[go: up one dir, main page]

CN118653131A - Winding coating and winding equipment - Google Patents

Winding coating and winding equipment Download PDF

Info

Publication number
CN118653131A
CN118653131A CN202410800939.XA CN202410800939A CN118653131A CN 118653131 A CN118653131 A CN 118653131A CN 202410800939 A CN202410800939 A CN 202410800939A CN 118653131 A CN118653131 A CN 118653131A
Authority
CN
China
Prior art keywords
roller
winding
coating
interlayer
sandwich
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410800939.XA
Other languages
Chinese (zh)
Inventor
代春
王景刚
陈正伟
郝明
王娇
王卫烽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bosuye Technology Shenyang Co ltd
Original Assignee
Bosuye Technology Shenyang Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bosuye Technology Shenyang Co ltd filed Critical Bosuye Technology Shenyang Co ltd
Priority to CN202410800939.XA priority Critical patent/CN118653131A/en
Publication of CN118653131A publication Critical patent/CN118653131A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/562Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • C23C14/5806Thermal treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

本申请实施例公开了一种卷绕镀膜收卷设备,包括了放卷辊、覆膜辊、夹层辊、收卷辊和冷却组件。通过夹层辊的设置,在镀膜成品收卷之后,可以在相邻的两层覆膜薄膜之间设置夹层,通过夹层可以杜绝相邻两层覆膜薄膜粘连,降低镀层与基材脱附的概率,保障了产品的良品率。通过冷却组件的设置可以为卷绕在夹层辊之上的夹层进行降温,较低温度的夹层可以中和完成镀膜的覆膜薄膜的余热,避免薄膜热积累,能够进一步提高镀层与基材的连接强度,进一步降低镀层与基材脱附的概率,保障了产品的良品率。

The embodiment of the present application discloses a winding coating and rewinding device, including an unwinding roller, a coating roller, an interlayer roller, a winding roller and a cooling assembly. Through the provision of the interlayer roller, after the finished coating product is rewound, an interlayer can be provided between two adjacent layers of coated films, and the interlayer can prevent the two adjacent layers of coated films from adhering to each other, reduce the probability of desorption of the coating and the substrate, and ensure the yield rate of the product. Through the provision of the cooling assembly, the interlayer wound on the interlayer roller can be cooled, and the interlayer with a lower temperature can neutralize the residual heat of the coated film after the coating is completed, avoid heat accumulation of the film, and can further improve the connection strength between the coating and the substrate, further reduce the probability of desorption of the coating and the substrate, and ensure the yield rate of the product.

Description

卷绕镀膜收卷设备Winding coating and winding equipment

技术领域Technical Field

本申请实施例涉及真空镀膜技术领域,尤其涉及一种卷绕镀膜收卷设备。The embodiments of the present application relate to the field of vacuum coating technology, and in particular to a roll-to-roll coating winding device.

背景技术Background Art

近年来,光学技术、储能技术、平板显示技术的高速发展对薄膜产品性能的均匀性和稳定性提出了更高的要求。作为薄膜制备的重要工艺技术之一,真空蒸发镀膜在上述领域的薄膜产品的工业生产中得到了广泛的应用。在真空镀膜过程中,基膜正、反面的镀层在卷绕至辊筒时,会相互接触并发生粘连现象,导致镀层与基膜脱附,影响了薄膜产品的良品率。In recent years, the rapid development of optical technology, energy storage technology, and flat panel display technology has put forward higher requirements for the uniformity and stability of thin film product performance. As one of the important process technologies for thin film preparation, vacuum evaporation coating has been widely used in the industrial production of thin film products in the above fields. During the vacuum coating process, the coatings on the front and back sides of the base film will contact each other and adhere when they are wound onto the roller, resulting in the desorption of the coating and the base film, affecting the yield rate of the thin film product.

发明内容Summary of the invention

本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related art.

本申请实施例提出了一种卷绕镀膜收卷设备,包括:The embodiment of the present application provides a winding coating and winding device, comprising:

放卷辊,所述放卷辊用于释放基材;An unwinding roller, the unwinding roller is used to release the substrate;

覆膜辊,所述基材绕设在所述覆膜辊上,所述覆膜辊用于为经由放卷辊释放出的基材进行覆膜,获取覆膜薄膜;A coating roller, on which the substrate is wound, and the coating roller is used to coat the substrate released by the unwinding roller to obtain a coated film;

夹层辊,所述覆膜薄膜绕设在所述夹层辊上,所述夹层辊用于释放夹层,以将所述夹层覆盖在所述覆膜薄膜上,获取镀膜成品;An interlayer roller, on which the coated film is wound, and the interlayer roller is used to release the interlayer so as to cover the interlayer on the coated film to obtain a finished coating product;

收卷辊,所述夹层辊靠近于所述收卷辊设置,所述镀膜成品绕设在所述收卷辊上,所述收卷辊用于收纳成品;A winding roller, the interlayer roller is arranged close to the winding roller, the coated finished product is wound on the winding roller, and the winding roller is used to receive the finished product;

冷却组件,所述冷却组件用于为所述夹层辊提供冷量。A cooling assembly is used to provide cooling for the sandwich roller.

在一种可行的实施方式中,所述夹层的比热容大于或等于1.5J/(g·K);In a feasible embodiment, the specific heat capacity of the interlayer is greater than or equal to 1.5 J/(g·K);

制备所述夹层的材料包括聚乙烯醇、聚丙烯酰胺、聚乙烯、聚氨酯、聚丙烯、聚苯乙烯、聚四氟乙烯、氟化聚乙烯、氟化聚丙烯、石墨烯和氧化铝的一种或多种。The material for preparing the interlayer includes one or more of polyvinyl alcohol, polyacrylamide, polyethylene, polyurethane, polypropylene, polystyrene, polytetrafluoroethylene, fluorinated polyethylene, fluorinated polypropylene, graphene and aluminum oxide.

在一种可行的实施方式中,所述夹层的水接触角大于100°,粗糙度小于0.15,导电率大于103S/m。In a feasible implementation manner, the water contact angle of the interlayer is greater than 100°, the roughness is less than 0.15, and the conductivity is greater than 10 3 S/m.

在一种可行的实施方式中,卷绕镀膜收卷设备还包括:In a feasible implementation manner, the winding coating and winding equipment further comprises:

第一覆膜件和第二覆膜件,所述覆膜辊为至少两个,其中一个所述覆膜辊朝向于所述第一覆膜件设置,另外一个覆膜辊朝向于所述第二覆膜件设置,所述第一覆膜件和所述第二覆膜件分别为所述基材的第一表面和第二表面进行覆膜;A first laminating member and a second laminating member, wherein the laminating rollers are at least two, one of which is disposed toward the first laminating member, and the other laminating roller is disposed toward the second laminating member, and the first laminating member and the second laminating member are respectively used to coat the first surface and the second surface of the substrate;

其中,所述冷却组件还用于为所述覆膜辊提供冷量。Wherein, the cooling component is also used to provide cooling for the coating roller.

在一种可行的实施方式中,卷绕镀膜收卷设备还包括:In a feasible implementation manner, the winding coating and winding equipment further comprises:

多个导向辊,所述导向辊布置所述放卷辊、所述覆膜辊、所述夹层辊和所述收卷辊的周侧,用于对基材或覆膜薄膜进行导向;A plurality of guide rollers, which are arranged around the unwinding roller, the laminating roller, the sandwich roller and the winding roller, and are used to guide the substrate or the laminating film;

其中,最为靠近所述夹层辊的导向辊为第一导向辊,第一导向辊的圆心与所述夹层辊的圆心的连线为第一连线,所述收卷辊的圆心与所述夹层辊的圆心的连线为第二连线,第一连线与第二连线的夹角为15°至75°。Among them, the guide roller closest to the sandwich roller is the first guide roller, the line connecting the center of the first guide roller and the center of the sandwich roller is the first line, the line connecting the center of the winding roller and the center of the sandwich roller is the second line, and the angle between the first line and the second line is 15° to 75°.

在一种可行的实施方式中,卷绕镀膜收卷设备还包括:In a feasible implementation manner, the winding coating and winding equipment further comprises:

控制器,所述控制器连接于所述冷却组件,所述控制器用于基于绕设在夹层辊上的夹层的厚度调节所述夹层辊的制冷温度;A controller connected to the cooling assembly, the controller being used to adjust the cooling temperature of the sandwich roller based on the thickness of the sandwich layer wound around the sandwich roller;

其中,所述制冷温度与所述绕设在夹层辊上的夹层的厚度呈正相关。The cooling temperature is positively correlated with the thickness of the interlayer wound on the interlayer roller.

在一种可行的实施方式中,所述控制器通过如下公式调节所述夹层辊的制冷温度:In a feasible implementation manner, the controller adjusts the refrigeration temperature of the sandwich roller by the following formula:

其中,T1为夹层辊的制冷温度,T2为覆膜薄膜的温度,θ为覆膜薄膜绕经夹层辊的圆心角,v为覆膜薄膜的运动速度,σ为夹层的厚度,λ为夹层的热导率,D为夹层辊的外径,C为常数。Among them, T1 is the cooling temperature of the sandwich roller, T2 is the temperature of the coated film, θ is the central angle of the coated film around the sandwich roller, v is the movement speed of the coated film, σ is the thickness of the sandwich, λ is the thermal conductivity of the sandwich, D is the outer diameter of the sandwich roller, and C is a constant.

在一种可行的实施方式中,所述冷却组件包括:In a feasible implementation manner, the cooling assembly includes:

冷却管道,所述冷却管道设置在所述夹层辊内;A cooling pipe, wherein the cooling pipe is arranged in the sandwich roller;

冷却液供给组件,所述冷却液供给组件连通于所述冷却管道;A coolant supply assembly, the coolant supply assembly being connected to the cooling pipe;

其中,所述控制器连接于所述冷却液供给组件,通过控制所述冷却液供给组件的冷却液供给速度和/或冷却液的供给温度调节所述夹层辊的制冷温度。Wherein, the controller is connected to the coolant supply assembly, and the cooling temperature of the sandwich roller is adjusted by controlling the coolant supply speed and/or the coolant supply temperature of the coolant supply assembly.

在一种可行的实施方式中,所述冷却组件包括:In a feasible implementation manner, the cooling assembly includes:

第一壳体和第二壳体,所述第一壳体和所述第二壳体设置在所述夹层辊内,所述第一壳体和所述第二壳体均形成有容纳空间,所述容纳空间用于容纳相变材料;a first shell and a second shell, wherein the first shell and the second shell are arranged in the sandwich roller, and each of the first shell and the second shell forms a containing space, and the containing space is used to contain the phase change material;

驱动件,所述驱动件连接于所述第一壳体和所述第二壳体,以控制所述第一壳体和所述第二壳体靠近于夹层辊的内壁;A driving member connected to the first shell and the second shell to control the first shell and the second shell to be close to the inner wall of the sandwich roller;

其中,所述所述控制器连接于驱动件,通过控制所述第一壳体和所述第二壳体与所述夹层辊内壁之间的距离调节所述夹层辊的制冷温度。Wherein, the controller is connected to a driving member, and the refrigeration temperature of the sandwich roller is adjusted by controlling the distance between the first shell, the second shell and the inner wall of the sandwich roller.

相比现有技术,本发明至少包括以下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:

本申请实施例提供的卷绕镀膜收卷设备包括了放卷辊、覆膜辊、夹层辊、收卷辊和冷却组件,在使用过程中,放卷辊转动释放出基材,基材绕设在覆膜辊上进行覆膜,覆膜之后获得的覆膜薄膜再通过夹层辊,夹层辊输出夹层覆盖在覆膜薄膜之上,即可获得镀膜成品,最后镀膜成品再收纳到收卷辊之上。基于此通过夹层辊的设置,在镀膜成品收卷之后,可以在相邻的两层覆膜薄膜之间设置夹层,通过夹层可以杜绝相邻两层覆膜薄膜粘连,降低镀层与基材脱附的概率,保障了产品的良品率。The winding coating and winding equipment provided in the embodiment of the present application includes an unwinding roller, a coating roller, an interlayer roller, a winding roller and a cooling assembly. During use, the unwinding roller rotates to release the substrate, and the substrate is wound on the coating roller for coating. The coated film obtained after coating passes through the interlayer roller, and the interlayer roller outputs the interlayer covering the coated film to obtain a finished coating product, and finally the finished coating product is stored on the winding roller. Based on this, through the setting of the interlayer roller, after the finished coating product is wound, an interlayer can be set between two adjacent layers of coated films. The interlayer can prevent the two adjacent layers of coated films from sticking to each other, reduce the probability of desorption of the coating and the substrate, and ensure the product yield.

本申请实施例提供的卷绕镀膜收卷设备包括了冷却组件,通过冷却组件的设置可以为卷绕在夹层辊之上的夹层进行降温,较低温度的夹层可以中和完成镀膜的覆膜薄膜的余热,避免薄膜热积累,能够进一步提高镀层与基材的连接强度,进一步降低镀层与基材脱附的概率,保障了产品的良品率。The winding coating and winding equipment provided in the embodiment of the present application includes a cooling component. The cooling component can be set to cool the interlayer wound on the interlayer roller. The lower temperature interlayer can neutralize the residual heat of the coated film after the coating is completed, avoiding heat accumulation of the film, and can further improve the connection strength between the coating and the substrate, further reduce the probability of desorption of the coating and the substrate, and ensure the yield rate of the product.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

图1为本申请提供的一种实施例的卷绕镀膜收卷设备的示意性结构图;FIG1 is a schematic structural diagram of a roll-to-roll coating winding device according to an embodiment of the present application;

图2为本申请提供的一种实施例的卷绕镀膜收卷设备的夹层辊、收卷辊和第一导向辊示意性结构图;FIG2 is a schematic structural diagram of an interlayer roller, a winding roller and a first guide roller of a winding coating winding device according to an embodiment of the present application;

图3为本申请提供的另一种实施例的卷绕镀膜收卷设备的示意性结构图;FIG3 is a schematic structural diagram of a winding coating winding device according to another embodiment of the present application;

图4为本申请提供的一种实施例的卷绕镀膜收卷设备的冷却组件的示意性结构图。FIG. 4 is a schematic structural diagram of a cooling assembly of a roll-to-roll coating winding device according to an embodiment of the present application.

其中,图1至图4中附图标记与部件名称之间的对应关系为:The corresponding relationship between the reference numerals and component names in FIGS. 1 to 4 is as follows:

1放卷辊、2覆膜辊、3夹层辊、4收卷辊、5冷却组件、6第一覆膜件、7第二覆膜件、8导向辊、9展平辊、10第一导向辊、11真空腔室、12蒸发源温度调节装置、13摆架;1 unwinding roller, 2 coating roller, 3 sandwich roller, 4 winding roller, 5 cooling assembly, 6 first coating member, 7 second coating member, 8 guide roller, 9 flattening roller, 10 first guide roller, 11 vacuum chamber, 12 evaporation source temperature regulating device, 13 swing frame;

501第一壳体、502第二壳体、503驱动件、504导向槽、505导向件。501 is the first shell, 502 is the second shell, 503 is the driving member, 504 is the guide groove, and 505 is the guide member.

具体实施方式DETAILED DESCRIPTION

为了更好的理解上述技术方案,下面通过附图以及具体实施例对本申请实施例的技术方案做详细的说明,应当理解本申请实施例以及实施例中的具体特征是对本申请实施例技术方案的详细的说明,而不是对本申请技术方案的限定,在不冲突的情况下,本申请实施例以及实施例中的技术特征可以相互组合。In order to better understand the above-mentioned technical scheme, the technical scheme of the embodiments of the present application is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical scheme of the embodiments of the present application, rather than limitations on the technical scheme of the present application. In the absence of conflict, the embodiments of the present application and the technical features in the embodiments may be combined with each other.

如图1至图4所示,本申请实施例提出了一种卷绕镀膜收卷设备,包括:放卷辊1,放卷辊1用于释放基材;覆膜辊2,基材绕设在覆膜辊2上,覆膜辊2用于为经由放卷辊1释放出的基材进行覆膜,获取覆膜薄膜;夹层辊3,覆膜薄膜绕设在夹层辊3上,夹层辊3用于释放夹层,以将夹层覆盖在覆膜薄膜上,获取镀膜成品;收卷辊4,夹层辊3靠近于收卷辊4设置,镀膜成品绕设在收卷辊4上,收卷辊4用于收纳成品;冷却组件5,冷却组件5用于为夹层辊3提供冷量。As shown in Figures 1 to 4, an embodiment of the present application proposes a winding coating rewinding device, including: a pay-off roller 1, the pay-off roller 1 is used to release the substrate; a coating roller 2, the substrate is wound on the coating roller 2, the coating roller 2 is used to coat the substrate released by the pay-off roller 1, and obtain a coated film; an interlayer roller 3, the coated film is wound on the interlayer roller 3, the interlayer roller 3 is used to release the interlayer to cover the interlayer on the coating film, and obtain a coated product; a winding roller 4, the interlayer roller 3 is arranged close to the winding roller 4, the coated product is wound on the winding roller 4, and the winding roller 4 is used to store the finished product; a cooling component 5, the cooling component 5 is used to provide cooling for the interlayer roller 3.

本申请实施例提供的卷绕镀膜收卷设备包括了放卷辊1、覆膜辊2、夹层辊3、收卷辊4和冷却组件5,在使用过程中,放卷辊1转动释放出基材,基材绕设在覆膜辊2上进行覆膜,覆膜之后获得的覆膜薄膜再通过夹层辊3,夹层辊3输出夹层覆盖在覆膜薄膜之上,即可获得镀膜成品,最后镀膜成品再收纳到收卷辊4之上。基于此通过夹层辊3的设置,在镀膜成品收卷之后,可以在相邻的两层覆膜薄膜之间设置夹层,通过夹层可以杜绝相邻两层覆膜薄膜粘连,降低镀层与基材脱附的概率,保障了产品的良品率。The winding coating and winding equipment provided in the embodiment of the present application includes an unwinding roller 1, a coating roller 2, an interlayer roller 3, a winding roller 4 and a cooling assembly 5. During use, the unwinding roller 1 rotates to release the substrate, and the substrate is wound on the coating roller 2 for coating. The coated film obtained after coating passes through the interlayer roller 3, and the interlayer output by the interlayer roller 3 covers the coated film to obtain a finished coating product, and finally the finished coating product is stored on the winding roller 4. Based on this, through the setting of the interlayer roller 3, after the finished coating product is wound, an interlayer can be set between two adjacent layers of coated films. The interlayer can prevent the two adjacent layers of coated films from sticking to each other, reduce the probability of desorption of the coating and the substrate, and ensure the product yield.

本申请实施例提供的卷绕镀膜收卷设备包括了冷却组件5,通过冷却组件5的设置可以为卷绕在夹层辊3之上的夹层进行降温,较低温度的夹层可以中和完成镀膜的覆膜薄膜的余热,避免薄膜热积累,能够进一步提高镀层与基材的连接强度,进一步降低镀层与基材脱附的概率,保障了产品的良品率。The winding coating and winding equipment provided in the embodiment of the present application includes a cooling component 5. The cooling component 5 can be configured to cool the interlayer wound on the interlayer roller 3. The interlayer with a lower temperature can neutralize the residual heat of the coated film after the coating is completed, thereby avoiding heat accumulation of the film, further improving the connection strength between the coating and the substrate, further reducing the probability of desorption of the coating and the substrate, and ensuring the yield rate of the product.

在一种可行的实施方式中,夹层的比热容大于或等于1.5J/(g·K)。In a feasible embodiment, the specific heat capacity of the interlayer is greater than or equal to 1.5 J/(g·K).

在该技术方案中,进一步提供了夹层的参数,夹层的比热容大于或等于1.5J/(g·K),基于此,夹层为具有高比热容的材料支撑,在经夹层辊3放出前,可以充分吸收冷量,与覆膜薄膜卷绕在一起后,可以持续放冷,利于中和镀层沉积过程覆膜薄膜内的余热,避免覆膜薄膜热积累,能够进一步提高冷却效果,进而降低镀层与基材脱附的概率,保障了产品的良品率。In this technical solution, parameters of the interlayer are further provided. The specific heat capacity of the interlayer is greater than or equal to 1.5 J/(g·K). Based on this, the interlayer is supported by a material with a high specific heat capacity. Before being released through the interlayer roller 3, it can fully absorb the cold. After being wound together with the coating film, it can continue to cool, which is beneficial to neutralize the residual heat in the coating film during the coating deposition process, avoid heat accumulation in the coating film, and can further improve the cooling effect, thereby reducing the probability of desorption of the coating and the substrate, thereby ensuring the product yield.

可以理解的是,如若夹层的比热容小于1.5J/(g·K),那么有可能导致夹层的蓄冷能力弱,导致冷却效果下降。It is understandable that if the specific heat capacity of the interlayer is less than 1.5 J/(g·K), the cold storage capacity of the interlayer may be weak, resulting in a decrease in the cooling effect.

在一种可行的实施方式中,制备夹层的材料包括聚乙烯醇、聚丙烯酰胺、聚乙烯、聚氨酯、聚丙烯、聚苯乙烯、聚四氟乙烯、氟化聚乙烯、氟化聚丙烯、石墨烯和氧化铝的一种或多种。In a feasible embodiment, the material for preparing the interlayer includes one or more of polyvinyl alcohol, polyacrylamide, polyethylene, polyurethane, polypropylene, polystyrene, polytetrafluoroethylene, fluorinated polyethylene, fluorinated polypropylene, graphene and aluminum oxide.

在该技术方案中,夹层由聚乙烯醇(PVA)、聚丙烯酰胺(PAM)、聚乙烯(PE)、聚氨酯(PU)、聚丙烯(PP)、聚苯乙烯(PS)、聚四氟乙烯(PTFE)、氟化聚乙烯、氟化聚丙烯、石墨烯和氧化铝等的一种或多种组成,如此设置能够提高夹层的机械强度,同时能够使夹层的比热容大于或等于1.5J/(g·K),利于夹层的制备。In this technical solution, the interlayer is composed of one or more of polyvinyl alcohol (PVA), polyacrylamide (PAM), polyethylene (PE), polyurethane (PU), polypropylene (PP), polystyrene (PS), polytetrafluoroethylene (PTFE), fluorinated polyethylene, fluorinated polypropylene, graphene and alumina. Such a configuration can improve the mechanical strength of the interlayer and at the same time make the specific heat capacity of the interlayer greater than or equal to 1.5 J/(g·K), which is conducive to the preparation of the interlayer.

在一种可行的实施方式中,夹层的水接触角大于100°,粗糙度小于0.15,导电率大于103S/m。In a feasible embodiment, the water contact angle of the interlayer is greater than 100°, the roughness is less than 0.15, and the conductivity is greater than 10 3 S/m.

在该技术方案中,进一步提供了夹层的参数,夹层的水接触角大于100°,粗糙度小于0.15,在产品使用过程中,利于剥离夹层,能够使夹层顺利地脱离于覆膜薄膜。In this technical solution, the parameters of the interlayer are further provided. The water contact angle of the interlayer is greater than 100° and the roughness is less than 0.15. During the use of the product, it is easy to peel off the interlayer and enable the interlayer to be smoothly separated from the coating film.

可以理解的是,夹层表面表面光滑,为疏水性材质,表面无O元素,无-OH、-COOH等亲水性官能团。It can be understood that the surface of the interlayer is smooth and made of a hydrophobic material, and there is no O element on the surface, and no hydrophilic functional groups such as -OH and -COOH.

在该技术方案中,夹层的导电率大于103S/m,如此设置能够增加夹层的导电性,能够减少成品之上的静电积累。In this technical solution, the conductivity of the interlayer is greater than 10 3 S/m. Such a configuration can increase the conductivity of the interlayer and reduce the accumulation of static electricity on the finished product.

如图1至图4所示,在一种可行的实施方式中,卷绕镀膜收卷设备还包括:第一覆膜件6和第二覆膜件7,覆膜辊2为两个,其中一个覆膜辊2朝向于第一覆膜件6设置,另外一个覆膜辊2朝向于第二覆膜件7设置,第一覆膜件6和第二覆膜件7分别为基材的第一表面和第二表面进行覆膜;其中,冷却组件5还用于为覆膜辊2提供冷量。As shown in Figures 1 to 4, in a feasible embodiment, the winding coating and reeling equipment also includes: a first coating member 6 and a second coating member 7, there are two coating rollers 2, one of which is arranged toward the first coating member 6, and the other coating roller 2 is arranged toward the second coating member 7, the first coating member 6 and the second coating member 7 are respectively coated on the first surface and the second surface of the substrate; wherein the cooling component 5 is also used to provide cooling for the coating roller 2.

在该技术方案中,卷绕镀膜收卷设备还可以包括第一覆膜件6和第二覆膜件7,冷却组件5还用于为覆膜辊2提供冷量,基于此在工作过程中,镀膜辊,用于向柔性的基材提供硬质支撑,并提供冷量,缓解镀层沉积过程的热量;而第一覆膜件6和第二覆膜件7,用于向柔性的基材提供气态镀材,基于此即可完成基材的覆膜。In this technical solution, the winding coating winding equipment can also include a first coating component 6 and a second coating component 7, and the cooling component 5 is also used to provide cold energy for the coating roller 2. Based on this, during the working process, the coating roller is used to provide hard support to the flexible substrate and provide cold energy to relieve the heat of the coating deposition process; and the first coating component 6 and the second coating component 7 are used to provide gaseous coating materials to the flexible substrate, based on which the coating of the substrate can be completed.

可以理解的是,通过第一覆膜件6和第二覆膜件7的设置,可以为基材的双面进行覆膜。It can be understood that, by providing the first coating member 6 and the second coating member 7 , both sides of the substrate can be coated.

在一些示例中,第一覆膜件6和第二覆膜件7可以包括蒸发舟或磁控靶。In some examples, the first coating member 6 and the second coating member 7 may include an evaporation boat or a magnetron target.

如图1至图4所示,在一些示例中,卷绕镀膜收卷设备还可以包括真空腔室11,放卷辊1、覆膜辊2、夹层辊3、收卷辊4和冷却组件5均可以设置在真空腔室11之内,通过真空腔室11可以为放卷辊1、覆膜辊2、夹层辊3、收卷辊4和冷却组件5提供真空环境,保障镀膜质量。As shown in Figures 1 to 4, in some examples, the winding coating and winding equipment can also include a vacuum chamber 11, and the unwinding roller 1, the coating roller 2, the interlayer roller 3, the winding roller 4 and the cooling component 5 can all be arranged in the vacuum chamber 11. The vacuum chamber 11 can provide a vacuum environment for the unwinding roller 1, the coating roller 2, the interlayer roller 3, the winding roller 4 and the cooling component 5 to ensure the coating quality.

如图1至图4所示,在一种可行的实施方式中,卷绕镀膜收卷设备还包括:多个导向辊8,导向辊8布置放卷辊1、覆膜辊2、夹层辊3和收卷辊4的周侧,用于对基材或覆膜薄膜进行导向。As shown in Figures 1 to 4, in a feasible embodiment, the winding coating and reeling equipment also includes: a plurality of guide rollers 8, which are arranged on the circumferential sides of the unwinding roller 1, the coating roller 2, the interlayer roller 3 and the winding roller 4, and are used to guide the substrate or the coated film.

在该技术方案中,卷绕镀膜收卷设备还可以包括多个导向辊8,通过多个导向辊8的设置可以对基材或覆膜薄膜进行导向,利于控制薄膜卷绕的空间布局。In this technical solution, the winding coating and reeling device may further include a plurality of guide rollers 8. The arrangement of the plurality of guide rollers 8 may guide the substrate or the coated film, which is beneficial to control the spatial layout of the film winding.

在一些示例中,卷绕镀膜收卷设备还可以包括展平辊9,能够使薄膜进行展平,能够提高镀膜效果。In some examples, the film winding and rewinding device may further include a flattening roller 9, which can flatten the film and improve the coating effect.

如图1至图4所示,在一些示例中,卷绕镀膜收卷设备还可以包括:蒸发源温度调节装置12,蒸发源温度调节装置12连接于第一覆膜件6和/或第二覆膜件7,冷却组件5的输出端连接于蒸发源温度调节装置12,通过蒸发源温度调节装置12可以调节冷却组件5的制冷温度。As shown in Figures 1 to 4, in some examples, the winding coating and winding equipment may also include: an evaporation source temperature regulating device 12, the evaporation source temperature regulating device 12 is connected to the first coating member 6 and/or the second coating member 7, and the output end of the cooling component 5 is connected to the evaporation source temperature regulating device 12, and the refrigeration temperature of the cooling component 5 can be adjusted by the evaporation source temperature regulating device 12.

在一些示例中,卷绕镀膜收卷设备还可以包括摆架13,通过摆架13的设置可以调节收卷辊4的设置角度,便于收卷的进行。In some examples, the film winding and rewinding device may further include a swing frame 13, through which the setting angle of the rewinding roller 4 can be adjusted to facilitate the rewinding.

如图1至图4所示,在一种可行的实施方式中,最为靠近夹层辊3的导向辊8为第一导向辊108,第一导向辊108的圆心与夹层辊3的圆心的连线为第一连线,收卷辊4的圆心与夹层辊3的圆心的连线为第二连线,第一连线与第二连线的夹角为15°至75°。As shown in Figures 1 to 4, in a feasible embodiment, the guide roller 8 closest to the sandwich roller 3 is the first guide roller 108, the line connecting the center of the first guide roller 108 and the center of the sandwich roller 3 is the first line, the line connecting the center of the winding roller 4 and the center of the sandwich roller 3 is the second line, and the angle between the first line and the second line is 15° to 75°.

在该技术方案中,进一步提供了第一导向辊108、夹层辊3和收卷辊4之间的布局关系,第一导向辊108的圆心与夹层辊3的圆心的连线为第一连线,收卷辊4的圆心与夹层辊3的圆心的连线为第二连线,第一连线与第二连线的夹角为15°至75°,如此设置,能够使覆膜薄膜被收卷前,与冷却的夹层长时间、紧密贴附,完全中和薄膜中储存的热量,进而降低镀层与基材脱附的概率,保障了产品的良品率。In this technical solution, a layout relationship between the first guide roller 108, the interlayer roller 3 and the winding roller 4 is further provided, the line connecting the center of the first guide roller 108 and the center of the interlayer roller 3 is the first line, the line connecting the center of the winding roller 4 and the center of the interlayer roller 3 is the second line, and the angle between the first line and the second line is 15° to 75°. Such an arrangement can make the coated film adhere tightly to the cooled interlayer for a long time before being wound up, completely neutralize the heat stored in the film, thereby reducing the probability of desorption of the coating and the substrate, and ensuring the yield rate of the product.

在一些示例中,在高度方向上,夹层辊3可以布置在第一导向辊108和收卷辊4之间或之外,当夹层辊3布置在第一导向辊108和收卷辊4之间时,夹层辊3被包裹,可以降低夹层冷量向环境散失,能够使更多的冷量传递至薄膜。In some examples, in the height direction, the interlayer roller 3 can be arranged between or outside the first guide roller 108 and the winding roller 4. When the interlayer roller 3 is arranged between the first guide roller 108 and the winding roller 4, the interlayer roller 3 is wrapped, which can reduce the loss of interlayer cold to the environment and enable more cold to be transferred to the film.

在一种可行的实施方式中,卷绕镀膜收卷设备还包括:控制器,控制器连接于冷却组件5,控制器用于基于绕设在夹层辊3上的夹层的厚度调节夹层辊3的制冷温度;其中,制冷温度与绕设在夹层辊3上的夹层的厚度呈正相关。In a feasible embodiment, the winding coating winding device also includes: a controller, the controller is connected to the cooling component 5, and the controller is used to adjust the cooling temperature of the interlayer roller 3 based on the thickness of the interlayer wound on the interlayer roller 3; wherein the cooling temperature is positively correlated with the thickness of the interlayer wound on the interlayer roller 3.

本申请考虑到,夹层携带冷量,以对收纳在收卷辊4上的夹层进行制冷,随着放卷的进行,夹层辊3的外径将会逐步减小,覆膜薄膜绕经的距离减少,在同辊速下,薄膜接受制冷时间降低,覆膜薄膜温度会升高,会影响成品质量,基于此通过控制器的设置,使得制冷温度与绕设在夹层辊3上的夹层的厚度呈正相关,也就是说夹层卷绕的厚度越低,那么制冷温度越低,能够保障在任何工作情况下,覆膜薄膜均能够得到有效的降温,能够保障成品质量。The present application takes into account that the interlayer carries cold energy to cool the interlayer stored on the winding roller 4. As the unwinding proceeds, the outer diameter of the interlayer roller 3 will gradually decrease, and the distance the coated film is wound around will be reduced. At the same roller speed, the film's cooling time is reduced, and the coated film's temperature will increase, which will affect the quality of the finished product. Based on this, the controller is set to make the cooling temperature positively correlated with the thickness of the interlayer wound on the interlayer roller 3. That is to say, the lower the thickness of the interlayer winding, the lower the cooling temperature. This can ensure that the coated film can be effectively cooled under any working conditions, thereby ensuring the quality of the finished product.

在一种可行的实施方式中,控制器通过如下公式调节夹层辊3的制冷温度:In a feasible implementation manner, the controller adjusts the refrigeration temperature of the sandwich roller 3 by the following formula:

其中,T1为夹层辊3的制冷温度,T2为覆膜薄膜的温度,θ为覆膜薄膜绕经夹层辊3的圆心角,v为覆膜薄膜的运动速度,σ为夹层的厚度,λ为夹层的热导率,D为夹层辊3的外径,C为常数。Wherein, T1 is the cooling temperature of the sandwich roller 3, T2 is the temperature of the coated film, θ is the central angle of the coated film around the sandwich roller 3, v is the movement speed of the coated film, σ is the thickness of the sandwich, λ is the thermal conductivity of the sandwich, D is the outer diameter of the sandwich roller 3, and C is a constant.

在该技术方案中,进一步提供了调节夹层辊3的制冷温度的计算公式,通过该公式的确定,便于通过控制器进行控制,利于实现智能化生产。In this technical solution, a calculation formula for adjusting the refrigeration temperature of the sandwich roller 3 is further provided. By determining this formula, it is convenient to control through a controller, which is conducive to realizing intelligent production.

在该技术方案中,通过上述公式的选取,使得夹层辊3的制冷温度与覆膜薄膜的温度、覆膜薄膜绕经夹层辊3的角度、覆膜薄膜的运动速度、夹层的厚度、夹层的导热率和夹层辊3的外径相关,能够保障夹层辊3的制冷温度的控制的精准度,能够保障在任何工作情况下,覆膜薄膜均能够得到有效的降温,能够保障成品质量。In this technical solution, by selecting the above formula, the cooling temperature of the interlayer roller 3 is related to the temperature of the coated film, the angle at which the coated film is wrapped around the interlayer roller 3, the movement speed of the coated film, the thickness of the interlayer, the thermal conductivity of the interlayer and the outer diameter of the interlayer roller 3. This can ensure the accuracy of the control of the cooling temperature of the interlayer roller 3, ensure that the coated film can be effectively cooled under any working conditions, and ensure the quality of the finished product.

可以理解的是,σ为夹层的厚度是指所有绕设在夹层辊3上的夹层的总厚度;D为夹层辊3的外径是指夹层辊3连通绕设在夹层辊3之上的夹层的总直径;C为冷量的具体数值,因为要保证薄膜接受的冷量一致,所以为一常数,取值可以为2至200,优选地可以取值为100,C值若太高,冷量大,薄膜变脆,若太低,携带的冷量太少,不足以达到良好冷却效果。It can be understood that σ is the thickness of the interlayer, which refers to the total thickness of all the interlayers wound on the interlayer roller 3; D is the outer diameter of the interlayer roller 3, which refers to the total diameter of the interlayer connected to the interlayer roller 3 and wound on the interlayer roller 3; C is the specific value of the cooling amount, because it is necessary to ensure that the cooling amount received by the film is consistent, so it is a constant, and the value can be 2 to 200, preferably 100. If the C value is too high, the cooling amount is large and the film becomes brittle. If it is too low, the cooling amount carried is too small, which is insufficient to achieve a good cooling effect.

在一种可行的实施方式中,冷却组件5包括:冷却管道,冷却管道设置在夹层辊3内;冷却液供给组件,冷却液供给组件连通于冷却管道;其中,控制器连接于冷却液供给组件,通过控制冷却液供给组件的冷却液供给速度和/或冷却液的供给温度调节夹层辊3的制冷温度。In a feasible embodiment, the cooling assembly 5 includes: a cooling pipe, which is arranged in the sandwich roller 3; a coolant supply assembly, which is connected to the cooling pipe; wherein the controller is connected to the coolant supply assembly, and the cooling temperature of the sandwich roller 3 is adjusted by controlling the coolant supply speed and/or the supply temperature of the coolant of the coolant supply assembly.

在该技术方案中,进一步提供了冷却组件5的样式,冷却组件5可以包括盘设在夹层辊3之内的冷却管道,通过冷却液供给组件可以为冷却管道供给冷却液,进一步地通过控制冷却液供给组件的冷却液供给速度和/或冷却液的供给温度调节夹层辊3的制冷温度,使得夹层辊3的冷却温度控制更加便捷。In this technical solution, a style of a cooling component 5 is further provided. The cooling component 5 may include a cooling pipe coiled inside the sandwich roller 3. Cooling liquid can be supplied to the cooling pipe through a coolant supply component. The cooling temperature of the sandwich roller 3 is further adjusted by controlling the coolant supply speed and/or the supply temperature of the coolant of the coolant supply component, making the cooling temperature control of the sandwich roller 3 more convenient.

如图1至图4所示,在一种可行的实施方式中,冷却组件5包括:第一壳体501和第二壳体502,第一壳体501和第二壳体502设置在夹层辊3内,第一壳体501和第二壳体502均形成有容纳空间,容纳空间用于容纳相变材料;驱动件503,驱动件503连接于第一壳体501和第二壳体502,以控制第一壳体501和第二壳体502靠近于夹层辊3的内壁;其中,控制器连接于驱动件503,通过控制第一壳体501和第二壳体502与夹层辊3内壁之间的距离调节夹层辊3的制冷温度。As shown in Figures 1 to 4, in a feasible embodiment, the cooling component 5 includes: a first shell 501 and a second shell 502, the first shell 501 and the second shell 502 are arranged in the sandwich roller 3, and the first shell 501 and the second shell 502 are both formed with a accommodating space, and the accommodating space is used to accommodate the phase change material; a driving member 503, the driving member 503 is connected to the first shell 501 and the second shell 502 to control the first shell 501 and the second shell 502 to be close to the inner wall of the sandwich roller 3; wherein the controller is connected to the driving member 503, and the cooling temperature of the sandwich roller 3 is adjusted by controlling the distance between the first shell 501 and the second shell 502 and the inner wall of the sandwich roller 3.

在该技术方案中,进一步提供了另外一种冷却组件5的样式,冷却组件5可以包括设置在夹层辊3之内的第一壳体501和第二壳体502,通过两个壳体容纳相变材料,可以利用相变材料的相变进行制冷,通过驱动组件可以调节第一壳体501和第二壳体502与夹层辊3内壁之间的距离,距离越近则制冷效果越强,相反距离越远制冷效果越差,基于此可以通过控制第一壳体501和第二壳体502与夹层辊3内壁之间的距离调节夹层辊3的制冷温度,也就是说控制器可以基于夹层辊3的转速和时间来控制驱动件503的驱动位置,进而实现夹层辊3的制冷温度的调控,使得夹层辊3的制冷温度更加便捷。In this technical solution, another style of cooling component 5 is further provided. The cooling component 5 may include a first shell 501 and a second shell 502 arranged inside the sandwich roller 3. By accommodating phase change material in the two shells, refrigeration can be performed by utilizing the phase change of the phase change material. The distance between the first shell 501 and the second shell 502 and the inner wall of the sandwich roller 3 can be adjusted by the driving component. The closer the distance, the stronger the cooling effect. On the contrary, the farther the distance, the worse the cooling effect. Based on this, the cooling temperature of the sandwich roller 3 can be adjusted by controlling the distance between the first shell 501 and the second shell 502 and the inner wall of the sandwich roller 3. That is to say, the controller can control the driving position of the driving member 503 based on the rotation speed and time of the sandwich roller 3, thereby realizing the regulation of the cooling temperature of the sandwich roller 3, making the cooling temperature of the sandwich roller 3 more convenient.

在一些示例中,夹层辊3的内壁可以形成导向件505,而第一壳体501和第二壳体502之上可以形成有导向槽504,导向件505可以插设在导向槽504之内,基于此可以便于第一壳体501和第二壳体502的移动,同时便于第一壳体501和第二壳体502向夹层辊3输送冷量。In some examples, a guide member 505 may be formed on the inner wall of the sandwich roller 3, and a guide groove 504 may be formed on the first shell 501 and the second shell 502, and the guide member 505 may be inserted into the guide groove 504, thereby facilitating the movement of the first shell 501 and the second shell 502, and facilitating the first shell 501 and the second shell 502 to transport cold air to the sandwich roller 3.

实施例1Example 1

通过本申请实施例提供的卷绕镀膜收卷设备,选用基材为厚4μm的PP膜,正、反面各镀1.5μm金属铜,夹层为聚四氟乙烯、石墨烯和氧化铝复合物,比热容1.8J/(g·K),水接触角115°,电导率105S/m,夹层辊3外径700mm,夹层辊3内温度由8~3℃动态变化,薄膜卷绕速度70m/min,收卷保持1、10、100天后,分别检测成品膜面平整无断裂无宏观及微观的镀层粘连、脱附现象,薄膜良率保持在99%以上。By using the winding coating and winding equipment provided by the embodiment of the present application, a substrate is selected as a PP film with a thickness of 4 μm, 1.5 μm of metal copper is plated on the front and back sides respectively, the interlayer is a composite of polytetrafluoroethylene, graphene and alumina, the specific heat capacity is 1.8 J/(g·K), the water contact angle is 115°, the conductivity is 10 5 S/m, the outer diameter of the interlayer roller 3 is 700 mm, the temperature inside the interlayer roller 3 changes dynamically from 8 to 3° C., the film winding speed is 70 m/min, and after the winding is maintained for 1, 10, and 100 days, the finished film surface is detected to be flat without fracture, macroscopic and microscopic coating adhesion and desorption, and the film yield is maintained at more than 99%.

实施例2Example 2

通过本申请实施例提供的卷绕镀膜收卷设备,选用基材为厚4μm的PP膜,正、反面各镀1.5μm金属铜,夹层为聚四氟乙烯、石墨烯和氧化铝复合物,比热容1.5J/(g·K),水接触角105°,电导率104S/m,夹层辊3外径600mm,夹层辊3内温度由9~3℃动态变化,薄膜卷绕速度75m/min,收卷保持1、10、100天后,分别检测成品膜面平整无断裂无宏观及微观的镀层粘连、脱附现象,薄膜良率保持在99%以上。By the winding coating and winding equipment provided in the embodiment of the present application, a substrate is selected as a PP film with a thickness of 4 μm, 1.5 μm of metal copper is plated on the front and back sides respectively, the interlayer is a composite of polytetrafluoroethylene, graphene and aluminum oxide, the specific heat capacity is 1.5 J/(g·K), the water contact angle is 105°, the conductivity is 10 4 S/m, the outer diameter of the interlayer roller 3 is 600 mm, the temperature inside the interlayer roller 3 changes dynamically from 9 to 3° C., the film winding speed is 75 m/min, and after the winding is maintained for 1, 10, and 100 days, the finished film surface is detected to be flat without fracture, macroscopic and microscopic coating adhesion and desorption, and the film yield is maintained at more than 99%.

实施例3Example 3

通过本申请实施例提供的卷绕镀膜收卷设备,选用基材为厚4μm的PP膜,正、反面各镀1.5μm金属铜,夹层为聚四氟乙烯、石墨烯和氧化铝复合物,比热容2.1J/(g·K),水接触角120°,电导率103S/m,夹层辊3外径800mm,夹层辊3内温度由10~3℃动态变化,薄膜卷绕速度70m/min,收卷保持1、10、100天后,分别检测成品膜面平整无断裂无宏观及微观的镀层粘连、脱附现象,薄膜良率保持在99%以上The winding coating and winding equipment provided by the embodiment of the present application selects a substrate of a 4 μm thick PP film, 1.5 μm of metal copper is plated on the front and back sides, the interlayer is a composite of polytetrafluoroethylene, graphene and alumina, the specific heat capacity is 2.1 J/(g·K), the water contact angle is 120°, the conductivity is 10 3 S/m, the outer diameter of the interlayer roller 3 is 800 mm, the temperature inside the interlayer roller 3 changes dynamically from 10 to 3°C, the film winding speed is 70 m/min, and after the winding is maintained for 1, 10, and 100 days, the finished film surface is detected to be flat without fracture, without macroscopic and microscopic coating adhesion and desorption, and the film yield is maintained at more than 99%.

综上,通过本申请实施例提供的卷绕镀膜收卷设备,能够在收卷后,将镀层与镀层分离,且携带冷量的夹层可进一步对刚结束镀膜的覆膜薄膜,避免热粘合,夹层具有一定导电性,可解决薄膜的静电积累问题,薄膜表面疏水光滑,可解决肉眼可见的大面积镀层相互粘连问题和微观上镀层分裂现象,提高产品良率;可避免镀膜结束后,因受热冲击等导致的薄膜收卷拉伸变形、断裂等问题。In summary, the winding coating rewinding equipment provided in the embodiment of the present application can separate the coating layer from the coating layer after rewinding, and the interlayer carrying the cold amount can further prevent thermal adhesion of the coated film that has just been coated. The interlayer has a certain conductivity, which can solve the problem of static electricity accumulation in the film. The surface of the film is hydrophobic and smooth, which can solve the problem of large-area coating adhesion visible to the naked eye and the microscopic coating splitting phenomenon, thereby improving product yield; it can avoid problems such as film winding stretching deformation and breakage caused by thermal shock after coating.

在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as “up”, “down”, “left”, “right”, “front” and “back” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.

在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种卷绕镀膜收卷设备,其特征在于,包括:1. A winding coating and winding device, characterized in that it comprises: 放卷辊,所述放卷辊用于释放基材;An unwinding roller, the unwinding roller is used to release the substrate; 覆膜辊,所述基材绕设在所述覆膜辊上,所述覆膜辊用于为经由放卷辊释放出的基材进行覆膜,获取覆膜薄膜;A coating roller, on which the substrate is wound, and the coating roller is used to coat the substrate released by the unwinding roller to obtain a coated film; 夹层辊,所述覆膜薄膜绕设在所述夹层辊上,所述夹层辊用于释放夹层,以将所述夹层覆盖在所述覆膜薄膜上,获取镀膜成品;An interlayer roller, on which the coated film is wound, and the interlayer roller is used to release the interlayer so as to cover the interlayer on the coated film to obtain a finished coating product; 收卷辊,所述夹层辊靠近于所述收卷辊设置,所述镀膜成品绕设在所述收卷辊上,所述收卷辊用于收纳成品;A winding roller, the interlayer roller is arranged close to the winding roller, the coated finished product is wound on the winding roller, and the winding roller is used to receive the finished product; 冷却组件,所述冷却组件用于为所述夹层辊提供冷量。A cooling assembly is used to provide cooling for the sandwich roller. 2.根据权利要求1所述的卷绕镀膜收卷设备,其特征在于,2. The winding coating and winding equipment according to claim 1 is characterized in that: 所述夹层的比热容大于或等于1.5J/(g·K)。The specific heat capacity of the interlayer is greater than or equal to 1.5 J/(g·K). 3.根据权利要求1所述的卷绕镀膜收卷设备,其特征在于,3. The winding coating and winding equipment according to claim 1 is characterized in that: 制备所述夹层的材料包括聚乙烯醇、聚丙烯酰胺、聚乙烯、聚氨酯、聚丙烯、聚苯乙烯、聚四氟乙烯、氟化聚乙烯、氟化聚丙烯、石墨烯和氧化铝的一种或多种。The material for preparing the interlayer includes one or more of polyvinyl alcohol, polyacrylamide, polyethylene, polyurethane, polypropylene, polystyrene, polytetrafluoroethylene, fluorinated polyethylene, fluorinated polypropylene, graphene and aluminum oxide. 4.根据权利要求1所述的卷绕镀膜收卷设备,其特征在于,4. The winding coating and winding equipment according to claim 1 is characterized in that: 所述夹层的水接触角大于100°,粗糙度小于0.15,导电率大于103S/m。The water contact angle of the interlayer is greater than 100°, the roughness is less than 0.15, and the conductivity is greater than 10 3 S/m. 5.根据权利要求1所述的卷绕镀膜收卷设备,其特征在于,还包括:5. The winding coating and winding equipment according to claim 1, characterized in that it also includes: 第一覆膜件和第二覆膜件,所述覆膜辊为至少两个,其中一个所述覆膜辊朝向于所述第一覆膜件设置,另外一个覆膜辊朝向于所述第二覆膜件设置,所述第一覆膜件和所述第二覆膜件分别为所述基材的第一表面和第二表面进行覆膜;A first laminating member and a second laminating member, wherein the laminating rollers are at least two, one of which is disposed toward the first laminating member, and the other laminating roller is disposed toward the second laminating member, and the first laminating member and the second laminating member are respectively used to coat the first surface and the second surface of the substrate; 其中,所述冷却组件还用于为所述覆膜辊提供冷量。Wherein, the cooling component is also used to provide cooling for the coating roller. 6.根据权利要求1所述的卷绕镀膜收卷设备,其特征在于,还包括:6. The winding coating and winding equipment according to claim 1, characterized in that it also includes: 多个导向辊,所述导向辊布置所述放卷辊、所述覆膜辊、所述夹层辊和所述收卷辊的周侧,用于对基材或覆膜薄膜进行导向;A plurality of guide rollers, which are arranged around the unwinding roller, the laminating roller, the sandwich roller and the winding roller, and are used to guide the substrate or the laminating film; 其中,最为靠近所述夹层辊的导向辊为第一导向辊,第一导向辊的圆心与所述夹层辊的圆心的连线为第一连线,所述收卷辊的圆心与所述夹层辊的圆心的连线为第二连线,第一连线与第二连线的夹角为15°至75°。Among them, the guide roller closest to the sandwich roller is the first guide roller, the line connecting the center of the first guide roller and the center of the sandwich roller is the first line, the line connecting the center of the winding roller and the center of the sandwich roller is the second line, and the angle between the first line and the second line is 15° to 75°. 7.根据权利要求1至4中任一项所述的卷绕镀膜收卷设备,其特征在于,还包括:7. The winding coating and winding equipment according to any one of claims 1 to 4, characterized in that it also includes: 控制器,所述控制器连接于所述冷却组件,所述控制器用于基于绕设在所述夹层辊上的夹层的厚度调节所述夹层辊的制冷温度;A controller connected to the cooling assembly, the controller being used to adjust the cooling temperature of the sandwich roller based on the thickness of the sandwich layer wound around the sandwich roller; 其中,所述制冷温度与所述绕设在夹层辊上的夹层的厚度呈正相关。The cooling temperature is positively correlated with the thickness of the interlayer wound on the interlayer roller. 8.根据权利要求7所述的卷绕镀膜收卷设备,其特征在于,所述控制器通过如下公式调节所述夹层辊的制冷温度:8. The winding coating and winding equipment according to claim 7, characterized in that the controller adjusts the cooling temperature of the sandwich roller by the following formula: 其中,T1为夹层辊的制冷温度,T2为覆膜薄膜的温度,θ为覆膜薄膜绕经夹层辊的圆心角,v为覆膜薄膜的运动速度,σ为夹层的厚度,λ为夹层的热导率,D为夹层辊的外径,C为常数。Among them, T1 is the cooling temperature of the sandwich roller, T2 is the temperature of the coated film, θ is the central angle of the coated film around the sandwich roller, v is the movement speed of the coated film, σ is the thickness of the sandwich, λ is the thermal conductivity of the sandwich, D is the outer diameter of the sandwich roller, and C is a constant. 9.根据权利要求8所述的卷绕镀膜收卷设备,其特征在于,所述冷却组件包括:9. The winding coating and winding equipment according to claim 8, characterized in that the cooling component comprises: 冷却管道,所述冷却管道设置在所述夹层辊内;A cooling pipe, wherein the cooling pipe is arranged in the sandwich roller; 冷却液供给组件,所述冷却液供给组件连通于所述冷却管道;A coolant supply assembly, the coolant supply assembly being connected to the cooling pipe; 其中,所述控制器连接于所述冷却液供给组件,通过控制所述冷却液供给组件的冷却液供给速度和/或冷却液的供给温度调节所述夹层辊的制冷温度。Wherein, the controller is connected to the coolant supply assembly, and the cooling temperature of the sandwich roller is adjusted by controlling the coolant supply speed and/or the coolant supply temperature of the coolant supply assembly. 10.根据权利要求8所述的卷绕镀膜收卷设备,其特征在于,所述冷却组件包括:10. The winding coating and winding equipment according to claim 8, characterized in that the cooling component comprises: 第一壳体和第二壳体,所述第一壳体和所述第二壳体设置在所述夹层辊内,所述第一壳体和所述第二壳体均形成有容纳空间,所述容纳空间用于容纳相变材料;a first shell and a second shell, wherein the first shell and the second shell are arranged in the sandwich roller, and each of the first shell and the second shell forms a containing space, and the containing space is used to contain the phase change material; 驱动件,所述驱动件连接于所述第一壳体和所述第二壳体,以控制所述第一壳体和所述第二壳体靠近或远离于夹层辊的内壁;A driving member, the driving member is connected to the first shell and the second shell to control the first shell and the second shell to approach or move away from the inner wall of the sandwich roller; 其中,所述所述控制器连接于驱动件,通过控制所述第一壳体和所述第二壳体与所述夹层辊内壁之间的距离调节所述夹层辊的制冷温度。Wherein, the controller is connected to a driving member, and the refrigeration temperature of the sandwich roller is adjusted by controlling the distance between the first shell, the second shell and the inner wall of the sandwich roller.
CN202410800939.XA 2024-06-20 2024-06-20 Winding coating and winding equipment Pending CN118653131A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410800939.XA CN118653131A (en) 2024-06-20 2024-06-20 Winding coating and winding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410800939.XA CN118653131A (en) 2024-06-20 2024-06-20 Winding coating and winding equipment

Publications (1)

Publication Number Publication Date
CN118653131A true CN118653131A (en) 2024-09-17

Family

ID=92701544

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410800939.XA Pending CN118653131A (en) 2024-06-20 2024-06-20 Winding coating and winding equipment

Country Status (1)

Country Link
CN (1) CN118653131A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118850827A (en) * 2024-09-23 2024-10-29 山东省农业技术推广中心(山东省农业农村发展研究中心) A device for collecting greenhouse film into rolls

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118850827A (en) * 2024-09-23 2024-10-29 山东省农业技术推广中心(山东省农业农村发展研究中心) A device for collecting greenhouse film into rolls

Similar Documents

Publication Publication Date Title
CN210886191U (en) Evaporation vacuum coating equipment
US9340865B2 (en) Thin film-manufacturing apparatus,thin film-manufacturing method,and substrate-conveying roller
CN212247179U (en) Evaporation mechanism and evaporation coating equipment
JPWO2012172722A1 (en) Substrate transport roller, thin film manufacturing apparatus, and thin film manufacturing method
CN118653131A (en) Winding coating and winding equipment
US9770890B2 (en) Apparatus and method for manufacturing thin film, electro-chemical device and method for manufacturing electro-chemical device
US20120009349A1 (en) Thin film forming device and thin film forming method
CN212404258U (en) Coating assembly and coating device
CN218345540U (en) Winding device based on flexible substrate double-sided coating and winding coating equipment
CN109355634A (en) The vacuum deposition apparatus of two-sided continuous coating
CN212925150U (en) A new type of film double-boat double-sided coating device
CN208667836U (en) Winding type two-sided magnetic control sputtering vacuum coating equipment
TW202306879A (en) Roller for transporting a flexible substrate, vacuum processing apparatus, and methods therefor
WO2021190102A1 (en) Film coating assembly, film coating device and film coating method
CN113981376B (en) Coating assembly, coating device and coating method
CN222648104U (en) Winding coating and winding equipment
CN111058000B (en) High-speed volume to volume vacuum lithium film apparatus for producing of tertiary evaporation
CN114864954A (en) High-adhesiveness aluminum layer electronic composite aluminum film, production equipment and production process thereof
CN116590665B (en) Preparation method of conductive film and conductive film
CN219793099U (en) Detachable coating equipment
JP2009280868A (en) Film deposition apparatus and film deposition method
US12060634B2 (en) Roller for transporting a flexible substrate, vacuum processing apparatus, and method of cooling a roller
CN223397795U (en) Coating equipment and product
CN116657098B (en) Film coating method of film substrate and film product
CN223780349U (en) Induction type heating vacuum winding coating system

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination