafer in a reaction chamber so that the temperature of the edge of the wafer reaches a first preset temperature and the first preset time is maintained;
s30: cooling and preserving the temperature of the wafer so as to enable the temperature of the edge of the wafer to be reduced from the first preset temperature to the second preset temperature, and maintaining the second preset time, and introducing reaction gas into the reaction chamber in the process of cooling and preserving the temperature of the wafer so as to carry out film deposition on the surface of the wafer;
Wherein, step S20 and step S30 are repeated for a preset number of times.
2. The method for depositing a thin film according to claim 1, wherein,
The first preset temperature, the second preset temperature and the preset times are determined through a preset temperature field model formula;
The temperature field model formula is as follows:
b× (Temp 1-Temp 2) ×loop number/(2×mean) =uf-Ui
Wherein b is a coefficient, temp1 is the first preset temperature, temp2 is the second preset temperature, the loop number is the preset number of times, mean is an ideal average film thickness, uf is an ideal uniformity parameter, and Ui is an initial uniformity parameter.
3. The method for depositing a thin film according to claim 1 or 2, wherein,
The method further comprises the steps of:
S40: and in a third preset time, maintaining the temperature of the edge of the wafer at the second preset temperature, and simultaneously introducing reaction gas into the reaction chamber to perform film deposition on the surface of the wafer.
4. The method for depositing a thin film according to claim 1 or 2, wherein,
The reaction gas remaining in the reaction chamber is exhausted each time before the step S20 is performed except for the first performing step S20.
5. The method for depositing a thin film according to claim 1 or 2, wherein,
The film is a silicon oxide film.
6. The method for depositing a thin film according to claim 5, wherein,
The first preset temperature is less than or equal to 710 ℃;
The second preset temperature is greater than or equal to 660 ℃;
The difference between the first preset temperature and the second preset temperature is less than or equal to 40 ℃.
7. The method for depositing a thin film according to claim 5, wherein,
The preset times are 3-5 times;
the second preset time is 5-10 min.
8. The method for depositing a thin film according to claim 1 or 2, wherein,
The film is a silicon nitride film.
9. The method for depositing a thin film according to claim 8, wherein,
The first preset temperature is less than or equal to 790 ℃;
the second preset temperature is greater than or equal to 740 ℃;
The difference between the first preset temperature and the second preset temperature is less than or equal to 30 ℃.
10. The method for depositing a thin film according to claim 8, wherein,
The preset times are 2-4 times;
the second preset time is 5-10 min.
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