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CN118688399A - A malodorous gas detection device and a gas detection and cross-interference correction method - Google Patents

A malodorous gas detection device and a gas detection and cross-interference correction method Download PDF

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CN118688399A
CN118688399A CN202410794429.6A CN202410794429A CN118688399A CN 118688399 A CN118688399 A CN 118688399A CN 202410794429 A CN202410794429 A CN 202410794429A CN 118688399 A CN118688399 A CN 118688399A
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humidity
data
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sensor unit
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王飞
刘晓娟
张英振
李明宇
李鲁成
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Qingdao Laoying Haina Photoelectric Environmental Protection Group Co ltd
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N33/0004Gaseous mixtures, e.g. polluted air
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    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0031General constructional details of gas analysers, e.g. portable test equipment concerning the detector comprising two or more sensors, e.g. a sensor array
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N33/0067General constructional details of gas analysers, e.g. portable test equipment concerning the measuring method or the display, e.g. intermittent measurement or digital display by measuring the rate of variation of the concentration
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Abstract

本发明提供一种恶臭气体检测装置及气体检测及交叉干扰修正方法,该装置包括传感器气室、电路板以及通信接口,在容纳腔室中设置有多个传感器单元、密封垫,密封垫位于传感器气室与电路板之间,以确保传感器气室内部的密封性,多个传感器单元用于检测不同种类的恶臭气体,在电路板上设有温湿度传感器,用于测量电路板周围的温湿度环境,在电路板上集成有处理器,用于接收来自各个传感器单元的数据,进行处理和标定;处理器还用于通过通信接口与外部设备进行串口通信,将处理后的数据直接输出。本发明能够在复杂环境下准确检测各种恶臭气体,通过实时检测工况的温湿度,进行温湿度补偿,使用交叉干扰修正算法,提高了检测的准确性和可靠性。

The present invention provides a malodorous gas detection device and a gas detection and cross-interference correction method, the device includes a sensor air chamber, a circuit board and a communication interface, a plurality of sensor units and a sealing gasket are arranged in a receiving chamber, the sealing gasket is located between the sensor air chamber and the circuit board to ensure the sealing inside the sensor air chamber, the plurality of sensor units are used to detect different types of malodorous gases, a temperature and humidity sensor is arranged on the circuit board to measure the temperature and humidity environment around the circuit board, a processor is integrated on the circuit board to receive data from each sensor unit, process and calibrate; the processor is also used to communicate with an external device via a communication interface through a serial port, and directly output the processed data. The present invention can accurately detect various malodorous gases in a complex environment, and improve the accuracy and reliability of detection by real-time detection of the temperature and humidity of the working conditions, temperature and humidity compensation, and the use of a cross-interference correction algorithm.

Description

一种恶臭气体检测装置及气体检测及交叉干扰修正方法A malodorous gas detection device and a gas detection and cross-interference correction method

技术领域Technical Field

本发明涉及气体检测技术领域,具体涉及一种恶臭气体检测装置以及应用该装置的气体检测及交叉干扰修正方法。The present invention relates to the technical field of gas detection, and in particular to a malodorous gas detection device and a gas detection and cross-interference correction method using the device.

背景技术Background Art

迄今为止,凭人的嗅觉即能感觉到的恶臭物质有4000多种,其中对人体健康危害较大的有硫醇类、氨、硫化氢、二甲基硫、三甲胺、甲醛、苯乙烯、铬酸和酚类等。So far, there are more than 4,000 kinds of malodorous substances that can be detected by human sense of smell. Among them, the ones that are more harmful to human health include thiols, ammonia, hydrogen sulfide, dimethyl sulfide, trimethylamine, formaldehyde, styrene, chromic acid and phenols.

恶臭气体检测器原理为:当目标气体流经气体传感器时,会形成一种信号,仪器处理器接收到信号后会通过显示模块展示出结果。恶臭气体检测器所出的臭气浓度OU多为通过每个传感器测量数据进行整合计算出臭气浓度OU。但由于这些传感器存在交叉干扰和温度干扰问题,使得测量数据不准确,从而导致计算出的OU值偏差较大。The principle of the odor gas detector is: when the target gas flows through the gas sensor, a signal is generated. After the instrument processor receives the signal, it will display the result through the display module. The odor concentration OU output by the odor gas detector is mostly calculated by integrating the measurement data of each sensor. However, due to the cross-interference and temperature interference problems of these sensors, the measurement data is inaccurate, resulting in a large deviation in the calculated OU value.

同时,恶臭气体的成分复杂,少则十几种,多达几十种甚至上百种,常见的恶臭物质包括硫化氢、氨、醛类、酮类、醇类、酯类、有机硫、有机胺、有机酸类、芳香烃类、萜烯类等,使用氨气、三甲胺、硫化氢、甲硫醇、甲硫醚、二甲二硫醚、二硫化碳、苯乙烯和臭气浓度这种“8+1”组合不能充分体现恶臭污染,检测不够全面。At the same time, the composition of malodorous gases is complex, ranging from a dozen to dozens or even hundreds of species. Common malodorous substances include hydrogen sulfide, ammonia, aldehydes, ketones, alcohols, esters, organic sulfur, organic amines, organic acids, aromatic hydrocarbons, terpenes, etc. The "8+1" combination of ammonia, trimethylamine, hydrogen sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide, styrene and odor concentration cannot fully reflect the odor pollution, and the detection is not comprehensive enough.

便携式的恶臭检测仪器大多采用电化学传感器模组来进行恶臭气体成分的检测,存在温湿度影响、交叉干扰问题,导致恶臭气体浓度数值不准确。Most portable odor detection instruments use electrochemical sensor modules to detect odor gas components, which are affected by temperature and humidity and cross-interference, resulting in inaccurate odor gas concentration values.

发明内容Summary of the invention

为解决现有技术中存在的上述问题,本发明的目的在于提供一种恶臭气体检测装置及气体检测及交叉干扰修正方法,该装置为采用一体式设计的气体检测装置,自带气室和处理器,并能通过串口通信直接输出OU值信号;该方法通过实时检测工况的温湿度,进行温湿度补偿,使用交叉干扰修正算法,提高了检测的准确性和可靠性。In order to solve the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide a malodorous gas detection device and a gas detection and cross-interference correction method. The device is a gas detection device with an integrated design, which has its own gas chamber and processor, and can directly output OU value signals through serial port communication; the method improves the accuracy and reliability of detection by real-time detection of the temperature and humidity of the working conditions, performing temperature and humidity compensation, and using a cross-interference correction algorithm.

本发明通过以下技术方案来实现上述目的:The present invention achieves the above-mentioned purpose through the following technical solutions:

一种恶臭气体检测装置,包括:A malodorous gas detection device, comprising:

传感器气室、电路板以及通信接口,所述传感器气室与所述电路板盖合形成一容纳腔室,在所述容纳腔室中设置有多个传感器单元、密封垫,所述密封垫位于传感器气室与电路板之间,以确保所述传感器气室内部的密封性,多个所述传感器单元用于检测不同种类的恶臭气体,在所述电路板上设有一个或多个温湿度传感器,用于测量电路板周围的温湿度环境,在所述电路板上集成有处理器,所述处理器用于接收来自各个传感器单元的数据,进行处理和标定;所述处理器还用于通过所述通信接口与外部设备进行串口通信,将处理后的数据直接输出;A sensor air chamber, a circuit board and a communication interface, wherein the sensor air chamber and the circuit board are covered to form a receiving chamber, wherein a plurality of sensor units and a sealing gasket are arranged in the receiving chamber, wherein the sealing gasket is located between the sensor air chamber and the circuit board to ensure the sealing inside the sensor air chamber, wherein the plurality of sensor units are used to detect different types of malodorous gases, wherein one or more temperature and humidity sensors are arranged on the circuit board to measure the temperature and humidity environment around the circuit board, wherein a processor is integrated on the circuit board, wherein the processor is used to receive data from each sensor unit, and to process and calibrate the data; wherein the processor is also used to perform serial communication with an external device through the communication interface, and directly output the processed data;

其中,将多个传感器单元集成为传感器阵列,该阵列分别对不同恶臭气体有不同的响应,分为A/B/C三种传感器单元,包括:A传感器单元用于对烟雾、酒精类物质响应灵敏;B传感器单元用于对VOC、氨气、硫化氢类物质响应灵敏;C传感器单元用于对三甲胺、甲基硫醇类物质响应灵敏。Among them, multiple sensor units are integrated into a sensor array, which has different responses to different odorous gases and is divided into three sensor units: A/B/C, including: A sensor unit is used to respond sensitively to smoke and alcohol substances; B sensor unit is used to respond sensitively to VOC, ammonia, and hydrogen sulfide substances; C sensor unit is used to respond sensitively to trimethylamine and methyl mercaptan substances.

根据本发明提供的一种恶臭气体检测装置,所述A传感器单元、B传感器单元、C传感器单元分别安装在所述传感器气室内,通过所述电路板上的接口与处理器连接,所述处理器接收来自A/B/C三种传感器单元的数据,并对这些数据进行处理、标定和补偿;According to a malodorous gas detection device provided by the present invention, the A sensor unit, the B sensor unit, and the C sensor unit are respectively installed in the sensor air chamber, and are connected to the processor through the interface on the circuit board. The processor receives data from the three sensor units A/B/C, and processes, calibrates and compensates the data;

其中,当传感器单元对某种气体的响应与臭气浓度之间存在线性或非线性关系时,拟合确定每种传感器单元对臭气浓度的响应系数K;读取传感器单元的原始数据、臭气浓度、温湿度数据;使用系数K对传感器单元的原始数据进行补偿,得到补偿后的浓度值;根据温湿度数据对补偿后的浓度值进行进一步补偿。When there is a linear or nonlinear relationship between the response of the sensor unit to a certain gas and the odor concentration, the response coefficient K of each sensor unit to the odor concentration is determined by fitting; the original data, odor concentration, temperature and humidity data of the sensor unit are read; the original data of the sensor unit is compensated using the coefficient K to obtain the compensated concentration value; and the compensated concentration value is further compensated according to the temperature and humidity data.

一种气体检测及交叉干扰修正方法,该方法应用于上述的恶臭气体检测装置,其包括以下步骤:A gas detection and cross-interference correction method, which is applied to the above-mentioned malodorous gas detection device, comprises the following steps:

确定温度补偿曲线;Determine the temperature compensation curve;

确定湿度补偿曲线;Determine the humidity compensation curve;

通入纯净空气,等待各个传感器单元的原始数据稳定,判断当前环境条件下是否需要温湿度补偿,如需要,按照获取到的补偿曲线进行温湿度补偿;Let in pure air, wait for the raw data of each sensor unit to stabilize, and determine whether temperature and humidity compensation is required under the current environmental conditions. If necessary, perform temperature and humidity compensation according to the obtained compensation curve;

记录各个传感器单元此时的原始数据作为零点,为后续的气体浓度检测提供参考;The raw data of each sensor unit at this time is recorded as the zero point to provide a reference for subsequent gas concentration detection;

依次通入各个传感器单元对应的不同浓度的标准气体;The standard gases of different concentrations corresponding to the various sensor units are introduced in sequence;

自动记录各个传感器单元对通入标准气体的响应数据,并建立每个传感器单元对不同浓度的气体响应曲线;Automatically record the response data of each sensor unit to the standard gas, and establish the response curve of each sensor unit to the gas of different concentrations;

当数据数值稳定后,标定对应标气的传感器单元,确保传感器输出与实际气体浓度相匹配;When the data value is stable, calibrate the sensor unit corresponding to the standard gas to ensure that the sensor output matches the actual gas concentration;

通过标定过程,建立所有传感器单元对不同浓度的各种气体的响应曲线库,该响应曲线库包含有传感器单元对不同气体在不同浓度下的响应数据;Through the calibration process, a response curve library of all sensor units to various gases at different concentrations is established, and the response curve library contains the response data of the sensor units to different gases at different concentrations;

当实际检测时,通过实时监测和分析传感器的原始数据,利用已建立的响应曲线库来分析可能存在的交叉干扰;During actual detection, the raw data of the sensor is monitored and analyzed in real time, and the established response curve library is used to analyze possible cross-interference;

当检测到某个传感器单元的响应超出其对应气体的正常响应范围时,分析其他传感器是否也有响应,从而识别出交叉干扰;When it is detected that the response of a sensor unit exceeds the normal response range of its corresponding gas, it analyzes whether other sensors also respond, thereby identifying cross-interference;

根据交叉干扰的情况,依据响应曲线库进行交叉干扰的修正,提高检测结果的准确性和可靠性。According to the cross-interference situation, the cross-interference is corrected according to the response curve library to improve the accuracy and reliability of the detection results.

根据本发明提供的一种气体检测及交叉干扰修正方法,所述确定温度补偿曲线,包括:According to a gas detection and cross-interference correction method provided by the present invention, the determining of the temperature compensation curve comprises:

确保传感器单元处于无干扰的环境中,通入纯净空气,等待传感器单元原始数据稳定下来;Make sure the sensor unit is in an interference-free environment, let in pure air, and wait for the raw data of the sensor unit to stabilize;

使用温度控制设备将环境温度稳定在20℃,作为参考温度点;Use temperature control equipment to stabilize the ambient temperature at 20°C as the reference temperature point;

通入确定浓度的标气,在不同温度点读取传感器的原始数据;Introduce standard gas of a certain concentration and read the original data of the sensor at different temperature points;

使用收集到的数据,确定温度补偿曲线;Using the collected data, determine the temperature compensation curve;

当传感器在不同温度下工作时,使用温度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor operates at different temperatures, temperature compensation is used to correct the sensor's raw data to obtain more accurate gas concentration readings.

根据本发明提供的一种气体检测及交叉干扰修正方法,所述确定湿度补偿曲线,包括:According to a gas detection and cross-interference correction method provided by the present invention, the determination of the humidity compensation curve includes:

确保传感器单元处于无干扰的环境中,通入纯净空气,等待传感器原始数据稳定;Make sure the sensor unit is in an interference-free environment, let in pure air, and wait for the sensor raw data to stabilize;

使用湿度控制设备将环境湿度稳定在50%RH,作为参考湿度点;Use humidity control equipment to stabilize the ambient humidity at 50% RH as the reference humidity point;

通入确定浓度的标气,在不同湿度点读取传感器的原始数据Introduce standard gas of a certain concentration and read the original data of the sensor at different humidity points

使用收集到的数据,确定湿度补偿曲线;Using the collected data, determine the humidity compensation curve;

当传感器在不同湿度下工作时,使用湿度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor works under different humidity, humidity compensation is used to correct the raw data of the sensor to obtain more accurate gas concentration readings.

根据本发明提供的一种气体检测及交叉干扰修正方法,还执行:将多个传感器单元集成为传感器阵列,包括:According to a gas detection and cross-interference correction method provided by the present invention, the method further comprises: integrating a plurality of sensor units into a sensor array, comprising:

根据检测需求,选择具有不同特异性的A/B/C三种传感单元,包括电化学传感器、光离子化传感器以及半导体传感器;According to the detection requirements, three types of sensing units A/B/C with different specificities are selected, including electrochemical sensors, photoionization sensors and semiconductor sensors;

在基板上固定电极材料;fixing an electrode material on a substrate;

在电极表面修饰特定的识别元件;Modify specific recognition elements on the electrode surface;

将电化学传感器、光离子化传感器以及半导体传感器按照排列布局集成在一个阵列上,形成传感器阵列。Electrochemical sensors, photoionization sensors and semiconductor sensors are integrated into an array according to an arrangement layout to form a sensor array.

根据本发明提供的一种气体检测及交叉干扰修正方法,对每个PID传感器进行校准,确保其在不同浓度下的响应准确可靠;According to a gas detection and cross-interference correction method provided by the present invention, each PID sensor is calibrated to ensure that its response at different concentrations is accurate and reliable;

对整个PID阵列进行测试,验证其性能是否满足检测需求。The entire PID array is tested to verify whether its performance meets the detection requirements.

根据本发明提供的一种气体检测及交叉干扰修正方法,所述将多个传感器单元集成为传感器阵列,还包括:According to a gas detection and cross-interference correction method provided by the present invention, the plurality of sensor units are integrated into a sensor array, further comprising:

将传感器阵列物理地整合在传感器气室中;physically integrating the sensor array into the sensor chamber;

开发相应的数据采集和处理软件,能够同时接收电化学传感器、光离子化传感器以及半导体传感器的数据;Develop corresponding data acquisition and processing software that can simultaneously receive data from electrochemical sensors, photoionization sensors, and semiconductor sensors;

对整合后的传感器阵列进行系统测试,验证其在不同条件下的检测性能和准确性;Conduct system testing on the integrated sensor array to verify its detection performance and accuracy under different conditions;

形成电化学传感器、光离子化传感器和半导体传感器阵列,该阵列能够同时检测多种气体组分,包括恶臭气体和挥发性有机化合物。Electrochemical sensors, photoionization sensors and semiconductor sensor arrays are formed, which can simultaneously detect multiple gas components, including odorous gases and volatile organic compounds.

根据本发明提供的一种气体检测及交叉干扰修正方法,在判断是否需要温度补偿时,若需要,根据确定的温度补偿曲线计算得出温度补偿后的各个传感器浓度;According to a gas detection and cross-interference correction method provided by the present invention, when determining whether temperature compensation is required, if necessary, the concentration of each sensor after temperature compensation is calculated according to a determined temperature compensation curve;

在判断是否需要湿度补偿时,若需要,根据确定的湿度补偿曲线计算得出湿度补偿后的各个传感器浓度;When determining whether humidity compensation is required, if necessary, the concentration of each sensor after humidity compensation is calculated according to the determined humidity compensation curve;

判断是否需要进行交叉干扰消除,若不需要,得到最终的检测浓度值,若需要,将当前温湿度补偿后的浓度值与响应曲线库做匹配,若与响应曲线库中的数值匹配相关性大于设定数值后,对浓度值进行修正,得到最终的检测浓度值。Determine whether cross-interference elimination is needed. If not, get the final detection concentration value. If necessary, match the current temperature and humidity compensated concentration value with the response curve library. If the correlation with the value in the response curve library is greater than the set value, correct the concentration value to get the final detection concentration value.

根据本发明提供的一种气体检测及交叉干扰修正方法,在建立响应曲线库时,对采集到的原始数据进行清洗和预处理,去除异常值和噪声;According to a gas detection and cross-interference correction method provided by the present invention, when establishing a response curve library, the collected raw data is cleaned and preprocessed to remove abnormal values and noise;

使用线性回归或多项式拟合对传感器响应与气体浓度之间的关系进行拟合,得到响应曲线;Use linear regression or polynomial fitting to fit the relationship between sensor response and gas concentration to obtain a response curve;

分析响应曲线的特性;Analyze the characteristics of the response curve;

将每个传感器单元对不同气体在不同浓度下的响应曲线整合成一个数据库或表格,形成响应曲线库。The response curves of each sensor unit to different gases at different concentrations are integrated into a database or table to form a response curve library.

由此可见,相比较现有技术,本发明提出的恶臭气体检测装置采用一体式设计,集气室、传感单元、PCB电路板于一体,其中气室和电路板间有密封垫进行密封;气室内的电路板上含有温湿度传感器,用于对测量数据进行温湿度补偿;电路板上有处理器,对每个测量单元数据进行处理和标定,此外可通过串口通信将OU值信号直接输出。其中,三种传感单元分别对不同恶臭气体有不同的响应,分为A/B/C三种传感单元。如A传感单元对烟雾、酒精等物质响应灵敏;B对VOC、氨气、硫化氢等物质响应灵敏;C对三甲胺、甲基硫醇类物质响应灵敏,能够在复杂环境下准确检测各种恶臭气体。It can be seen that compared with the prior art, the malodorous gas detection device proposed in the present invention adopts an integrated design, integrating an air chamber, a sensor unit, and a PCB circuit board, wherein a gasket is used to seal the air chamber and the circuit board; the circuit board in the air chamber contains a temperature and humidity sensor for temperature and humidity compensation of the measurement data; there is a processor on the circuit board to process and calibrate the data of each measurement unit, and the OU value signal can be directly output through serial communication. Among them, the three sensor units have different responses to different malodorous gases, and are divided into three types of sensor units A/B/C. For example, sensor unit A responds sensitively to substances such as smoke and alcohol; B responds sensitively to substances such as VOC, ammonia, and hydrogen sulfide; C responds sensitively to trimethylamine and methyl mercaptan, and can accurately detect various malodorous gases in complex environments.

本发明提出的气体检测及交叉干扰修正方法引入一种新的交叉干扰修正算法,可以有效识别并修正传感器间的交叉干扰,提高了检测结果的准确性和可靠性;本发明配备了温湿度传感器,用进行实时监测和补偿,消除了环境因素对恶臭气体检测结果的影响,提高了仪器在不同环境条件下的稳定性和准确性;本发明采用电化学、光离子化、半导体传感器阵列,增加VOCs检测,可以检测除8种确定的恶臭气体组分之外的挥发性有机物类恶臭气体,覆盖更广泛的气体组分,有效提高了检测的全面性和恶臭浓度的准确性,并有效修正交叉干扰的影响,为环境保护和公共安全提供有力支持。The gas detection and cross-interference correction method proposed in the present invention introduces a new cross-interference correction algorithm, which can effectively identify and correct the cross-interference between sensors, thereby improving the accuracy and reliability of the detection results; the present invention is equipped with temperature and humidity sensors for real-time monitoring and compensation, eliminating the influence of environmental factors on the odor gas detection results, and improving the stability and accuracy of the instrument under different environmental conditions; the present invention adopts electrochemical, photoionization, and semiconductor sensor arrays, and adds VOCs detection, which can detect volatile organic odor gases in addition to the 8 determined odor gas components, covering a wider range of gas components, effectively improving the comprehensiveness of detection and the accuracy of odor concentration, and effectively correcting the influence of cross-interference, providing strong support for environmental protection and public safety.

下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明一种恶臭气体检测装置实施例的结构示意图。FIG1 is a schematic structural diagram of an embodiment of a malodorous gas detection device of the present invention.

图2是本发明一种恶臭气体检测装置实施例中关于A传感单元灵敏度特性和温湿度特性的示意图。FIG. 2 is a schematic diagram of the sensitivity characteristics and temperature and humidity characteristics of the A sensing unit in an embodiment of a malodorous gas detection device of the present invention.

图3是本发明一种恶臭气体检测装置实施例中关于B传感单元灵敏度特性和温湿度特性的示意图。FIG3 is a schematic diagram of the sensitivity characteristics and temperature and humidity characteristics of the B sensing unit in an embodiment of a malodorous gas detection device of the present invention.

图4是本发明一种恶臭气体检测装置实施例中关于C传感单元灵敏度特性和温湿度特性的示意图。FIG. 4 is a schematic diagram of the sensitivity characteristics and temperature and humidity characteristics of the C sensing unit in an embodiment of a malodorous gas detection device of the present invention.

图5是本发明一种气体检测及交叉干扰修正方法实施例的流程图。FIG. 5 is a flow chart of an embodiment of a gas detection and cross-interference correction method of the present invention.

图6是本发明一种气体检测及交叉干扰修正方法实施例中关于确定温度补偿曲线的流程图。FIG. 6 is a flow chart of determining a temperature compensation curve in an embodiment of a gas detection and cross-interference correction method of the present invention.

图7是本发明一种气体检测及交叉干扰修正方法实施例中关于确定湿度补偿曲线的流程图。FIG. 7 is a flow chart of determining a humidity compensation curve in an embodiment of a gas detection and cross-interference correction method of the present invention.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

一种恶臭气体检测装置实施例An embodiment of a malodorous gas detection device

参见图1,本实施例所提供的一种恶臭气体检测装置,包括:传感器气室1、电路板5以及通信接口6,传感器气室1与电路板5盖合形成一容纳腔室,在容纳腔室中设置有多个传感器单元3、密封垫2,密封垫2位于传感器气室1与电路板5之间,以确保传感器气室1内部的密封性,多个传感器单元3用于检测不同种类的恶臭气体,在电路板5上设有一个或多个温湿度传感器4,用于测量电路板5周围的温湿度环境,在电路板5上集成有处理器,处理器用于接收来自各个传感器单元3的数据,进行处理和标定;处理器还用于通过通信接口6与外部设备进行串口通信,将处理后的数据直接输出。Referring to Figure 1, a malodorous gas detection device provided in this embodiment includes: a sensor air chamber 1, a circuit board 5 and a communication interface 6. The sensor air chamber 1 and the circuit board 5 are covered to form a accommodating chamber. A plurality of sensor units 3 and a sealing gasket 2 are arranged in the accommodating chamber. The sealing gasket 2 is located between the sensor air chamber 1 and the circuit board 5 to ensure the sealing inside the sensor air chamber 1. The plurality of sensor units 3 are used to detect different types of malodorous gases. One or more temperature and humidity sensors 4 are arranged on the circuit board 5 to measure the temperature and humidity environment around the circuit board 5. A processor is integrated on the circuit board 5. The processor is used to receive data from each sensor unit 3, and perform processing and calibration. The processor is also used to perform serial port communication with an external device through the communication interface 6, and directly output the processed data.

本实施例的传感器气室1用于容纳待检测的气体样本,确保气体样本与传感器单元3之间的有效接触,与电路板5盖合形成一个密闭的容纳腔室,保护内部组件免受外部环境的干扰。The sensor gas chamber 1 of this embodiment is used to accommodate the gas sample to be detected, ensure the effective contact between the gas sample and the sensor unit 3, and cover the circuit board 5 to form a closed accommodating chamber to protect the internal components from interference from the external environment.

本实施例的密封垫2位于传感器气室1与电路板5之间,确保传感器气室1内部的密封性,防止气体泄漏或外部气体干扰。The sealing gasket 2 of this embodiment is located between the sensor air chamber 1 and the circuit board 5 to ensure the sealing inside the sensor air chamber 1 and prevent gas leakage or external gas interference.

本实施例的通信接口6用于连接外部设备,如电脑、数据记录仪等。通过串口通信,将处理后的数据直接输出给外部设备,方便用户进行实时监测、数据分析和存储。The communication interface 6 of this embodiment is used to connect external devices, such as computers, data recorders, etc. Through serial communication, the processed data is directly output to the external device, which is convenient for users to perform real-time monitoring, data analysis and storage.

其中,将多个传感器单元3集成为传感器阵列,该阵列分别对不同恶臭气体有不同的响应,分为A/B/C三种传感器单元,包括:A传感器单元用于对烟雾、酒精类物质响应灵敏;B传感器单元用于对VOC、氨气、硫化氢类物质响应灵敏;C传感器单元用于对三甲胺、甲基硫醇类物质响应灵敏。其中,A传感器单元为电化学传感器,B传感器单元为光离子化传感器,C传感器单元为半导体传感器,三种传感单元灵敏度特性和温湿度特性分别如图2、3、4所示。Among them, multiple sensor units 3 are integrated into a sensor array, which has different responses to different malodorous gases, and is divided into three sensor units A/B/C, including: A sensor unit is used to respond sensitively to smoke and alcohol substances; B sensor unit is used to respond sensitively to VOC, ammonia, hydrogen sulfide substances; C sensor unit is used to respond sensitively to trimethylamine and methyl mercaptan substances. Among them, the A sensor unit is an electrochemical sensor, the B sensor unit is a photoionization sensor, and the C sensor unit is a semiconductor sensor. The sensitivity characteristics and temperature and humidity characteristics of the three sensor units are shown in Figures 2, 3, and 4 respectively.

在本实施例中,A传感器单元、B传感器单元、C传感器单元分别安装在传感器气室1内,通过电路板5上的接口与处理器连接,处理器接收来自A/B/C三种传感器单元的数据,并对这些数据进行处理、标定和补偿。In this embodiment, sensor unit A, sensor unit B, and sensor unit C are respectively installed in the sensor air chamber 1, and are connected to the processor through the interface on the circuit board 5. The processor receives data from the three sensor units A/B/C, and processes, calibrates, and compensates the data.

根据《恶臭污染物排放标准》GB 14554-93中,对八种恶臭气体的排放量、现有和新建企业的厂界浓度进行了规定。其中,当传感器单元3对某种气体的响应与臭气浓度之间存在线性或非线性关系时,拟合确定每种传感器单元3对臭气浓度的响应系数K;读取传感器单元3的原始数据、臭气浓度、温湿度数据;使用系数K对传感器单元3的原始数据进行补偿,得到补偿后的浓度值;根据温湿度数据对补偿后的浓度值进行进一步补偿。According to the "Emission Standard of Odor Pollutants" GB 14554-93, the emission of eight odorous gases and the concentration at the factory boundary of existing and newly built enterprises are regulated. Among them, when there is a linear or nonlinear relationship between the response of the sensor unit 3 to a certain gas and the odor concentration, the response coefficient K of each sensor unit 3 to the odor concentration is determined by fitting; the raw data, odor concentration, temperature and humidity data of the sensor unit 3 are read; the raw data of the sensor unit 3 is compensated by using the coefficient K to obtain the compensated concentration value; the compensated concentration value is further compensated according to the temperature and humidity data.

综上可得,本发明提出的恶臭气体检测装置采用一体式设计,集气室、传感单元、PCB电路板于一体,其中气室和电路板间有密封垫进行密封;气室内的电路板上含有温湿度传感器,用于对测量数据进行温湿度补偿;电路板上有处理器,对每个测量单元数据进行处理和标定,此外可通过串口通信将OU值信号直接输出。其中,三种传感单元分别对不同恶臭气体有不同的响应,分为A/B/C三种传感单元。如A传感单元对烟雾、酒精等物质响应灵敏;B对VOC、氨气、硫化氢等物质响应灵敏;C对三甲胺、甲基硫醇类物质响应灵敏,能够在复杂环境下准确检测各种恶臭气体。In summary, the malodorous gas detection device proposed in the present invention adopts an integrated design, integrating an air chamber, a sensor unit, and a PCB circuit board, wherein a gasket is provided between the air chamber and the circuit board for sealing; the circuit board in the air chamber contains a temperature and humidity sensor for temperature and humidity compensation of the measurement data; there is a processor on the circuit board to process and calibrate the data of each measurement unit, and the OU value signal can be directly output through serial communication. Among them, the three sensor units have different responses to different malodorous gases, respectively, and are divided into three types of sensor units A/B/C. For example, sensor unit A responds sensitively to substances such as smoke and alcohol; B responds sensitively to substances such as VOC, ammonia, and hydrogen sulfide; C responds sensitively to trimethylamine and methyl mercaptan, and can accurately detect various malodorous gases in complex environments.

另外,本发明的检测装置可设置走航模式,搭配无人走航车进行实时检测,将位置信息、检测过程数据和结果数据上传至平台,可以得到全面有效的检测数据。In addition, the detection device of the present invention can be set in a cruise mode and used with an unmanned cruise vehicle to perform real-time detection, and the location information, detection process data and result data can be uploaded to the platform to obtain comprehensive and effective detection data.

一种气体检测及交叉干扰修正方法实施例A gas detection and cross-interference correction method embodiment

如图5所示,本实施例提供的一种气体检测及交叉干扰修正方法,该方法应用于上述的恶臭气体检测装置,其包括以下步骤:As shown in FIG5 , this embodiment provides a gas detection and cross-interference correction method, which is applied to the above-mentioned malodorous gas detection device and includes the following steps:

步骤S1,确定温度补偿曲线;Step S1, determining a temperature compensation curve;

步骤S2,确定湿度补偿曲线;Step S2, determining a humidity compensation curve;

步骤S3,通入纯净空气,等待各个传感器单元3的原始数据稳定,判断当前环境条件下是否需要温湿度补偿,如需要,按照获取到的补偿曲线进行温湿度补偿;Step S3, introducing pure air, waiting for the original data of each sensor unit 3 to be stable, judging whether temperature and humidity compensation is required under the current environmental conditions, and if necessary, performing temperature and humidity compensation according to the obtained compensation curve;

步骤S4,记录各个传感器单元3此时的原始数据作为零点,为后续的气体浓度检测提供参考;Step S4, recording the raw data of each sensor unit 3 at this time as the zero point to provide a reference for subsequent gas concentration detection;

步骤S5,依次通入各个传感器单元3对应的不同浓度的标准气体;Step S5, introducing standard gases of different concentrations corresponding to the various sensor units 3 in sequence;

步骤S6,自动记录各个传感器单元3对通入标准气体的响应数据,并建立每个传感器单元3对不同浓度的气体响应曲线;Step S6, automatically recording the response data of each sensor unit 3 to the introduction of standard gas, and establishing a response curve of each sensor unit 3 to gases of different concentrations;

步骤S7,当数据数值稳定后,标定对应标气的传感器单元3,确保传感器输出与实际气体浓度相匹配;Step S7, when the data value is stable, calibrate the sensor unit 3 corresponding to the standard gas to ensure that the sensor output matches the actual gas concentration;

步骤S8,通过标定过程,建立所有传感器单元3对不同浓度的各种气体的响应曲线库,该响应曲线库包含有传感器单元3对不同气体在不同浓度下的响应数据;Step S8, establishing a response curve library of all sensor units 3 to various gases at different concentrations through a calibration process, wherein the response curve library contains response data of the sensor units 3 to different gases at different concentrations;

步骤S9,当实际检测时,通过实时监测和分析传感器的原始数据,利用已建立的响应曲线库来分析可能存在的交叉干扰;Step S9, when actually detecting, by real-time monitoring and analyzing the raw data of the sensor, using the established response curve library to analyze possible cross interference;

步骤S10,当检测到某个传感器单元3的响应超出其对应气体的正常响应范围时,分析其他传感器是否也有响应,从而识别出交叉干扰;Step S10, when it is detected that the response of a certain sensor unit 3 exceeds the normal response range of its corresponding gas, analyzing whether other sensors also respond, thereby identifying cross interference;

步骤S11,根据交叉干扰的情况,依据响应曲线库进行交叉干扰的修正,提高检测结果的准确性和可靠性。Step S11, according to the cross interference situation, the cross interference is corrected according to the response curve library to improve the accuracy and reliability of the detection result.

在上述步骤S1中,如图6所示,确定温度补偿曲线,包括:In the above step S1, as shown in FIG6 , determining a temperature compensation curve includes:

确保传感器单元3处于无干扰的环境中,通入纯净空气,等待传感器单元3原始数据稳定下来;Ensure that the sensor unit 3 is in an environment without interference, let in pure air, and wait for the raw data of the sensor unit 3 to stabilize;

使用温度控制设备将环境温度稳定在20℃,作为参考温度点;Use temperature control equipment to stabilize the ambient temperature at 20°C as the reference temperature point;

通入确定浓度的标气,在不同温度点读取传感器的原始数据;Introduce standard gas of a certain concentration and read the original data of the sensor at different temperature points;

使用收集到的数据,确定温度补偿曲线;Using the collected data, determine the temperature compensation curve;

当传感器在不同温度下工作时,使用温度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor operates at different temperatures, temperature compensation is used to correct the sensor's raw data to obtain more accurate gas concentration readings.

在上述步骤S2中,如图7所示,确定湿度补偿曲线,包括:In the above step S2, as shown in FIG7 , determining a humidity compensation curve includes:

确保传感器单元3处于无干扰的环境中,通入纯净空气,等待传感器原始数据稳定;Ensure that the sensor unit 3 is in an interference-free environment, let in pure air, and wait for the sensor raw data to stabilize;

使用湿度控制设备将环境湿度稳定在50%RH,作为参考湿度点;Use humidity control equipment to stabilize the ambient humidity at 50% RH as the reference humidity point;

通入确定浓度的标气,在不同湿度点读取传感器的原始数据Introduce standard gas of a certain concentration and read the original data of the sensor at different humidity points

使用收集到的数据,确定湿度补偿曲线;Using the collected data, determine the humidity compensation curve;

当传感器在不同湿度下工作时,使用湿度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor works under different humidity, humidity compensation is used to correct the raw data of the sensor to obtain more accurate gas concentration readings.

在本实施例中,还执行:将多个传感器单元3集成为传感器阵列,这些传感器具有不同的特异性,能够同时检测出不同的恶臭气体成分,其具体包括:In this embodiment, the following is further performed: integrating multiple sensor units 3 into a sensor array, wherein these sensors have different specificities and can simultaneously detect different malodorous gas components, which specifically include:

根据检测需求,选择具有不同特异性的A/B/C三种传感单元,包括电化学传感器、光离子化传感器以及半导体传感器;According to the detection requirements, three types of sensing units A/B/C with different specificities are selected, including electrochemical sensors, photoionization sensors and semiconductor sensors;

在基板上固定电极材料;fixing an electrode material on a substrate;

在电极表面修饰特定的识别元件;Modify specific recognition elements on the electrode surface;

将电化学传感器、光离子化传感器以及半导体传感器按照排列布局集成在一个阵列上,形成传感器阵列。Electrochemical sensors, photoionization sensors and semiconductor sensors are integrated into an array according to an arrangement layout to form a sensor array.

在本实施例中,对每个PID传感器进行校准,确保其在不同浓度下的响应准确可靠;对整个PID阵列进行测试,验证其性能是否满足检测需求。In this embodiment, each PID sensor is calibrated to ensure that its response at different concentrations is accurate and reliable; the entire PID array is tested to verify whether its performance meets the detection requirements.

然后,将传感器阵列物理地整合在传感器气室中;开发相应的数据采集和处理软件,能够同时接收电化学传感器、光离子化传感器以及半导体传感器的数据;对整合后的传感器阵列进行系统测试,验证其在不同条件下的检测性能和准确性;形成电化学传感器、光离子化传感器和半导体传感器阵列,该阵列能够同时检测多种气体组分,包括恶臭气体和挥发性有机化合物。Then, the sensor array is physically integrated into the sensor chamber; corresponding data acquisition and processing software is developed, which can simultaneously receive data from electrochemical sensors, photoionization sensors and semiconductor sensors; the integrated sensor array is systematically tested to verify its detection performance and accuracy under different conditions; and an array of electrochemical sensors, photoionization sensors and semiconductor sensors is formed, which can simultaneously detect multiple gas components, including odorous gases and volatile organic compounds.

在上述步骤S5中,通入被测气体,读取每个传感器的原始值,读取当前环境的温湿度、大气压,通过传感器的原始值根据标定时记录的零点、标定参数和响应曲线计算出各个传感器的原始浓度。In the above step S5, the gas to be measured is introduced, the original value of each sensor is read, the temperature, humidity and atmospheric pressure of the current environment are read, and the original concentration of each sensor is calculated based on the original value of the sensor according to the zero point, calibration parameters and response curve recorded during calibration.

在上述步骤S3中,本实施例配备了温湿度传感器4,用于实时监测环境的温度和湿度,通过对温湿度数据进行实时监测和补偿,可以有效消除环境因素对恶臭气体检测结果的影响,从而提高检测结果的稳定性和准确性。In the above step S3, this embodiment is equipped with a temperature and humidity sensor 4 for real-time monitoring of the temperature and humidity of the environment. By real-time monitoring and compensation of the temperature and humidity data, the influence of environmental factors on the odorous gas detection results can be effectively eliminated, thereby improving the stability and accuracy of the detection results.

在上述步骤S3中,在判断是否需要温度补偿时,若需要,根据确定的温度补偿曲线计算得出温度补偿后的各个传感器浓度;在判断是否需要湿度补偿时,若需要,根据确定的湿度补偿曲线计算得出湿度补偿后的各个传感器浓度;判断是否需要进行交叉干扰消除,若不需要,得到最终的检测浓度值,若需要,将当前温湿度补偿后的浓度值与响应曲线库做匹配,若与响应曲线库中的数值匹配相关性大于设定数值后,对浓度值进行修正,得到最终的检测浓度值。In the above step S3, when judging whether temperature compensation is required, if necessary, the concentration of each sensor after temperature compensation is calculated according to the determined temperature compensation curve; when judging whether humidity compensation is required, if necessary, the concentration of each sensor after humidity compensation is calculated according to the determined humidity compensation curve; judge whether cross-interference elimination is required, if not, obtain the final detection concentration value, if necessary, match the current concentration value after temperature and humidity compensation with the response curve library, if the correlation with the value in the response curve library is greater than the set value, correct the concentration value to obtain the final detection concentration value.

在本实施例中,如果有两种或以上的气体满足相关性要求,则判读被测气体为混合气,再根据其他组分在不同标气时的响应曲线进行权重计算,准确计算出混合气中的各个组分的浓度值。In this embodiment, if two or more gases meet the correlation requirements, the measured gas is judged to be a mixed gas, and then weight calculation is performed based on the response curves of other components under different standard gases to accurately calculate the concentration values of each component in the mixed gas.

在本实施例中,采用单一变量原则进行温湿度补偿参数的确定,设定温度补偿的参考点温度值为20℃,通入确定浓度的标气,依次在-20℃、-10℃、0℃、10℃、20℃、30℃、40℃、50℃、60℃实验温度下,记录传感器的原始数据,确定传感器的温度补偿曲线。In this embodiment, the single variable principle is adopted to determine the temperature and humidity compensation parameters. The reference point temperature value of the temperature compensation is set to 20°C, and a standard gas of a certain concentration is introduced. The original data of the sensor is recorded at experimental temperatures of -20°C, -10°C, 0°C, 10°C, 20°C, 30°C, 40°C, 50°C, and 60°C to determine the temperature compensation curve of the sensor.

在本实施例中,设定湿度补偿的参考点湿度值为50%RH,通入确定浓度的标气,依次在10%RH、30%RH、50%RH、70%RH、90%RH实验湿度下,记录传感器的原始数据,确定传感器的湿度补偿曲线。In this embodiment, the reference point humidity value of humidity compensation is set to 50% RH, and a standard gas of a certain concentration is introduced. The original data of the sensor is recorded at experimental humidity of 10% RH, 30% RH, 50% RH, 70% RH, and 90% RH to determine the humidity compensation curve of the sensor.

在上述步骤S8中,在建立响应曲线库时,对采集到的原始数据进行清洗和预处理,去除异常值和噪声;其中,识别并去除由于传感器故障、操作错误或其他原因导致的异常值,这些异常值可能会显著影响响应曲线的准确性,可以使用统计方法(如Z-score方法)或基于领域知识的阈值方法来识别异常值。由于气体检测过程中可能会受到各种噪声的干扰,如电磁干扰、温度波动等,这些噪声可能会使传感器数据产生波动,影响响应曲线的平滑性,可以使用数字滤波器(如低通滤波器、滑动平均滤波器等)来去除噪声,使数据更加平滑。In the above step S8, when establishing the response curve library, the collected raw data is cleaned and preprocessed to remove outliers and noise; wherein, outliers caused by sensor failure, operating errors or other reasons are identified and removed, and these outliers may significantly affect the accuracy of the response curve. Statistical methods (such as Z-score method) or threshold methods based on domain knowledge can be used to identify outliers. Since the gas detection process may be interfered by various noises, such as electromagnetic interference, temperature fluctuations, etc., these noises may cause fluctuations in sensor data and affect the smoothness of the response curve. Digital filters (such as low-pass filters, sliding average filters, etc.) can be used to remove noise and make the data smoother.

使用线性回归或多项式拟合对传感器响应与气体浓度之间的关系进行拟合,得到响应曲线。其中,使用选定的拟合方法,对清洗和预处理后的数据进行拟合,得到传感器响应与气体浓度之间的响应曲线,评估拟合效果,确保响应曲线能够准确地反映传感器响应与气体浓度之间的关系。The relationship between the sensor response and the gas concentration is fitted using linear regression or polynomial fitting to obtain a response curve. The selected fitting method is used to fit the cleaned and pre-processed data to obtain a response curve between the sensor response and the gas concentration, and the fitting effect is evaluated to ensure that the response curve can accurately reflect the relationship between the sensor response and the gas concentration.

分析响应曲线的特性。其中,分析响应曲线的斜率、截距、相关系数等参数,了解传感器对不同气体和浓度的响应特性。根据分析结果,对传感器进行进一步的优化或调整,以提高其检测性能。Analyze the characteristics of the response curve. Analyze the slope, intercept, correlation coefficient and other parameters of the response curve to understand the response characteristics of the sensor to different gases and concentrations. Based on the analysis results, further optimize or adjust the sensor to improve its detection performance.

将每个传感器单元3对不同气体在不同浓度下的响应曲线整合成一个数据库或表格,形成响应曲线库。其中,将每个传感器单元3对不同气体在不同浓度下的响应曲线整合成一个数据库或表格,该数据库或表格应包含传感器单元3类型、气体种类、浓度范围、响应曲线参数等信息,使用数据库或表格可以方便地查询和管理响应曲线数据,为后续的气体浓度检测和交叉干扰修正提供支持。The response curves of each sensor unit 3 to different gases at different concentrations are integrated into a database or table to form a response curve library. The response curves of each sensor unit 3 to different gases at different concentrations are integrated into a database or table, which should contain information such as the type of sensor unit 3, gas type, concentration range, response curve parameters, etc. The response curve data can be easily queried and managed using the database or table, providing support for subsequent gas concentration detection and cross-interference correction.

综上可得,本发明提出的气体检测及交叉干扰修正方法引入一种新的交叉干扰修正算法,该算法基于先前对传感器的标定数据和响应曲线库,通过实时监测和分析传感器的原始信号,可以有效识别并修正传感器间的交叉干扰,提高了检测结果的准确性和可靠性;本发明配备了温湿度传感器4,用进行实时监测和补偿,消除了环境因素对恶臭气体检测结果的影响,提高了仪器在不同环境条件下的稳定性和准确性;本发明采用电化学、光离子化和半导体传感器阵列,增加VOCs检测,可以检测除8种确定的恶臭气体组分之外的挥发性有机物类恶臭气体,覆盖更广泛的气体组分,有效提高了检测的全面性和恶臭浓度的准确性,并有效修正交叉干扰的影响,为环境保护和公共安全提供有力支持。In summary, the gas detection and cross-interference correction method proposed in the present invention introduces a new cross-interference correction algorithm, which is based on the previous calibration data of the sensor and the response curve library. By real-time monitoring and analysis of the original signal of the sensor, it can effectively identify and correct the cross-interference between sensors, thereby improving the accuracy and reliability of the detection results; the present invention is equipped with a temperature and humidity sensor 4 for real-time monitoring and compensation, eliminating the influence of environmental factors on the odor gas detection results, and improving the stability and accuracy of the instrument under different environmental conditions; the present invention adopts electrochemical, photoionization and semiconductor sensor arrays, adds VOCs detection, and can detect volatile organic odor gases other than 8 determined odor gas components, covering a wider range of gas components, effectively improving the comprehensiveness of detection and the accuracy of odor concentration, and effectively correcting the influence of cross-interference, providing strong support for environmental protection and public safety.

应该理解,上文所描述的实施例仅是示意。本实施例描述的实施例可在硬件、软件、固件、中间件、微码或者其任意组合中实现。对于硬件实现,处理单元可以在一个或者多个特定用途集成电路(ASIC)、数字信号处理器(DSP)、数字信号处理设备(DSPD)、可编程逻辑器件(PLD)、现场可编程门阵列(FPGA)、处理器、控制器、微控制器、微处理器和/或设计为执行本文功能的其它电子单元或者其结合内实现。It should be understood that the embodiments described above are only illustrative. The embodiments described in this embodiment can be implemented in hardware, software, firmware, middleware, microcode or any combination thereof. For hardware implementation, the processing unit can be implemented in one or more application-specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), processors, controllers, microcontrollers, microprocessors and/or other electronic units designed to perform the functions herein or combinations thereof.

上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims (10)

1.一种恶臭气体检测装置,其特征在于,包括:1. A malodorous gas detection device, comprising: 传感器气室、电路板以及通信接口,所述传感器气室与所述电路板盖合形成一容纳腔室,在所述容纳腔室中设置有多个传感器单元、密封垫,所述密封垫位于传感器气室与电路板之间,以确保所述传感器气室内部的密封性,多个所述传感器单元用于检测不同种类的恶臭气体,在所述电路板上设有一个或多个温湿度传感器,用于测量电路板周围的温湿度环境,在所述电路板上集成有处理器,所述处理器用于接收来自各个传感器单元的数据,进行处理和标定;所述处理器还用于通过所述通信接口与外部设备进行串口通信,将处理后的数据直接输出;A sensor air chamber, a circuit board and a communication interface, wherein the sensor air chamber and the circuit board are covered to form a receiving chamber, wherein a plurality of sensor units and a sealing gasket are arranged in the receiving chamber, wherein the sealing gasket is located between the sensor air chamber and the circuit board to ensure the sealing inside the sensor air chamber, wherein the plurality of sensor units are used to detect different types of malodorous gases, wherein one or more temperature and humidity sensors are arranged on the circuit board to measure the temperature and humidity environment around the circuit board, wherein a processor is integrated on the circuit board, wherein the processor is used to receive data from each sensor unit, and to process and calibrate the data; wherein the processor is also used to perform serial communication with an external device through the communication interface, and directly output the processed data; 其中,将多个传感器单元集成为传感器阵列,该阵列分别对不同恶臭气体有不同的响应,分为A/B/C三种传感器单元,包括:A传感器单元用于对烟雾、酒精类物质响应灵敏;B传感器单元用于对VOC、氨气、硫化氢类物质响应灵敏;C传感器单元用于对三甲胺、甲基硫醇类物质响应灵敏。Among them, multiple sensor units are integrated into a sensor array, which has different responses to different odorous gases and is divided into three sensor units: A/B/C, including: A sensor unit is used to respond sensitively to smoke and alcohol substances; B sensor unit is used to respond sensitively to VOC, ammonia, and hydrogen sulfide substances; C sensor unit is used to respond sensitively to trimethylamine and methyl mercaptan substances. 2.根据权利要求1所述的恶臭气体检测装置,其特征在于:2. The malodorous gas detection device according to claim 1, characterized in that: 所述A传感器单元、B传感器单元、C传感器单元分别安装在所述传感器气室内,通过所述电路板上的接口与处理器连接,所述处理器接收来自A/B/C三种传感器单元的数据,并对这些数据进行处理、标定和补偿;The A sensor unit, the B sensor unit, and the C sensor unit are respectively installed in the sensor air chamber, and are connected to the processor through the interface on the circuit board. The processor receives data from the three sensor units A/B/C, and processes, calibrates, and compensates the data; 其中,当传感器单元对某种气体的响应与臭气浓度之间存在线性或非线性关系时,拟合确定每种传感器单元对臭气浓度的响应系数K;读取传感器单元的原始数据、臭气浓度、温湿度数据;使用系数K对传感器单元的原始数据进行补偿,得到补偿后的浓度值;根据温湿度数据对补偿后的浓度值进行进一步补偿。Among them, when there is a linear or nonlinear relationship between the response of the sensor unit to a certain gas and the odor concentration, the response coefficient K of each sensor unit to the odor concentration is determined by fitting; the original data, odor concentration, temperature and humidity data of the sensor unit are read; the coefficient K is used to compensate the original data of the sensor unit to obtain the compensated concentration value; the compensated concentration value is further compensated according to the temperature and humidity data. 3.一种气体检测及交叉干扰修正方法,其特征在于,该方法应用于如权利要求1或2的一种恶臭气体检测装置,其包括以下步骤:3. A gas detection and cross-interference correction method, characterized in that the method is applied to a malodorous gas detection device as claimed in claim 1 or 2, and comprises the following steps: 确定温度补偿曲线;Determine the temperature compensation curve; 确定湿度补偿曲线;Determine the humidity compensation curve; 通入纯净空气,等待各个传感器单元的原始数据稳定,判断当前环境条件下是否需要温湿度补偿,如需要,按照获取到的补偿曲线进行温湿度补偿;Let in pure air, wait for the raw data of each sensor unit to stabilize, and determine whether temperature and humidity compensation is required under the current environmental conditions. If necessary, perform temperature and humidity compensation according to the obtained compensation curve; 记录各个传感器单元此时的原始数据作为零点,为后续的气体浓度检测提供参考;The raw data of each sensor unit at this time is recorded as the zero point to provide a reference for subsequent gas concentration detection; 依次通入各个传感器单元对应的不同浓度的标准气体;The standard gases of different concentrations corresponding to the various sensor units are introduced in sequence; 自动记录各个传感器单元对通入标准气体的响应数据,并建立每个传感器单元对不同浓度的气体响应曲线;Automatically record the response data of each sensor unit to the standard gas, and establish the response curve of each sensor unit to the gas of different concentrations; 当数据数值稳定后,标定对应标气的传感器单元,确保传感器输出与实际气体浓度相匹配;When the data value is stable, calibrate the sensor unit corresponding to the standard gas to ensure that the sensor output matches the actual gas concentration; 通过标定过程,建立所有传感器单元对不同浓度的各种气体的响应曲线库,该响应曲线库包含有传感器单元对不同气体在不同浓度下的响应数据;Through the calibration process, a response curve library of all sensor units to various gases at different concentrations is established, and the response curve library contains the response data of the sensor units to different gases at different concentrations; 当实际检测时,通过实时监测和分析传感器的原始数据,利用已建立的响应曲线库来分析可能存在的交叉干扰;During actual detection, the raw data of the sensor is monitored and analyzed in real time, and the established response curve library is used to analyze possible cross-interference; 当检测到某个传感器单元的响应超出其对应气体的正常响应范围时,分析其他传感器是否也有响应,从而识别出交叉干扰;When it is detected that the response of a sensor unit exceeds the normal response range of its corresponding gas, it analyzes whether other sensors also respond, thereby identifying cross-interference; 根据交叉干扰的情况,依据响应曲线库进行交叉干扰的修正,提高检测结果的准确性和可靠性。According to the cross-interference situation, the cross-interference is corrected according to the response curve library to improve the accuracy and reliability of the detection results. 4.根据权利要求3所述的方法,其特征在于,所述确定温度补偿曲线,包括:4. The method according to claim 3, characterized in that the determining of the temperature compensation curve comprises: 确保传感器单元处于无干扰的环境中,通入纯净空气,等待传感器单元原始数据稳定下来;Make sure the sensor unit is in an interference-free environment, let in pure air, and wait for the raw data of the sensor unit to stabilize; 使用温度控制设备将环境温度稳定在20℃,作为参考温度点;Use temperature control equipment to stabilize the ambient temperature at 20°C as the reference temperature point; 通入确定浓度的标气,在不同温度点读取传感器的原始数据;Introduce standard gas of a certain concentration and read the original data of the sensor at different temperature points; 使用收集到的数据,确定温度补偿曲线;Using the collected data, determine the temperature compensation curve; 当传感器在不同温度下工作时,使用温度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor operates at different temperatures, temperature compensation is used to correct the sensor's raw data to obtain more accurate gas concentration readings. 5.根据权利要求3所述的方法,其特征在于,所述确定湿度补偿曲线,包括:5. The method according to claim 3, characterized in that the determining of the humidity compensation curve comprises: 确保传感器单元处于无干扰的环境中,通入纯净空气,等待传感器原始数据稳定;Make sure the sensor unit is in an interference-free environment, let in pure air, and wait for the sensor raw data to stabilize; 使用湿度控制设备将环境湿度稳定在50%RH,作为参考湿度点;Use humidity control equipment to stabilize the ambient humidity at 50% RH as the reference humidity point; 通入确定浓度的标气,在不同湿度点读取传感器的原始数据Introduce standard gas of a certain concentration and read the original data of the sensor at different humidity points 使用收集到的数据,确定湿度补偿曲线;Using the collected data, determine the humidity compensation curve; 当传感器在不同湿度下工作时,使用湿度补偿来修正传感器的原始数据,从而得到更准确的气体浓度读数。When the sensor works under different humidity, humidity compensation is used to correct the raw data of the sensor to obtain more accurate gas concentration readings. 6.根据权利要求3所述的方法,其特征在于,还执行:将多个传感器单元集成为传感器阵列,包括:6. The method according to claim 3, characterized in that the method further comprises: integrating a plurality of sensor units into a sensor array, comprising: 根据检测需求,选择具有不同特异性的A/B/C三种传感单元,包括电化学传感器、光离子化传感器以及半导体传感器;According to the detection requirements, three types of sensing units A/B/C with different specificities are selected, including electrochemical sensors, photoionization sensors and semiconductor sensors; 在基板上固定电极材料;fixing an electrode material on a substrate; 在电极表面修饰特定的识别元件;Modify specific recognition elements on the electrode surface; 将电化学传感器、光离子化传感器以及半导体传感器按照排列布局集成在一个阵列上,形成传感器阵列。Electrochemical sensors, photoionization sensors and semiconductor sensors are integrated into an array according to an arrangement layout to form a sensor array. 7.根据权利要求6所述的方法,其特征在于,还执行:7. The method according to claim 6, characterized in that: 对每个PID传感器进行校准,确保其在不同浓度下的响应准确可靠;Calibrate each PID sensor to ensure accurate and reliable response at different concentrations; 对整个PID阵列进行测试,验证其性能是否满足检测需求。The entire PID array is tested to verify whether its performance meets the detection requirements. 8.根据权利要求7所述的方法,其特征在于,所述将多个传感器单元集成为传感器阵列,还包括:8. The method according to claim 7, wherein the step of integrating the plurality of sensor units into a sensor array further comprises: 将传感器阵列物理地整合在传感器气室中;physically integrating the sensor array into the sensor chamber; 开发相应的数据采集和处理软件,能够同时接收电化学传感器、光离子化传感器以及半导体传感器的数据;Develop corresponding data acquisition and processing software that can simultaneously receive data from electrochemical sensors, photoionization sensors, and semiconductor sensors; 对整合后的传感器阵列进行系统测试,验证其在不同条件下的检测性能和准确性;Conduct system testing on the integrated sensor array to verify its detection performance and accuracy under different conditions; 形成电化学传感器、光离子化传感器和半导体传感器阵列,该阵列能够同时检测多种气体组分,包括恶臭气体和挥发性有机化合物。Electrochemical sensors, photoionization sensors and semiconductor sensor arrays are formed, which can simultaneously detect multiple gas components, including odorous gases and volatile organic compounds. 9.根据权利要求3至8任一项所述的方法,其特征在于:9. The method according to any one of claims 3 to 8, characterized in that: 在判断是否需要温度补偿时,若需要,根据确定的温度补偿曲线计算得出温度补偿后的各个传感器浓度;When determining whether temperature compensation is required, if necessary, the concentration of each sensor after temperature compensation is calculated based on the determined temperature compensation curve; 在判断是否需要湿度补偿时,若需要,根据确定的湿度补偿曲线计算得出湿度补偿后的各个传感器浓度;When determining whether humidity compensation is required, if necessary, the concentration of each sensor after humidity compensation is calculated according to the determined humidity compensation curve; 判断是否需要进行交叉干扰消除,若不需要,得到最终的检测浓度值,若需要,将当前温湿度补偿后的浓度值与响应曲线库做匹配,若与响应曲线库中的数值匹配相关性大于设定数值后,对浓度值进行修正,得到最终的检测浓度值。Determine whether cross-interference elimination is needed. If not, get the final detection concentration value. If necessary, match the current temperature and humidity compensated concentration value with the response curve library. If the correlation with the value in the response curve library is greater than the set value, correct the concentration value to get the final detection concentration value. 10.根据权利要求3至8任一项所述的方法,其特征在于:10. The method according to any one of claims 3 to 8, characterized in that: 在建立响应曲线库时,对采集到的原始数据进行清洗和预处理,去除异常值和噪声;When establishing the response curve library, the collected raw data is cleaned and preprocessed to remove outliers and noise; 使用线性回归或多项式拟合对传感器响应与气体浓度之间的关系进行拟合,得到响应曲线;Use linear regression or polynomial fitting to fit the relationship between sensor response and gas concentration to obtain a response curve; 分析响应曲线的特性;Analyze the characteristics of the response curve; 将每个传感器单元对不同气体在不同浓度下的响应曲线整合成一个数据库或表格,形成响应曲线库。The response curves of each sensor unit to different gases at different concentrations are integrated into a database or table to form a response curve library.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119901867A (en) * 2025-01-06 2025-04-29 国网湖北电力有限公司荆州供电公司 High-voltage electrical equipment insulating gas adaptive detection device, method and control device

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